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VIDYA PRATISHTHAN’S
COLLEGE OF ENGINEERING, BARAMATI
DEPARTMENT OF MECHANICAL ENGINEERING
LABORATORY MANUAL
SUBJECT: POWER PLANT ENGINEERING [SUBJECT CODE: ]
CLASS: B.E. MECHANICAL
YEAR: 2011-12
APPROVED BY:
H.o.D. [Mech] PRINCIPAL Prof. P. R. Chitragar Dr. S. B. Deosarkar
VALIDITY UP TO: ACADEMIC YEAR 2014-15
PRAPARED BY: PROF. SANDEEP E. ZAREKAR
VIDYA PRATISHTHAN’S
COLLEGE OF ENGINEERING, BARAMATI
DEPARTMENT OF MECHANICAL ENGINEERING
List of Experiments
FACULTY: PROF.SANDEEP E. ZAREKAR SUBJECT:PPE YEAR: 2011-12 CLASS: B.E. (MECH)
1. Study of fluidized bed combustor
2. Study of power plant instruments
3. Trial on steam power plant
4. Study of non-conventional power plant
5. Tariff study
6. Study of environmental impact of power plant
7. Trial on diesel power plant
Prof. Sandeep E Zarekar [Lab-Incharge]
EXPERIMENT NO. :-1
TITLE: Study of fluidized bed combustor
AIM: Study of fluidized bed combustor THEORY:
INTRODUCTION:
Fluidized bed combustion (FBC) is a combustion technology used in power
plants. Fluidized beds suspend solid fuels on upward-blowing jets of air during
the combustion process. The result is a turbulent mixing of gas and solids. The
tumbling action, much like a bubbling fluid, provides more effective chemical
reactions and heat transfer. FBC plants are more flexible than conventional
plants in that they can be fired on coal and biomass, among other fuels.
FBC reduces the amount of sulfur emitted in the form of SOx emissions.
Limestone is used to precipitate out sulfate during combustion, which also
allows more efficient heat transfer from the boiler to the apparatus used to
capture the heat energy (usually water tubes). The heated precipitate coming in
direct contact with the tubes (heating by conduction) increases the efficiency.
Since this allows coal plants to burn at cooler temperatures, less NOx is also
emitted.
BASIC PRINCIPLES:
The solid substrate (the catalytic material upon which chemical species react)
material in the fluidized bed reactor is typically supported by a porous plate,
known as a distributor.The fluid is then forced through the distributor up
through the solid material. At lower fluid velocities, the solids remain in place
as the fluid passes through the voids in the material. This is known as a
packed bed reactor. As the fluid velocity is increased, the reactor will reach a
stage where the force of the fluid on the solids is enough to balance the weight
of the solid material. This stage is known as incipient fluidization and occurs at
this minimum fluidization velocity. Once this minimum velocity is surpassed,
the contents of the reactor bed begin to expand and swirl around much like an
agitated tank or boiling pot of water.
TYPES OF FBC:
FBC systems fit into essentially two major groups, atmospheric systems (FBC)
and pressurized systems (PFBC), and two minor subgroups, bubbling (BFB)
and circulating fluidized bed (CFB).
PRESSURISED FLUID BED COMBUSTION :
Pressurised Fluidised Bed Combustion (PFBC) is a variation of fluid bed
technology that is meant for large-scale coal burning applications. In PFBC, the
bed vessel is operated at pressure upto 16 ata ( 16 kg/cm2).
The off-gas from the fluidized bed combustor drives the gas turbine. The steam
turbine is driven by steam raised in tubes immersed in the fluidized bed. The
condensate from the steam turbine is pre-heated using waste heat from gas
turbine exhaust and is then taken as feed water for steam generation.
The PFBC system can be used for cogeneration or combined cycle power
generation. By combining the gas and steam turbines in this way, electricity is
generated more efficiently than in conventional system. The overall conversion
efficiency is higher by 5% to 8%.
