PowerFlex LV AC Drives and SMC - rotec.bg 2018 PPT/PowerFlex … · 1.0 to 350 Hp @ 480 V ... 20-750-S3 PowerFlex 527 Kinetix 5500 ... Positioning, gearing, camming, interpolation

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Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 1

PowerFlex LV AC Drives and SMC

Peter Madarász

Commercial Engineer

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2

Portfolio Management

Portfolio Positioning Segmentation

Component Drives (PF4M, PF520-Series)

• Scalable platform for wide range of OEM applications

• 0.2 – 22 kW

PowerFlex 753

• General Purpose Automation Drives for integrated and stand alone applications

• 1 – 250 kW

PowerFlex 755

• High performance platform for complex applications and coordinated drive systems

• 1 - 1,500 kW

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

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PUBLIC - 5058-CO900H

PowerFlex® 520-Series AC DrivesPortfolio Overview


Compact Market Product PositioningThree Product Lines

Performance / Functionality

Va

lue

PowerFlex 523• 30HP• Standard USB connectivity• Comms: Embedded DSI • Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus• Motor Control options: V/Hz, SVC, Economizer SVC• AppView & CustomView Application Configuration• CCW Programming Software

PowerFlex 520 Series: Common Attributes

Innovative Design Simplified Configuration

• Modularity design

• Common Power Module

• Smallest clearance requirement

• Zero-stack

• Extreme ambient temperatures

• Simplified programming

• QuickView HIM

• Seamless integration into Logix

with add-on-profiles for Studio

5000

PowerFlex 525• 30HP• Standard USB connectivity• Comms: Embedded DSI + Single port Ethernet/IP• Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus• Safety: Embedded Safe Torque Off SIL2/PLd• Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, PM*• Incremental Encoder Option• AppView & CustomView Application Configuration• CCW Programming Software

PowerFlex 527• Integrated Motion• 30HP• Communication: Embedded Dual Port Ethernet/IP• Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and

Integrated Network Safety• Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM*• Incremental Encoder Option• Removable terminal blocks• Programmed via embedded motion instructions

Connected Components Mid-Range Offering

* Future Firmware Release


COMPACT EASY TO USE INNOVATIVE DESIGN

PowerFlex 520-Series AC DrivesThe Next Generation of Powerful Performance. Flexible Control.

PowerFlex 523 PowerFlex 525

LEARN MORE ABOUT. . .

PowerFlex 527


PowerFlex 520-Series AC DrivesCommon Attributes

Modular Design

Removable control module helps speed installation

One control module supports entire power range

No size penalty when adding option cards

Ease of Programming

Studio 5000™ Logix Designer: AOPs & ADC

Connected Component Workbench software (PowerFlex 523 and 525 only)

Dedicated application parameter groups (PowerFlex 523 and 525 only)

MainsFree™ programming

Flexible Installation

Requires only 50mm (1.96 in) space for top and bottom

Horizontal mounting

Zero Stacking up to 45oC (113oF)

Din rail mounting for frames A, B and C and high ambient temperature up to 70oC (158oF)

Energy Saving

Reduce energy costs with Economizer control mode

CIP Energy - Energy sensing capability (PowerFlex 527 only)

Global Voltages

100V, 200V, 400V, 600V

Multiple EMC filtering options

Embedded EMC filtering at 1ph 200V & 3ph 400V class

Optional external EMC filtering for longer cable length

Robustness

Allow -15% / +10% input voltage

Conformal Coating to 3C2 specification (Chemical Gases only)

Ideal for standalone and simple-to-standard machine builders and simple system integration


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PowerFlex 750-Series AC DrivesLow Voltage Drives


PowerFlex 753

Speed and torque control, simple positioning

Premier Integration to Rockwell Automation Architecture

Embedded I/O

General purpose applications

DeviceLogix for standalone applications

Wall mount construction

Power range:

0.75 to 270 kW @ 400V

1.0 to 350 Hp @ 480 V

.5 to 300 Hp @ 600V

5.5 to 250 kW @ 690V


PowerFlex 755

Speed, torque and advanced position control Embedded EtherNet/IP port Performance applications

Coordinated drive systems applications Positioning applications Torqueprove (lifting)

DeviceLogix to complement system capabilities Use of embedded instructions within Studio 5000 (CIP Motion) Wall mount and floor mount construction Power range

