PRE -FEASIBILITY REPORT FOR PROPOSED EXPANSION OF SHOGUN ORGANICS AT KURKUMBH …environmentclearance.nic.in/writereaddata/Online/TOR/1… · · 2017-05-12PRE -FEASIBILITY REPORT

PRE-FEASIBILITY REPORT FOR PROPOSED EXPANSION

OF SHOGUN ORGANICS AT KURKUMBH MIDC, PUNE. 2017

SadekarEnviro Engineers Pvt. Ltd. Page 1

Table of Content

Sr. Title Page

1 Executive summary 2

2 Introduction of the project 4

3 Description of Project 7

4 Site Analysis 22

5 Planning 26

6 Proposed infrastructure 27

7 Rehabilitation and resettlement 28

8 Project schedule and cost estimation 28

9 Analysis of proposal 28




1. Executive summary

Salient Features of Project

Name & Address of

Company M/s Shogun Organics Limited

Plot no – D-18, MIDC Kurkumbh, Taluka – Daund, Distt – Pune Pin code : 413802

Schedule of project

as per EIA

Notification, 2006

5 (b)

Category of Project 'A'

Total Plot Area Particulars Existing area in

Sq. m.

Proposed Area

in Sq. m.

Total area in Sq.

m.

Total Plot Area 1,06,384 -- 1,06,384

Built-up Area 9048.82 3375 12423.82

Parking Area 3802.82 6835.58 10638.40

Greenbelt Area 7164.5 11825 18989.5

Production details Type of Product Existing Qty. Proposed Qty Total Qty.

Technical Product 5.7 MT/M 38.8 MT/M 44.5 MT/M

Intermediates 22.25 MT/M 10 MT/M 12.25 MT/M *1

By Product -- 13.8 MT/M 13.8 MT/M

Formulations -- 113.6 MT/M 113.6 MT/M

Heater Machine -- 25,000 Nos/M 25,000 Nos/M

Water

Requirement of

Project

• Existing Water Requirement : 9.30 CMD

• Proposed water requirement : 34.25 CMD

• Total Water requirement : 43.55 CMD

Source of water: MIDC Kurkumbh.

Effluent generation Industrial Effluent (Existing: 5.2 CMD as per CTO & Proposed : 11.58 CMD) :

16.78 CMD

Domestic Effluent ( Existing : 0.9 as per CTO & Proposed: 4.4 CMD ) : 5.3 CMD

Effluent Treatment

Facility/ STP Existing :

1) Industrial Effluent : 18 CMD Effluent with pre – primary treatment,

distillation unit followed by sand filter and carbon filter.

2) Domestic Effluent : Overflow from Septic tank to gardening.

Proposed (After expansion) :

1) Industrial Effluent: Total trade industrial effluent after expansion i.e. 16.78

CMD will be treated by existing 18 CMDeffluent treatment scheme.

2) Domestic Effluent: Total domestic effluent i.e. 5.3 CMD will be treated in

STP of 6 CMD facility.

Power requirement

of project Electricity Supplied by: MSEDCL

Connected Load: 270 KW

Existing Power Demand : 95 KW

Proposed Power Demand: 130 KW

Total Power Demand : 225 KW

Boiler Details Existing : 1 Steam boiler: 1250 Kg/ hr steam capacity

1 Thermic fluid heater- 4 Lakh Kcal capacity ( Standby )




Note: Existing boiler will be sufficient for proposed expansion, only hours of

operation will get increased.

D.G. Set Existing: 320 KVA X 1 nos (Existing D.G. set will be sufficient for proposed

expansion unit during power failure)

Fuel Requirement Existing requirement of Diesel for Steam Boiler: 62.5 Ltr/ Day

Proposed requirement of Diesel for Steam Boiler : 548.5 Ltr/Day

Total requirement for Diesel for Steam Boiler : 611 Ltr/Day

Diesel for DG Set: 75 Ltr/Hr

Stack height

Common Stack of Steam Boiler & TFH is 20 mtr. Height which would be increased

to 30 metres.

D.G. set : 3 mtr height above roof top

Scrubber : 9 mtr Ht.

ETP capacity 18 CMD

Hazardous waste Sr.

No Particulars Categor

y Existing

Proposed

Total Method of

Disposal

1 Chemical

sludge

containing

residue

Pesticides

29.2 1.25 MT/M 0.625

MT/M 1.875

MT/M

Sent to

CHWTSDF

Ranjangaon

2 ETP Sludge

( Chemical

Sludge from

Waste

Treatment

Plant)

35.3 0.3 MT/M 13.9

MT/M 14.2

TPM

Sent to

CHWTSDF

Ranjangaon

Non hazardous

waste Category Existing

Kg/Day

Proposed

Kg/Day

Total

Kg/Day Method of Disposal

Scrap &

paper 20 Kg/Day 20 kg/Day 40

Kg/Day Sold to registered vendors.

Total man power 68 employees (Existing: 27 + Proposed: 41 = Total 68)

EMP cost Capital Cost Rs. 24.15 Lakh

Recurring Cost Rs. 16.20 Lakh

Project Cost

Existing Project Cost :Rs. 8.85 Cr.