CIRCULATING FLUIDISED BED COMBUSTION (CFBC):
In this CFBC technology utilizes the fluidized bed principle in which crushed (6
–12 mm size) fuel and limestone are injected into the furnace or combustor.
The particles are suspended in a stream of upwardly flowing air (60-70% of the
total air), which enters the bottom of the furnace through air distribution
nozzles. The fluidising velocity in circulating beds ranges from 3.7 to 9 m/sec.
The balance of combustion air is admitted above the bottom of the furnace as
secondary air. The combustion takes place at 840-900oC, and the fine particles
(<450 microns) are elutriated out of the furnace with flue gas velocity of 4-6
m/s. The particles are then collected by the solids separators and circulated
back into the furnace. Solid recycle is about 50 to 100 kg per kg of fuel burnt.
ADVANTAGES OF FLUIDISED BED COMBUSTION BOILERS 1. High Efficiency :
FBC boilers can burn fuel with a combustion efficiency of over 95%
irrespective of ash content. FBC boilers can operate with overall efficiency of
84% (plus or minus 2%).
2. Reduction in Boiler Size:
High heat transfer rate over a small heat transfer area immersed in the bed
result in overall size reduction of the boiler.
3. Fuel Flexibility :
FBC boilers can be operated efficiently with a variety of fuels. Even fuels like
flotation slimes, washer rejects, agro waste can be burnt efficiently. These
can be fed either independently or in combination with coal into the same
furnace.
4. Ability to Burn Low Grade Fuel :
FBC boilers would give the rated output even with inferior quality fuel. The
boilers can fire coals with ash content as high as 62% and having calorific
value as low as 2,500 kcal/kg. Even carbon content of only 1% by weight
can sustain the fluidised bed combustion.
5. Ability to Burn Fines:
Coal containing fines below 6 mm can be burnt efficiently in FBC boiler,
which is very difficult to achieve in conventional firing system.
6. Pollution Control:
SO2
formation can be greatly minimised by addition of limestone or dolomite
for high sulphur coals. 3% limestone is required for every 1% sulphur in the
coal feed. Low combustion temperature eliminates NOx formation.
7. Low Corrosion and Erosion :
The corrosion and erosion effects are less due to lower combustion
temperature, softness of ash and low particle velocity (of the order of 1
m/sec).
8. Easier Ash Removal – No Clinker Formation :
Since the temperature of the furnace is in the range of 750 – 900o C in FBC
boilers, even coal of low ash fusion temperature can be burnt without
clinker formation. Ash removal is easier as the ash flows like liquid from the
combustion chamber. Hence less manpower is required for ash handling.
9. Less Excess Air – Higher CO2 in Flue Gas:
The CO2 in the flue gases will be of the order of 14 – 15% at full load. Hence,
the FBC boiler can operate at low excess air - only 20 – 25%.
10. Simple Operation, Quick Start-Up: High turbulence of the bed facilitates quick start up and shut down. Full automation of start up and operation using reliable equipment is possible.
11. Fast Response to Load Fluctuations:
Inherent high thermal storage characteristics can easily absorb fluctuation
in fuel feed rates. Response to changing load is comparable to that of oil
fired boilers.
12. No Slagging in the Furnace-No Soot Blowing:
In FBC boilers, volatilisation of alkali components in ash does not take place
and the ash is non sticky. This means that there is no slagging or soot
blowing.
13. Provisions of Automatic Coal and Ash Handling System :
Automatic systems for coal and ash handling can be incorporated, making
the plant easy to operate comparable to oil or gas fired installation.
14. Provision of Automatic Ignition System :
Control systems using micro-processors and automatic ignition equipment
give excellent control with minimum manual supervision.
15. High Reliability:
The absence of moving parts in the combustion zone results in a high
degree of reliability and low maintenance costs.
16. Reduced Maintenance:
Routine overhauls are infrequent and high efficiency is maintained for long
periods.
17. Quick Responses to Changing Demand :
A fluidized bed combustor can respond to changing heat demands more
easily than stoker fired systems. This makes it very suitable for applications
such as thermal fluid heaters, which require rapid responses.
