Power Transmission Products & Industry Solutions

Gear Drives.............................................................4-12Falk V-Class™.............................................................4-5 Parallel & Right Angle Solutions ............................6-7Concentric Solutions...............................................8Shaft-Mounted and Mixer Solutions.......................9Worm Gears............................................................9Falk Ultramite® Gearmotors...................................10AirMax® Filters........................................................11 Falk GMax® Lubricants............................................11 Mill & Custom Products...........................................12

Repair Services & Solutions..................................13

Bearings..................................................................14-17Roller Bearings.........................................................14-15 Ball Bearings............................................................16-17Sleeve Bearings.......................................................17

Customer-focused Solutions.Reliable Performance.Trusted Brands. Rex®

Link-Belt® MCC®

RTS®

TableTop®

MatTop®

Berg® Falk®

Marbett®

Thomas®

Couplings..............................................................18-21Non-Lubricated Couplings......................................18-19 Composite Couplings.............................................19Lubricated Couplings..............................................20Accessories.............................................................21

Autogard Torque Management Products............21

Industrial Chain & Conveying Equipment ..........22-23 Chain Solutions........................................................22-23Conveying Equipment............................................23

FlatTop Chain & Components...............................24-25

Specialty Offerings..................................................26Berg..........................................................................26Stearns....................................................................26Highfield..................................................................26

Rexnord Value in Action.........................................27

Highfield®

Stearns®

Autogard®

Table of Contents

Keeping the Industry MovingWhen it comes to providing highly engineered products that improve

productivity and efficiency for industrial applications worldwide, Rexnord

is the most reliable in the industry. Our commitment to customer

satisfaction and superior value extends to every area of our business.

Delivering Lowest Total Cost of Ownership The highest quality products

are designed to help prevent equipment downtime, increase productivity

and deliver dependable operation.

Valuable Expertise An extensive product offering is accompanied by

global sales specialists, customer service and maintenance support teams,

available anytime.

Solutions to Enhance Ease of Doing Business Our commitment to

operational excellence means you benefit from our focus on getting the

right products to the right place at the right time.

Delivering on Schedule – WorldwideWith dedicated production facilities around the world, Rexnord provides

you with global availability of quality products and services to meet your

schedule. Our distributor locations and Rexnord account executives

provide local availability, and offers cost-effective solutions and reduced

lead times.

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Couplings..............................................................18-21Non-Lubricated Couplings......................................18-19 Composite Couplings.............................................19Lubricated Couplings..............................................20Accessories.............................................................21

Autogard Torque Management Products............21

Industrial Chain & Conveying Equipment ..........22-23 Chain Solutions........................................................22-23Conveying Equipment............................................23

FlatTop Chain & Components...............................24-25

Specialty Offerings..................................................26Berg..........................................................................26Stearns....................................................................26Highfield..................................................................26

Rexnord Value in Action.........................................27

Rexnord. Consistently creating superior value for customers, shareholders and associates.

Rexnord’s high-quality, reliable and rugged gear designs are installed in the world’s most challenging applications.

More than 100 years of experience, a full product line, technical support and local service allow for maximum

performance and the lowest total cost of ownership. To prove our reliability, we offer a heavy-duty, three-year

warranty on the majority of our gear drives.

Falk V-Class

Falk V-ClassRatios: 1.25 to 160:1Power: 15 to 10,000 hp (11 to 7,500 kW)Torque: Up to 3,020,000 in-lbs (up to 240 kNm)

• 27 sizes

• Right angle or parallel shafts

• Solid or hollow output shafts

• Heavy duty ductile iron housing withstands shock loads

• Horizontally split housing allows easy disassembly/assembly for maintenance

• Superior thermal performance

• Exclusive Magnum no-leak seal design

Extreme industrial applications demand gear drives that perform every day, no exception. That means a long seal life, solid thermal performance and increased operating life. It means shorter lead times, convenient serviceability and faster, easy access support. It means the Falk V-Class, the Rexnord gear drive engineered to deliver power, durability and reliability under the toughest conditions.

The Falk V-Class gear drive is the new standard in gear drives from Rexnord — a drive that’s born to lead and built to last. When asked for the gear drive that delivers reliability, keeps maintenance costs down, maximizes uptime and utilizes the latest technology, the answer is the Falk V-Class. With its cooler operating temperature, optimal power and advanced technology, the Falk V-Class gear drive outperforms and outlasts the competition. Trust V-Class, the gear drive offering the qualities you need:

Tough. More torque capacity to handle the heaviest loads.Reliable. Steadfast dependability in demanding conditions.Quiet. Quiet drive train for noise-sensitive areas.Cool. Runs cooler for a longer operating life.Easy to Service. Designed to maximize uptime and profitability.Proven. More than 100,000 engineering hours in design make Falk V-Class the most dependable gear drive ever built.

