Preinsulated DuctSystem

About Us

Since its inception in 1961, TSSC a primary member of Harwal Group is a leading manufacturer of building materials in the Middle East and has been setting manufacturing benchmarks with its engineering excellence. With over 5 decades of manufacturing legacy, TSSC has forged a strong reputation for its quality, dependability, customer service and has partnered in building some of the most prestigious projects in the region.

TSSC has long been a pioneer in the manufacture of polyurethane injected/laminated panels and specializes in the manufacture of PUR/PIR Preinsulated Duct Panels. These panels are an innovative technology and a suitable alternative to the traditional air duct systems.

The company follows international standards in manufacturing its diverse range of products, follows ISO 9001:2008 quality management system and the products carry individual product certi�cates. With state of the art of manufacturing facilities spread across Dubai, Abu Dhabi and Sharjah in UAE, Riyadh in KSA and Moscow in Russia. TSSC has one of the largest production capacity in the Middle East and maintains its leadership position with its ability to meet any volume and delivery requirements.

Low thermal conductivity

Fire resistance

Noise protection

Easy to install

Easy to handle

TSSC Preinsulated Duct panels are the exciting latest addition to our family of insulated panels. Preinsulated duct panel is an innovative technology for HVAC ductwork system. TSSC Preinsulated ductwork system is used as an alternative for operation such as fresh air, supply, return and as an exhaust air ductwork for HVAC system. These panels feature a unique sandwich construction that is the result of injecting PUR (Polyurethane) or PIR (Polyisocyanurate) as the core material laminated with aluminium facing on both sides. These panels are suitable for the construction of air distribution ducts in air-conditioning and heating systems.

TSSC Preinsulated Duct panels have been specially developed for use in residential, commercial and industrial units of HVAC duct system to satisfy the thermal, �re and acoustical requirements.

Product Overview

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Fire classification class “O” (as per BS 476 Part 6 & 7) Low thermal conductivity 0.021 W/moK at 23oC

Water repellent

Excellent thermal insulation Chemically inert Foam CFC/HCHC Free

Negligible smoke obscuration Unaffected by air infiltration Prevents growth of bacteria and fungi Manufactured with a blowing agent that has zero ODP and low GWP No release of particles due to internal aluminium surface Higher compressive strength Ideal for HVAC ductwork in new buildings and refurbishment Lightweight compared to conventional ducts Less labour and material reduce fabrication & installation cost

Advantages

Panel TypesProduct Code: TS20E80 PUR/PIR Foam Panels

Foam Thickness

Aluminium Thickness

Aluminium Finish

Density

Foam Thickness

Aluminium Thickness

Aluminium Finish

Density

Foam Thickness

Aluminium Thickness

Aluminium Finish

Density

Foam Thickness

Aluminium Thickness

Aluminium Finish

Density

Foam Thickness

Aluminium Thickness

Aluminium Finish

Density

20.5mm(+/- 0.5mm)

80/80 Micron

Embossed/Embossed

45 Kg/m3 (+/- 3Kg/m3)

Product Code: TS20S80 PUR/PIR Foam Panels

20.5mm(+/- 0.5mm)

80/80 Micron

Smooth/Embossed

45 Kg/m3 (+/- 3Kg/m3)

Product Code: TS20E200 PUR/PIR Foam Panels

20.5mm(+/- 0.5mm)

80/200 Micron

Embossed/Embossed

48 Kg/m3 (+/- 3Kg/m3)

Product Code: TS30E200 PUR/PIR Foam Panels

30mm(+/- 0.5mm)

80/200 Micron

Embossed/Embossed

48 Kg/m3 (+/- 3Kg/m3)

Product Code: TS30E80 PUR/PIR Foam Panels

30mm(+/- 0.5mm)

80/80 Micron

Embossed/Embossed

48 Kg/m3 (+/- 3Kg/m3)

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Product Data SheetDescriptionTSSC Preinsulated duct panels feature a unique sandwich construction that is the result of injecting PUR (Polyurethane) or PIR (Polyisocyanurate) as the core material laminated with aluminium facing on both sides.