18. High Efficiency of Power Generation :
By operating the fluidized bed at elevated pressure, it can be used to
generate hot pressurized gases to power a gas turbine. This can be
combined with a conventional steam turbine to improve the efficiency of
electricity generation and give a potential fuel savings of at least 4%.
EXPERIMENT NO.2
TITLE: Study of power plant instrument
AIM: Study of power plant instrument
THEORY:
In power plants the instruments are used for a number of reasons as to operate
the power plant as efficiently as possible. Instruments provide accurate
information for guidance to safe, continuous and proper plant operation.
CLASSIFICATION OF INSTRUMENTS:
The two general classifications of instruments are:
1. Those employing purely mechanical methods
2. Those employing electro-mechanical methods
The instruments can also be classified as follows:
1. Indicating instruments
2. Recording instruments
3. Indicating and Recording instruments
4. Indicating and integrating instruments
5. Recording , Indicating and integrating instruments
Commonly used instrument in a power plant
1. Pressure gauges
2. Thermometers
3. Liquid level gauges
4. Flow meters
5. Gas analyzers
6. Humidity measuring instrument
7. Impurity measuring instrument
8. Speed measuring instrument
9. Steam calorimeter and fuel calorimeter
10. Electrical instruments
1. PRESSURE GAUGES:
Many techniques have been developed for the measurement of pressure and
vacuum. Instruments used to measure pressure are called pressure gauges or
vacuum gauges. A manometer could also be referring to a pressure measuring
instrument, usually limited to measuring pressures near to atmospheric. The
term manometer is often used to refer specifically to liquid column hydrostatic
instruments. A vacuum gauge is used to measure the pressure in a vacuum—
which is further divided into two subcategories, high and low vacuum (and
sometimes ultra-high vacuum). The applicable pressure range of many of the
techniques used to measure vacuums has an overlap. Hence, by combining
several different types of gauge, it is possible to measure system pressure
continuously from 10 mbar down to 10−11 mbar.
2. THERMOMETERS:
Developed during the 16th and 17th centuries, a thermometer is a device that
measures temperature or temperature gradient using a variety of different
principles. A thermometer has two important elements: the temperature sensor
(e.g. the bulb on a mercury thermometer) in which some physical change
occurs with temperature, plus some means of converting this physical change
into a numerical value (e.g. the scale on a mercury thermometer).
3. LIQUID LEVEL MEASUREMENT:
Level sensors detect the level of substances that flow, including liquids,
slurries, granular materials, and powders. Fluids and fluidized solids flow to
become essentially level in their containers (or other physical boundaries)
because of gravity whereas most bulk solids pile at an angle of repose to a
peak. The substance to be measured can be inside a container or can be in its
natural form (e.g., a river or a lake). The level measurement can be either
continuous or point values. Continuous level sensors measure level within a
specified range and determine the exact amount of substance in a certain
place, while point-level sensors only indicate whether the substance is above or
below the sensing point. Generally the latter detect levels that are excessively
high or low. There are many physical and application variables that affect the
selection of the optimal level monitoring method for industrial and commercial
processes. The selection criteria include the physical: phase (liquid, solid or
slurry), temperature, pressure or vacuum, chemistry, dielectric constant of
medium, density (specific gravity) of medium, agitation (action), acoustical or
electrical noise, vibration, mechanical shock, tank or bin size and shape. Also
important are the application constraints: price, accuracy, appearance,
response rate, ease of calibration or programming, physical size and mounting
of the instrument, monitoring or control of continuous or discrete (point) levels.
4. FLOW METER:
Flow measurement is the quantification of bulk fluid movement. Flow can be
measured in a variety of ways. Positive-displacement flow meters accumulate a
fixed volume of fluid and then count the number of times the volume is filled to
measure flow. Other flow measurement methods rely on forces produced by the
flowing stream as it overcomes a known constriction, to indirectly calculate
flow. Flow may be measured by measuring the velocity of fluid over a known
area.