Proposed Project Cost Rs. 5.65 Cr.

Total Project Cost Rs. 14.50 Cr.

Note : *1) Two existing intermediate Allethlone Alcohol & Prallethrolone Alcohol each of capacity

10MT/M will be stopped

2. Introduction of the project

2.1 Identification of Project Proponent:




Shogun Organics Limited is a company focused on mosquito control and household insecticides. The

company provides range of high quality safe products for use in mosquito repellents. The company

makes ingredients and formulations for mosquito repellent products, mainly focused on household

insecticide category.

The company now plans to expand its range of products to agrochemicals to cater to domestic and

export needs. As per the EIA Notification No. S. O. 1533 dated 4th

September 2006, and proposed

project is covered under the schedule 5(b) which is “pesticides industry and pesticide specific

intermediates” (excluding formulations). The schedule comes under ‘A category’ as per EIA

notification.The company had already made application and received TOR approval on 30-04-2013.

This present application is made under Notification S.O. 804(E) dated 14th March, 2017.The

manufacturing unit is located at D-18 MIDC Kurkumbh, Taluka - Daund , Pune District, Maharashtra

State. It is located in chemical zone of Industrial park of Maharashtra Industrial Development

Corporation (MIDC).

2.2 Nature of project:

There is a demand for safer effective products for household insecticide use. The company also plans to

expand its range of products to agrochemicals to cater to domestic and export needs. The proposed

project will manufacture pesticides, insecticides, agro-chemicals and intermediate chemicals. The

proposed project will be located at plot no. D-18 MIDC Kurkumbh, Taluka-Daund, District - Pune,

Maharashtra State. Project is located in chemical zone of industrial park of Maharashtra Industrial

Development Corporation (MIDC).

2.3 Need for the project and its importance to the country and or region:

The main products of the company are mosquito repellents and household insecticides. With the

increasing cases in India of Dengue, Malaria, and other mosquito borne diseases, need for high quality,

safe cost effective mosquito control products has become a necessity. The demand for food and food

produce is increasing and therefore the need for agro-chemicals to increase food yield. The company

also plans to expand its range of products to agrochemicals to cater to domestic and export needs.

Exports is a key focus area to support the vision of Hon’ble Prime Minister “Make In India” program.

Some of the products will help reduce imports and develop indigenous production.

• History of the Project :

Our Environmental clearance (EC) application was made in year 2012 and received TOR approval on 30-04-

2013




The sequence of events is given below for your information.

Date Event and Status

20-12-2012 Our application for Terms of Reference (TOR) with MoEF

30-04-2013 We received TOR approval from MoEF

02-02-2014 We submitted final EIA (Environment Impact Assessment)

02-04-2014 We received MoEF letter asking for details of EIA / EMP by Accredited Environmental

Consultant

21-04-2014 We re-submitted EIA Report with details and disclosure of Accredited consultant.

08-05-2014 Our EC application was considered complete and listed in Agenda for presentation in

19th Reconstituted Expert Appraisal Committee on 29th May 2014)

16-05-2014 Our case was removed from Agenda for 29

th May meeting, only for requirement of Public

hearing at our factory site.

21-07-2014 We received MoEF letter for conducting Public Hearing

13-10-2014 We made complete submission of documents with MPCB, Pune, Maharashtra to conduct

Public Hearing

10-12-2014 Office memorandum of MoEF, stating Public Hearing is not required. Our factory being

in industrial zone was exempted from Public hearing.

03-03-2015 Re-submitted our application for EC online

07-04-2015 Once again MoEF asked for Accredited Environmental Consultant details

14-04-2015 Once again we submitted EIA/EMP with details of Accredited Environmental Consultant

01-07-2015 Deficiency letter received from MoEF asking for Compliance report of our factory from

Regional unit of MoEF&CC ( i.e. Maharashtra Pollution Control Board - MPCB)

13-08-2015 Our reply letter given for this deficiency

23-09-2015 Email from Joint Director(S) of MoEF, asking to appear and present our case before Joint

Secretary, IA Division, MoEF on 28-09-2015.

26-09-2015 We sent email reply requesting another date for hearing with Joint Secretary

05-10-2015 Email from Joint Director(S) of MoEF , asking us to appear for hearing with Joint

Secretary on 19-10-2015

20-10-2015 Hearing was held in chamber of Joint Secretary, IA Division, MoEF

29-10-2015 We sent email to Joint Secretary, copy to Additional Director and Joint Director,

containing details of our EC application and summary of the hearing.

27-11-2015 Our EC application was considered complete and listed in Agenda for presentation in

the 1st Expert Appraisal Committee meeting dated 30-11-2015 to 01-12-2015

01-12-2015 Our application was not heard in Expert Appraisal Committee dated 01-12-2015.

Committee asked us to submit application for quantity amendment in our application.

