PowerBoss 15HP - 18HP Artwork copy - COX Mowers Australia...Petrol Engine Model No. LC1P92F-1 (15HP) Model No. LC1P91F (18HP) Owner’s Manual Cox Industries (Australia) PTY ENGINES

Petrol Engine

Model No. LC1P92F-1 (15HP)Model No. LC1P91F (18HP)

Owner’s Manual

Cox Industries (Australia) PTY www.coxmowers.com.au

ENGINES

WARNING

1. General information 1

2. Operator safety 1

3. Features and controls 3

4. Operation 5

5. Maintenance 6

6. Specifications 9

1.1 READING AND UNDERSTANDING THE MANUAL

The safety alert symbol is used to identify hazards thatcan result in death or serious injury to self or others.The safety alert symbol is accompanied by the followingwords to highlight the potential severity of injury.

Indicates a hazard that could result in death or serious injury.

This note symbol indicates points of particular interest for safe, more efficient and convenient operation of the engine.

When referring to the “front”, “rear”, “right”, and “left” of the engine, they are referred to with the engine being positioned with the spark plug facing forwards.

7. Scheduled maintenance log 10

8. Troubleshooting 13

9. Warranty 14Note your engine model and serial number here:

TABLE OF CONTENTS

1. General information

NOTE

NOTENOTE

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1.2 SAFETY SYMBOLS

The symbols below are placed on your engine to drawyour attention to instructions that must be observed toreduce the risk of death or personal injury.

Warning! – Read and follow Operating Instructions before running engine.

Warning! – Petrol is flammable. Stop engine and allow engine to cool for at least 2 minutes before refuelling.

Warning! – Engines emit carbon monoxide. DO NOT run engine in enclosed area.

2. Operator safety

• It is important to fully familiarise yourself with the contents of this manual before operation of this engine.• It is important to read, understand and follow operating instructions of the equipment this engine is attached to.• Never allow children to operate the engine or equipment.• Keep people and pets away from the area you are working in.

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Model number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

• Petrol is extremely flammable and can be explosive in certain conditions. Risk of severe burns or death.

o Stop engine and allow to cool for at least two minutes before refuelling.

o Always fill fuel tank outdoors or in a well ventilated area.

o Do not overfill the fuel tank and remember to allow for expansion of the fuel.

o If there is a fuel spillage, wait for it to evaporate before starting engine.

o Check fuel lines, fuel tanks, caps and other fuel fittings regularly for signs of wear or cracks. Replace if necessary.

o Keep fuel away from open flames, sparks, heat and other sources of ignition.

o When Storing fuel or equipment with fuel in tank.

Store away from furnaces, stoves and appliance

that have pilot lights such as water heaters and any

other sources of ignition as they can ignite fuel vapors.

• Exhaust emmisions contain carbon monoxide, a poisonous gas that can kill you in minutes.You cannot see it, smell it or taste it. If you start to feel dizzy, weak or nauseous while using this product TURN ENGINE OFF AND GET FRESH AIR IMMEDIATELY. Seek medical attention as you may have carbon monoxide poisoning.

o Only operate this product outside, away from doors, windows, vents or other places where carbon monoxide gas could quickly build up.

• Moving parts of the engine can entangle hands,

clothing, hair or jewellery.

o Keep hands and feet away from moving parts and tie up long hair.

o Operate equipment with guards in place, replace damaged guards if required.

o Do not wear loose fitting clothes, or accessories that could become entangled.

• Engines, especially mufflers, can become extremely hot whilst running. They can cause severe burns and nearby combustible materials such as brush, leaves and grass etc. can catch fire.

o Allow engine, muffler and associated parts to cool completely before touching or storing.

o Remove all debris from muffler and cylinder area before and after use.• Before servicing, repairs or adjustments:

o Remove spark plug cap and keep it separated from the spark plug.

o Disconnect the battery at the negative terminal (engines with electric start)

o Always use the correct tools when servicing and carrying out adjustments.

o Do not alter the governor, governor spring, links or other parts to increase engine speed.

o We strongly recommend that only genuine spare parts are used in the service and maintenance of this engine. Poor quality replacement parts can cause injury and/or damage to the engine that may void warranty.

