Power Solutionspower.apitech.com/pdfs/api-technologies-power-solutions-overview... · Power Solutions API Technologies manufactures Power Distribution Solutions in AC or DC configurations

Power Solutions Rugged & Reliable Power Distribution

API TECHNOLOGIES Publicly traded (NASDAQ: ATNY)

1,878 Employees including 162 Engineers

13 Power Engineers

Revenues of $350 million/year

Over 20 Locations Worldwide

All Locations are API Owned & Operated

No Third Party Operations

All API Staffed Sites

RF & Microwave Solutions World leader in high-reliability RF, microwave and millimeter wave subsystems and components for defense and commercial applications.

Secure Systems & Information Assurance Security products and solutions, which address emerging cyber security threats for government, defense and the enterprise.

Electromagnetic Integrated Solutions Trusted components to aid EMC compliance, power storage for high voltage inverters, energy efficiency and power management.

Electronics Manufacturing Services Manufacturing and prototyping services provided to defense, industrial & commercial OEMs.

Sensors A leading manufacturer of precision positioning sensing, temperature sensing and inertial measurement products.

Power Solutions API Technologies manufactures Power Distribution Solutions in AC or DC configurations for commercial, industrial, and military applications. Our expertise is sought for OEM Custom designs including and support in execution of regulatory certifications for Power Solutions. We fulfill build to print requests and we offer an array of off-the-shelf solutions for AC & DC power distribution.

API TECHNOLOGIES LOCATIONS

20+ Locations Worldwide

Location Types:

Manufacturing, R&D & Sales R&D & Sales

Low-Cost Manufacturing Centers

Featured Certifications: AS9100, ISO:9001

API Owned Facilities

No Third Party Operations

All API Staffed Sites

Over 520,000 sq. ft. of Production Space

1,878 Employees

Juarez,

Mexico

Dongguan,

China

CUSTOMER ENGAGEMENT

All management disciplines from commercial, engineering, materials & operations engaged

Access to multi-facility assets and resources

Ensure clear lines of communication are in place

Capture Team Program Management

Engineering Interface Commercial Interface

An engineering specialist is assigned to be focal interface with client engineers

Engineer to Engineer dialogue is critical for accurate dissemination of high level functional details of product / application.

Formulate block diagram for critical structure of client parameters.

Define final statement of teams work

Maintain high level of team involvement

Establish work flow with clients commercial team

Commence planning for product positioning with client and operations

Assess performance to metrics agreed to both parties

Engage in execution of contract to outline program needs

Capture and facilitate executable actions for team

Monitor for opportunities to improve program execution

Ensure the client & team is immediately aware of program events

Management Team

Key Engineer

Commercial Interface

Program Management

Total Involvement of Our Team with Customer

Early in the Design Cycle

Innovative Staff Creating Unique High Performance

Power Distribution Solutions

Quick-Turn Power Distribution Prototypes

Extensive Technologies with Full Vertical

Integration

Highly Flexible Factories Low Quantities or

High Volume

Fully Automated Testing & Environmental Stress Screening

Complete Custom Product Meeting all

Customer Requirements

COMPLETE CUSTOMER

INVOLVEMENT

PRODUCT DESIGN BREAKDOWN

Applicable statutory & regulatory requirements

Information from similar designs

Other requirements essential for design & development

Functional Performance Requirements Design Verification & Validation

Design & Development Outputs Design & Development Review

Meet all input requirements for design and development

Provide appropriate information for purchasing, production and service provision

Contain or reference product acceptance criteria

Specify characteristics of the product that are essential for its safe and proper use

At suitable stages, systematic reviews of D&D will be performed in accordance with timeline

Evaluate the ability of the results of design & development to meet requirements

Identify problems and propose necessary actions

Ensure design & development outputs meet input performance requirements

Records of the results of verification and necessary actions shall be maintained

Ensure resulting product is capable of meeting requirements for the specified application or intended use

