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Activity Based Costing What? Why? How?

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  • Activity Based Costing

    What?

    Why?

    How?

  • Requirement of Cost Systems

    Valuation of inventory and measurement of the cost of goods sold for financial reporting.

    Estimation of the costs of activities, products, services, and customers.

    Providing economic feedback to managers and operators about process efficiency.

  • Todays businesses are working in an increasingly complex environment.

    Use of Advanced Technology

    Product Life Cycle

    Product Complexity

    Channels of Distribution

    Quality Requirements

    Product Diversity

  • Chart5

    305020

    304030

    303040

    302050

    Direct Material

    Labour

    Overheads

    Composition of Cost

    Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet1

    Direct Material

    Labour

    Overheads

    Composition of Cost

    Sheet2

    Sheet3

  • Conventional Costing

    Total Cost = Material + Labour+ OverheadsOverheads are allocated to the products on volume based measures e.g. labour hours, machine hours, units produced

    Will this not distort the costing in the new environment?

    ABC provides an Alternative.

  • Conventional Costing

    Expenses

    Cost Objects

    AB Costing

    Resources

    Activities

    Cost Objects

    Economic Element

    Work Performed

    Product or service

  • Basics of A B C

    Cost of a product is the sum of the costs of all activities required to manufacture and deliver the product.Products do not consume costs directlyMoney is spent on activitiesActivities are consumed by product/services

  • Basics of A B C (contd.)

    ABC assigns Costs to Products by tracing expenses to activities. Each Product is charged based on the extent to which it used an activity

    The primary objective of ABC is to assign costs that reflect/mirror the physical dynamics of the business

  • Basics of A B C (contd.)

    Provides ways of assigning the costs of indirect support resources to activities, business processes, customers, products.It recognises that many organisational resources are required not for physical production of units of product but to provide a broad array of support activities.

  • ABC systems addresses the following Questions:

    What activities are being performed by the organisational resources?How much does it cost to perform activities?Why does the oranisation need to perform those activities?How much of each activity is required for the organisations products, services, and customers?

  • Basics of A B C : How?

    Steps:

    Form cost poolsIdentify activitiesMap resource costs to activitiesDefine activity cost driversCalculate cost

    Cost pools are groups or categories of individual expense items

  • Identify Activities

    In developing an ABC system, the organisation identifies the activities being performed:

    Move material Schedule productionPurchase materialInspect items

    Respond to customers Improve productsIntroduce new productsExplore new markets

    Activity Dictionary

  • Map resource costs to activities

    Financial accounting categorises expenses by spending code; salaries, fringe benefits, utilities, travel, communication, computing, depreciation etc.

    ABC collects expenses from this financial system and drive them to the activities performed.