12-01-2016 Received email from Joint Director(S) of MoEF , asking us to appear for hearing with

Joint Secretary, IA Division, MoEF on 25-01-2016

25-01-2016 Hearing was held in chamber of Joint Secretary, IA Division, MoEF

25-01-2016 We submitted application for quantity amendment

15-03-2016 Our EC application was once again considered complete and listed in Agenda for

presentation in the 6th Expert Appraisal Committee meeting dated 30-03-2016

21-03-2016 We sent email to Joint Secretary, copy to Additional Director and Joint Director, asking

for information and direction to Committee, pursuant to hearing on 25-01-2016




30-03-2016

Our application was not heard in Expert Appraisal Committee meeting, stating

requirement of Compliance report of our factory from Regional unit of MoEF & CC ( i.e.

Maharashtra Pollution Control Board - MPCB)

18-04-2016

We receive a letter from MoEF dated 05-02-2016 with reference of our EC application

file. Letter asked us to stop manufacturing activity. Copy of letter marked to Chairman

Maharashtra Pollution Control Board (MPCB).

03-08-2016 Visit from MPCB, Pune, Maharashtra office to our factory. Report sent to MPCB

Mumbai office

20-10-2016 Based on letter from MoEF, we receive letter from MPCB asking us to stop

manufacturing activity

This present application is made under Notification S.O. 804(E) dated 14th March, 2017.

• Demand supply gap

The need for indigenous production of low cost, efficacious and safe chemicals for insecticide and

pesticide is much in demand. In case of mosquito repellents there is a growing need for products to

control spread of mosquito borne diseases. The demand for food and food produce is increasing and

therefore the need for agro-chemicals to increase food yield. Demand- supply gas is created due to

lower supply capacity of certain products.

• Import Vs. Indigenous production

The proposed products including production of insecticides / pesticides and intermediates have demand

in the domestic as well as export market. Some of the products will help reduce imports and develop

indigenous production.

• Export & economic feasibility

The Indian crop protection industry is of USD 4.25 billion in FY14 and is expected to grow at a CAGR

of 12% to reach USD 7.5 billion by FY19. Exports currently constitute almost 50% of Indian crop

protection industry and are expected to grow at a CAGR of 16% to reach USD 4.2 billion by FY19,

resulting in 60% share in Indian crop protection industry. Domestic market on the other hand would

grow at 8% CAGR, as it is predominantly monsoon dependent, to reach USD 3.3 billion by FY19.




Source:IndustryAnalysisbyTataStrategic

• Domestic/ export markets

The finished goods will be sold in domestic market and it would be exported to the Regulated

International Market as per demand.

• Employment generation:

The company will employ 27 to 68 skilled and unskilled personnel in its facility. It is expected that

proposed plant will generate employment for semi-skilled and unskilled people.

Description of Project

3.1 Project type:

The proposed pesticides and insecticides manufacturing project is an expansion project.




3.2 Location

The Existing & proposed pesticide manufacturing unit is located at Plot no. D-18, MIDC

Kurkumbh, Taluka - Daund, Distt – Pune 413802, Maharashtra. The location is shown in the Google

earth image below.

Figure 1: Location of Shogun Organics Ltd.

Nearby Industries

Sr. no Direction Industry

1 North Pearl Polymers Ltd.

2 South National Highway

3 East Godavari Paper Ltd.

4 West MIDC Internal Road

Proposed unit is well connected by Pune – Solapur State highway. The nearest railway station is

Daund Junction, which is approximately 15 km away from site. The MIDC map is given in figure 2

showing location of plot in MIDC.




Figure 2: MIDC Kurkumbh Map

The plot layout of Shogun Organics Ltd. is given in figure 3. Total plot area is 106384 sq. m. the

location of plant building, utility building, ware house, internal roads, parking area is shown in the

layout.




Figure 3 : Plot layout of Shogun Organics Ltd.




Area statement of M/s. Shogun Organics Ltd.

Sr. Particulars Area (sq. m.)

1 Total plot area 1,06,384.0

2 Built up area 12,423.82

3 Green belt area 18,989.50

4 Parking area 10,638.40

3.3 Details of sites considered:

The MIDC Kurkumbh is situated close to Pune – Solapur State Highway. The land rates are

cheaper to promote the industrialization and the MIDC have all adequate facilities viz. good

road and rail network, 24 hour electricity, water supply, MIDC roads, CETP and availability of

man power etc.

3.4 Size of operation

The production capacity with byproducts is given in following table.

List of Products &Quantity: (Existing & Proposed):

A. Technicals :

Sr.

No.

Product Description Existing Qty. per

Month ( MT )

Proposed Qty. Per

Month ( MT )

Total Qty. Per

Month ( MT )

1.

d-trans Allethrin Tech

2.5 MT

2.5 MT

5.00 MT

2.

Allethrin Tech.

1 MT

1.0 MT

2.00 MT

3.

Prallethrin Tech.

1 MT

5.0 MT

6.00 MT

4.

Transfluthrin Tech.

1.2 MT

4.8 MT

6.00 MT

5.

Deltamethrin Tech

0

2.0 MT

2.00 MT

6.

Imidacloprid Tech

0

5.0 MT

5.00 MT

7.

Bifenthrin Tech.