Performance Requirements

Design Outputs

Development Review Verification

DESIGN DISCIPLINES & CAPABILITIES Electrical & Electronic Design Validation

Mechanical Engineering & Design Quality Engineering

Electronic & Electrical Design

Mechanical Eng & Design

Quality Engineering

Thermal Design

Power Design

Manufacturing Systems

Analysis of Specification

MTBF

Design Qualification Plan to Satisfy Product Use Statement

Safety Agency Requirements

Interpretation of Conformance

IPC-A-610, and J-STD-001

WHMA IPC-A-620

Mechanical Modeling

Thermal Analysis

Zuken Wiring Design

Strength Analysis

3 D Modeling

Material Analysis

Fixturing Development & Design

Buss Bar Design for internal utilization

AC 120 480 VAC 47 to 400 Hz

DC 12 to 380 VDC

Magnetics

EMC Design & Compliance

Embedded Systems Development

Digital Design

Automated Control

Modeling and Simulation

Thermal Modeling

Thermal Capture

FMEA

Reliability Prediction & Analysis

UL/ESA Listing

Electrical Qualification Verification

Built in Test Diagnostic Review

POWER DISTRIBUTION PRODUCTS API Technologies is a leading designer and manufacturer of feature-rich AC & DC power distribution solutions.

Our engineered solutions include off-the-shelf (OTS) designs as well as fully customized systems. Products range from basic AC power strips to high-reliability power entry panels for military applications.

AC Power Strips

DC SMARTStart & Remote Monitoring Unit

AC Specialty Solutions

Rugged Military Solutions

AC SMARTStart

380 Volt DC Power Solutions

Customer-Specific Solutions

API TECHNOLOGIES PRODUCT PORTFOLIO

Thermal Imaging Technology

Old Design at 277.1F

API Design at 94.8F

Electronics Production

- Precision hybrid & MIC (multi-site) - Automated SMT & CCA (multi-site) - In-house Microelectronics Lab

Mechanical Production

- Precision machining (over 50 CNC centers) - Comprehensive metal fabrication

Integration & Testing

- Detailed assembly & validation - Complete ATE verification - EMC design expertise - Large capacity burn-IN facilities

Documented Procedures

- ISO 9001:2008 Certified - AS9100 - MIL-PRF-38534 Certified, Class H and K

DISCIPLINES & CAPABILITIES

CUSTOM DESIGN CAPABILITIES

Single Phase & Three Phase AC -48, +12, or +24/+28 VDC Rack Mount & Non-Rack Mount Designs Variety of Receptacles and Plugs Circuit Protection with UL-Listed Circuit Breakers Audible Alarm Wide Operating Temperature Range (-40C to 60C) Local Power Meter Remote Capture of Power Draw & Temperature Remote Cycling & Sequencing of Device Loads Automatic Transfer Switch (ATS) Surge Suppression Emergency Power Off (EPO) Elapsed Time Indicator EMI Filtering Transient Voltage Suppression Voltage Ride Through EMP Protection Designs to Meet Harsh Exposure to Environment Customer Private Label

BENEFITS OF 3 PHASE WIRING

Data Centers | 3 phase wiring at the cabinet:

Minimizing the number of wires under the elevated flooring to improve air flow

Significantly reduced amount of wiring attained when using 3 phase WYE (5 Wire System) vs. single phase wiring

Reduced Material & Installation Costs

Balanced Loads on Single Circuit vs the use of 3 Individual Single Phase Circuits

3 Phase WYE: In North America, most commonly used 120/208 VAC or 277/480 VAC. Internationally most commonly used 230/400 VAC.

3 Phase Delta: In North America, most commonly used either 208 VAC or 240 VAC. Internationally most common used is 230 VAC. Delta systems typically have lower line voltages but higher line currents than WYE systems.