Gear Drives –Critical Components That Keep You In Motion

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Mining

Forest Products

Aggregate

Food

Grain

Cement

Primary Metals

Power Generation

Industriesserved

Inching Drive OptionThis optional package enables the V-Class gear drive to offer reliable, full-load inching operation. This allows slow-speed operation of equipment for inspection and maintenance. It can run continuously to prevent freeze-up of components in harsh and cold weather environments when facilities may be temporarily not in production.

DuraPlate™ Cooling SystemOptional DuraPlate patent-pending cooling system controls oil tempratures in the most extreme conditions. The self-contained system requires no water or electricity to circulate cooled oil throughout the unit.

Falk AirMax Plus™

AirMaxPlus breathers help keep Falk V-Class gear drives clean and free of harmful materials, prolonging the life of the drive.

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Parallel & Right Angle Solutions

Falk A-Plus® Parallel & Right Angle DrivesRatios: 1.80:1 to 437:1Power: Up to 19,000 hp (14,168 kW)Torque: 26,000 to 5,500,000 in-lbs (2.9 to 621 kNm)

• 17 sizes

• Horizontal shaft

• Solid or hollw output shafts

• Heavy-duty fabricated steel housing

• Optional flange mount available

• Exclusive Magnum no-leak seal

• Custom solution for your toughest applications

Falk A-Plus Parallel & Right Angle Vertical DrivesRatios: 5.60:1 to 437:1Power: Up to 9,000 hp (6,711 kW)Torque: 185,000 to 3,400,000 in-lbs (21 to 384 kNm)

• Eight sizes

• Solid or hollow output shafts

• Heavy-duty fabricated steel housing

• Available with low-speed shaft up or down

• Optional drywell available

• Custom solution for your toughest vertical applications

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Falk Drive One High Torque DrivesRatios: 160:1 to 700:1 (higher ratios available)Power: Up to 1,000 hp (746 kW)Torque: 910,000 to 4,050,000 in-lbs (103 to 458 kNm)

• Six sizes

• Horizontal output

• Solid or hollow output shafts

• High torque from a compact package

• Cost-effective alternative to hydraulic and conventional drives

Falk True Hold® Low-Speed Backstop Bores: 1.5 to 20.0 in (38 to 510 mm)Torque: 3,000 to 747,000 ft-lbs (4,068 to 1,013,000 Nm)Overrunning Speeds from 1 to 2,800 rpm

• 16 Sizes

• Suitable for single, tandem or multiple backstop configurations

• Stock bore sizes available in less than one week

• Instant response, provides more system holding power than any other backstop

• NRTH for low-speed and semi-high-speed applications

• NRT for heavy-duty high torque applications

Falk Drive One® Universal DrivesRatios: 1.25:1 to 140:1Power: 25 to 2,500 hp (20 to 1,900 kW)Torque: 58,000 to 840,000 in-lbs (5 to 94 kNm)

• Nine sizes

• Right angle or parallel shaft

• Horizontal or vertical output shafts

• Solid or hollow output shafts

• Exclusive six-sided mounting

• Pre-engineered accessories provide complete application solutions

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Concentric Solutions

Rexnord Planetgear™ 7000 Speed ReducerRatios: 9.3:1 to 7052:1Power: Up to 1,000 hp (750 kW)Torque: Up to 905,000 in-lbs (102 kNm)

• 14 sizes

• Handles high shock loads, 250% overload capacity

• Taconite duty seals provide optimal performance and long seal life

• Modular design leads to ease of assembly and availability Internal backstop is easily field-installed

• Compact, power dense packages is smaller than traditional reducers

Rexnord Shaft Mounted Planetgear (SMP)Ratios: 11:1 to 1785:1Power: Up to 1,000 hp (375 kW)Torque: 140,000 to 3,000,000 in-lbs (15 to 339 kNm)

• Five sizes

• Solid or hollow output shaft

• Taconite duty seals provide optimal performance and long seal life

• Custom solutions available, right angle input, C-face input, and hollow output shaft sizes to meet exact application requirements

• Hydro Advantage, an innovative hydraulic removal system, assures shaft removal

Falk UltraMax® Concentric DrivesRatios: 1.5:1 to 195:1Power: Up to 500 hp (375 kW)Torque: Up to 530,000 in-lbs (60,000 Nm)

• 12 sizes

• Concentric configurations

• Optional scoop, flange, or baseplate mounted motors

• Helical gearing minimizes noise and vibration

• Available in low ratio for high-speed applications

• Heavy-duty bearing and seal protection

• Optional reliability packages includes Protech seals, AirMax breather, oil sight glass, anti-foam block, oil sampling port and quick oil filtration disconnects

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Shaft-Mounted & Mixer Solutions

Falk RAM® Mixer DrivesRatios: 5.06:1 to 1,207:1Power: Up to 4,100 kW (5,500 hp)Torque: Up to 3,800,000 in-lbs (429,000 Nm)