0.75 to 1400 kW @ 400V 1.0 to 2000 Hp @ 480V .5 to 1500 Hp @ 600V 5.5 to 1500 kW @ 690V

9


PowerFlex 750-Series Control and Option slots

Control Board

Option Slots

PowerFlex 755

Power Ratings: 400/480V AC: 0.75…1400 kW / 1.0…2000 Hp 600/690V AC: .5…1500 Hp / 5.5…1500 kW

5 option slots for communications, safety, feedback, I/O, and auxiliary power supply

3 option slots for frame 1

Standard embedded EtherNet/IP port

PowerFlex 753

Power Ratings: 400/480V: 0.75…270 kW/ 1.0…400 Hp

600/690V: .5…300 Hp / 5.5…250 kW

3 option slots for communications, safety, feedback and additional I/O

Standard embedded I/O

Control Board

Option Slots

Additional Power Supply

10


PowerFlex 750-Series Safety Option cards

Function Catalog # PF753 PF 755 Safety Category Notes

Safe Torque Off 20-750-S Cat.3 and PL e /EN ISO 13849-1

SIL CL3 / IEC 61508 & EN 62061

Safe Speed Monitor 20-750-S1 Cat. 4 and PL e / EN ISO 13849-1

SIL CL3 / IEC 61508 & EN 62061

1. Safe Speed Monitor option card does not require use of an external safety relay

2. Application of Safe Speed Monitor requires one of the Encoder Feedback cards

below:

Dual Incremental Encoder: 20-750-DENC-1

Universal Feedback card : 20-750-UFB-1

11

Function Catalog # PF753 PF 755 Safety Category Notes

Safe Torque Off 20-750-S3 X Cat.3 and PL e /EN ISO 13849-1

SIL CL3 / IEC 61508 & EN 62061


Designed for the PowerFlex 755 and 755T AC drives

Safely removes power from the gate firing circuits of the drive’s output power devices (IGBT)

Provides networked Safe Torque Off over EtherNet/IP

TÜV Rheinland Approved for networked and hardwired STO

PLe, CAT 3 per ISO 62061

SIL3 per IEC EN 61800-5-2

Stop Category 0 per EN 61800-5-2

Networked Safe Torque Off Product Overview


20-750-S3 Networked Safe Torque Off

Description Networked and hardwired Safe Torque Off (Stop Category 0 – coast to stop)(Stop Category 1 – ramp to stop can be achieved with additional programming)

SIL Rating SIL3/PLe Category 3

EtherNet port on card No – communication across backplane with embedded Ethernet port on drive

(Safety & Control via single IP Address)

DLR Capability Yes – when used with the PowerFlex 750-Series 20-750-ENETR Dual Port EtherNet/IP

option module in Tap mode

Mode Standard I/O mode only at initial release (Integrated Motion support follows in future)

Ports This card will function in ports 4 – 6 of the PowerFlex 755 and 755T drive

Networked Safe Torque Off Product Characteristics and FAQ


20-750-S3 Networked Safe Torque Off

Drive Compatibility PowerFlex 755, 755TL, 755TR, 755TM Drives (i.e. not compatible with PF753)