0

1.5 MT

1.50 MT

8.

Fipronil Tech.

0

2.5 MT

2.50 MT

9.

Cypermethrin Tech.

0

4.5 MT

4.50 MT

10.

Permethrin Tech.

0

1.5 MT

1.50 MT

11.

DEET Tech.

0

1.5 MT

1.50 MT

12.

Renofluthrin Tech.

0

4.0 MT

4.00 MT

13.

Dimefluthrin Tech.

0

3.0 MT

3.00 MT




TOTAL QUANTITY

PER MONTH - ( A )

5.7 MT

38.8 MT

44.5 MT

B. List of Intermediates & Quantity : ( Existing & Additional) :

Sr.

No.

Product Description Existing Qty. Per

Month ( MT )

Proposed Qty.

Per Month ( MT )

Total Quantity

Per Month ( MT)

1.

Chrysanthemic Acid Chloride

2.25 MT

0.0

2.25 MT

2.

Allethlone Alcohol

10.0 MT

0.0 ( Production

will be

discontinued )

0.0 MT

( Production will

be discontinued )

3.

Prallethrolone Alcohol

10.0 MT

0.0( Production

will be

discontinued )

0.0 MT

( Production will

be discontinued )

4.

R-Cypermethric Acid

Chloride

0.0

4.0 MT

4.0 MT

5.

Cypermethric Acid Chloride

0.0

6.0 MT

6.0 MT

TOTAL QUANTITY PER

MONTH - ( B )

22.25 MT

10.0 MT

12.25 MT

GRAND TOTAL OF

QUANTITY ( A + B )

27.95 MT

48.8 MT

56.75 MT

C. List of By Products & Quantity : ( Existing & Proposed) :

Sr.

No.

Product Description Existing Qty.

Per Month (

MT )

Proposed Qty.

Per Month (

MT )

Total Quantity

Per Month (

MT

1.

Hydrochloric Acid

0.0

1.9 MT

1.9 MT

2.

Sodium Sulphate

0.0

4.9 MT

4.9 MT

3.

S-Cypermethric Acid

0.0

7.0 MT

7.0 MT

TOTAL QUANTITY PER

MONTH – ( C )

0.0

13.8 MT

13.8 MT




D. List of Formulations & Quantity : ( Existing & Proposed) :

Sr.

No.

Product Description Existing

Quantity

per Month

Proposed Qty. Per

Month

Total Quantity

Per Month

1.

LV with 0.88% Transfluthrin

( 35 ML & 45 ML )

0

9. 0 MT

(200,000 bottles)

9.0 MT

(200,000 bottles)

2.

LV with 1.6% Transfluthrin

( 35 ML & 45 ML )

0

9. 0 MT

(200,000 bottles)

9. 0 MT

(200,000 bottles)

3.

Imidacloprid 2.15% Gel

0

1.25 MT

(50,000 tubes)

1.25 MT

(50,000 tubes)

4.

Imidacloprid 17.8% SL

0

1.25 MT

(50,000 tubes)

1.25 MT

(50,000 tubes)

5.

Imidacloprid 30.5% SC

0

1.25 MT

(50,000 tubes)

1.25 MT

(50,000 tubes)

6.

Fipronil 5% Gel

0

1.25 MT

(50,000 tubes)

1.25 MT

(50,000 tubes)

7.

Transfluthrin 1% FU

0 3.0 MT

(75000 sachets)

3.0 MT

(75000 sachets)

8.

Renofluthrin 5% MUP

0

30.0 MT

30.0 MT

9.

Solvent Mix

0

3.0 MT

3.0 MT

10.

DEP with Perfume

0

3.0 MT

3.0 MT

11.

Renofluthrin 0.025% Coil

0

5.0 MT

5.0 MT

12.

Renofluthrin 0.03% Coil

0

5.0 MT

5.0 MT

13.

Transfluthrin 12% AE

0

10.0 MT

(100,000 Cans)

10.0 MT

(100,000 Cans)

14. Renofluthrin 0.17% Insence

Sticks ( Agarbatti )

0

4.2 MT

4.2 MT



0

4.2 MT

4.2 MT



0

4.2 MT

4.2 MT

17.

Renofluthrin 0.75% Liquid

Vaporiser

0

9.0 MT

(200,000 Bottles)

9.0 MT

(200,000 Bottles)

18. Transfluthtin 0.06% +

Cypermethrin 0.11% AE

0

10.0 MT

(100,000 Cans)

10.0 MT

(100,000 Cans)

GRAND TOTAL OF




QUANTITY ( D ) 0 MT 113.6 MT 113.6 MT

E. Heater Machines :

Sr.

No.

Product Description Existing

Quantity

per Month

Proposed Qty. Per

Month

Total Quantity

Per Month

01.

Heater Machines

0

25,000 Nos.

25,000 Nos.

3.5 Project description with process detail.

The process details and material balance for d-trans Allethrin Technical is given in

following table. Manufacturing process of other products is given in Annexure-2.

The production capacity with byproducts is given in following table.