5. HUMIDITY MEASUREMENT:
Humidity is a term for the amount of water vapor in the air, and can refer to
any one of several measurements of humidity. Formally, humid air is not
"moist air" but a mixture of water vapor and other constituents of air, and
humidity is defined in terms of the water content of this mixture, called the
Absolute humidity. In everyday usage, it commonly refers to relative humidity,
expressed as a percent in weather forecasts and on household humidistats; it
is so called because it measures the current absolute humidity relative to the
maximum. Specific humidity is a ratio of the water vapor content of the
mixture to the total air content (on a mass basis). The water vapor content of
the mixture can be measured either as mass per volume or as a partial
pressure, depending on the usage. In meteorology, humidity indicates the
likelihood of precipitation, dew, or fog. High relative humidity reduces the
effectiveness of sweating in cooling the body by reducing the rate of evaporation
of moisture from the skin. This effect is calculated in a heat index table, used
during summer weather.
There are various devices used to measure and regulate humidity. A device
used to measure humidity is called a psychrometer or hygrometer. A
humidistat is used to regulate the humidity of a building with a dehumidifier.
These can be analogous to a thermometer and thermostat for temperature
control. Humidity is also measured on a global scale using remotely placed
satellites. These satellites are able to detect the concentration of water in the
troposphere at altitudes between 4 and 12 kilometers. Satellites that can
measure water vapor have sensors that are sensitive to infrared radiation.
Water vapor specifically absorbs and re-radiates radiation in this spectral
band. Satellite water vapor imagery plays an important role in monitoring
climate conditions (like the formation of thunderstorms) and in the
development of future weather forecasts.
6. IMPURITY MEASUREMENT:
Impurities are substances inside a confined amount of liquid, gas, or solid,
which differ from the chemical composition of the material or compound.
Impurities are either naturally occurring or added during synthesis of a
chemical or commercial product. During production, impurities may be
purposely, accidentally, inevitably, or incidentally added into the substance.
The levels of impurities in a material are generally defined in relative terms.
Standards have been established by various organizations that attempt to
define the permitted levels of various impurities in a manufactured product.
Strictly speaking, then, a material's level of purity can only be stated as being
more or less pure than some other material.
EXPERIMENT NO-3
TITLE:-trial on steam power plant.
AIM:-
Trail On Steam Turbine Power Plant To Determine:-
A] Plant Efficiency, Rankine Efficiency Vs Load.
B] Steam Consumption And Specific Steam Consumption Vs Load.
C] Rate Of Energy Input Vs Load
D] Heat Rate And Incremental Heat Rate Vs Load.
BOILER SPECIFICATION:
SPECIFICATION:-
Rated steam generation=800 Kg/hr
Working pressure of boiler=12 bar
Rated fuel consumption=50 Kg/hr
Time required for steam generation=3 to 5 min
Electricity supply=415 AC,3 PHASE
ELECTRICAL LOAD CONNECTED:
Blower motor= 3 HP
Feed water pump motor=1 HP
Fuel supply pump motor= 0.5 HP
Condensate extraction pump motor=0.5 HP
Soft water feed pump motor=0.5 HP
Pump motor for circulation of cold water into condenser= 3 HP
TURBINE DETAILS:-
TYPE= impulse turbine
No. of blade=130
No. of nozzle=06
Fuel supply pump motor= 0.5 HP
Impeller diameter=450mm [ OD] ,380 mm[ID]
Blade height=35 mm
Nozzle dia= 10 mm and 5 mm
Nozzle length=5 mm
CONDENSER DETAILS:
Shell and tube heat exchanger
Cold water tube=33 no.
Hot water tube=33 no.
Outer dia of tubes=25 mm
inner dia of tubes=20 mm
length of the tube=12 cm=1200mm
DYNAMOMETER:
Eddy current dynamometer
radius of armature=0.085m
OBSERVATIONS:-
T1=temp.at the inlet to economizer in ‘ C’.
T2=temp.at the OUTLET to economizer in ‘ C’.