Firmware Compatibility • PF750 firmware version 13

• PF755T firmware version 1

AOP Compatibility • PF755 AOP version 4.09

• PF755T AOP version 1

Studio 5000 Compatibility Studio 5000 version V30

Controller Compatibility GuardLogix L3S and L7S controllers

Reaction time 10ms

Certifications UL, cUL, RCM, CE, EAC, KCC, TUV-FS

Networked Safe Torque Off Product Characteristics and FAQ


20-750-S3 PowerFlex 527 Kinetix 5500

Common configuration, programming and safety related tags

Networked Safe Torque Off Elements of Commonality Across Rockwell Portfolio


PowerFlex 750-Series AC Drives Inputs and Outputs

PowerFlex 753 PowerFlex 755

Embedded I/O 3 Digital Inputs • 1 - selectable 24VDC or 115VAC

• 2 - 24VDC only

• Selectable sinking or sourcing

1 Digital Input standard

1 Relay Output• Contact rated at 2 Amps Max

1 Transistor Output• 24V DC 250mA Max Load

1 Analog Input• Isolated, bipolar, differential, ±10V,

• 4-20 mA, 11 bit & sign, 88k ohm input impedance

1 Analog Output• Bipolar, ±10V, 11 bit & sign, 2 k ohm min load

• 4-20 mA, 11 bit & sign, 400 ohm max load

1 PTC Input

Option cards Multiple I/O options to support multiple voltages • 24V DC

• 115V AC

• Control I/O features include

• Analog loss detection

• Timed outputs

• PTC input

Multiple I/O options to support multiple voltages • 24V DC

• 115V AC

• Control I/O features include

• Analog loss detection

• Timed outputs

• PTC input


PowerFlex 750 –Encoder Feedback options

Description Cat. No. PF 753 PF 755 Notes

Single Incremental Encoder 20-750-ENC-1

Dual Incremental Encoder 20-750-DENC-1 1

Universal Feedback 20-750-UFB-1 X 1,2,3

Notes:

1. Using the Safe Speed Monitor card requires Dual Incremental Encoder or Universal Feedback option

2. Homing and registration functions not supported when using Embedded Motion Control Instructions in Logix

controllers (CIP Motion) – Must use Universal Feedback card

3. Rotary Incremental, Linear, high resolution, Sine Cos (SC), Full Digital (FD), Heidenhain EnDat (2.1 and 2.2),

Stegmann Hiperface, SSI, BiSS, “Temposonic”, “Stahl”

17

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

PowerFlex 755 is native to data structure in Studio 5000 Configuration Motion instruction-based programming Commissioning Diagnostics and drive maintenance

Position, velocity, or torque control

Motion instruction programming Positioning, gearing, camming, interpolation

Synchronized drive control Simple and complex profile for

1 drive to 100+ drives Velocity Position with phase control

Safety options SIL 3, Cat 4, PLe Safe Torque Off SIL 3, Cat 4, PLe Safe Speed

PowerFlex 755 with CIP Motion

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Power range and voltage 0.75…1500 kW / 1…2000 Hp

400/480V, 600/690V


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PowerFlex®

755TProduct Introduction


IntroductionScalable Solutions

0.75 to 1500 kW

PowerFlex 755

Speed, Torque, Position Control

6-Pulse Drive

PowerFlex 7530.75 to 270 kW

Speed and Torque Control

6-Pulse Drive

PowerFlex 755TL

Low Harmonic

160 to 1400 kW


PowerFlex 755TM

Common BusDrive System


PowerFlex 755TR

Regeneration and Low Harmonic

160 to 2000 kW



IntroductionPowerFlex 755T Drives

Ideal for applications requiring low harmonics and/or

regeneration up to 2300 kW

Core capabilities aligned with PowerFlex 755 drives

Additional capabilities:

Hardware platform designed for common bus drive systems

Total harmonic distortion levels of less than 5%

Embedded dual-port EtherNet/IP communications

TotalFORCE motor control capability

Expanded preventative maintenance and service features

PowerFlex 755TL, TR, TM

Low Harmonic, Regenerative, Common DC Bus


160 to 2000 kW


Topics

PowerFlex® 755T Product Details

PowerFlex® 755T Functions and Features

PowerFlex® 755T Commercial Tools


PowerFlex® 755T Product DetailsHardware Design

Designed for efficient installation and maintenance

while optimizing floor space required

Modular design with roll in/out units

Power wiring stays connected while unit is rolled out

Access to service areas and simplified removal of parts

Enclosure types IP21 (Type 1) and IP54 (Type 12)

IP00 for selected customers

Common spare parts throughout product range

Reduced spare part inventory


PowerFlex® 755T Product DetailsProduct Versions

PowerFlex 755TLLow Harmonic Drive

PowerFlex 755TRRegenerative Drive

PowerFlex 755TMDrive System


PowerFlex® 755T Product DetailsPowerFlex 755TL Low Harmonic Drive

Power range 160..1250 kW / 250..1800 HP

Designed to mitigate harmonics with active front end

technology and internal harmonic filter

Complete solution

Line side converter

Harmonic filter

Inverter

Delivered complete with a non-regenerative AFE converter

Mitigates harmonics to meet IEEE 519

(< 5% total harmonic distortion)


PowerFlex® 755T Product DetailsPowerFlex 755TL Low Harmonic Drive

Rating and dimensions (Frames 8..10)

LCL filter Converter Inverter


PowerFlex® 755T Product DetailsPowerFlex 755TR Regenerative Drive

Power range 160..2000 kW / 250..3000 HP

Regeneration and low harmonics with active front end

technology

Complete solution

Regenerative line side converter

Harmonic filter

Inverter

Reuse of dissipated energy for other applications

Elimination of braking resistors and costs associated with

installation, cooling, and maintenance



1. AC Pre-charge regulates the input AC

current from the incoming power source,

greatly reducing stress on the power

components during power up.