Genuine spare parts are available from your nearest PowerBOSS agent.

• POWERBOSS AGENTS Distribution, Warranty and Service

The servicing dealerships and their personnel are skilled technicians. They should be able to help with any problem or questions you may have.

Almost all questions, issues with warranty or service are answered this way.

For your nearest PowerBOSS agent please contact us:

Australia:

Call: (07) 3323 2222

Or visit our website: www.coxmowers.com.au

WARNING

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3.1 ENGINE FEATURES

LC1P92F VERSION 15HP

1. Engine oil fill, cap and dipstick 5. Finger guard/Rotating screen

2. Air cleaner 6. Oil filter

3. Muffler 7. Location of engine serial number

4. Spark plug location 8. Oil drain plug

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2

5

4

3

2

1

1

3

876

3. Features and controls

LC1P91F VERSION (18HP)

1. Engine oil fill, cap and dipstick 5. Finger guard/Rotating screen

2. Air cleaner 6. Oil filter

3. Muffler 7. Location of engine serial number

4. Spark plug location 8. Oil drain plug

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55

4

1

1

678

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2

2

3

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3.2 ENGINE CONTROLS

The throttle control governs the speed of the engine and is usually fitted to the equipment this engine is supplied with. Consult your equipment manual to identify the location and operation of the control.

Controls for the throttle will normally be marked:

Choke. Place control in this position when starting from cold.

Fast. Place control in this position for maximum engine speed and operation.

Slow. Place control in this position for idle speed.

4.1 OIL RECOMMENDATIONS

This engine may have been shipped without oil. Oilcapacity can be found in the Specifications section ofthis manual.

We strongly advise the use of PowerBOSS certified oilsor a detergent oil classified SF-SG, do not use specialadditives.

Check oil before every use and every 5 hours or daily.

Always select the right oil for the temperature rangeyour engine will be operating in (see chart below).

WARNING

• The use of multi-viscosity oils in hot conditions can result in higher than normal oil consumption. Check oil more often when operating in these conditions.

• Do not mix oils of different brands or specifications.

• Below 5°C, use of SAE30 oil can result in engine damage or hard starting due to inadequate lubrication.

4.2 CHECKING /ADDING OIL

• Ensure the engine is level.

• Clean and remove any debris from around oil filler cap and dipstick.

• Unscrew oil filler cap and dipstick, wipe with a clean cloth.

• Insert the oil filler cap and dipstick without screwing it down.

• Remove the oil filler cap and dipstick, check that the oil level is between the “ADD” and “FULL” marks on the dipstick.

• If oil is required, slowly add oil into the engine oil fill. DO NOT OVERFILL. Allow one minute before checking oil level again.

• Replace and tighten oil filler cap and dipstick.

4.3 FUEL

PETROL AND ITS VAPOURS ARE EXTREMELYFLAMABLE AND EXPLOSIVE. RISK OF SEVERE BURNS ORDEATH.

Minimum Fuel Requirements

• A good quality, clean, unleaded petrol.

• Minimum of 90 RON (Octane). ULP91 within Australia.

• Petrol with up to 10% ethanol is acceptable (E10)

• Do not mix oil in the petrol or use unapproved petrol (such as E15 or E85), these can cause damage to engine components and will not be covered under warranty.

High Altitude

The maximum power output of this engine is reduced ataltitudes above 1500 meters.

°C °F

40 10430 8620 6810 50

0 32-10 14-20 -4-30 -22

SAE 3

0

10W

-30

SYNT

HETIC

5W-3

0

5W-3

0

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4. Operation

Refuelling

• Move engine to a well ventilated area.

• Clean and remove any debris from the fuel cap area and remove the cap.

• Fill the tank with fuel, do not fill above the maximum level of the fuel tank to allow for expansion of the fuel.

• Refit the fuel cap.

• If there is a fuel spillage, wait for it to evaporate before starting the engine.

4.4 STARTING THE ENGINE

The equipment this engine is fitted to may haveadditional requirements for starting the engine. It isrecommended that you read and familiarise yourselfwith the equipment manual supplied before attemptingto start this engine.