• 18 sizes in parallel shaft or right angle shaft configurations

• Solid and hollow shafts

• Top, bottom or side entry mixer mountings

• Rugged, rigid housing that includes:

– No leak drywells

– Extended bearing life

– Large diameter shafting

Falk Quadrive® Shaft-Mounted DrivesRatios: 5, 9, 14, 25:1Power: Up to 224 kW (300 hp)Torque: Up to 360,000 in-lbs (40,675 Nm)

• 11 sizes for flange or shaft mounting

• Horizontal or vertical mounting

• Bushing bores from 1 to 6-1/2 in (25 to 160 mm)

• 5 to 350 rpm output speeds

• Torque Assist (TA) taper bushing guarantees lifetime removal

• High performance seal design handles severe duty applications with Viton® grease purgeable seals

Falk Omnibox® Worm Gear DrivesRatios: 5:1 to 3,600:1Power: Up to 100 hp (81 kW)Torque: Up to 90,000 in-lbs (10,168 Nm)

• 14 sizes for foot, flange or shaft mounting

• 1.33 to 10 in (34 to 254 mm) centers

• Vertical or horizontal inputs and outputs

• Compact design with versatile mount options leak tested and shipped with oil to eliminate setup time and start up failures

• Available in stainless steel, BISSC-certified or sealed reducers, which are lubricated for life

Worm Gears

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Falk Ultramite Gearmotors

UC Helical ConcentricRatios: 1.4:1 up to 16,000:1Power: 1/4 to 50 hp (19 to 37 kW) capacityTorque: Up to 40,000 in-lbs (5 kNm)

• 10 sizes

• Base and option flange mounted designs

UJ Shaft-Mounted Offset HelicalRatios: 5:1 to 20,000:1Power: 1/4 to 50 hp (19 to 30 kW) capacityTorque: Up to 48,000 in-lbs (5 kNm)

• Six sizes

• Shaft-mounted designs utilize TA taper bushing

• CEMA screw conveyor design available

UB Right Angle Helical BevelRatios: 8:1 to 10,000:1Power: 1/4 to 100 hp (19 to 74 kW) capacityTorque: Up to 120,000 in-lbs (13 kNm)

• Nine sizes

• Straight bored hollow, tapered hollow shaft with TA bushing or solid output shafts

UW Right Angle Helical WormRatios: 8:1 to 60,000:1Power: 1/4 to 50 hp (19 to 37 kW) capacityTorque: Up to 46,000 in-lbs (5 kNm)

• Eight sizes

• Straight bored hollow, tapered hollow shaft with TA bushing or solid output shafts

Falk Ultramite Gearmotors

• Accept standard NEMA/IEC C-Face and flange-mounted motors, permitting choice of customer preferred motor

• Innovative motor bushing eliminates fretting between motor and gear drive. This patented design offers easy installation and allows quick trouble-free change-out even after years of hard, continuous use

• Multiple mounting positions: base, wall, top, vertical, shaft and flange

• Continuous-duty ratings from the American Gear Manufacturers Association (AGMA)

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Falk GMax 6000 – Gear Drive LubricantsHorsepower, heat, moisture and abrasive contamination are constantly working to break down your gear drive lubricant. GMax 6000 is designed to provide superior wear protection in the most demanding gear drive applications. Our gears leave the factory filled with GMax 6000 lubricants and are warranted for 10 years (from the date of shipment) against failure due to excessive wear or surface distress.

Falk GMax 9000 – Open Gearing LubricantNow we can offer the perfect lubricant to protect heavy-duty gearing. GMax 9000 is specially formulated to provide the best wear prevention for open gearing and pinions in the industry. It provides this superior wear prevention because of superior viscosity stability and the low coefficient of friction we have designed into it.

AirMax For years the AirMax filter has supplied excellent protection: the media prevents moisture and particulate contamination from entering gearboxes, providing 99.7% efficiency at three microns with very low pressure drops.

AirMaxPlus AM-2The AirMax Plus AM-2 includes a desiccant material that absorbs water and protects against moisture intrusion, even more fully than the traditional AirMax. It includes a color indicator system for easy replacement identification.

AirMaxPlus AM-HGThe AirMax Plus AM-HG takes filtration to a new level. In addition to the desiccant and particulate filtration, the AM-HG has an expansion chamber that isolates lubricants from all levels of ambient humidity and a check valve to ensure no excess pressure/vacuum builds.

AirMax Filters

Falk GMax Lubricants

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Mill & Custom Products

Falk Ring Gearsets: Quality Design from the StartRexnord, maker of Falk products and the world’s leading manufacturer of ring gears, designs and produces with quality. Our commitment to consistently employ state-of-the-art techniques for design, materials, and manufacturing enables us to continually enhance performance, reliability, and overall lifetime value for customers around the world.

