Embed Size (px)
Citation preview
Solutions for generating energy in industry and commerce
Contents
High pressure steam boiler
2/3
All part of the serviceIndustrial systems for steam, power, heat and cooling are developed from a single source for each individual customer, and extended with a comprehensive range of services.
Page 4
Energy generators and system modulesSteam boilers up to 120 t/h, power stations for generating power up to 50 MW, hot water boilers up to 116 MW and heat pumps for heating and cooling up to 2 MW.
Page 6
The Viessmann range of services: Everything from a single sourceFrom consultation and the design concept right through to maintenance, the focus is on the complex life cycle of the energy system.
Page 11
Systematic approach: Sample applications for hospitals and the paper industryBy renewing or replacing an energy centre, savings of up to 30 % can be achieved.
Always nearbyWith sales companies and agents in 74 countries, it is quick and easy to get in touch with Viessmann anywhere in the world.
Page 12
Page 20
International referencesInternational references provide evidence of Viessmann’s expertise. The six systems presented here include ones that use both mono and multi mode operation.
Page 14
Contents
Steamup to 120 t /h
Powerup to 50 MWel
Heatup to 116 MWth
Coolingup to 2 MWth
Industrial energy systems
Consultation/design concept Implementation Maintenance/service
Steamup to 120 t/h
Powerup to 50 MWel
Heatup to 116 MWth
Coolingup to 2 MWth
Heat pump Combined heat and power unit
Biomass boiler Flame tube boiler Double flame tube boiler
Special boiler Water tube boiler
PYRO
VENT
In the four energy areas of steam,
power, heat and cooling, Viessmann
offers a comprehensive range of
products and services for industry
and commerce
4/5
Industrial systems for steam, power, heat and cooling
Overview of the product rangeThe following outputs refer to the largest type of boiler or energy generator. Higher outputs can be achieved with cascades.
Industrial boiler systems for: Steam up to 120 t/h Power up to 50 MW Heat up to 116 MW
Biomass plants for: Steam up to 50 t/h Power up to 15 MW Heat up to 50 MW
CHP units for: Power up to 401 kW Heat up to 549 kW
Heat pump systems: For heating and cooling up to 2 MW
Waste heat boiler Biomass plant
The energy efficient and clean provision of energy, delivered with high operational safety and reliability, are essential requirements for energy generating systems in industry and commerce.
Viessmann is the technological trailblazer for efficient energy systems. Matching components and systems are developed from a single source for each individual customer, and extended with a comprehensive range of services.
Steam up to 120 t/h
Steam generation up to 120 t/h with renewables, fossil fuels and waste heat utilisation
Thanks to their excellent equipment level, Viessmann steam boilers meet the criteria for a variety of application areas. The boilers are robust and require only a low level of maintenance. They are part of individual boiler house concepts, which make use of system solutions for industrial steam generation.
Steam boiler systems Steam output up to 120 t/h per boiler Operating pressure up to 130 bar Hot steam temperatures up to 485 °C Systems with shell boilers or
water tube boilers Broad range of fuel types Waste heat boilers to utilise process heat;
they can be combined with gas turbines and CHP units
Modular design
Waste heat boiler for steam
generation
Steam boiler with biomass
combustion
Double flame tube boiler for steam generation
System modulesAll of the components Viessmann supplies are matched to the relevant steam boiler system.
Chemical and thermal treatment plants for feedwater
Boiler body including economiser Flue gas heat exchanger Combustion including fuel storage
and charging Regulating and control systems Flue gas scrubbing Steam storage Boiler platform
6/7
Power generation for on-site requirements and for exporting to the public grid up to 50 MW
Viessmann offers four types of system for industrial power generation which cover a broad output range. They are designed for environmentally responsible CHP operation. The user benefits from reduced costs for power and heat.