Cold Start

• Turn the fuel tap to open (if present).

• Move the throttle control to the choke position.

• Turn the starter key until engine starts. If the engine has not started after 5 seconds release the key and wait 10 seconds before trying again.

• As the engine warms up (usually a few seconds) move the throttle control off of the choke position to the correct operating speed.

• If the engine does not start after repeated attempts, contact you nearest PowerBOSS agent.

Warm Start

Choke is not usually necessary for a warm start. Repeat the steps for a cold start but with the throttle control set to the fast position instead of the choke position.

4.5 WHILST OPERATING

• For optimal performance, operate engine at full speed when performing work.

Do not operate on inclines of more than

20° to prevent damage to the engine.

NOTE

WARNING

WARNING

4.6 STOPPING THE ENGINE

The equipment this engine is fitted to may haveadditional requirements for stopping the engine. It isrecommended that you read and familiarise yourselfwith the equipment manual supplied before attemptingto stop this engine.

• Move the throttle control to the slow position.

• Allow engine to run at idle for 15 – 20 seconds.

• Stop engine by following the instructions supplied with the equipment this engine is fitted to.

• Turn the fuel tap to the closed position (if present).

WHEN PERORMING ANY MAINTENANCE ON THEENGINE, REMOVE SPARK PLUG CAP AND KEEP IT AWAYFROM THE SPARK PLUG TO PREVENT ACCIDENTALSTARTING OF THE ENGINE.

ENGINES EQUIPPED WITH WITH ELECTRIC START:REMOVE BATTERY CABLE FROM NEGATIVE TERMINALON BATTERY.

WE RECOMMEND THE USE OF A POWERBOSS AUTHORISED DEALER FOR ALL SERVICE, SPARES ANDMAINTENANCE OF THIS PRODUCT.

5.1 MAINTENANCE SCHEDULE

See page 9 for Maintenance Schedule Table.

5.2 CHANGING THE OIL

USED OIL IS A HAZARDOUS WASTE PRODUCT. WEARAPPROPRIATE PROTECTIVE EQUIPMENT AND WASHHANDS OR OTHER AREAS OF SKIN THAT COME INTOCONTACT WITH IT.

DO NOT DISPOSE OF OIL WITH HOUSEHOLD WASTE.Check with your local authority for recycling/disposalcentres.

Draining the oil

• Ensure engine is off.

• Ensure machine is on a flat surface.

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4. Maintenance

• Drain oil from engine while it is still warm.

• Clean the area around the oil filler cap and dipstick and unscrew.

• Remove the oil drain plug and drain oil into an approved container.

• Once oil has drained, insert oil drain plug and tighten.

• Dispose of waste oil responsibly.

Changing the oil filter

• Drain oil from engine, see previous section.

• Remove the oil filter and dispose of properly.

• Before installing the new oil filter, lightly lubricate the oil filter gasket with clean engine oil. Ensure the mating flange surface on the cylinder block is clean and free of debris.

• Install the new oil filter by hand and tighten until the oil filter gasket contacts the flange on the engine. Tighten a further ½ to ¾ turns.

• Add oil, see section Adding Oil.

• Start and run the engine, check for leaks as the engine warms up.

• Stop the engine and wait for 2 minutes, check the oil level. It should be at the full mark indicated on the dipstick.

Adding Oil

For oil capacity see page 8 for Specifications.

Follow instructions in sections 4.1 and 4.2 when adding oil to the engine.

5.3 AIR FILTER MAINTENANCE

Never start or run the engine without theair filter assembly fitted. Do not use pressurised air or solvents to clean the filter as these can cause damageto the filter.

• Clear the area around the air filter cover of any debris.

• Unscrew the two knobs holding the air filter cover in place and remove cover (¼ turn cap for 18HP version).

• Carefully remove air filter ensuring that no dust or debris enters the intake.

• Remove the sponge pre-cleaner from the filter fitted to the engine.

NOTE

WARNING

WARNING

• Gently tap the filter on a hard surface to loosen and remove debris. Replace the air filter if it is excessively dirty.

