FMC Angola

FMC Angola

First Annual Network Meeting organized by INTSOK

October 2nd 2013

FMC Angola1 Introduction to FMC in Angola

FMC Operational locations in Angola

FMC Angola2 Introduction to FMC in Angola

1999

FMC Angola3 Introduction to FMC in Angola

Actual

Update on new expansion plan in next slides

FMC Angola4 Introduction to FMC in Angola

FKIA Leadership Team

COUNTRY

MANAGER

José Costa Jr.

GENERAL MANAGER

FKIADag Andre Moen

TECHNICAL

MANAGEROlav Ingebrigtsen

FINANCE

CONTROLLERDavid Da Silva

SUPPLY CHAIN

MANAGERMarcio da Silva

WORKSHOP

MANAGERTerje Fauske

MANUFACTURING

MANAGER

Tenente Marques

OPERATIONS

MANAGERTayo Akinkunmi

COMMERCIAL

MANAGERJan Inge Askeland

HR

MANAGERTaniana Maximino

SALES &

MARKETINGTBN

ADMIN.

MANAGERAlice Lelis

HSE

MANAGERPascoal da Silva

PMA- Project Managers

AngolaMichal Polit -Girri

Magnus Salen - Clov

NEW PROJECTS

Project ManagerKjell Iversen

QUALITY

MANAGERAnwar Vak.

Angolan Management positions in red

FMC Angola5 Introduction to FMC in Angola

Local Manufacturing Capability

• Christmas Tree Assembly– Turnaround time 6 weeks

– Current Facility’s capacity of 12 per Quarter

• In-Country Machining and Welding– Conductor Housing

– Wellheads

– Jumpers

• In-Country Fabrication– Manifold, Caisson Foundation, Manifold

Subsea Structure

– PBG and Flow Bases

– Jumpers

– XTree Parts (XTree Roof, ROV Panels etc.)

FMC Angola6 Introduction to FMC in Angola

Local Manufacturing Experience

• First Xmas Tree built in May

2007– Installed Aug. 2007

– Equal Quality performance with full built

on the same project

• 50 (off) Xmas Trees Assembled

Locally to date– 26 (off) Vertical Completed + 6 (off)

Ongoing

– 24 (off) Horizontal

FMC Angola7 Introduction to FMC in Angola

Local Fabrication Experience

• Total Block 17 – Rosa– 4 Manifolds (Petromar) – 4 Closed caisson foundations (Petromar) – 4 Manifold subsea structures (Petromar) – 18 PGB’s (Friedlander) – 13 well jumpers (Friedlander on our site)– Gas gathering manifold fabricated at

Petromar Soyo Friedlander Luanda – PGB’s

Manifold subsea structures (Petromar)

FMC Angola8 Introduction to FMC in Angola

Local Fabrication Experience

• BP Block 18 – 6 Manifolds (Sonamet)– 44 PGB’s (Algoa) – Working at MV (Jembas) for

fabrication on XT parts.– 43 Well jumpers final assembly

(Petromar in Soyo)

Algoa Luanda – PGB’s

MM S1 during Large Bore Pressure Testing

Welljumpers Petromar Soyo

FMC Angola9 Introduction to FMC in Angola

Local Machining and Welding Experience

• Conductor Housing

Machining

• Wellhead welding and

repairs

FMC Angola10 Introduction to FMC in Angola

Local Aftermarket Service Capability

• Site Receival Test

• Hook up and Function Testing /System

Integration Testing

• Equipment/Tools Mobilization and Demob

• Installation and Life of Field Support

• Maintenance, Refurbishment & Repair of

Wellhead & Completion components

• Storage, Preservation and Maintenance

• Spare Part Management

• SCM MMR- Level 3

• XT’s assembly and test

• Fabrication support test for Manifolds, Well

Jumpers etc.