Combined heat and power units (CHP) Output range up to 401 kWel
CO2 neutral operation with bio natural gas Equipped as standard for mains substitution
mode in the case of power failure (island mode)
Stringent connection conditions (AR-N 4105) issued by the power supply utility are met
ORC system for power generation
Combined heat and power units
Steam turbine power stations Output range up to 30 MWel
Industrial steam turbines for use with continuous steam processes
Suitable for efficient power generation
ORC systems Output range up to 2 MWel
Power generation in a thermal oil-based process Usage in industrial waste heat processes Utilisation of waste heat from ORC process
up to 90 °C
Gas and steam turbine power stations Output range up to 50 MWel
High electrical efficiency in excess of 50 % Flexible operation due to rapid load changes
Power up to 50 MWel
Heat up to 116 MWth
Hot water boiler with gas burners
Heat generation up to 116 MW with biomass, oil, gas and natural heat
Viessmann offers the right solution for industry and commerce with its energy systems. Users have a choice of high efficiency hot water boilers, CHP units and heat pump systems.
If a system is needed quickly, ready-to-connect container solutions are available for all energy generators.
Heat source Hot water boiler with a water pressure
of up to 50 bar – Fired with oil or gas up to 116 MW – Fired with biomass up to 50 MW – Waste heat boilers up to 116 MW to utilise
process heat; can be combined with gas turbines and CHP units
CHP units up to 549 kW Heat pumps up to 2 MW
System modules Boiler with combustion equipment Flue gas heat exchanger Intermediate flow piece with
safety equipment Regulating and control systems Return temperature raising facility Boiler platform
Biomass boiler
Large heat pump for heating and cooling
Economical cooling with heat pumps up to 2 MW
Customer-specific large heat pumps are available for industry, large residential premises, office buildings and hotels. For industrial and commercial applications, the cooling function of the heat pump is just as important as its heating function – for example, for cooling food storage rooms or providing air conditioning in production rooms.
This energy system has the particular advantage of being able to heat and cool at the same time.
Large and special heat pumps Individually designed heat pumps
with outputs up to 2 MW/unit (cascades possible)
Able to be installed even in the most awkward spaces
Implementation of dual mode heating systems in combination with an oil or gas condensing boiler to cover peak loads
System modules Ice store Dry cooler Collectors
8/9
Ice store system with 1800 m3
storage capacity
Cooling up to 2 MWth
Services
3D boiler house design
10/11
Large number of matching components are pre-assembled
Professional project design concept
Professional maintenance and service concepts
The Viessmann comprehensive range stands for innovative and efficient technology at its best. From consultation and design concept right through to maintenance, attention remains focused on the complete life cycle of the energy system.
The Viessmann range of services: Everything from a single source
ImplementationCoordination with all technical areas while the system is under construction to provide assurance of timely delivery and installation:
Manufactured with a high level of pre-assembly to minimise time on site
Trouble-free commissioning Comprehensive output tests As-built documentation
Consultation/design conceptViessmann treats all projects individually, with each and every aspect of the design concept being geared towards high efficiency:
Impartial consultation on technology and fuel type
Best solution recommended from an ecological and economical standpoint
Information about national and international legislation
System analysis
Maintenance/service/trainingReliable operation is ensured through customer-specific service concepts with guaranteed spare part supply, regular maintenance and boiler checks:
24/7 customer service Remote monitoring and diagnosis Conversion and modernisation Boiler hire Training at the Viessmann Academy
System solutions
High cost pressure forces many companies to seriously examine their energy expenditure and take steps to realise potential energy savings. By renewing or completely replacing an energy centre, savings of up to 30 % can be achieved.
This means that new technology pays for itself quickly and eases the burden of current expenditure.
Systematic approach: Sample applications for hospitals and the paper industry
Expertise in multi mode heating systemsViessmann’s comprehensive range offers innovative and powerful technology that can be tailored to the system user’s own aspirations and requirements.
Multi mode systems are increasingly being used for commercial applications,combining renewables and fossil fuels. For this, Viessmann offers the necessary system expertise. For covering the base load, biomass boilers, heat pumps or CHP units are deployed; peak loads are covered by oil or gas boilers.