T3=temp. of flue gases at the inlet to economizer in ‘ C’.
T4=temp. of flue gases at the outlet to economizer in ‘ C’.
T5=temp. of steam generated in boiler.
T6=temp. of steam before throttling.
T7=temp. of steam after throttling.
T8=temp. of steam inlet to turbine.
T9=temp. of cold water inlet to condenser .
T10=temp. of cold water outlet to condenser.
T11=temp.of condensate
T12= temp.of steam coming out of turbine
P1=steam pressure inside the boiler
P2=steam pressure before throttling.
P3=steam pressure after throttling.
P4=steam pressure inlet to orifice meter.
P5=steam pressure outlet to orifice meter.
P6=steam pressure inlet to turbine
P7=steam pressure outlet to turbine
C.V= 42000 KJ/KG
Area of fuel tank= 0.5*0.5 m^2
Density of coil=870 kg/m^3
OBSERVATION TABLE:-
T1 T2 T3 T4 T5 T6 T7 T8 T12 P1 P2
P3 P4 P5 P6 P7 Mw Ms Water
flow
rate
Mass
of
fule
Load RPM
CALCULATION:
CONCLUSION:
EXPERIMENT NO:-4
TITLE: study of non-conventional power plant
AIM: study of non-conventional power plant
THEORY:
1. WIND POWER PLANT:
Wind power is the conversion of wind energy into a useful form of energy, such
as using wind turbines to make electricity, windmills for mechanical power,
wind pumps for water pumping or drainage, or sails to propel ships.
2. SOLAR POWER PLANT:
Solar power is the conversion of sunlight into electricity, either directly using
photovoltaics (PV), or indirectly using concentrated solar power (CSP).
Concentrated solar power systems use lenses or mirrors and tracking systems
to focus a large area of sunlight into a small beam. Photovoltaic convert light
into electric current using the photoelectric effect.
A solar cell, or photovoltaic cell (PV), is a device that converts light into electric
current using the photoelectric effect.
3. TIDAL POWER PLANT:
Tidal power, also called tidal energy, is a form of hydropower that converts the
energy of tides into useful forms of power - mainly electricity. Although not yet
widely used, tidal power has potential for future electricity generation. Tides
are more predictable than wind energy and solar power. Among sources of
renewable energy, tidal power has traditionally suffered from relatively high
cost and limited availability of sites with sufficiently high tidal ranges or flow
velocities, thus constricting its total availability. However, many recent
technological developments and improvements, both in design (e.g. dynamic
tidal power, tidal lagoons) and turbine technology (e.g. new axial turbines,
cross flow turbines), indicate that the total availability of tidal power may be
much higher than previously assumed, and that economic and environmental
costs may be brought down to competitive levels.
Tidal power is extracted from the Earth's oceanic tides; tidal forces are periodic
variations in gravitational attraction exerted by celestial bodies. These forces
create corresponding motions or currents in the world's oceans. The magnitude
and character of this motion reflects the changing positions of the Moon and
Sun relative to the Earth, the effects of Earth's rotation, and local geography of
the sea floor and coastlines.
Tidal power is the only technology that draws on energy inherent in the orbital
characteristics of the Earth–Moon system, and to a lesser extent in the Earth–
Sun system. Other natural energies exploited by human technology originate
directly or indirectly with the Sun, including fossil fuel, conventional
hydroelectric, wind, biofuel, wave and solar energy. Nuclear energy makes use
of Earth's mineral deposits of fissionable elements, while geothermal power
taps the Earth's internal heat, which comes from a combination of residual
heat from planetary accretion (about 20%) and heat produced through
radioactive decay (80%).
A tidal generator converts the energy of tidal flows into electricity. Greater tidal
variation and higher tidal current velocities can dramatically increase the
potential of a site for tidal electricity generation
4. GEOTHERMAL POWER PLANT:
Geothermal energy is thermal energy generated and stored in the Earth.
Thermal energy is the energy that determines the temperature of matter.