Rexnord delivers production expertise — from the gear casting, in-house heat treating and carburizing, to sophisticated gear cutting and precision grinding. It’s the total package all under one roof. Unrivaled application engineering knowledge allows Rexnord to engineer complete power transmission and conveying solutions, which help minimize total cost of ownership and maximize overall lifetime value.

Proven World Class PerformanceA wide selection of gears are available, including

• Straight-cut spur gears

• Helical configurations

• Double helical gears (herringbone gears)

Gears are available in cast steel, ductile iron, or fabricated metals such as rolled plate and forged ring.

MAAG Gear Cutting CapabilitiesMAAG gear cutting capabilities up to 46.25 ft (14 m) assure that gear teeth are precisely machined to exacting AGMA tolerances. Surface finishes extend the life of gears and ensure equipment availability.

Case Carburizing CapabilitiesCase carburizing increases surface hardness and significantly improves durability ratings while extending component life. Our in-house case carburizing facility – coupled with ladle-treated, vacuum-degassed forged steels – allow you to uprate power densities, significantly increasing the life of your new or replacement components.

Steel Castings Our alloy cast steels have shown meritorious service for heavily loaded gears, coupling hubs, and numerous other castings used in the construction, mining, cement, paper and automotive industries. Through years of testing and analysis experience as the leading manufacturer of mechanical power transmission equipment, we have developed firsthand experience regarding data for tensile strength, yield strength, fatigue strength and hardenability of our alloy steels.

No matter the size of your gearbox, Falk RENEW® Prager® services provide unparalleled remanufacturing capabilities to make the drive you rely on new again. We can:

• Repair, replace, or reverse-engineer current or obsolete gear drives from:

- Falk, Link-Belt, or Rexnord

- Any other manufacturer, foreign or domestic

• Restore drives to original tolerances

• Renew drives to original design specifications

We offer:

• 80 years of archived, original engineering drawings to eliminate guesswork

• Work that’s backed by our standard 18-month or three-year warranty

• Genuine Falk, Link-Belt and Rexnord service parts for all models and generations of enclosed gear drives

Repair & Remanufacture Solutions, from Start to Finish Falk RENEW Prager field service groups provide a breadth of services, and our regional service strategy ensures we are onsite within hours instead of days. We provide everything from installation assistance to complete, in-place scheduled or emergency repairs and rebuilds:

• Start-up services: ensure optimal setup and performance including laser alignments

• Predictive services: vibration, oil sampling and thermographic analysis so you can stay on top of your drive’s health

• Performance services: such as custom maintenance programs to maintain uptime and increase reliability

• Custom services: asset management programs to support and help you manage and predict system-level service requests, spare parts and drives, as well as scheduled downtime based on system reliability and maintenance needs

• Pickup services: no-cost removal of many types of gear drives from your site that are broken, not useable or simply no longer needed

• Service contracts: annual agreements to assist with on- and off-site repair, reducing total cost of ownership, maintenance and spare part replacement

More Options, More Solutions: Coupling Repair and Custom DrivesFalk RENEW Prager expertise not only applies to gear drive repairs, but the repair of fixed fluid couplings and scoop control drives, pumps and other associated equipment. Our Saint Rose, Louisiana, facility near New Orleans can also engineer and build custom gear drives for virtually any special purpose or application.

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Repair Services & Solutions –Unparalled Repair and Remanufacture Solutions

Roller Bearings

Rex Roller Bearings

• Full range of housing styles

• Shaft sizes up to 7 in (180 mm)

• Super-finished rollers and races

• Five shaft attachment styles

• Four standard field interchangeable seals (seven total)

• Auxiliary end caps

• Fully self aligning up to 4° (±2°) total

• Field adjustable internal bearing clearance

Rex 6000 Series SHURLOK® Adapter Mount Roller Bearing

• Easy to install and remove

• Enables use of commercial grade shafting

• 4° (±2°) of dynamic and static misalignment

• Superior sealing, speeds and loads

• Spyglass™ Optical Strain Sensor (OSS)

• Ensures proper mounting tightness

• Proprietary Positive Locking System (PLS) longer life and ease of removal

• Fits entire Rexnord housing product line

Rexnord customers have depended on our premium quality bearing design, performance and technical support for

decades. Our well-known brands, including Rex and Link-Belt, encompass ball bearings, cylindrical roller bearings,

sleeve bearings, and spherical roller bearings, which are used worldwide in the industrial machinery, conveyors, chain

and belt drive, fan and blower, and power transmission industries.

Bearings –Because Uptime is Everything

For 100 years Rex and Link-Belt roller bearings have been built to survive the toughest applications in the harshest environments. Our roller bearings feature superior sealing and shaft mounting technology, performance surfaces precision-ground and finished in the USA, as well as high thrust and radial load capacities. We offer dedicated engineering support to help customize units to your specifications. From high speeds to punishing loads, indoors to underwater, Rex and Link-Belt roller bearings take abuse and come back for more.