Combined heating system with a high output and a high level of supply securityThe graphic on the left shows a sample system solution: In a hospital, two Vitobloc 200 combined heat and power units (4) produce some of the required power. For the heating water and domestic hot water, there is also a Pyrotec biomass boiler (2) and two Vitomax 200-LW with Vitotrans 300 (7). Pure steam for clinical applications, e.g. for sterilisation, is produced by the Vitomax 200-HS high pressure steam boiler (8).
For perfect interaction and therefore the highest level of efficiency, Viessmann combines all of the system components in accordance with individual requirements.
1 Woodchip store2 Pyrotec biomass boiler3 Heating water buffer cylinder4 Twin Vitobloc CHP unit5 DHW cylinder 6 Distributor
Power grid
1 4 5 6 7 82 3
7 Cascade with two
Vitomax 200-LW with
Vitotrans 300 flue gas/water
heat exchanger8 Vitomax 200-HS high pressure
steam boiler with thermal and
chemical water treatment
systems and a pure steam
generator
12/13
1 Generator2 Gas turbine3 Waste heat water tube boiler4 High pressure steam boiler5 Economiser 6 Feedwater pumps7 Feedwater tank with
integral deaerator8 Paper mill
21 3 4 5 6 7 8Natural gas
High pressure steam
Feedwater
Electrical power
Efficient solutions for steam and power generation Typical applications for steam generation in large volumes can be found in paper mills (above). Here, the associated power station generates steam and electricity. A generator (1) driven by a gas turbine (2) supplies the mill with power. The heat from the combustion gas is used in a waste heat boiler (3) to generate hot steam. A separate high pressure steam boiler (4) supplies the redundancy required for the production process and covers possible peak loads. The output of the power station is equivalent to the energy required for a town of around 50,000 inhabitants.
The greater the energy demand, the more positive the impact of the savings achieved by Viessmann’s highly efficient energy systems.
International references provide evidence of Viessmann’s systems expertise. Six systems are presented on the following pages, including ones that use both mono and multi mode operation.
References
Sembcorp Utilities, Wilton (United Kingdom)
SpecificationDouble flame tube boilers 4 x Vitomax D HSFuel type Natural gasSteam output/boiler 30 t/hHot steam temperature 300 °COperating pressure 17 barFeedwater temperature 105 °CBoiler efficiency 91 % (without economiser)Commissioning 2009
Standard delivery High pressure hot steam boiler Burner Superheater Feedwater system Main pipeline, steel structure and platforms Chimney stack Control
Sembcorp Utilities, Wilton (United Kingdom)International energy concern, Sembcorp, provides a steam output of up to 60 t/h for several chemical companies on an industrial site. HKB, one of the Viessmann Group companies, was the general contractor responsible for the construction of the steam boiler system for this project in 2009, based on an individual design. Due to industrial requirements, four Vitomax D HS double flame tube boilers were installed, each with a steam output of 30 t/h. Two of these are kept for redundant backup to ensure high operational reliability. Pre-assembled system modules helped to keep the installation time short.
Steam production for the chemical industry
14/15
Lotte World Tower, Seoul
(scheduled for completion in 2015)
Lotte World Tower, Seoul (Korea)The “Lotte World II” skyscraper complex will be 555 m tall. Energy for the building is to be supplied by environmentally responsible technology. Twelve KWT heat pumps will provide the renewable part of the building’s heating and air conditioning supply.
Six brine/water heat pumps, each with 1.7 MW heating output and 1.9 MW cooling capacity, will be supplied by 720 geothermal probes sunk 200 m into the ground. In addition, six water/water heat pumps will be installed, each with 2 MW heating output and 1.7 MW cooling capacity. The latter use water from the river that runs past the tower. All twelve heat pumps will be operated in a cascade, which is controlled by a higher ranking control centre.
SpecificationHeat pump type 12 x special heat pumpsTotal cooling capacity 20.4 MWTotal heating output 22.2 MWFlow temperature up to 55 °CCold water temperature up to 7 °CSpace required 8000 m2
Commissioning 2015
Standard delivery Brine/water heat pumps Water/water heat pumps
KWT heat pump
Natural heat for modern architectural concepts
References
Bioheating centre at E-Werke Frastanz, Austria
E-Werke Frastanz (Austria)E-Werke Frastanz chose to invest in a bioheating plant in order to be able to supply the region of Vorarlberg, Austria, with energy from renewable resources, and to benefit from the much more stable price of biomass compared to crude oil. The plant supplies private, public and commercial buildings with natural heat from woodchips all year round.