  • Mapping

    Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet2

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet48,00016,0003

    ActivitiesActivity RateContainersBaby Product

    Unit Level

    Acquire and Use material for containers0.041,200,00048,000

    Acquire and Use material for baby-care products107,00070000

    Batch Level

    Set up manually controlled machines300123,600

    Set up computer controlled machines600169600

    Product Level

    Design and manufacture moulds1000

    11,000

    44000

    Use manually controlled machines15000115,000

    Use conputer controlled machines40000140000

    Customer Level

    Consult customers100

    Containers2200

    B.products404000

    Provide warehousing for customers0.2

    Containers8,0001,600

    B.products2,000400

    Faciltiy Level

    Manage workers0.2

    Containers4,000800

    B.products10,0002000

    Use main building3

    Containers5,00015,000

    B.products7,00021000

    85,200151,000

    Sheet3

    Accounting RecordsABC Records

    Salaries313,000ActivitiesSalariesDepreciationElectricitySuppliesTravelTotal

    Depreciation155,000Business Development20,000250005000500055,000

    Electricity132,000Maintianing Present Business80,0006000050000500010000205,000

    Supplies25,000Purhcasing Material125,00050000200002000060000275,000

    Travel100,000Set up Machines25,00010000200037,000

    Total725,000Running Machines50,0001000050000110,000

    Resolve Quality Problems13,00050002500043,000

    Total313,00015500013200025000100000725,000

    Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet2

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet48,00016,0003

    ActivitiesActivity RateContainersBaby Product

    Unit Level

    Acquire and Use material for containers0.041,200,00048,000

    Acquire and Use material for baby-care products107,00070000

    Batch Level

    Set up manually controlled machines300123,600

    Set up computer controlled machines600169600

    Product Level

    Design and manufacture moulds1000

    11,000

    44000

    Use manually controlled machines15000115,000

    Use conputer controlled machines40000140000

    Customer Level

    Consult customers100

    Containers2200

    B.products404000

    Provide warehousing for customers0.2

    Containers8,0001,600

    B.products2,000400

    Faciltiy Level

    Manage workers0.2

    Containers4,000800

    B.products10,0002000

    Use main building3

    Containers5,00015,000

    B.products7,00021000

    85,200151,000

    Sheet3

    Accounting RecordsABC Records

    Salaries313,000ActivitiesSalariesDepreciationElectricitySuppliesTravelTotal

    Depreciation155,000Business Development20,000250005000500055,000

    Electricity132,000Maintianing Present Business80,0006000050000500010000205,000

    Supplies25,000Purhcasing Material125,00050000200002000060000275,000

    Travel100,000Set up Machines25,00010000200037,000

    Total725,000Running Machines50,0001000050000110,000

    Resolve Quality Problems13,00050002500043,000

    Total313,00015500013200025000100000725,000

  • Activities: Types

    Unit level: Performed each time a unit is producedBatch level: Performed each time a batch is producedProduct level: Performed to support production of different type of productCustomer Level: Performed to support servicing customersFacility level:Residuary head

  • Define activity drivers

    The linkage between activities and cost objects, such as products, customers,, is accomplished by using activity drivers.An activity driver is a quantitative measure of the output of an activity.The selection of an activity driver reflects a subjective trade-off between accuracy and cost of measurement.

  • Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet2

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet48,00016,0003

    ActivitiesActivity RateContainersBaby Product

    Unit Level

    Acquire and Use material for containers0.041,200,00048,000

    Acquire and Use material for baby-care products107,00070000

    Batch Level

    Set up manually controlled machines300123,600

    Set up computer controlled machines600169600

    Product Level

    Design and manufacture moulds1000

    11,000

    44000

    Use manually controlled machines15000115,000

    Use conputer controlled machines40000140000

    Customer Level

    Consult customers100

    Containers2200

    B.products404000

    Provide warehousing for customers0.2

    Containers8,0001,600

    B.products2,000400

    Faciltiy Level

    Manage workers0.2

    Containers4,000800

    B.products10,0002000

    Use main building3

    Containers5,00015,000

    B.products7,00021000

    85,200151,000

    Sheet4

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Sheet3

    Accounting RecordsABC Records

    Salaries313,000ActivitiesSalariesDepreciationElectricitySuppliesTravelTotal

    Depreciation155,000Business Development20,000250005000500055,000

    Electricity132,000Maintianing Present Business80,0006000050000500010000205,000

    Supplies25,000Purhcasing Material125,00050000200002000060000275,000

    Travel100,000Set up Machines25,00010000200037,000

    Total725,000Running Machines50,0001000050000110,000

    Resolve Quality Problems13,00050002500043,000

    Total313,00015500013200025000100000725,000

    ActivitiesDriversActivity Cost

    Activity Volume

    Activity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet 48,00016,0003

    MBD00041CFA.xls

    Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet2

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet48,00016,0003

    Sheet3

  • Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet2

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet48,00016,0003

    Sheet3

  • Ascertaining Cost

    Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet2

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet48,00016,0003

    ActivitiesA. RateA.VolumeContainersBaby Product

    Unit Level

    Acquire and Use material for containers0.041,200,00048,000

    Acquire and Use material for baby-care products107,00070000

    Batch Level

    Set up manually controlled machines300123,600

    Set up computer controlled machines600169600

    Product Level

    Design and manufacture moulds1000

    11,000

    44000

    Use manually controlled machines15000115,000

    Use conputer controlled machines40000140000

    Customer Level

    Consult customers100

    Containers2200

    B.products404000

    Provide warehousing for customers0.2

    Containers8,0001,600

    B.products2,000400

    Faciltiy Level

    Manage workers0.2

    Containers4,000800

    B.products10,0002000

    Use main building3

    Containers5,00015,000

    B.products7,00021000

    Total Cost85,200151,000

    Sheet4

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Sheet3

    Accounting RecordsABC Records

    Salaries313,000ActivitiesSalariesDepreciationElectricitySuppliesTravelTotal

    Depreciation155,000Business Development20,000250005000500055,000

    Electricity132,000Maintianing Present Business80,0006000050000500010000205,000

    Supplies25,000Purhcasing Material125,00050000200002000060000275,000

    Travel100,000Set up Machines25,00010000200037,000

    Total725,000Running Machines50,0001000050000110,000

    Resolve Quality Problems13,00050002500043,000

    Total313,00015500013200025000100000725,000

    ActivitiesDriversActivity Cost

    Activity Volume

    Activity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet 48,00016,0003

    MBD00041CFA.xls

    Sheet1

    T1T2E3T4

    Direct Material30303030

    Labour50403020

    Overheads20304050

    Sheet2

    ActivitiesDriversActivity CostActivity VolumeActivity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet48,00016,0003

    Sheet3

  • Building an ABC Model

    Identify

    Resources

    Identify

    Activities

    Identify

    Cost Objects

    Define

    Resource

    Drivers

    Define

    Activity

    Drivers

    Enter

    Resource

    Costs

    Enter

    Resource

    Driver Qty.

    Enter

    Activity

    Driver Qty.

    Calculate

    Costs

  • ABC: Where to Use?

    High OverheadsProduct Diversity or Multiple ProductsCustomer DiversityService DiversityStiff Competition

    ActivitiesSalariesDepreciationElectricitySuppliesTravelTotal

    Business Development20,000250005000500055,000

    Maintianing Present Business80,0006000050000500010000205,000

    Purhcasing Material125,00050000200002000060000275,000

    Set up Machines25,00010000200037,000

    Running Machines50,0001000050000110,000

    Resolve Quality Problems13,00050002500043,000

    Total313,00015500013200025000100000725,000

    ABC Records

    ActivitiesDriversActivity Cost

    Activity Volume

    Activity Rate

    Unit Level

    Acquire and Use material for containersNo. of Containers40,0001,000,0000.04

    Acquire and Use material for baby-care productsNo. of products80,0008,00010

    Batch Level

    Set up manually controlled machinesNo. of batches of containers3,00010300

    Set up computer controlled machinesNo. of batches of B. Produst12,00020600

    Product Level

    Design and manufacture mouldsNo.of moulds required5,00051000

    Use manually controlled machinesProduct type (containers)15,000115000

    Use conputer controlled machinesProduct type (B.Products)40,000140000

    Customer Level

    Consult customersNo. of consultations4,00040100

    Provide warehousing for customersNo. of cubit feet2,00010,0000.2

    Faciltiy Level

    Manage workersSalaries3,00015,0000.2

    Use main buildingSquare feet 48,00016,0003

    ActivitiesDrivers

    Unit Level

    Acquire and Use material for containersNo. of Containers

    Acquire and Use material for baby-care productsNo. of products

    Batch Level

    Set up manually controlled machinesNo. of batches of containers

    Set up computer controlled machinesNo. of batches of B. Produst

    Product Level

    Design and manufacture mouldsNo.of moulds required

    Use manually controlled machinesProduct type (containers)

    Use conputer controlled machinesProduct type (B.Products)

    Customer Level

    Consult customersNo. of consultations

    Provide warehousing for customersNo. of cubit feet

    Faciltiy Level

    Manage workersSalaries

    ActivitiesA. RateA.VolumeContainersBaby Product

    Unit Level

    Acquire and Use material for containers0.041,200,00048,000

    Acquire and Use material for baby-care products107,00070000

    Batch Level

    Set up manually controlled machines300123,600

    Set up computer controlled machines600169600

    Product Level

    Design and manufacture moulds1000

    11,000

    44000

    Use manually controlled machines15000115,000

    Use conputer controlled machines40000140000

    Customer Level

    Consult customers100

    Containers2200

    B.products404000

    Provide warehousing for customers0.2

    Containers8,0001,600

    B.products2,000400

    Faciltiy Level

    Manage workers0.2

    Containers4,000800

    B.products10,0002000

    Use main building3

    Containers5,00015,000

    B.products7,00021000

    Total Cost85,200151,000

    0

    100

    1234

    Composition of Cost

    Direct MaterialLabourOverheads

    Salaries313,000

    Depreciation155,000

    Electricity132,000

    Supplies25,000

    Travel100,000

    Total725,000

    Accounting Records