BASIC POWER DISTRIBUTION & POWER STRIPS

Part Number 72RA160BBRGN-20 7200-A-39-3 7200-A-39-1 72RA260BVFFN-00

Input Voltage 3 Delta, 200-250 100-127 200-250 2 x (200-250) Dual Input

Output Voltage 200-250 100-127 200-250 200-250

Outlets (12 x C13) & (6 x C19)

16 x 5-20R 8 x C13 (4 x C19) & (2 x 5-20R)

Input Plug IEC 309: 3P4W - 60A L5-30P Inlet IEC C20 L6-30P and L14-30P

Power Density (KVA) 21.6 KVA 3.6 KVA 3.6 KVA 14.4 KVA

Max Current Rating 60 Amps 30 Amps 16 Amps 2 x 30 Amps

Circuit Protection 6 x (2P 20A) & 6 x (2P 15A)

8 x (1P 15A) w/ TVS

1 x (2P 16A) w/ TVS

4 x (2P 20A) & 2 x (1P 20A)

*Sample of 1U & 2U Basic PDUs

For full line of basic power strips, please see power.apitech.com

METERED POWER DISTRIBUTION & POWER STRIPS

This line of PDUs include a bright power meter display which provides accurate measurements on an easy to read digital screen that is viewable up to 15 feet away.

The meter displays voltage, amperage, active power (watts), and power factor.

The benefit of using metered PDUs is the ability to properly distribute and balance loads between circuits in the power strip.

Metered PDUs are important tools in efficient distribution of power for safe equipment operation.

Part Number 72RAC30BMLEA-10 72A-130BHLBA-00 72A-IA5BV9EA-10

Input Voltage 200 250 100 127 3 Delta 200 250

Output Voltage 200 250 100 - 127 200 - 250

Outlets 12 x C13 12 x 5-20R 36 x C13

Input Plug L6-30P L5-30P Cali Style 3P 4W

Power Density (KVA) 5.0 KVA 2.9 KVA 14.4 KVA

Max Current Rating 30 Amps 30 Amps 50 Amps

Circuit Protection 2 x (2P 15A) 2 x (1P 15A) 3 x (2P 16A)

*Sample of Metered PDUs

FEATURED METERED POWER STRIPS For full line of metered power strips, please see power.apitech.com

KEY FEATURES & BENEFITS Flexibility We know how important your rack space is. Thats why we strive to produce high-quality power solutions in a compact size, leaving valuable U space for other network-critical devices. This also allows the power sockets to be placed close to the equipment being powered, reducing the nuisance of cable clutter. Circuit Protection All circuit protected power devices use UL 489-listed circuit breakers to manually control on/off operation for groups of receptacles. No fuses are used which allows the unit to return to service quickly and easily. Visual Indicators For easy power-on indication, each circuit breaker features an LED power-on indicator, and each circuit is clearly labeled to help simplify load balancing. Rugged Frame All power strip chassis are made of one millimeter galvanized steel with a black powder coat finish. This rugged construction allows for mounting in a variety of environments.

Very Narrow Power Strip at 1.73 Mounts on the vertical rail, and is out

of the way of valuable rack space.

MONITORED RACK MOUNT POWER STRIPS

Features:

Local & Remote Power Monitoring Power Factor, Amps, and Voltage

Remote Communication

through Web or Telnet

User-Selectable Display Modes: Continuous, Auto Cycling,

or Fixed Reading

True-RMS Readings of Complex

Voltage and Current Waveforms

Branch Circuit Protection

Rugged Construction

Custom Design Flexibility

Monitored AC Rack

Mount Power Strips

provide local and remote

power monitoring. (at the rack and via LAN or USB)

Applications may include:

Mission Critical Systems, IT,

Data Centers, Telecom

Systems, Communication,

and more.

Input Voltage:

Single : 100-127, 200-240

Three : 200-240 3 Delta

120/208 3 Y,

230/400 3 Y,

and more

Max Input Current Rating:

15, 20, 30, 60 Amps, & more

Load Capacity:

1.6 45.3 KVA

Outlet Types:

IEC: C19, C13, Hard-Wired, etc.

NEMA: L5-15R, L5-20R,

L5-30R, L6-20R, L6-30R,

5-15R, 5-20R, 6-20R & more

Power Monitoring LED Display

Remote Communications

LAN & USB

Network Interface

Local & Remote: Web, Telnet, SNMP

Numerous Configurations are Available Beyond Those Listed. All Perimeters Can Be Custom Configured.