The chippings are automatically transported from the silo to the combustion chamber using a pushrod discharge system. A flat moving grate (FSB) with variable speed ensures optimum combustion of fuels that have a high water and ash content.
Bioheat for regional energy supply
SpecificationBiomass boiler 2 x Pyroflex FSB (1100, 550 kW)Fuel type BiomassWater temperature 95 °C Boiler efficiency 85 %Commissioning 2009
Standard delivery Wood combustion system Push floor Trough chain conveyor Hydraulic feed Multi cyclone separator Electronic filter Bunker cover Control
16/17
Heating plant in Gräfelfing with biomass boiler (right)
and hot water boiler for peak loads
Bio-Wärme, Gräfelfing (Germany)The heating centre at Bio-Wärme Gräfelfing GmbH meets all the demands for quality, efficiency and optimum interaction between all of the modules. The particular focus is on a long service life and ease of maintenance. Both of these factors make a significant contribution to the continuous yet economical operation of the plant, which stands at more than 8000 hours per year.
The Pyroflex boiler used here is notable for the minimal demands it makes of its fuel – wood, with a water content of w60, can be combusted reliably and cleanly. The boiler’s modulating operating mode matches the system output to the actual heat demand. If required, a Vitomax 200 peak load boiler is started as well.
Multi mode heating centre for local heating supply
SpecificationBiomass boiler Pyroflex SRTFlame tube boiler Vitomax 200 Total output 3650 kWFuel type Biomass, gasCommissioning 2012
Standard delivery Wood combustion system Hydraulic direct feed (fuel transport) Pushrod discharge (fuel discharge) Flue gas dust extraction using multi
cyclone separator Hot water boilers Control
Model view of the heating plant
References
Tropical atmosphere at the
Badeparadies Schwarzwald leisure
complex
Badeparadies Schwarzwald leisure complex, Titisee (Germany)A Vitobloc 200 CHP unit was installed in the Badeparadies Schwarzwald leisure complex to provide low cost power and heat. From around 8000 hours run per year, it primarily produces power which is used by the in-house consumers.
The heat that is generated at the same time is used for central heating and DHW, meaning that this CHP system offers an energy utilisation level in excess of 90 %. The Vitobloc 200 provides the base heat load that is required all year round.
In the warm summer months, the CHP unit takes over sole provision of power and
Tailored system solutions for swimming pools
CHP unit (left)
in the leisure complex. Two Vitoplex
boilers cover peak loads when
required.
heat. During the winter, a Pyroflex woodchip system covers the additional heat demand. For redundant backup and possible peak loads, two Vitoplex 200 low temperature boilers were installed.
SpecificationCHP units Vitobloc 200 EM (401 kWel/ 549 kWth)Low temperature boiler 2 x Vitoplex 300 (3200 kW)Wood combustion system Pyroflex FSR (2100 kW)Fuel type Natural gas, oil,
biomassCommissioning 2010
18/19
DGUV, St. Augustin (Germany)At the head office of the German Social Accident Insurance Institution (DGUV) in St. Augustin near Bonn, five Vitobloc 200 CHP units generate the power that is used in the building itself. If there is a public grid power failure, the system can provide emergency power in island mode and safeguard the necessary power demand. The mains substitution management system this requires is provided by the Viessmann multi module management system 300.
The heat generated from the CHP system is mainly used for operating absorption refrigeration machines and heating the building. If required, a Vitoplex 300 low temperature boiler supplies additional heat.