Temperature RangeTSSC Preinsulated Duct panels can be used constantly in fabricated duct work installations with temperatures ranging from -25ºC to +80ºC. No substantial di�erence on the insulation, chemical or physical characteristics of the panel will be observed with this temperature range

Compliance TSSC Preinsulated duct panels comply with British & American Standards

Speci�cation

FoamThickness

ProductCode

20.5mm(+/- 0.5mm)

Density Thermal Conductivity

TS20E80

TS30E200 30mm(+/- 0.5mm)

Dimension

45Kg/m3

(+/- 3Kg/m3)

48Kg/m3

(+/- 3Kg/m3)

0.021 W/mºK

0.021 W/mºK

4000mm X1200mm

4000mm X1200mm

Properties Standard

Water Absorption

Thermal Conductivity

Water Vapor Transmission

Compressive Strength

Fluxural Strength

Fire Classi�cation

Fire Propogation Index

Surface Spread Of Flame

Toxicity Index

Smoke Generation & Toxic Potency

Resistance To Fungi

ASTM C 209:1998

ASTM C518:2010

ASTM E96-00

BS EN 826:1996

ASTM C203

BS EN 13501-1:2007

BS 476 PART 6

BS 476 PART 7

DEFENCE STANDARD 02-713

IMO MSC 61(67) PART 2

ASTM G21-15

PackagingTSSC Preinsulated duct panels are delivered with an adequate polyethylene packaging and stacked in packs of 10 panels for 20.5mm thickness and 7panels for 30mm thickness. The packaging should not be considered for storage and panels should be stored inside a building. If internal storage is not possible, care should be taken to stack the panels clear of the ground and cover with weatherproof tarpaulin. Panels that have been allowed to get wet should not be used.

DisclaimerTSSC reserves the right to amend product speci�cations without prior notice. The information and date

contained in the document is given in good faith and applies to the uses described. Recommendations for use

should be veri�ed as to the suitability and compliance with actual requirements, speci�cations and any

applicable laws and regulations.

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Accessories

This special patented alumiunium�ange permits 20 mm. ducts to be joined with extremely low leakage.

TSIA20/TSIA30 - Invisible Flange aluminium 20/30 mm

This special patented polymer �ange permits 20 mm. ducts to be joined with extremely low leakage.

TSIP20/TSIP30 - Invisible FlangePolymer 20/30 mm

This patented �ange permits the�anging of one duct into the side ofanother take-offs as tap-in or plenumchamber.

TSTA20/TSTA30 - Tee Connector Flange Aluminium 20/30 mm.

Built in shock-resistant polymer, this piece permits “invisible �anges” to be connected.

TSHB00 - H Bayonet Polymer

Polymer covering angle to reinforce the duct corners externally and improve appearance.

TSCP20/TSCP30 – Covering Angle Polymer 20/30mm

Permits all accessories with fastening frames higher than 20 mm to be fastened to the ducts.

TSFA20/TSFA30 - F ProfileAluminium 20/30 mm

Used to fasten ducts to air handling units and in the assembly of linear diffusers.

TSCA20/TSCA30 - Chair ProfileAluminium 20/30 mm

Extremely versatile aluminium section for fastening of anti-vibration joints, volume dampers, and connection to sheet metal ducts.

TSUA20/TSUA30 - U Profile Aluminium 20/30 mm

Special high stiffness aluminium alloy reinforcement section bar.

TSRB00 – Reinforcement Bar Aluminium

Aluminium Disk to distribute the pressure created at the centre over a wider surface to prevent damage to the panel.

TSRD00 – Reinforcement Disk

TSAT02 – Aluminium Foil Tape 2"

Self Adhesive Aluminium tape to use in the construction of the ducts and will be supplied as 24 rolls in a pack.

TSAT03 - Aluminium Foil Tape 3"

Self Adhesive Aluminium tape to use in the construction of the ducts and will be supplied as 16 rolls in a pack.