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Aggregates

Air Handling

Construction

Food & Beverage

Forest Products

Heavy-Duty Trucking

Material Handling

Marine

Mining

Oil & Gas

Steel

Industriesserved

Link-Belt Roller Bearings

• Full range of housing styles

• Shaft sizes up to 5 in (125 mm)

• Two standard seals

• Three shaft attachment styles

• Fully self aligning up to ±2°

• Field-adjustable internal bearing clearance

Link-Belt Cylindrical Roller Bearings

• Broad offering of standard, narrow, wide and intermediate width series

• Special products designed for unique customer application requirements

• Shaft sizes up to 11 in (280 mm)

• High-capacity designs

• Case carburized races

• Full complement and retainer designs, including formed steel, segmented steel and bronze

• Manufactured to ABMA industry standards

Link-Belt Adapter Mounted Spherical Roller Bearings

• Standard LER seal

• D5 Pentac contact auxiliary seal option

• D8 taconite-duty auxiliary seal option

• Industry leading bearing/housing fit (H7)

• Industry standard SAF interchangeable

• Grade 5 cap bolts

• Consistent mounting through precision-drilled dowel holes

• Extra support for shock loads via center support bar in base

• Pry slots in cap for easy removal

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Ball Bearings

Link-Belt Ball Bearings are backed by more than 70 years of U.S.-based manufacturing and

technical expertise. Our proven platform is found in every corner of industry across the

globe. Unparalleled product diversity allows us to deliver a ball bearing optimized to fit

your application. When you’re ready to spec your bearing, our experts will ensure you get

the proper product to maximize system performance.

Heavy Duty Bearings

• Ideal solution for demanding applications and high speeds

• Fixed and expansion units

• Set screw, eccentric cam and new SHURLOK locking collars

• Multiple seal options

• Shaft sizes up to 4 in (102 mm)

• Popular solution for air handling applications

Standard Duty Bearings

• Narrow and wide inner rings

• Full range of bearing styles

• Set screw, concentric and eccentric cam locking collars

• Broad line of seal options including flinger configuration

• Shaft sizes up to 4 in (102 mm)

• Found in most industries

Medium Duty Bearings

• Rugged, dependable performance

• Full range of bearing styles

• Set screw and concentric locking collars

• Broad line of seal options including flinger configuration

• Shaft sizes up to 3 ½ in (88.9 mm)

• Popular in mining and aggregate applications

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Ball Bearings

Rexnord Duralon Bearings

• Electrically-insulating and chemically-resistant

• Corrosion-resistant

• Lightweight: 77% lighter than steel and 30% less than aluminum

• Operate self-lubricated to 30,000 psi dynamically

• Minimize galling and scoring

• Resist galvanic and fretting corrosion

• Minimize slip stick problems

• Available in round, square, hex and custom shapes

• Eliminate contaminating lubricants and complex lubrication systems

• Extra long life in the presence of water or other liquid contaminants

Link-Belt Sleeve Bearings

• Available in rigid or Flex-Block

• Babbitt, bronze and cast iron bearing surfaces

• Finished, machined, carbon graphite housing ends for flush mounting of sprockets and sheaves

• One-piece solid housing

• Two-piece split housing include: split, gibbed joint and angular joint

• Two-piece bearings have shims to accommodate for adjustments and compensate for wear

Centrik-Lok® CL Collar

• Industry leading holding strength

• Ships ready to install

• Ideal for high speed/vibratory applications

• Accommodates use of commercial grade shafting

• Available in standard duty bearings

SHURLOK Mounting Collar

• Features Spyglass visual indication of proper installation

• Ships ready to install

• Unique design promotes easy removal from the shaft

• Accommodates use of commercial grade shafting

• Available in heavy-duty bearings

The Latest Rexnord Ball Bearing Solutions

Sleeve BearingsWith a history of satisfied customers, expertise and quality, Rexnord produces sleeve bearings that can help you take on a variety of applications. Maintenance-free operation, including extra long life and no lubrication requirements, ensure Link-Belt sleeve bearings and Duralon® bearings promote uptime and meet your needs.