CHP units for power supply and air conditioning in office complexes
DGUV administration building
The DGUV energy centre with
five CHP units in St. Augustin
SpecificationCHP units 5 x Vitobloc 200 EM (238 kWel/363 kWth)Low temperature boiler Vitoplex 300 (1250 kW)Fuel type Natural gas, oilCommissioning 2012
Standard delivery Combined heat and power units MMM 300 multi module management system
for mains substitution management, including active load distribution
Low temperature boiler
Industrial energy
systems
Product and engineering brochures
Further information can be found
in the engineering and product
brochures.
Easy to order from
www.viessmann.de/Industrie
20/21
All of the information you need is just a click away: online at www.viessmann.de/Industrie
The website for
industrial energy
systems provides
information about all of
our products (above)
and shows example
system solutions.
With just a few clicks of the mouse, trade partners, design engineers and operators can go online to discover Viessmann's entire range of products and services for industry, commerce and local heating networks.
System examplesMore and more companies in the industrial and commercial sectors are now choosing multi mode systems when they invest in new energy systems.
Numerous system examples with graphic illustrations and an economic viability calculation make all of the individual solutions clear.
Viessmann referencesAdvanced and efficient energy systems from Viessmann are in use in many large buildings, making an important contribution to the sustainable exploitation of energy reserves.
Detailed information on international reference systems can be found in the database on the Viessmann website.
Engineering softwareVitodesk is the complete software support package for trade partners and design engineers. All programs support automatic data exchange.
Further details are available in the information area for Viessmann trade partners.
Viessmann international
Viessmann is represented by sales
offices and agents in 74 countries.
www.viessmann.comAll members of the Viessmann Group are represented here, along with a short summary of each company, to provide insight into the wide variety of powerful energy systems that are on offer.
Proximity to customers and rapid availability are important criteria for the professional design and implementation of energy systems for industry and commerce. Viessmann is represented in major industrial countries with its own sales offices and experienced experts. They ensure that every energy system, whether it is for steam, power, heat or cooling, is individually tailored to the required application. This includes ongoing support after successful commissioning.
Always nearby
22/23
EuropeBelgiumViessmann Belgium BVBAHermesstraat 14 1930 Zaventem (Nossegem) Telephone: +32 (0)2 712 06 [email protected]
BulgariaViessmann EOOD Bul. Bulgaria, 90 BG 1680 Sofia Telephone: +359 2 9589 353 [email protected]
DenmarkViessmann DanmarkGuldalderen 2 2640 Hedehusene Telephone: +45 46 55 95 [email protected]
GermanyViessmann Deutschland GmbH Viessmannstrasse 1D-35108 Allendorf (Eder) Telephone: +49 (0) 6452 70-38 07 00 [email protected]
EstoniaViessmann UABGeležinio Vilko g. 6a 03150 Vilnius Telephone: +372 53 269386 [email protected]
FinlandViessmann OyÄyritie 8 A01510 Vantaa Telephone: +358 (0) 9 685 1800 [email protected]
FranceViessmann France SASAvenue André Gouy B.P. 33 57380 Faulquemont Telephone: +33 387291700 [email protected]
United KingdomViessmann LimitedHortonwood 30Telford TF1 7YPTelephone: +44 (0) 1952 [email protected]
ItalyViessmann S.r.l.Via Brennero, 5637026 Balconi di PescantinaVeronaTelephone: +39 045 [email protected]