PRODUCT NAME :d-trans Allethrin Technical

PRODUCT DETAILS :

Grade MT/Day MT/Month For

Months MT/Year Application

Tech 0.192 5 12 60 Household Insecticide

RAW MATERIALS :

Input output data per day. Reaction& Washing

INPUTS OUTPUTS

Sr. No. Name MT/Day Role in

Reaction Sr. No. Name of

outputs Qty

MT/Day

1.0 Allethlone Alcohol 0.103 Reactant 1.0 Organic Layer 0.782

2.0 Chry. Acid

Chloride 0.126 Reactant 2.0

Pyridine

Hydrochloride 0.095

3.0 Sodium Hydroxide 0.004 Washing 3.0 Effluent 0.062

4.0 Pyridine 0.072 Solvent

5.0 HCL 0.044 Washing

6.0 Toluene 0.590 Solvent

Total 0.939 0.939

Distillation

1.00 Organic layer 0.782 1.00 Recovered

Solvent 0.531

2.00 Residue

(Product) 0.192

3.00 Solvent Loss 0.059

Total 0.782 0.782 Distillation ( Recovery of Pyridine

)

2.0 Pyridine Hydrochloride 0.095 1.00 Pyridine 0.081




2.00 Effluent 0.014

Total 0.095 0.095

CHEMICAL FORMULAE : CH3

CH2

O

OH

+

CH3 CH3

CH3

CH3Cl

O

CH3

CH3

CH3

CH3

O

CH3

CH2

O

O

M. F : C19H26O3

Chrysanthemic Acid Chloride

M. F : C10H15ClO

F. W : 186.67

Alletholone Alcohol

M. F :C9H12O2

F. W : 152.19

+ HCl

d-Trans Allethrin

F. W : 302.40

Hydrochloric acid

F. W.: 36.46

CHEMICAL EQUATION:

C9H12O2+ C10H15ClO C19H26O3+ HCl

1.0000 0.9952 0.9294

BRIEF PROCESS DESCRIPTION : Charge Allethlone Alcohol, Pyridine and Tolune in room temperature. Add Chry. Acid Chloride slowly by

maintaining temperature to 25°C under string. On completion, wash the unreacted content with HCL and

make neutral by NaOH Solution. Then transfer the mass to distillation. Distilled out solvent and get the

product.

FLOW SHEET & MASS BALANCE :

Raw

Materials Qty Product Qty

Allethlone

Alcohol 0.103

Organic Layer 0.782

Chry. Acid

Chloride 0.126

Pyridine

Hydrochloride 0.095

Toluene 0.590 Effluent 0.062 Sod.

Hydroxide 0.004

Pyridine 0.072

HCL 0.044

Total 0.939 Total 0.939

Organic

Layer 0.782

Recovered

Solvent 0.531

Residue (Product) 0.192

Solvent Loss 0.059

Total 0.782 Total 0.782

Reaction&

Washing

Distillation




Distillation

:

Recovery of

Pyridine

Pyridine

Hydrochloride 0.095 Pyridine 0.081

Effluent 0.014

Total 0.095 0.095

Total outlet

Byproduct Type Qty /Day Remark

0 0

Total

Solid Waste 0 CHWTSDF 0

Empty

Containers

,Nos. 4.58

Re-used for packing

3.6 Raw material details

All basic raw material details with its quantity is given below. The raw materials are available in

domestic market and they will be transported by road to the manufacturing unit. Some key raw

materials are imported. They are imported as per requirement and stored in storage room (Godown)

Bags, Carbuoys and drums will be stored in storage area( Godown). The nitrogen gases will be

stored in the cylinders as per storage specifications.

Sr. Product Name of RM

Input

MT/Day

Max

Storage

( MT/10

days)

Storage

Facility

1 d-trans Allethrin

Tech.

Allethlone Alcohol 0.103 1.030 Godown

Chry. Acid Chloride 0.126 1.260 Godown

Toluene 0.590 5.900 Godown

Sodium Hydroxide 0.004 0.040 Godown

d-Allethrin Tech..

Allethlone Alcohol 0.041 0.410 Godown

2




3 Prallethrin Tech.

Prallethlone Alcohol 0.139 1.390 Godown



Pyridine 0.097 0.970 Godown

4 Transfluthrin

Tech.