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Non-Lubricated Couplings

Rexnord Thomas Disc Couplings

• Over 25 sizes

• 18 engagement, disconnect, brake and shear pin options

• Up to 15.5 in (394 mm) bore capacity

• Up to 3,390,000 in-lb (383,019 Nm) torque capacity

• Up to 36,000 rpm

• Allows for visual inspection and easy replacement of disc packs and center members

• Features zero backlash, low-restoring forces, electrically-insulated designs

• Meets API 71 or API 610 specifications

Falk Wrapflex® Elastomeric Couplings

• 12 sizes

• Up to 7.25 in (184 mm) bore capacity

• Up to 133,000 in-lb (15,027 Nm) torque capacity

• Up to 4,500 rpm

• Patented hub and flex element design ensure long life

• Close-coupled and spacer designs available to accommodate shaft spacing

• Polyurethane element has excellent wear and chemical resistance and an operating temperature range of -40°F to 200°F

• ATEX certified

Couplings – Complete Portfolio for any ApplicationWith a history of providing coupling solutions for close to a century, Rexnord customers receive the benefits of that

experience in a full selection of disc, grid, gear, elastomeric, fluid and composite couplings — all manufactured for

quality, reliability and easy maintenance. This is complemented by a team of sales and service specialists, that all

come together to deliver the lowest cost of ownership in the industry through enhanced productivity and dependable

performance. For any coupling application, Rexnord is your critical link.

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Aggregates

Agriculture

Air Handling

Cement

Forest Products

Mining

Oil & Gas

Petrochemical

Primary Metals

Power Generation

Water Treatment

Industriesserved

Rexnord Omega®, Omega HSU and Rexnord Viva® Elastomeric Couplings

• 15 Omega sizes, 12 Viva sizes

• Up to 11 in (279 mm) bore capacity

• Up to 340,200 in-lb (38,440 Nm) torque capacity

• Up to 7,500 rpm

• Split-in-half flex element design for efficient installation and replacement

• Mounting hole patterns allow for a wide range of shaft gaps: from 0.25 to 11.81 in (6 to 300 mm)

• Non-lubricated and low-maintenance

• Viva model features patented “V” notch design which provides uniform failure area for overload protection

• ATEX certified

Composite Couplings

Rexnord Addax® Composite Couplings

• 13 sizes

• Up to 5.06 in (130 mm) bore capacity

• Up to 36,200 in-lb (4,090 Nm) torque capacity

• Custom spacer lengths, up to 275 in (6,985 mm)

• Up to 500 hp

• Corrosion-resistant center member, flex element, hub and hardware lower the cost of ownership and extend service life

• Patented unitized flex elements provide 1° of misalignment per element and eliminate fretting

• Ships in less than 24 hours if required

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Falk True Torque Fixed-Fill Fluid Couplings

• Up to 7 in (177 mm) bore capacity

• Up to 66,000 in-lbs (7,367 Nm) torque capacity

• Up to 1,500 hp (1,119 kW) power rating

• Starting power adjustable from 120% to 250% of full load torque

• Overload protection

Falk Lifelign® Gear Couplings

• 28 sizes

• 13 models for general purpose, high-speed and high-torque applications

• Up to 43 in (1,067 mm) bore capacity

• Up to 72,450,000 in-lb (8,185,763 Nm) torque capacity

• Large flex hubs accommodate high-torque applications in space-limited installations

• Three-year, heavy-duty warranty

Lubricated Couplings

Falk Steelflex Grid Couplings

• 25 sizes

• 11 models including high-speed, spacer, flywheel, brake and controlled torque

• Up to 20 inches (508 mm) bore capacity

• Up to 8,250,000 in-lb (932,126 Nm) torque capacity

• Up to 10,000 rpm

• Five-year heavy-duty warranty when lubricated with LTG grease

Agitators

Compressors

Conveyors

Cooling Towers

Fans

Pumps

Crushers

Reclaimers & Stackers

Coupling applications

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Falk Long Term Grease (LTG)

• Significantly extended relubrication intervals

• Superior lubrication

• Usable up to 250°F (121°C)

Falk Orange Peel Rotating Shaft Guards

• Polyethylene, steel and aluminum construction

• Shaft, spacer, fluid couplings and line shaft coupled designs

• Diameters to 33 in (838 mm)

• Lengths to 96 in (2,438 mm)

Accessories

Lubricated Couplings

Torque Management Products

Autogard designs and manufactures mechanical overload protection devices (torque limiters) for use in industrial power transmissions.

• Torque Limiters: Offer adjustable, accurate and repeatable torque setting with instant and complete disengagement of the drive

• Torque Monitoring: MoniTorq™ allows measurement and transmission of real-time torque data from any location in the drive train

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Chain Solutions

Roller Chain

• Both Link-Belt and Rex roller chains are automatically assembled, pre-lubricated, and factory pre-loaded resulting in: - Tight tolerances and uniformity

- Consistent quality

- Ease of installation and alignment - Eliminated need for lubrication during installation

- Longer shelf life

• Stocked in a wide variety of common sizes: 35 through 264 in multiple widths up to 8 wide

• Two roller chain series available: high-performance Rex series and mid-range Link-Belt series

• High-performance Link-Belt Oilfield series also available

• Heat-treated and high-case hardness

• High interference press fits

• Shot-peened components

• High pre-loading

• Factory pre-lubricated

Industrial Chain & Conveying Equipment – For the Most Demanding ApplicationsRexnord is the industry leader and most experienced chain manufacturer in the world. Our chain designs are created

on the latest computer-aided design equipment, and then transmitted via computer network to the manufacturing

floor where the designs are turned into finished products. Using state-of-the-art manufacturing technologies we bring

quality, reliable chain with years of trouble-free performance.