CroatiaViessmann d.o.o.Dr. Luje Naletilića 29 10020 Zagreb Telephone +385 (0)1 6593 [email protected]
LatviaViessmann SIA Āraišu iela 37 Rīga, LV-1039 Telephone: +371 67545292 [email protected]
Luxemburg35, rue J.F. Kennedy 7327 Steinsel Telephone: +352 2633621 [email protected]
NetherlandsViessmann Nederland B.V.Lisbaan 82908 LN Capelle a/d IJsselTelephone: +31 (0) 10 [email protected]
AustriaViessmann Ges.m.b.H. Viessmannstrasse 1 4641 Steinhaus bei Wels Telephone: +43 (0) 7242 62381-110 [email protected]
LithuaniaViessmann UABGeležinio Vilko g. 6a LT-03150 Vilnius Telephone: +370 5 236 43 33 [email protected]
PolandViessmann Sp. z o.o.ul. Karkonoska 65 53-015 Wrocław Telephone: +48 71 3607 100 [email protected]
RomaniaViessmann SRLDN 1 KM 174 + 941 No. 2507075 Ghimbav, Judetul BrasovTelephone: +40 268 [email protected]
RussiaViessmann OOO Jaroslawskoje Chaussee, 42129337 Moscow Telephone: +7 495 [email protected]
SwedenViessmann Värmeteknik ABGunnebogatan 34 163 53 SpångaTelephone: +46 (0)8 - 474 88 [email protected]
SwitzerlandViessmann (Schweiz) AGHärdlistrasse 118957 SpreitenbachTelephone: +41 (0)56 418 67 [email protected]
Viessmann (Svizzera) SAVia Carvina 2 6807 Taverne Telephone: +41 (0)91 945 20 16 [email protected]
Viessmann (Suisse) SArue du Jura 18 1373 Chavornay VD Telephone: +41 (0)24 442 84 [email protected]
SerbiaViessmann d.o.o. SrbijaTabanovačka 3 11010 Beograd Telephone: +381 11 30 97 [email protected]
Slovakian RepublicViessmann s.r.o. Ivansá cesta 30 821 04 Bratislava Telephone: +421 (2) 32 23 01 00 [email protected]
SloveniaViessmann d.o.o.Cesta XIV. divizije 116a2000 MariborTelephone: +386 (0)2 480 55 [email protected]
Spain (mainland)Viessmann S.L.Área Empresarial AndalucíaC/ Sierra Nevada, 1328320 Pinto (Madrid)Telephone: +34 902 399 [email protected]
Spain (Balearics)Viessmann S.L. PalmaPol. Ind. Son. Castelló Camí Vell de Bunyola, 37 Bajos 07009 Palma de Mallorca Telephone: +34 97 143 43 40 [email protected]
Czech RepublicViessmann, spol. s r.o.Chrášťany 189 252 19 RudnáTelephone: +420 257 090 [email protected]
TurkeyViessmann Isı Tek. Tic. A.Ş.Şerifali Mh. Söyleşi Sk. No:39 34775 Ümraniye - İstanbul Telephone: +90 (0) 216 528 46 [email protected]
UkraineViessmann Ukraine Dimitrova Street 5, Building 10A 03680, Kiev Tel.: +380 44 4619841 [email protected]
HungaryViessmann Fűtéstechnika KftH-2045 Törökbálint,Süssen u. 3.Telephone: +36 23 334 [email protected]
BelarusOOO "Vistar" ul. M.Bogdanovitcha 153b, Room 302 220040 Minsk Telephone: +375 17 293 39 90 [email protected]
Africa & Middle EastDubaiViessmann Middle East FZE E-Wing, Office 603 HQ Building Dubai Silicon Oasis United Arab Emirates Telephone: +971 4 [email protected]
AmericaUSA Viessmann Manufacturing Company (U.S.) Inc.45 Access Road Warwick, RI 02886 Telephone: +1 (401) 732-0667 Telephone: (800) 288-0667 (toll free) [email protected]
Canada Viessmann Manufacturing Company Inc.750 McMurray Road Waterloo, ON N2V 2G5 Telephone: +1 (519) 885-6300 Telephone: (800) 387-7373 (toll free) [email protected]
AsiaChina Viessmann Heating Technology Beijing Co., Ltd.Beijing Tianzhu Airport Industrial Zone B No. 26 Yumin Street, Shunyi District Beijing 101318Telephone: +86 (0)10-80490888 [email protected]
Hongkong Viessmann China Ltd.Unit 16, 17th Floor, Millennium City 2 378 Kwun Tong Road Kwun Tong, Kowloon Telephone: +852 25440807 [email protected]
9443 684 GB 03/2013
Copyright Viessmann.
Duplication and alternative use only with prior written consent.
Subject to technical modifications
Viessmann Werke GmbH & Co. KG35107 Allendorf (Eder)Telephone: +49 (0)6452 70 - 3807 00Fax: +49 (0)6452 70 - 57 95Email: [email protected]/Industrie