Earth's geothermal energy originates from the original formation of the planet
(20%) and from radioactive decay of minerals (80%). The geothermal gradient,
which is the difference in temperature between the core of the planet and its
surface, drives a continuous conduction of thermal energy in the form of heat
from the core to the surface.
The heat that is used for geothermal energy can be stored deep within the
Earth, all the way down to Earth’s core – 4,000 miles down. At the core,
temperatures may reach over 9,000 degrees Fahrenheit. Heat conducts from
the core to surrounding rock. Extremely high temperature and pressure cause
some rock to melt, which is commonly known as magma. Magma convects
upward since it is lighter than the solid rock. This magma then heats rock and
water in the crust, sometimes up to 700 degrees Fahrenheit From hot springs,
geothermal energy has been used for bathing since Paleolithic times and for
space heating since ancient Roman times, but it is now better known for
electricity generation. Worldwide, about 10,715 megawatts (MW) of geothermal
power is online in 24 countries. An additional 28 gigawatts of direct geothermal
heating capacity is installed for district heating, space heating, spas, industrial
processes, desalination and agricultural applications. Geothermal power is cost
effective, reliable, sustainable, and environmentally friendly, but has
historically been limited to areas near tectonic plate boundaries. Recent
technological advances have dramatically expanded the range and size of viable
resources, especially for applications such as home heating, opening a
potential for widespread exploitation. Geothermal wells release greenhouse
gases trapped deep within the earth, but these emissions are much lower per
energy unit than those of fossil fuels. As a result, geothermal power has the
potential to help mitigate global warming if widely deployed in place of fossil
fuels
5. BIOGAS PLANT:
Biogas typically refers to a gas produced by the biological breakdown of organic
matter in the absence of oxygen. Organic waste such as dead plant and animal
material, animal dung, and kitchen waste can be converted into a gaseous fuel
called biogas. Biogas originates from biogenic material and is a type of biofuel.
Biogas is produced by the anaerobic digestion or fermentation of biodegradable
materials such as biomass, manure, sewage, municipal waste, green waste,
plant material, and crops. Biogas comprises primarily methane (CH4) and
carbon dioxide (CO2) and may have small amounts of hydrogen sulphide (H2S),
moisture and siloxanes. The gases methane, hydrogen, and carbon monoxide
(CO) can be combusted or oxidized with oxygen. This energy release allows
biogas to be used as a fuel. Biogas can be used as a fuel in any country for any
heating purpose, such as cooking. It can also be used in anaerobic digesters
where it is typically used in a gas engine to convert the energy in the gas into
electricity and heat. Biogas can be compressed, much like natural gas, and
used to power motor vehicles. In the UK, for example, biogas is estimated to
have the potential to replace around 17% of vehicle fuel. Biogas is a renewable
fuel, so it qualifies for renewable energy subsidies in some parts of the world.
Biogas can also be cleaned and upgraded to natural gas standards when it
becomes biomethane.
EXPERIMENT NO: 5
TITLE: Tariff study
AIM: Tariff study
The cost of generation of electrical energy consists of fixed cost and running
cost. Since the electricity generated is to be supplied to the consumers, the
total cost of generation has to be recovered from the consumers. Tariffs or
energy rates are the different method of charging the consumers for the
consumptions of electricity. It is desirable to charge the consumer according to
the maximum demand (kW) and the energy consumed (kWh).
OBJECTIVES OF TARIFF:
1. Recovery of cost of capital investment in generating equipment,
transmission and distribution system.
2. Recovery of the cost of operation, supplies and maintenance of the
equipment.
3. Recovery of the cost of material, billing and collection cost as well as for
miscellaneous services.
4. A net return on the total capital investment must be ensured.
Requirements of tariff:
1. It should be easier to understand
2. It should provide low rates for high consumption.
3. It should be uniform over large population.
4. It should encourage the consumers having high load factors.
5. It should provide less charge for power connection than lighting.
6. It should have a provision of penalty for low power factors.
* In this experiment you have take any one domestic or industrial tariff
study.