• Clean the sponge pre-cleaner in liquid detergent and water, allow to fully dry before putting back onto the air filter. Do not oil the pre-cleaner.

• Refit the air filter, air filter cover and securely tighten the knobs on the air filter cover.

5.4 FUEL FILTER REPLACEMENT

PETROL AND ITS VAPOURS ARE EXTREMELYFLAMABLE AND EXPLOSIVE. RISK OF SEVERE BURNS ORDEATH. IT IS STRONGLY ADVISED THAT THEEQUIPMENT IS RETURNED TO A POWERBOSSAUTHORISED DEALER FOR REPLACEMENT OF THE FUELFILTER.

• Drain the fuel tank or turn the fuel tap to the closed position to prevent a possible leak of fuel which can cause a fire or explosion.

• Using the correct tool squeeze tabs on the clamps and move clamps away from the fuel filter.

• Gently twist and remove the fuel hose from the fuel filter.

• Inspect the fuel hoses for cracks, damage and leaks. Replace if necessary.

• Use genuine fuel filter and replace.

• Secure the fuel hose with the clamps supplied.

• Ensure there are no leaks before starting engine.

5.5 CLEANING THE COOLING SYSTEM

SWITCH OFF ENGINE AND ALLOW ENGINE ADEQUATETIME TO COOL BEFORE TOUCHING ANY OF THECOMPONENTS. RUNNING ENGINES PRODUCE HEAT,PARTS SUCH AS THE MUFFLER CAN BECOMEEXTREMELY HOT AND CAUSE SEVERE BURNS.COMBUSTABLE MATERIALS SUCH AS LEAVES, BRUSHAND GRASS CAN CATCH FIRE.

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NOTE

• Remove accumulated debris from muffler area.

• Use a soft brush remove built up debris from the finger guard/rotating screen.

This is an air cooled engine, it is important to regularlyclean the cooling system as a build up of dirt anddebris can lead to poor airflow, overheating anddamage to the engine.

Never use water to clean the engine as this could leadto water contamination of the fuel system.

5.6 STORAGE

Fuel can become stale if stored for more than 30 days, itis recommended that the fuel system be drained forstorage periods longer than 30 days.

A service by a PowerBOSS Authorised Dealer isrecommended before any long period of storage.

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When maintaining engine service monthly or hourly (whichever comes first) as per the above chart.

*Engine oil and oil filter must be changed within the first month or 5 hours (whichever comes first), not doing so may

void warranty.

**Check, clean or replace more frequently in dusty conditions.

***It is recommended these maintenance tasks are carried out by a PowerBOSS Authorised Dealer.

Model ModelLC1P92F-15HP LC1P91F-18HPFuel FuelUnleaded gasoline, minimum 90 octane Unleaded gasoline, minimum 90 octaneOil capacity Oil capacity1.2 litre 1.6 litreSpark plug Spark plugChampion RC12YC or equivalent Champion RN9YC or equivalentSpark plug gap Spark plug gap0.6 - 0.8mm 0.6 - 0.8mm

Maintenance schedule

Engine Oil Check

Each useFirst

month or5 hours

Every 3months or25 hours

Annuallyor

50 hoursAnnually

Check

Check**Check**

Check***Clean***

Replace*

Replace***

Replace*Oil filter

Air cleaner element

Clean around muffler,fan screen and controls

Spark plugFuel filter

Air cooling systemValve clearance

Replace**

Replace

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ENGINE SPECIFICATIONS

6. Specifications

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Scheduled Maintenance Service

5 Hours or first month(whichever occurs first)

Date of Service: ............................................................................. Hours:.....................................................

Dealer Signature: ..........................................................................

Print Name: ..................................................................................

Dealer ServiceValidation Stamp


50 Hours or Annually(whichever occurs first)



Print Name: ..................................................................................






Print Name: ..................................................................................


7. Scheduled maintenance service history

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7. SCHEDULED MAINTENANCE SERVICE HISTORY





Print Name: ..................................................................................






Print Name: ..................................................................................






Print Name: ..................................................................................


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7. SCHEDULED MAINTENANCE SERVICE HISTORY





Print Name: ..................................................................................