Tetrafluoro Benzyl Alc. 0.119 1.190 Godown

RCMAC 0.156 1.560 Godown





Hydrochloric Acid 0.004 0.040 Godown

Activated Charcoal 0.012 0.120 Godown

5 Deltamethrin

Tech

RR Cyperm. Acid Chlo. 0.970 9.700 Godown

m-Phenoxybenzaldehyd 0.548 5.48 Godown

TBAB 0.013 0.130 Godown


Isopropyl Alcohol 3.932 39.32 Godown

Tri-ethyl Amine 0.665 6.650 Godown

6 Imidacloprid Tech

CCMP 0.764 7.640 Godown

Nitroguanidine 0.673 6.730 Godown


Dimethyl Formamide 4.545 4.545 Godown

7 Bifenthrin Tech.

Cyhalothric Acid Chlo. 0.643 6.430 Godown

n-Hexane 1.846 18.460 Godown

3-Biphenyl Methanol 0.456 4.560 Godown

8 Fipronil Tech

Thiopyrazole 0.994 9.940 Godown

MCB 1.058 10.580 Godown

Tri-chloro Acetic Acid 2.470 24.700 Godown

H202 0.185 1.850 Godown

9 Cypermethrin

Tech

DV Acid Chloride 0.586 5.860 Godown

Metaphenoxybenzalde 0.495 4.950 Godown



Sod. Cyanide 0.369 3.690 Godown

10 Permethrin Tech.

DV Acid Chloride 0.603 6.030 Godown

3-Biphenyl Methanol 0.520 5.200 Godown


11 DEET Tech

Meta-toluic Acid 1.000 10.000 Godown

Diethyl Amine 0.590 5.900 Godown

Orthophosphoric Acid 0.100 1.000 Godown

12 Renofluthrin Tech

W52 Alcohol 0.101 1.000 Godown

Cypermethric Acid Chlo 0.101 1.010 Godown


Catalyst 0.0720 0.720 Godown

13

Dimefluthrin Tech

W52 Alcohol 0.074 0.740 Godown

Chrys. Acid Chloride 0.067 0.670 Godown


Pyridine 0.051 0.510 Godown




3.7 Resource optimization ( recycle/ reuse):

1. The effluent generated from process scrubber will be sold as byproduct namely sodium sulphite

and HCl.

2. The proposed expansion will be ZLD system wherein the entire effluent will be recycled /

reused within the plant. Thus, the fresh water requirement will be significantly reduced.

3. The treated domestic sewage will be reused for gardening which will reduce daily fresh water

need for gardening.

4. The company has installed rooftop rain water harvesting and the harvested rain water will be

stored in dedicated underground water tank. In rainy season the fresh water need will be

reduced.

5. The sludge from STP will be used in house as a manure for gardening.

3.8 Availability of water, energy fuel:

The water will be supplied by MIDC Kurkumbh. Total fresh water need for domestic and process

water requirement will be 43.55 CMD.

A load of 270 KW has been sanctioned by MSEDCL. Out of which the present consumption of 95

KW and proposed consumption would be 130 KW. Hence there is no requirement of additional

load.

3.9 Quantity of waste to be generated

• Total 16.78 CMD process waste will be generated. It will be treated in distillation system and

CMD water will be recycled to process.

• Total 5.3CMD domestic sewage will be treated and treated sewage will be used for gardening.

• Existing Water Budget :

Parameter Water Requirement

CMD Losses

CMD Effluent CMD Remark

Domestic Process

Domestic

1.3

0.4

0.9

0

Treated Effluent ( 0.9 ) is used for

Gardening.

Process

3.5

0.2

0

3.3

Treated water ( 2.6KL ) is used

for Cooling tower

Cooling

Tower

2.0 Fresh water + 3.6 KL recycled water

4.6

0

1.0

Boiler

2.5

1.3 0

0.2

Boiler condensate ( 1 KL ) is used

for Cooling tower.

Gardening 0.9 ( Recycled water) 0.9 0 0

Total 9.3 (Fresh water) + 4.5

( Recycled water) 7.4 0.9 4.5




• Total Water Budget :

Parameter Water Requirement,

CMD Losses

CMD Effluent CMD Remark

Domestic Process

Domestic

6.6

1.3

5.3

0

Treated Effluent (5.3 KL)

will be used for Gardening.

Process 14.0 1.50 0 12.50 Treated water ( 10 KL ) is

used for Cooling tower

Cooling

Tower

6.0 Fresh water + 13.58

KL recycled water 16.0 0 3.58

Boiler

8.95

4.48

0

0.70

Boiler condensate (3.77 KL)

is used for Cooling tower.

Gardening 8 (fresh water )+ 5.3

(Recycled Water) 13.3 0 0

Total 43.55 ( Fresh water) +

18.88 ( Recycled water)

36.58 5.3 16.78

Solid hazardous waste which will be generated from the manufacturing activity will be,

Sr.

No Particulars Category

Existing

TPM

Proposed

TPM

Total

TPM

Method of

Disposal

1 Chemical sludge

containing residue

Pesticides

29.2 1.25

MT/M 0.625 MT/M

1.875

MT/M

Sent to

CHWTSDF

Ranjangaon

2 ETP Sludge

(Chemical Sludge

from Waste

Treatment Plant)

35.3

0.3

MT/M 13.9 MT/M

14.2 TPM Sent to

CHWTSDF

Ranjangaon

Non hazardous waste generation will be given as,

Category

Existing

Kg/Day

Proposed

Kg/Day

Total

Kg/Day

Disposal

Scrap paper &

Garbage

20 Kg / Day 20 kg/Day 40 Kg/Day Sold to registered

vendors.