Medium viscosity adhesive for gluing of Aluminium and Polymer Pro�les. Product subject to expiration.

TSFG00 – Profile Glue 500GR

Angle bracket to reinforce the duct corners internally.

TSGI20/ TSGI30 - Corner Angle GI 20/30mm

TSPG00 – Paint Glue 15KG

Special Glue formulated to obtain perfect adhesion on foam. Product subject to expiration.

Single component sealant applied in the construction of the ducts which transforms into a rubbery substance resistant to atmospheric agents, high and low temperatures. Product subject to expiration.

TSDS00 – Duct Sealant

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Certifications

Signed for the certification body:

Bart Janssens

Chairman Certification Committee

CERTIFICATE

EN ISO 9001 : 2008 Quality Management System

AIB-VINCOTTE International nv/sa Jan Olieslagerslaan 35, 1800 Vilvoorde, Belgium This is to certify that Technical Supplies & Services Co. Ltd. UAE

Located at Plot no. 1317 and 1505, Industrial Area # 10, P.O. Box 1818, Sharjah, UAE

With sites Industrial Area 13, Plot # 75/689, Sharjah Plot # 598/296, 297, 298, 299, DIP, P. O. Box 77031 Dubai Thermo stores & Steel Construction Company – W.L.L (Abu Dhabi Sales office of TSSC) , Al Yasat Building – flat 804 (Al Najda St. next to Standard chartered Bank), P. O. Box 43135 Abu Dhabi Metal Products Division Shed 1 - 21, Industrial Area 1, Behind Al Wahda Street, P.O Box 1818, Sharjah has established and maintains a quality system according the requirements of EN ISO 9001 : 2008 “Quality Management System” for: Industrial Area#10:

a) Design of Insulated Panels and Refrigeration Equipment for Cold Stores, Refrigerated Transport and Telecom Shelters.

b) Manufacture and / or Supply, Commissioning and Servicing of Insulated Panels, Profile Metal Sheets, Z-Purlins, Freezers and Refrigeration Equipment.

Industrial Area#13: a) Provision of Hot-Dip Galvanizing Services. b) Design, Manufacture, Supply and Service of Display Chiller and Freezer Units Roof and Wall Cladding Division: a) Manufacture and/or supply, commissioning and servicing of Insulated panels, Profile Metals, Z & C Purlins Glass and Aluminium Division: b) Design, Manufacture, Supply, Installation and Servicing of Aluminium, UPVC and Façade Systems Abu Dhabi Sales Office TSSC Sales and Supply of: a) Design, Manufacture, Supply, Installation and Servicing of Insulated Panels and Refrigeration Equipment for Cold

Stores, Refrigerated Transport and Telecom Shelters. b) Commissioning and Servicing of Insulated Panels, Profile Metal Sheets, Z-Purlines, Freezers and Refrigeration

Equipment Installation and Servicing of Aluminium, UPVC and Façade Systems. This certificate is based on the result of a quality audit documented in the audit report UAE/437/QMS-RC/0416. Certificate number: 14 QMS 5481a First issued: 26 May 2014 Valid from 2 May 2016 to 14 September 2018 Further clarifications regarding the scope of this certificate and the applicability of EN ISO 9001 : 2008 requirements may be obtained by consulting the organization. This certificate is granted during the Certification Commission of 2 May 2016 and is subject to the General Regulations of AIB-VINÇOTTE International nv/sa.

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Web: www.tsscuae.com, E-mail: info@tsscuae.com

Riyadh - KSAP.O. Box: 40814Tel: +966 11 4992800 Fax: +966 11 4992021

Abu Dhabi - UAEP.O. Box: 43135Tel: +971 2 6768748Fax: +971 2 6773726

Sharjah - UAEP.O. Box: 1818Tel: +971 6 5341344Fax: +9716 5341686

Dubai Investments Park - UAEP.O. Box: 77031Tel: +971 4 8850474Fax: +9714 8850343

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Preinsulated DuctSystem