Print Name: ..................................................................................






Print Name: ..................................................................................


TROUBLESHOOTING

ENGINE WILL NOT START/LACKS POWER

Symptom

Engine will not turn over on key

Low power

Engine turns over but will notstart

Battery discharged Recharge battery

Fuse burnt out Replace fuse

Out of fuel Refuel

Choke is OPEN Move to CLOSED position

Engine switch is OFF Turn engine switch ON

Spark plug is fouled, faulty ornot gapped correctly Replace or gap the spark plug

Fuel tap in OFF or in CLOSEDposition Move to ON or OPEN position

Possible Cause Correction

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Fuel is stale Drain old fuel and replace

Air filter element is blocked orrestricted Clean or replace

Replace fuel filterFuel filter is blocked or

restricted

Carburetor is malfunctioningTake engine to your PowerBoss

dealership

Take engine to your PowerBossdealership

Ignition is malfunctioning

Internal engine issues

Fuel is stale Drain old fuel and replace

Spark plug is wet with fuel(engine is flooded)

Clean and dry spark plug, refitand start engine with throttle

set to FAST position

Fuel filter is blocked orrestricted

Replace fuel filter

Carburetor is malfunctioning

Ignition is malfunctioning

Internal engine issues

8. Troubleshooting

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Cox Industries (Australia) Pty Ltd70 Landseer Street ACACIA RIDGE QLD 4110

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COX INDUSTRIES POWERBOSS ENGINE WARRANTY POLICY

LIMITED WARRANTY

STANDARD WARRANTY TERMS

Cox Industries (Australia) Pty Ltd warrants that, for the period of warranty specified below, it will repair or replace, free of charge any parts found to be defective in materials or workmanship under normal use and operating conditions. Other than for major failure it is at Cox Industries sole discretion as to whether the engine is repaired or replaced. This warranty is effective for and is subject to the conditions and time periods statedbelow. For warranty service the purchaser must contact an Authorised PowerBOSS Service Dealer and then make the product available to theAuthorised PowerBOSS Service Dealer for inspection. Our engines come with guarantees that cannot be excluded under the Australian ConsumerLaw. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. Youare also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a majorfailure. Nothing in this warranty purports to modify or exclude the conditions, warranties and undertakings, and other legal rights, under theAustralian Consumer Law. This warranty gives you additional protection for your engine and identifies a preferred approach to resolving warrantyclaims which will be the quickest and simplest for all parties, subject to the exclusions, terms and conditions below.

* “Domestic use” means for a personal, residential or household (property) purpose.

** “Commercial use” means all other uses other than domestic use, including any use that is income producing, rental, or is in relation to use inschools, by government departments or charity operators.

The warranty period begins on the date of purchase by the first retail (domestic) or commercial consumer.

Save your proof of purchase receipt. If proof of purchase cannot be provided when requesting a warranty repair, then the manufacturing date ofthe engine will be used to determine the warranty period.

WARRANTY EXCLUSIONS

This limited warranty covers defective materials or workmanship that are engine related only. Not repair, replacement or refund of the equipmentit is fitted to. Similarly, warranty ceases to be applicable if the engine is modified or altered, or if the engine serial number has been removed ordefaced. This warranty does not include second-hand, used, reconditioned or demonstration equipment. Nor does it cover performance or enginedamage caused by the following:

1. The use of non-genuine PowerBOSS replacement parts.2. The use of incorrect fuel and contaminated or stale fuel. Petrol formulated with ethanol content greater than 10%.3. Operation of the engine with an incorrect grade, insufficient or contaminated engine lubricating oil.4. Excessive vibration caused by loose engine mounting, over-speeding, incorrect coupling of equipment to the engine crankshaft PTO, or unbalanced cutter blades.5. Improper maintenance of the air filtration system allowing dirt to enter the engine.6. Parts and assemblies associated with the OEM manufacturer that are not genuine PowerBOSS components, such as; transmissions, clutches, equipment controls etc.