3.10 Schematic representation of feasibility drawing for EIA purpose

PRODUCTION ACTIVITY

RESOURCE CONSUMPTION

(WATER)

POWER CONSUMPTION

WASTE

GENERATION FINISHED PRODUCTS

MARKET

ECONOMY

EMPLOYMENT

RAW MATERIAL

POLLUTION

ABATEMENT

CLEAN

ENVIRONMENT




Site Analysis

3.11 Connectivity:

The project is located at MIDC Kurkumbh Industrial area, Taluka – Daund, Distt. Pune

413802, Maharashtra. The MIDC area at Kurkumbh is notified Chemical Zone MIDC area,

Kurkumbhisclose to the Pune – Solapur highway, which is a state highway.It is around 35

kms from the well developed township of Baramati and around 75kms away from Pune

which isthe site ofthe National Chemical Laboratory. The nearest railway station is Daund,

which is15 kms away. There are already large chemical plants like Reliance

Petrochemicals, CIPLA Ltd., Emcure Pharmaceuticals located in this area. The proximity

to the highway is a great advantage, since the company's raw materials and finished

products will move by road.

• Nearest Railway Station : Daund Junction.approximately at a distance of 15 km.

• Nearest Airport : Pune International Airport, Lohgaon. approximately

of 80 Kms.

• Location and Access

The industrial area is centrally located and easily accessible through all modes of transport.

There is no problem for getting transport. Many transport companies are nearby our

Industrial plot.

• Road: The entire industrial area is well connected by internal roads.

Land Form, Land use and Land Ownership

The Project location & the surrounding environs being located in the notified Chemical zone and it

prevails industrial land use form.

3.12 Topography:

Majority of the site is plane with gentle slope.

M/s. Shogun Organics Ltd.

Location: Plot no. D-18, MIDC Kurkumbh, Taluka –

Daund, Distt – Pune , Pin – 413802. Maharashtra

Latitude : 18° 24' 20.34"N

Longitude : 74° 29' 58.90"E




Environmentally sensitive features within 15 km radius of the plant

The environmentally sensitive features exist around 15 km radial distance from the plant is,

Sr.No.

Areas

Name/

Identity

Aerial distance (with 15 km.)

Proposed project location boundary

1

Areas protected under international

conventions, national or legislation

for their ecological, Landscape,

cultural or other related value

No

Following Reserve Forests exists within

15 km from project boundary location:

1. Reserve Forest at Dandwadi towards

EES direction from the project site

approximately at an aerial distance of 10

km

2. Reseve Forest at Lonkarmala towards

EES from the project site approximately

at an aerial distance of 12 km

3. Reserve Forests at Sonwadi & Gar

towards NNE direction from the project

site approximately at an aerial distance of

10 & 11 km respectively

2

Areas which are important or

sensitive for ecological reasons-

Wetlands, watercourses or other

water bodies, coastal zone,

biospheres, mountains, forests

Yes

1. New Mutha Right Bank Canal is

present towards NE direction from the

project site approximately at an aerial

distance of 2.4 km

2. Bhima River flows at North direction

from the project site approximately at an

aerial distance of 10 km

3. Sirsuphal Talab is present at EES

direction from the project site

approximately at an aerial distance of

11.9 km

4. Victoria Talav is present at WWN

direction from project site at an

approximate aerial distance of 8.6 km

3

Areas used by protected, important

or sensitive species of flora or fauna

for breeding, nesting, foraging,

resting, over wintering, migration

No No such areas are present within 15 km

from the project location boundary.

4 Inland, coastal, marine, or

underground waters No

1. New Mutha Right Bank Canal is

present towards NE direction from the

project site approximately at an aerial

distance of 2.4 km

2. Bhima River flows at North direction

from the project site approximately at an




aerial distance of 10 km

3. Sirsuphal Talab is present at EES

direction from the project site

approximately at an aerial distance of

11.9 km

4. Victoria Talav is present at WWN

direction from project site at an

approximate aerial distance of 8.6 km

5 State, National boundaries No

None state or national boundaries pass

within 15 km from the project location

boundary

6

Routes or facilities used by the

public for access to recreation or

tourist, pilgrim areas

No

No such routes or facilities exists in the

15km within 15 km from the project

location boundary

7 Defence installations No No defense installations are within 15 km

from the project location boundary

8 Densely populated or built-up area Yes Daund town is 15 km away from the

boundary of the project plot

9

Areas occupied by sensitive man-

made land uses (hospitals, schools,

places of worship, community

facilities)

No

The project is located is Notified in

Kurkumbh MIDC area which is

surrounded by several populated localities

hence several hospitals, schools, places of

worship, community facilities are present

within 15 km from the project location

boundary

10

Areas containing important, high

quality or scarce resources

(ground water resources, surface

resources, forestry, agriculture,

fisheries, tourism, minerals)

No

The project is located is Notified in

Kurkumbh MIDC area which is

surrounded by large number of

agricultural feilds

11

Areas already subjected to pollution

or environmental damage. (those

where existing legal environmental

standards are exceeded)

No No such areas are present within 15 km

from the project location boundary

12

Areas susceptible to natural hazard

which could cause the project to

present environmental problems

(earthquakes, subsidence, landslides,

erosion, flooding Or extreme or

adverse climatic conditions)

No The project is located in Notified

Kurkumbh MIDC area




3.13 Existing land use pattern

The project site is located in the notified chemicalzone in Maharashtra Industrial Development

Corporation which has been developed for industrial development. The existing land use pattern in

the 10 km radial distance of the project site comprises of Industrial, human habitations/settlements,

small agricultural/ crop lands.