MONITORED RACK MOUNT POWER STRIPS

72RAA20BFHBCD-10

17 1U Monitored PDU

Single Phase

100-127 VAC Input

Input Current: 20 Amps

Load Capacity: 1.9 KVA

Input Plug: L5-20P

8 x 5-20R Outlets

1 Breaker 1 Pole 20 Amps

with TVS Surge Protection

Featured Monitored Power Strips

72RAIA8BBLFC-20

17 2U Monitored PDU

Three Phase Delta

200-240 VAC Input



Input Plug: IEC 309: 3P4W 60A

12 x C19 Outlets

6 Breakers: 2 Pole 20 Amps

Single Phase

200-240 VAC Input



Input Plug: L6-30P

(24 x C13) & (4 x C19) Outlets

2 Breakers 2 Pole 15 Amps

72A-C30BM1GC-10

66 0U Monitored PDU

72A-MA8BBRFC-10

66 0U Monitored PDU

Three Phase Wye

390-415 VAC Input



Input Plug: IEC 309: 4P5W 60A

18 x C19 Outlets

9 Breakers 2 Pole 20 Amps

For full line of monitored power strips, please see catalog.

The AC SMARTStart is an AC power distribution unit designed to control eight AC loads and monitor vital parameters. This product is available in 15 Amp, 16 Amp, and 20 Amp total load capacity models. In addition, we offer output configurations that use screw clamp terminal blocks, in lieu of IEC or NEMA connectors, for industrial applications.

Reboot from anywhere, anytime via Web interface or Telnet

Sequences power to reduce the total inrush current

Monitors input line voltage, total load current, line frequency, and remote external temperature (with optional temperature sensor)

Emergency Power Off (EPO) option

AC POWER MONITORING & SEQUENCING

AC SMARTStart

DC POWER SOLUTIONS

One way to achieve energy efficiency is to utilize DC Power instead of AC power.

Eliminates the conversion process of changing AC to DC

(reducing heat, which is a primary driver of HVAC)

Servers or blades equipped with direct power supplies:

Operate while producing 20-40% less heat

Reduce power consumption by up to 30%

Increase overall reliability

Greatly reduces the need for system maintenance.

System efficiency gained by the use of DC power versus AC power is approximately 28%!

DC power provides greater ride through and uptime reliability due to the power plant installation.

DC POWER SOLUTIONS

Rack Mount DC Power Distribution 74D-160FRLGN-00 Capable of providing 380 Volts of DC power.

Designed to be hardwired into the main power infrastructure

Provides power via 12 Anderson Power Products connectors

Outlets are divided up into three load banks

Each load bank features one 2 pole 20A fuse and an LED power-on indicator

Total combined load is rated at 60 Amps max.

Total load capacity is 18.24 KVA

Slim 0U package that is mounted vertically (This allows you to fully utilize your U space for application-critical devices.)

One way to achieve energy efficiency is to utilize DC Power instead of AC power. DC power distribution eliminates the conversion process of changing AC to DC (reducing heat, which is a primary driver of HVAC), for DC powered devices.

System efficiency gained by the use of DC power versus AC power is approximately 28%!

DC power provides greater ride through and uptime reliability due to the power plant installation.

DC Monitoring & Sequencing Power Distribution Unit

Monitors line voltage status and internal temperature of the PDU

6 month onboard event log

Independent programmable power on and off sequencing delays to reduce/manage the level of inrush current transients

Remote control capability by means of LAN TCP/IP socket, Telnet connection, or RS-232 serial console port

ROCBs may be used to switch power on or off to each output side (A or B) either locally or remotely

NEBS Level 3 Certified and UL Listed

DC POWER MONITORING & SEQUENCING

DC SMARTStart

DC REMOTE MONITORING UNIT

Features & Capabilities

-48, +12, or +24/+28 VDC units

Available in 4, 6, 8, 10, or 12 channels

Measures current for up to 12 channels

SNMP traps for each of the current reading values

Flash upgradeable in the field without disruption of power to loads

Remote control capability by means of LAN TCP/IP socket, Telnet connection or RS-232 serial console port

The DC Remote Monitoring Unit (RMU) is an excellent complement to the DC SMARTStart or can be used as a stand-alone monitoring device for DC loads.