Freecall: 1800 330 444Phone: (07) 3323 2222

ENGINE TYPE DOMESTIC USE* COMERCIAL USE** PowerBOSS LC1P70FC-3 - 6HP 3 years 90 days PowerBOSS LC1P92F-15HP 3 years or 300 hours, whichever comes first 1 year or 150 hours, whichever comes first PowerBOSS LC1P91F-18HP 3 years or 300 hours, whichever comes first 1 year or 150 hours, whichever comes first PowerBOSS LC2P77F-24hp 3 years or 300 hours, whichever comes first 1 year or 150 hours, whichever comes first

9. Warranty

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7. Striking an object with the cutting assembly of a lawnmower; damaged, worn or improperly installed blades and blade adaptors, impellers or other crankshaft coupled equipment, or excessive tightness of a v-belt.8. Overheating of the engine due to excessive build-up of grass clippings, dirt and debris. Grass clippings, dirt, debris or other blockages to the aircooling system that would normally be cleared by routine maintenance.9. Operating the engine without sufficient ventilation.10. If the engine is not maintained as per the recommended maintenance schedule as outlined in this manual.11. PowerBoss engines used to re-power equipment must be of be of an equivalent specification to the engine they are replacing. Failure to do so may lead to warranty claims being rejected.

ITEMS AND CONDITIONS NOT COVERED

1. Cost of regular maintenance and related charges for regular maintenance according to the PowerBOSS maintenance schedule such as parts including but not limited to; filters, lubricants and spark plugs.2. Components failing due to normal wear.3. Repairs attempted or carried out by anyone other than a PowerBOSS Authorised Dealer.4. Any damage or defect caused by alteration, modification, fitment of a non-genuine part or attachment not approved by Cox Industries (Australia) Pty Ltd.5. Any defect caused by misuse, negligence, accidents or failure to carry out proper maintenance procedures.6. Damage caused by continued operation of the machine after it known to be defective.7. Transportation, insurance or any other expenses incurred by the customer in making a warranty claim.8. Costs of rental or related equipment while repairs are in progress.9. Telephone, facsimile or other related communication expenses.10. Damage caused by adverse external conditions such as thunderstorm activity, acts of God, acts of terrorism, damage caused by vermin or any other act or circumstance beyond Cox Industries (Australia) Pty Ltd control.11. Damage caused by exposure to excessive heat, moisture or dampness, or exposure to abnormally corrosive conditions.

TO CLAIM THE WARRANTY

To make a claim under this warranty, please bring or send the Mower to an Authorised PowerBOSS Service Dealer with a copy of your proof ofpurchase*. A claim under this warranty is not formally made unless and until the proof of purchase is provided. This does not affect your statuaryrights.

*If proof of purchase is not provided the manufacturing date of the engine will be used to determine the warranty period.

WARRANTY RERGISTRATION

The online warranty registration form must be completed within 14 days of purchase. It is the purchasers’ responsibility to ensure this is carriedout.

This warranty is transferable to a subsequent owner of the engine, in the event of the sale of that product, provided that Cox Industries (Australia)Pty Ltd is informed in writing within a reasonable time of the sale of the subsequent owners name and contact details, such notice to be providedto Cox Industries (Australia) Pty Ltd. The notice should identify the name of the previous owner of the engine, place and date of purchase, modeland serial number of the engine. The effective transfer of this warranty does not otherwise alter the terms of this warranty in any way.

For the avoidance of any doubt, any and all warranties or conditions which are not guaranteed under Australian Consumer Law or the AustralianCompetition and Consumer Regulations 2010 and which are not expressly included in this warranty as additional warranties or conditions areexcluded.

To the extent applicable by law, Cox Industries (Australia) Pty Ltd will not accept liability for costs of labour, postage, cartage or delivery to replacefaulty materials or parts, or for any loss, damage or accident directly, indirectly or consequently suffered by the purchaser, operator or any otherperson or property as a result of such faults whether due to defective materials or workmanship otherwise.

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Documents

PowerBoss 15HP - 18HP Artwork copy - COX Mowers Australia...Petrol Engine Model No. LC1P92F-1 (15HP) Model No. LC1P91F (18HP) Owner’s Manual Cox Industries (Australia) PTY ENGINES