2. LCL filter is a 230 mm wide module that

provides low harmonic capability and

minimizes the current distortion into the

utility grid.

3. Line side converter is a 230 mm wide

module. In the PowerFlex 755TL, it

draws energy from the AC line without

harmonic distortion and converts it to DC

power.

4. Motor side inverter is a 230 mm wide

module that controls the voltage and

current of the motor.

5. IP21/IP54 enclosures provide a

choice of packaging options to meet

the environmental requirements of your

application.

6. Control pod contains the control

platform that is responsible for motor

control, system control and

communications. Five option slots

allow you to add I/O, safety and

feedback.






PowerFlex® 755T Product DetailsPowerFlex 755TM Drive System

Power range 160..2000 kW / 250..3000 HP

World-class coordinated multi-motor systems

Best-in-class footprint, usability, and motor control

performance

Common DC bus inverters

One common bus inverter per motor

Patented common mode noise reduction

Common DC bus supplies

Input power for entire common bus system

Single point of AC connection and protection

Support of contemporary PowerFlex 750-Series



1. AC Pre-charge

2. LCL filter

3. Line side converter

4. Motor side inverter

5. IP21/IP54 enclosures

6. Control pod

7. DC Pre-charge









Topics





PowerFlex® 755T Functions & FeaturesCommon Features

Programming

Dynamic Human Interface Module (HIM)

Connected Components Workbench™

Studio 5000 Logix Designer™

Network communication

Built-in dual port for EtherNet/IP

Options for additional industrial networks

Safety

Network safety (Safe Torque-Off)

Hardwired safety (Safe Torque-Off and Speed Monitoring)


Topics





PowerFlex® 755T Commercial ToolsSystem Design

MotionAnalyzer Online

Power layout and design

Motor load based selection

Common bus sizing

BoM generation

Integrated Architecture Builder

Network design

Safety Automation Builder

Networked safety design


PowerFlex® 755T Commercial ToolsProduct Selection

ProposalWorks

Catalog string construction (add-on)

List price generation

Spare parts recommendations

Remote monitoring options

Mechanical drawings

https://noggin.gosavo.com/ViewResource.aspx?ResourceId=-1&DocumentId=39438804&ResourceType=StaticDocument&srlid=47285658&srisprm=False&sritidx=10&srpgidx=0&srpgsz=24


PowerFlex 755T Drive ProductsProposal Works Overview

The ProposalWorks configurator leverages the same base drive structure as the PowerFlex 750-series drives with additional detail and information.


Topics





We are now able to reach new customers and applications

Growing portfolio of products with new features, power ranges and capabilities

Broad power, performance and safety features across the portfolio gain access to new customers and applications

Expected New Products


PowerFlex 750-Series Drives

PowerFlex 750-SeriesV14 FirmwareS3 in CIP Motion

S4 in IO & CIP MotionTop-of-frame ADC support

Emergency override function

PowerFlex750-Series

V13 FirmwareS3 safety Card

Flying StartBumpless Transfer

PowerFlex 750-Series230V Extension

PF753 1 HP – 200 HP

PowerFlex 755TL / TR / TMRelease 2

PF755TL / TR Drive ~10 HP – 400 HPExtension of PF755TM Drives to 6000 HP

PowerFlex 755/PF755TCIP Safety Card (STO)

PF755TL/TR/TMTotalFORCE®

Low HarmonicRegenerativeCommon Bus

Continued Growth of PF750 Portfolio


PF 753/755 Firmware Version 14Overview

The new firmware releases approximately August 2018

New features include:

Drive support for Integrated Advanced Safety Card

CIP Motion instructions with Networked Safety

Emergency Override capability in drive

Auto Clear Fault functional enhancements

Top of Frame ADC functionality


PowerFlex 750-Series DrivesCommercial Release 2 Scalable Solutions

PowerFlex 753 PowerFlex 755 PowerFlex 755TR PowerFlex 755TMPowerFlex 755TL

1 to 400 Hp / 0.75 to 270 kW

Regeneration & Low Harmonic

Common BusDrive System

Low Harmonic

Speed & Torque Control

1 to 2000 Hp / 0.75 to 1500 kW

Speed, Torque & Position Control

6-pulse Drive




6-pulse Drive

10 to 1800 Hp / 7.5 to 1400 kW 10 to 6000 Hp / 7.5 to 4000 kW 250 to 6000 Hp / 160 to 4000 kW


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Soft Starter Motor Control


SMC™ Family Offering

SMC™-3

SMC™ Flex

SMC™-50

Integrated Bypass

Hybrid Power Structure Hybrid Power Structure Solid-State Power StructureHybrid Power Structure

SMC™-50

Solid-State

ScalableModularCompact


Logix integration and embedded advanced motor

protection.