Welded Steel Chain

• 22 standard sizes in both narrow- and wide-mill chain are available for quick delivery

• Solid bushings on narrow-mill chains and one-piece formed barrel on wide-mill chains

• Advanced design features are furnished as standard on all chains

• Available with customized attachment configurations and hard-facing

• Optimum interference fits between pin and sidebar

• Selectively induction-hardened pin

• Optional selectively induction-hardened sidebars

• Durable hard-facing and attachments

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Conveying Equipment

Industriesserved

Engineered Chain

• Most standard sizes are available for quick delivery

• Wide array of designs to suit specific applications and customer requirements

• Designed and produced from choice raw materials

• Superior heat treatment and hardness depth of all components

• Technically superior sidebar hole quality

• Shot-peened sidebars

• High-press fits

Bucket Elevators

• Single source for all your elevator component needs

• Equipment includes: premium traction wheels and sprockets, heavy-duty buckets, premium heat treat, heavy-duty chain and no-lube bearings

Cement

Fertilizer

Steel

Power Generation

Solid Waste Handling

Mining

Aggregate

Leaf Chain

• All standard sizes available in F (machine tool quality), AL (high quality), and BL (super heavy-duty) series

• Superior corrosion protection

• Superior wear resistance

• Environmentally friendly lubrication characteristics

• High-case hardness

• High-press fits

• Shot-peened components

• High pre-loading

• Handles punishing, heavy-duty applications

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Idlers

• Super-sealed against contaminants

• Convenient, patented, one-point greasing system

• Available in belt widths from 18 to 96 in (457.2 mm to 2.438 m), CEMA designs, with custom configurations

FlatTop Chains & Components

Rexnord MatTop Conveyor Chains

• Feature continuous conveying surface for applications demanding greater width requirements

• Molded-to-width (MTW) and assembled-to-width (ATW) configurations

• Pins extend the full width of the chain for maximum strength and smoother conveying surfaces

Rexnord TableTop Conveyor Chains

• Feature high-performance metal and thermoplastic materials for high-strength and high-speed applications

• Narrow widths for multiple strand and variable speed conveyors

FlatTop Chain & Components – Delivering Productivity SolutionsRexnord FlatTop conveyor chains and components are leading edge solutions designed to continuously improve

productivity for customers in every application. With more than 120 years of experience, Rexnord offers the broadest

selection of high quality chains, components, sprockets and accessories available in the world. Our team of experienced

application engineers and industry experts is committed to helping you select the ideal product for your application.

Our dedication to new product development enables us to provide innovative product solutions for our customers’

most demanding application requirements. Every chain, belt and component stamped with a Rexnord brand has

undergone extensive research and quality testing, ensuring our customers’ conveying needs will be met with the most

economical, efficient and reliable means possible.

Rexnord TableTop and MatTop Conveyor chains are engineered to satisfy a wide range of conveyor applications. Rexnord chains feature straight-running and side-flexing options for ease of installation and reduced floor space requirements. A wide variety of innovative surface options are also available to accommodate smooth transfers, inclines and declines, accumulation issues and rinsing requirements.

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Automotive

Beverage

Industrial

Container

Food

Warehouse & Distribution

Industriesserved

Rexnord Marbett ComponentsEngineered to perform in high-speed and high-sanitation applications, Marbett components help extend chain life and provide smooth running conveying conditions. Complete solution sets include:

• Chain guide, product handling and frame support components

• Supporting and leveling elements

• Self-aligning bearings

• Specialty components such as nose-over bars and rollers

Rexnord Roller Upgrade System (RUS) Our innovative RUS technology delivers substantial long-term improvements in productivity and worker safety and fits in any existing system including general conveying, inclines, declines and powered curve applications.

Increase Your Productivity

• Up to a 85% reduction in downtime resulting in less labor cost and lost production hours

• Eliminate unplanned maintenance from belt frays, punctures, tears and jams

• Up to a 90% reduction in inventory such as costly replacement rollers and drive belts

Engineered Solutions The Rexnord FlatTop engineering team strives to be the best in the world at continuously improving our customers’ productivity through superior material handling solutions. Our engineered solutions include:

• Chain selection and product handling tests to determine the best product selection for your specific application

• Preventative maintenance programs through proactive chain and sprocket life assessment and evaluation

• Field assistance for on-site training including design, maintenance and troubleshooting

Boost Your Safety

• Dangerous pinch points are virtually eliminated

• Significant reduction in noise levels

Enhance Your Environmental Sustainability• Low-friction material options reduce energy consumption