3.14 Existing infrastructure:

We have ready constructions for existing production. We have not yet started additional

construction for expansion products. Most of products can be accommodated with the existing plant

& machineries.

3.15 Soil classification:

The main type of soils found in the district are forest soils, varkas soils, rice soils, & laterite soils.

Climatic data from secondary sources

Average rainfall in the district is 600 to 700 mm. This is usually during the monsoon months from

July – October. Moderate temperatures are mainly observed here. The rainfall is unpredictable in

tune with the Indian monsoon. Summers here begin from early March to July. Summers are dry and

hot. The temperature ranges from 20 °C to 38 °C, though at the peak they may reach 40 °C.

From November to February, is the winter season. Temperatures at the peak drop to single digits

but usually they hover around 7 °C to 12 °C sometimes lowers up to 3 °C. January to March are the

months with moderate temperatures.

3.16 Social infrastructure available:

Social infrastructure like schools, road, hospitals, is available near Kurkumbh MIDC.




4. Planning Brief

5.1 Planning concept:

• M/s. Shogun Organics Ltd. has valid consent to establish and Operates for setting up a

Insecticides / pesticides technical and formulation plant. The company later decided to increase

volume of existing technical products and increase of new technicals and formulations of

pesticide manufacturing because of the change in global demand and supply for technical and

formulation products.

• The Kurkumbh MIDC have road network and water will be provided by MIDC, therefore

company will not be relied on ground water in the MIDC area.

• Electricity will be provided by MSEDCL and transformer have been installed .

5.2 Land use planning:

The proposed manufacturing expansion unit will be established in plot D-18, MIDC, Kurkumbh.

The land is acquired by MIDC and the land use will be industrial type. No cultivated land or forest

land will be utilized for the proposed unit.

5.3 Assessment of Infrastructure demand

The major physical infrastructure like road, water supply is provided by MIDC Kurkumbh. The

electricity will be supplied by MSEDCL by means of continuous feeder substation.

5.4 Amenities:

Basic amenities like road, electricity, process water will be available at site. The drinking water will

be provided by further purification of process water by RO purification unit. In the plant personal

hygiene facilities will be provided to workers as per the rule.




5. Proposed infrastructure:

6.1 Industrial area

The proposed pesticide expansion manufacturing unit of Shogun Organics Ltd. will be

established on plot no. Plot No. D-18, Kurkumbh MIDC, Taluka – Daund, District – Pune, Pin

– 413802, Maharashtra.,

Residential area

The unit is pesticide manufacturing unit and situated at Chemical notified zone., therefore

there will be no need of residential infrastructure on the plot.

6.2 Green belt

The proposed unit have provided with 19,989.50sq. m. of green belt area around the boundary

and inside of the plot.

6.3 Social infrastructure:

The project site is approximately 15 km from Daund city. All basic social infrastructure

facilities are available in the study area.

6.4 Connectivity

The site can be accessed by State highway from Pune to Kurkumbh. The MIDC Kurkumbh

have excellent internal and connecting road network therefore no additional connectivity

infrastructure will be constructed.

6.5 Sewerage system

The sewage will be treated in STP and the treated sewage will be utilized for gardening

purposes.

6.6 Industrial waste management

Total 16.78 CMD process liquid waste will be generated. It will be treated in distillation system

and treated water will be recycled to cooling tower makeup.

5.3 CMD domestic sewage will be treated in STP and treated sewage will be used for

gardening.

6.7 Solid waste management

The hazardous waste will be segregated as per category in schedule I of “Hazardous and Other

Wastes and it will be stored in demarcated area. The hazardous waste will be treated at

CHWTSD facility.




6.8 Power requirement/ supply/ source

A load of 270 KW has been sanctioned by MSEDCL. Out of which the present consumption os

95 KW and proposed consumption would be 130 KW. Hence there is no requirement of

additional load.

Rehabilitation and resettlement

The unit will be established in notified Chemical Zone at MIDC Kurkumbh. No rehabilitation

and resettlement will be incorporated.

6. Project schedule and cost estimation

Most of the proposed products can be accommodated in the Existing Plant. It is proposed that

the project will be commissioned after 12 months from grant of EC. The cost estimation is

presented in CA certificate attached as Annexure – 4.

7. Analysis of proposal

• Proposed production activity will provide employment to the local residents, resulting financial

and social benefits of the nearby people.

• Indirect employment will be generated by the proposed unit like canteen, transportation

facilities to workers.

• The export will result in generation of foreign exchange to the Country.

Documents

PRE -FEASIBILITY REPORT FOR PROPOSED EXPANSION OF SHOGUN ORGANICS AT KURKUMBH …environmentclearance.nic.in/writereaddata/Online/TOR/1… · · 2017-05-12PRE -FEASIBILITY REPORT