RUGGED: AC SWITCHING POWER DISTRIBUTION

Rugged AC SMARTStart Gen II

Rugged Military Grade Intelligent Multi-Functioning Switched and Sequenced PDU

Safety protection via Emergency Power Off (EPO)

Available in 120VAC and 240VAC models

Function and mode switches (for remote and local): on, off, and start features

Elapsed time indicator

Optional remote control and status via RS- 422/485, Telnet, SNMP, or Web

Common mode and differential mode filtering

THREE PHASE POWER DISTRIBUTION

Rugged & Versatile AC Power Master Collection

Power Sequencing & Power Distribution Unit (PDU)

Emergency Power Off (EPO)

Single or Three Phase

Rugged Field Packaging

Local Power Meter

Elapsed Time Indicator

Remote Cycling & Sequencing

Remote Monitoring & Control

EMI Filtering

Automatic Transfer Switch (ATS)

Overload & Circuit Protection

RUGGED: MILITARY POWER PANELS

Intelligent Power Entry Panel

Power Entry and Export Panel with Transfer Switch & Battery Charger

Remote Power Quality Monitoring as well as Voltage & Current by Phase

AC Automatic Transfer Switch

Solid State Relay Construction

3 + Neutral Switching

Dual AC Power Input: 3 Phase 208V at 30 Amps per Phase

Shore Community Power - (At the Halt)

Inverter Vehicle Power - (On the Go)

MIL-STD 810 & 461

RUGGED: MILITARY POWER PANELS Power Entry Panel

3 Phase 60 Amps/Phase

Size, Weight Reduction

Reduced overall weight by 22% (72 lbs. vs. 92 lbs.)

Reduced maximum specified volume by 53% (1.27 ft vs. 2.7 ft)

Wide operating temperature range: Tested to -51F to 140F (-46C to 60C)

EPO Functional in AC and/or DC powered environment

Battery Charger

MIL-STD 461 & 810

Integrated GFCI

Power Quality Monitoring

RUGGED: MILITARY POWER PANELS

Power Entry Panels

Designed for Universal Ground Control Stations

Various Configurations Include:

110 VAC & 28 VDC Breaker Panel

DC Breaker Panel

DC 28VDC 350 Amp Panel

AC 3 Panels

Page 29

RUGGED: MILITARY POWER SOLUTIONS Rugged Mobile 150 Amp DC Power Rectifier

Rectifier AC-DC

AC Power Input Options: 208/120 VAC 3 Phase Wye

3 x 100-127 VAC Single Phase

240/120 VAC Single Phase Mid-Point Neutral

28 VDC Output, 150A

Intelligent Battery Charger

Over Current Protection

Remote Communication Telnet or Web Interface

Transient Voltage Suppression

Push to View Status

Fan Cooled

Designed to Meet MIL-STD 810 & 461

Page 30

APPLICATION SPECIFIC SOLUTIONS

Electronic Switched PDU

Power Strips plug into Switched PDU mounted on a Laptop Cart

PDU will switch power between strips in intervals of 15 minutes

Prevents simultaneous charging laptops from tripping the upstream circuit breaker

Two duplex switching outlets and two easily accessible Always On outlets

AC-DC Power Distribution Unit

AC-DC Converted via Power Supply

Outlet Sequencing

Outlets 1 - 6 User Controlled

Short Circuit, Overload, and Over Voltage Protection

Channels 1-3: 24 VDC Output

Channels 4-6: -48 VDC Output

Input: Wide Voltage Range 100-240 VAC

DESIGN & DEVELOPMENT CAPABILITIES

Extensive experience providing rugged and durable solutions

Carefully calculated designs provide higher reliability, quicker time-to-deployment, and longer product life with reduced down time