EXPERIMENT NO:6
TITLE: study of environmental impact of power plant.
AIM: study of environmental impact of power plant.
THEORY:-
GLOBAL ENVIRONMENTAL IMPACTS
CLIMATE CHANGE:
The greenhouse effect means the absorption of some of the heat radiated from
the Earth’s surface by so-called greenhouse gases (water vapour, CO2 and
other compounds in the lower atmosphere). If the levels of, e.g., CO2 in the
atmosphere progressively increase as a result of human activity, it is thought
that this will eventually increase the natural greenhouse effect and result in a
rise of temperature in the lower atmosphere leading to wide-spread climate
change.
OZONE LAYER DEPLETION:
Ozone layer depletion is the destruction of the stratospheric ozone layer that
shields the earth from ultraviolet radiation that is harmful to life. This
destruction of ozone is mainly caused by the breakdown of certain chlorinated,
brominates or other halogenated hydrocarbons. These compounds break down
when they reach the stratosphere and then catalytically destroy ozone
molecules.
LOCAL AND REGIONAL ENVIRONMENTAL IMPACT
ACIDIFICATION :
The environment can either be acidified by direct emissions of acids to aquatic
or terrestrial systems or through a complex chemical reactions. Such reactions
occur when emissions of sulphur and nitrogen compounds and other
substances are transformed in the atmosphere, often far from the original
sources, and then deposited on earth in either wet or dry form. The wet forms,
popularly called ‘acid rain’, can fall as rain, snow, or fog. The dry forms are
acidic gases or particles. Acidification is linked to adverse effects on aquatic
ecosystems and terrestrial plant life, especially in areas with poor neutralising
(buffering) capacity. Acids can also leach out poisonous trace metals from the
rock matrix in the soil, thus causing damage to flora, fauna and humans. The
effects are very site-specific. Here an approach, in which the effect is defined as
the amount of protons (H+) released in a terrestrial system in SO2-equivalents,
is used.
EUTROPHICATION :
There are two main issues of eutrophication. The first is the adverse effect from
a decline in dissolved oxygen levels in the aquatic environment. This can
happen either when the introduction of a limiting nutrient (generally P or N)
leads to increased growth of algae (sometimes leading to blooms of toxic
species) and thus to more biomass, or when more biomass is introduced
directly. The decay of this biomass may lead to a decrease in oxygen levels. The
second issue of eutrophication is the fertilisation of terrestrial plants, due to
the introduction of nitrogen species (NOX, NH3 or NH4) (International
Organisation for Standardisation, 1998).
PHOTOCHEMICAL OXIDANT FORMATION :
Photochemical smog affects human health, as well as plants and animals. Its
production is the result of a highly complex combustion or mineralisation
reaction of organic materials in the atmosphere (volatile organic compounds,
VOCs). The reaction occurs when the organic molecules are combined with
NOX. The active component is ozone, a by-product of the above reaction
(International Organisation for Standardisation, 1998).
ECOTOXIC IMPACT :
In this sub-category all (e.g., carcinogenic, pathogenic) substances that can
have a toxic effect on the environment, i.e. flora, fauna or humans, are
aggregated.
Ecotoxicity is aggregated in three classes:
1. toxically contaminated soil
2. toxically contaminated water
3. radioactivity
EXPERIMENT NO: 7
TITLE: Trial on diesel power plant
AIM:- To prepare variable speed performances test on a four-Stroke, four-
Cylinder Diesel Engine and prepare the curves:
(i) BP, BSFC, BMEP, Torque Vs Speed and
(ii) Volumetric Efficiency & A/F Ratio Vs Speed.
APPARATUS USED:-
Four-Stroke, four-Cylinder Diesel Engine Test Rig, Stop Watch, and Digital
Tachometer.
THEORY :-
In the diesel engine, air is compressed adiabatically with a compression ratio
typically between 15 and 20. This compression raises the temperature to the
ignition temperature of the fuel mixture which is formed by injecting fuel once
the air is compressed.