Advanced protection of assets and production

equipment.

Maximized uptime and Increased productivity.

Readily available extensive diagnostics information.

Preventive and predictive maintenance.

Simplified troubleshooting.

Power and Energy monitoring at motor level.

Soft Starters –Key benefits in an IMC solution


Component Class – SMC

Dip switch settable with diagnostics

DIN rail mountable through 85 Amps

Compatible with MCS products

Integral motor overload protection

Integral bypass contacts

Full 3-phase control

Suitable for use in inside-the-delta wirings

SMC-3


Architecture Class SMC

Parameter settable highly featured Devices

Complete range with built-in SCR bypass

Integral electronic overload protectionwith advanced diagnostics

Provision for various communication networks

Pump and brake options available

Suitable for use in inside-the-delta wirings

Configurable inputs and outputs

SMC-FLEX


Scalable Offering Flexible design satisfying a wide variety of control needs

Internal Bypass – OR – Solid State Power Structure

Expandable I/O, Built-In HIM Cradle and Network options

17 Starting and Stopping Modes Sensorless Linear Acceleration / Deceleration

3 Slow Speed modes

Smart Motor Braking (SMBTM)

Industry Leading Diagnostics and Protection Full Power and Energy management, Real Time Clock

Programmable Faults and Alarms, Event Log

SMC™-50

Hybrid Power Structure

Solid-State Power Structure


Thermal Capabilities and Ranges (Normal and Heavy Duty Ratings for Solid-State units)

Internal and External Bypass Options

Internal Bypass – OR – Solid-State Power Structures

External Bypass Options

Expandable Number of I/O Points

Digital, Analog and Ground Fault/Current Sense/PTC option modules available

Multiple Programming Methods

HIM, CCW, Studio 5000® w/ Add-on Profile, PCM,

Communications / Network Connectivity

Optional 20-COMM-X Modules (10 supported protocols)

Built in modularity allows for simple user field modifications and repairs

SMC-50 Scalability


SMC-50 Remarkable Value

“True” 3 Phase Control = Excellent Performance

Internal Bypass or Solid-State power structure: SMC-50 with Internal Bypass for Standard Applications

SMC-50 Solid-State for more Demanding Applications

Scalability: - Normal / Heavy Duty Ratings

- Expanded I/O, Programming Options, Communication Modules

Advanced Starting/Stopping Performance Sensorless Linear Acceleration / Deceleration)

Special Operating Modes Enhanced Slow Speed, Energy Saver, Motor Winding Heater, Phase Rebalance

Simple to Advanced Fault, Power and Energy Monitoring Snapshot, Highly Configurable, Time Stamping, Power Monitor Parameters

Broadest offering of features,

performance and

functionality in a soft starter!


Starting Torque Controller (STC)

STC for Single-Phase MotorsSTC – for 3-Phase Motors

(One Controlled Phase Version Shown)


What is the STC?

Designed for low horsepower (and low kW) single-phase and three-phase

squirrel cage induction motors

Intended to relieve the starting torque surge encountered in typical across-

the-line starting

Provides smoother starts and decreased downtime due to shock and

vibration related problems

Simple torque limiter with adjustable initial torque and desired ramp time

The STC requires External Overload and Isolation Contactor


Solid State Motor Control Portfolio

Price

Performance/Features

156 SSC

154 STC 2 phase

154 STC 1 phase

SMC-3

SMC-50

SMC Flex

SMC-50w/ Bypass

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Copyright ©2017 Rockwell Automation, Inc. All Rights Reserved.

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PowerFlex LV AC Drives and SMC - rotec.bg 2018 PPT/PowerFlex … · 1.0 to 350 Hp @ 480 V ... 20-750-S3 PowerFlex 527 Kinetix 5500 ... Positioning, gearing, camming, interpolation