• Consumable parts such as rollers, pulleys and belts are eliminated

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Highfield Security Systems Highfield Manufacturing is an innovator and leading global producer of high-quality security systems for the electric, gas and water utility industries. Choosing Highfield products means you’ll receive:

• A complete line of locking devices and hardware to keep your operations safe, secure and profitable

• Industry-standard safety valves, accessories and specialty products for a variety of markets

• Custom solutions to provide fast turnaround

• Superior knowledge of your industry

Stearns Brakes, Clutches and SwitchesStearns is the leading manufacturer of spring-set electrically set motor brakes. Choosing Stearns products means you’ll receive the:

• Broadest line of industrial brakes available from any single manufacturer

• Shortest lead times

• Best quality products to bring you maximum performance

• Most consistent and courteous customer service available in the power transmission business

• Lead screws

• Hardware fasteners

Berg Miniature Precision Mechanical PartsBy manufacturing and distributing high-quality precision mechanical components worldwide, our goal is to shorten lead times while enhancing performance. The Berg product portfolio includes:

• Gears

• Sprockets and pulleys

• Timing belts

• Roller chains

• Worm gear boxes

Specialty Offerings Our customers have consistently relied on Rexnord’s efficiency, knowledge and experience to deliver top quality

products for their toughest applications. Our brands are used by customers worldwide who have already benefited

from Rexnord’s dedication to providing exceptional service and specialty solutions.

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A n n u A l R e v i e w / 2 0 1 1

CoRpoRAte HeAdquARteRs

Rexnord llC 4701 west Greenfield Avenue Milwaukee, wi 53214-5310(866) ReXnoRd www.rexnord.com

Rexnord Value in Action When it comes to providing highly engineered products that improve productivity and efficiency for industrial

applications worldwide, Rexnord is the most reliable in the industry. Our commitment to customer satisfaction

and superior value extends to every area of our business. Here are some of the ways we deliver on our promise of

providing lowest total cost of ownership, valuable expertise solutions to enhance ease of doing business.

Delivering Lowest Total Cost of Ownership Rexnord strives to be a trusted advisor, providing efficient product and service solutions that result in a lower total cost of ownership through acquisition and installation savings, reduced downtime, less maintenance and longer product life. We assess your current situation and help you select the best possible solution for your application, taking into account:

• Acquisition costs

• Installation costs

• Maintenance events

• Lost production costs

• Other pricing specific to your equipment or application

For a personalized cost analysis of your unique application, contact your local Rexnord Account Executive. To learn more, visit www.rexnord.com/TCO.

Valuable Expertise Our core value is to put the customer first. We work with a dedicated team of sales representatives, product specialists, manufacturing plants and warehouses to deliver the information and product that you need.

In addition, the Rexnord Innovation Center delivers advanced technology, innovative thinking and breakthrough research to improve productivity and efficiency for industrial applications worldwide. Our independent, accredited laboratory through our Rexnord Technical Services (RTS) offering provides confidential testing.

Solutions to Enhance Ease of Doing Business Rexnord e-Business solutions provide innovative tools to save you time, reduce costs and boost productivity.

Whether you want to conduct business via Electronic Data Interchange (EDI), a direct system-to-system exhange, or through Vendor Managed Inventory (VMI), the Rexnord e-Business team can deliver a solution to match your unique business needs.

If self-service is your preference, visit our web portal at www.partners.rexnord.com. The portal makes it easy to check product pricing and availability, place orders, view order status and track purchase history.

Rexnord. Consistently creating superior value for customers, shareholders and associates.

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©2012 Rexnord Corporation CP040 Printed in USA 06/12

P 866-REXNORDwww.rexnord.com

Rexnord CorporationRexnord is a growth-oriented, multi-platform industrial company with leading market shares and highly trusted brands that serve a diverse array of global end markets.

Process and Motion ControlThe Rexnord Process and Motion Control platform designs, manufactures, markets and services specified, highly engineered mechanical components used within complex systems where our customers’ reliability requirements and the cost of failure or downtime are extremely high.

Water ManagementThe Rexnord Water Management platform designs, procures, manufactures and markets products that provide and enhance water quality, safety, flow control and conservation.

Why Choose Rexnord?When it comes to providing highly engineered products that improve productivity and efficiency for industrial applications worldwide, Rexnord is the most reliable in the industry. Commitment to customer satisfaction and superior value extend across every business function.

Delivering Lowest Total Cost of OwnershipThe highest quality products are designed to help prevent equipment downtime and increase productivity and dependable operation.

Valuable ExpertiseAn extensive product offering is accompanied by global sales specialists, customer service and maintenance support teams, available anytime.

Solutions to Enhance Ease of Doing BusinessCommitment to operational excellence ensures the right products at the right place at the right time.