• Development of new suppliers

• Internal and External Training

• Recertification and Refurbishment (Evolving)

• Rental Tools Management (Evolving)

FMC Angola11 Introduction to FMC in Angola

Local Aftermarket Service Experience

• Five Major Field Development with LOF support– TOTAL Girrasol

– TOTAL Jasmine

– TOTAL Rosa

– Greater Plutonio

– Pazflor

• One Major Field Development Startup– TOTAL CLOV

• 156 (off) Xmas Tree Installed base– 116(off) Vertical Trees

– 39 (off) Horizontal

– 70 (off) in backlog

• 50+ Exploration Drilling Support– Blocks 17 and 32 (TOTAL), Block 21 (Cobalt), Block 20 (Cobalt)

• Completion and CWOR System Recertification (Ongoing)

• Tree Refurbishment (Developing)

FMC Angola12 Introduction to FMC in Angola

FMC’s local content has increased with every major contract

Local Content: Development of local capabilities

BP Greater Plutonio

45 Well Development

Total Rosa

27 Well Development

Total Girassol/Jasmin

30 Well Development

Lo

ca

l C

on

ten

t

Co

ntr

ibu

tion

PGB’s

Foundation Caissons

Jumper Fabrication

Manifold Syst. Fabrication

Jumper Fabrication

Manifold Syst. Fabrication

(Inc Large Bore Pipe)

SCM MMR level 2

Xmas Tree Assembly

Investment in Base

Jumper Fabrication

Investment in Base

2000

2004

2005

2007 - 2008

Jumper Fabrication

Manifold Syst.fabrication

(Inc Large Bore Pipe)

Xmas Tree Assembly

SCM MMR level 2

SCMMR level 3

Machining wellheads

Investment in Base

Jumper Fabrication

Shallow water tests

Pipe bending

Manifold Syst.fabrication

(Inc Large Bore Pipe)

Xmas Tree Assembly

SCM MMR level 2

SCMMR level 3

Machining wellheads

Investment in Base

CLOV

36 Well Development

2010

Total PAZFLOR

49 Well Development

FMC Angola13 Introduction to FMC in Angola

GirRI Manifold System

Load out March 29th, successfully installed

FMC Angola14 Introduction to FMC in Angola

Local Content – Development of FMC Workforce

Recruited & trained more than 115 Angolan employees

From 2010 to Present Date

EXPATS ANGOLANS Total

Year Onshore Offshore Total (A) % Onshore Offshore Total (B) %Total (A + B)

2000 18 32 50 69% 22 0 22 31% 72

2001 18 29 47 51% 42 3 45 49% 92

2002 10 22 32 34% 55 7 62 66% 94

2003 12 12 24 30% 47 10 57 70% 81

2004 9 18 27 32% 47 10 57 68% 84

2005 20 14 34 26% 86 9 95 74% 129

2006 20 40 60 33% 104 17 121 67% 181

2007 34 56 90 40% 108 26 134 60% 224

2008 26 44 70 30% 134 30 164 70% 234

2009 30 31 61 29% 123 29 152 71% 213

2010 43 55 98 35% 138 41 179 65% 277

2011 59 53 112 31% 192 57 249 69% 361

2012 70 55 125 30% 215 75 290 70% 415

2013 (Jan) 65 60 125 30% 215 79 294 70% 419

2014 91 62 153 28% 281 107 388 72% 541

FMC Angola15 Introduction to FMC in Angola

ANGOLANIZATION - Positions Onshore

0

10

20

30

40

50

60

Locals

Expats

Trainees

*2 QC trainees will be trained in computerized radiography**12 Trainees from CINFOTEC for 3 months.

FMC Angola16 Introduction to FMC in Angola

ANGOLANIZATION - Positions Offshore

0

5

10

15

20

25

30

35

Locals

Expats

Trainees

FMC Angola17 Introduction to FMC in Angola

ANGOLANIZATION – Work Outside Angola

2012

0

2

4

6

8

10

Supervisors

Team leaders

Operators

Total

FMC Angola

FMC AngolaGrowth & Expansion

FMC Angola19 Introduction to FMC in Angola

New Base Location SONILS

FMC Angola20 Introduction to FMC in Angola

New Base at SONILS – Yard - Status July 2013

FMC Angola21 Introduction to FMC in Angola

New Base at SONILS – Offices - Status July 2013

FMC Angola22 Introduction to FMC in Angola

New Facility at SONILS – Final Layout

FMC Angola23 Introduction to FMC in Angola

FMC Angola24 Introduction to FMC in Angola

Location of Machining plant will be ZEE

(Zona Económica Especial –Viana)

FMC Angola25 Introduction to FMC in Angola

Machining Plant - preliminar layout