Diesel fuel is used in C.I engines which is less volatile than gasoline, and will
only ignite under severe pressure and/or very high temperatures. That makes
diesel fuel safer to handle, and reduces the chance of a fire or explosion should
the fuel tank rupture in a crash.
Diesels produce large amounts of torque (pulling power) at low engine speeds; a
small four-cylinder diesel can easily produce as much torque as a larger six-
cylinder gasoline engine. This strong mid-range torque gives diesel cars
excellent passing power. Horsepower ratings for diesels tend to be lower,
because horsepower is a function of speed and diesels tend to have a lower
redline (maximum operating speed) than gasoline engines.
FORMULE USED:-
(i) Torque,
T = 9.81 x W x R N-m.
; Where R= (D + d)/2 or (D + t)/2 m, and
W (Load) = ( S1- S2) Kg,
(ii) Brake Power,
B P = ( 2πN T ) / 60, 000 KW
; Where N = rpm, T= Torque N-m,
(iii) Indicated Power,
IP = n (Pm Lstroke A N ) / 60,000 KW
; Pm = Mean effective pressure N/m2
Lstroke = stroke m, A( cross section of the cylinder) = π D2/4 m2
N’ = N/2 (four stroke)
(iv) Fuel Consumption,
mf = ( 50 ml x 10-6 x ρfuel) / ( t ) kg/s
Here; 1 ml = 10-3 liters, and 1000 liters = 1 m3
So 1 ml = 10-6 m3
(V) Brake Mean Effective Pressure,
BMEP = ( BP x 60,000)/ Lstroke x A x N’ N/m2
Lstroke = stroke m, A( cross section of the cylinder) = π D2/4 m2
N’ = N/2 (four stroke)
(vi) Brake Specific Fuel Consumption,
BSFC = ( mf x 3600 ) / B P Kg/ KW . hr
(vii) Indicated Specific Fuel Consumption,
ISFC = ( mf x 3600 ) / I P Kg/ KW .hr
(viii) Indicated Thermal Efficiency,
= ( I P x 100 ) / (mf x C.V. ) %
(ix) Brake Thermal Efficiency,
= ( B P x 100 ) / (mf x C.V. ) %
(X) Mass of the air, mair = Cd x Ao g h ρair ρwater kg/s
Where Cd (coefficient of discharge) = , ρair = (pa x 102 )/ (R x Ta ) kg/m3,
Ao (area of orifice) = (π do2)/4 m2, P1 = 1.10325 bar , R = 0.287 KJ/Kg.K,
Ta = ( ta + 273 ) K, ta = Ambient temperature oC
(XI) Air fuel ratio, A/F = (mair / mfuel ) Kg/Kg of fuel
(XII) Volumetric efficiency, = (Vair x 100 )/ Vs %
; where Vair ( volume of air inhaled/sec) = ( mair/ ρair ) m3/sec.
Vs (swept volume /sec) = n. (Lstroke A N’) /60 m3/sec
(XIII) Mechanical efficiency , BP/IP
PROCEDURE:-
1. Before starting the engine check the fuel supply, lubrication oil.
2. Set the dynamometer to zero load.
3. Run the engine till it attains the working temperature and steady state
condition.
4. Adjust the dynamometer load to obtain the desired engine speed. Note down
the fuel consumption rate.
5. Adjust the dynamometer to the new value of the desired speed. Note and
record the data as in step 4
6. Repeat the experiment for various speeds up to the rated speed of the
engine.
7. Do the necessary calculations.
OBSERVATIONS:-
No. of Cylinders, n =
Brake Drum Diameter, D =
Rope Diameter, d =
Bore, Dbore =
Stroke, Lstroke =
Engine Displacement, Vswept =
Engine Horse Power, BHP =
Density of fuel (Petrol), ρfuel =
Density of Manometer fluid, ρwater =
Orifice Diameter, do =
Co-efficient of Discharge, Cd =
Ambient Temperature, ta =
Atmospheric Pressure, Pa = 1.01325 Bar
Calorific value of fuel =