Complete portfolio of assets to solve most situations

EMC Compliance & EMI Filter Design Capabilities

Electromechanical Shock & Vibration

Design for Temperature Extremes (-40C to 60C)

Design to Meet Harsh Exposure to Environment

Surge & ESD Solutions

In-House Metal Fabrication, CNC Machining, and

Laser Turret

Automatic Transfer Switch (ATS) with Phase

Monitoring

Remote cycling and sequencing of device loads

Remote capture of power draw and temperature

Thermal Design Optimization

VERIFICATION & VALIDATION

Multiple Sites Manufacturing Power Distribution Units

In Process Electrical Test & Verification

o High Dot DWV

o DCR DC Resistance

o Ground Bond Test

o Circuit Breaker Trip Test

o Burn In

o Load Test DC

AC

o Visual / Mechanical

o First Article

o C of C Certificate of Conformance

Environmental & Electrical Testing

E-STAR: Automated Temperature Cycling Read & Record

Attributes with Power Applied

Electrical Testing ATE

Electronics Production o Precision hybrid & MIC (multi-site) o Automated SMT & CCA (multi-site) o In-house Microelectronics Lab

Mechanical Production o Precision machining

o (over 50 CNC centers) o Comprehensive metal Fabrication o Coordinate Measuring Machine (CMM)

Electromechanical o Machined Precision High

Frequency Enclosures

PRODUCTION FACILITIES / VERTICAL INTEGRATION

Amada RG 80 Brake

Material Thickness to 0.25 in.

Computerized Control

Amada Pega 244 Turret

Material Thickness up to 0.25 in.

Sheet Size 40 x 40 in.

24 Stations

Amada Pulsar 1212 Laser

Material Thickness to 0.25 in.

Materials: Cold Roll Steel, Aluminum, Stainless Steely

Capabilities

Laser Cutting

Hole Punch

Metal Shaping

Chassis Fabrication

METAL FABRICATION

Grass Valley, CA

Wesson, MS

Saint Marys PA Fairview, PA

Columbia, MD

Delmar, DE

State College, PA Philadelphia, PA

Marlborough, MA

Domestic Design and Manufacturing

DESIGN AND MANUFACTURING FACILITIES

http://www.specemc.com/map-wesson.asphttp://www.specemc.com/map-fairview.asphttp://www.spectrummicrowave.com/fac_delmar.asp

APIS CERTIFICATIONS

All Manufacturing Facilities Certified to ISO 9001:2008

6 Certified AS9100 Facilities

ANSI 20.20 Compliant Facilities

Department of State ITAR Compliant

Cleared Facilities & Personnel

Six Sigma Greenbelts

Hybrid Lab certified MIL-PRF-38534 (Class H and K)

QPL MIL-PRF-15733 & MIL-PRF-28861 (Selected Products)

MIL-STD 790 (DSCC), MIL-STD 1553 (Data Bus), MIL-STD 883 (Hybrid), MIL-STD 202 (Passive),

MIL-STD-810 (Systems), MIL-STD 461 A/B/C/D/E (EMC), MIL-STD 1399 Surge (EMC)

Solder/Assembly J-STD-001 Class 3 and IPC-A-610

NEBS Approved (Selected Products)

RoHS Compliant (Selected Products)

TEMPEST Certifications including: CID/09/15(A), NSTISSAM TEMPEST/I-92, SDIP 27.

Commitment to Quality

Leonardo Marsala | Director of Sales & Marketing

Office: (814) 272-2737

Cell: (814) 440-6853

Email: [email protected]

Rev# 122112

Strong Technical Partnerships

Lead To Successful Programs

Thank you for your time

We hope you consider

API Technologies for any current or

future power distribution needs.

For additional information, please

visit our website: power.apitech.com

or contact us today!

Documents

Power Solutionspower.apitech.com/pdfs/api-technologies-power-solutions-overview... · Power Solutions API Technologies manufactures Power Distribution Solutions in AC or DC configurations