Eaton Green Team Solutions for

Palm Oil Industry

Scalable and Open

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Reduced Maintenance

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Reduced downtimes Efficient planning and engineering

High Flexibility

Fault-free connections

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Secure Manipulation-proof

High availability

Fast Commissioning

Distributed Intelligence

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Power Management Solutions In Palm Oil Industry Power Transmission (Hydraulics) Control Steam Utilization (Process control) Process Filtration

Eaton Green Team

v0512

Lean Connectivity to Lean Automation

• Founded in 1911 by J.O. Eaton • Chairman and CEO – Alexander M.Cutler • World Headquarters in Cleveland, Ohio USA • Regional Headquarters in Shanghai, China; Morges,

Switzerland; Sao Paulo, Brazil • Innovation Centers in the USA, Czech Republic, China and

India • Customers in more than 150 countries • 2011 sales of $16 billion, 55% of sales outside the U.S. • Approx. 73,000 employees

One of the leading power management solutions company, with combine strength of Eaton Hydraulics and Electrical expertise in

providing Green, cost saving, reliable and efficient system solutions in Palm Oil

Industry

heritage The Power of One Eaton today. Continue to grow and expand our capabilities worldwide through acquisitions:

To be a power management leader, it helps to have a nearly 100 year head start

The world’s demand for energy is growing…but the resources are not

Emerging markets Growing and evolving infrastructure Speed and reliability Rising energy costs Global connectivity

The World needs Power Management to…

Power a global and digital world Reduce our environmental footprint Meet regulations, lower risk Provide cost-efficient energy solutions Make power more intelligent and efficient

Eaton is a leading diversified power management company

We help the world use electrical, fluid and mechanical power more reliably, efficiently and safely

We provide reliable, efficient and safe power management for…

Buildings

Transportation

Industrial and Machinery

Information Technology

Infrastructure

Energy and Utilities

Publ

ic a

nd p

rivat

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s

Buildings Residential housing Institutions Healthcare & educational facilities Commercial Office properties, retail facilities Government and public facilities Airport terminals

Transportation Aerospace Hybrid powered vehicles Commercial trucks Passenger and performance cars High-speed rail Marine Military / defense

Industrial and Machinery Manufacturing Agriculture Construction Mining and metals Heavy equipment Material handling

Our commitment to sustainability gives you a sustainable advantage We are sustainable by design -

In how we manufacture and operate

In the design of our products

In the ways our products benefit our customers

Energy and Utilities Renewable energy Solar, wind and hydropower Traditional energy Oil and gas Nuclear energy Smart grid

Data centers Telecommunications Networks Computer rooms

Information Technology Airports

Highways Mass transit Water and wastewater

treatment plants Locks and dams

Infrastructure

Eaton Business System (EBS) sustains our leadership and drives your growth Makes us more effective, innovative, smarter

Solutions reach customers faster

Adds value for you

…is helping to make energy more reliable, efficient and safe around the world

Electrical Aerospace Hydraulics Vehicle

Expertise from our business groups…

We Are Eaton

Hydraulics Global Market Segments

Oil & Gas, Marine Processing Discrete

Manufacturing Alternative Energy

Agriculture & Forestry

Construction & Mining

Material Handling Commercial Vehicles

Sta

tiona

ry

Mob

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Dams, flood control, moveable bridges, and hydropower facilities that make everything possible all over the world. Safety, environmental sustainability and precision are Eaton top concerns.

When it comes to molding, every function on your machine has to work together to deliver the horsepower and precise motion control required by duty-cycle intensive machines.

The machines required to reshape molten metal, Eaton products are employed in every step of the process, from valves and pumps to power units and manifold assembly, delivering complete system solutions that are durable, powerful and reliable.

In Off-shore oil and gas operations, whether for exploration or production, Eaton components and systems are durable and low-maintenance in the rigorous environmental and corrosive concerns of the oil and gas industry.

Eaton hydraulics components deliver efficient operation and more power to the ground. Our wide array of pumps and fluid conveyance products deliver smooth, transparent operation, giving the operator in the ease and total control.

From augers, excavators, and loaders to utility vehicles and bulldozers, if it’s hydraulically driven, From drilling and boring equipment to personnel carriers, transport vehicles and conveyors, Eaton has a component designed specifically with mining in mind.

As emissions regulations increase, other than cooling systems, hybrid electric and hybrid hydraulic technologies in a wide variety of applications where Eaton can provide.

Eaton hose and fittings, fan drive systems and HLA® system set a standard for truck and bus applications

Power Transmission

Eaton in Palm Oil Industry Power Transmission (Hydraulics)

Whether your equipment moves, rotates, presses, etc you can depend on Eaton’s hydraulics products to deliver the performance you need to stay competitive. Eaton’s unwavering dedication to leadership in mobile and industrial applications has made Eaton one of the world’s preferred suppliers of hydraulic solutions. Control Our components and systems for power distribution and industrial automation are used worldwide and are matched precisely to the specific requirements of different sectors. As a leading supplier of automation solutions and components for machines and plants, we offer our customers end-to-end concepts for automation, solutions for all motor applications and energy management. Eaton's extensive range includes many interesting innovations in addition to the well-established quality products. Steam Utilization (Process Control) Steam energy management to optimize usage and Process Control of Steam utilization and steam flow measurement; Automating various model of Sterilizers with safety interlocked and Back Pressure Receiver Control to Receiver and demand for steam is our focus in this area Liquid/Solid Separation (Process Filtration) Eaton's filtration business combines worldwide engineering, manufacturing, technical sales support, and customer service into one focused business objective: Provide our customers with the optimum manufacturing or industrial filtration solutions.

Control

•Material handling -- Hydraulics

Power Transmission

•Command and Signaling •Automation (with or without SW-DT) •Motors applications •Power Management

Control

•Process Control

Steam Utilization

•Process Filtration

Liquid/Solid Handling and Separation

Processing Industry Mission Statement

To provide safe, reliable, efficient and sustainable power management solutions to palm oil industries stakeholders on the following:

Power Management Solutions Control

Electrical & Automation

Smaller Smarter Faster Safer Efficient

Combo Panel BPR Panel Remote Console Sterilizer Auto Panel

IPC XP700

XVS400 HMI Multi-Function Display

SmartWire-DT

One Eaton (Hardware & Software)

CANOpen Valve

Directional Valve ON / OFF Control

Cylinders

Pump / Motor / Hydro Static Proportional / Closed / Open loop Control

SmartWire IO Module

xSystemN I/O Module easyRelay

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XV-HMI/PLC EC4P PLC Module PLC XC100/200 ea

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Command & Signaling

Automation

Electric Motor Application

Industrial Solutions in Palm Oil Industry

HPU

NZM with SWDT

Power Management

Networking

Manifold Block

Non-Networking

Power Management Solutions Power Transmissions + Control +

Steam Utilization

One Integrated Hydraulics, Automation & Electrical Solutions in Palm Oil Mill

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Horizontal Double Door Sterilizer (Indexing Systems for Cage Movement) Indexing system as Cage material handling that eliminates the need & use of tractors, bulldozers, capstans & winches of for Horizontal Sterilizer with Double Doors in Sterilizer Station. The systems is for owner looking for a process controlled instead of human dependable in sterilizer station. Typical Cage size used varies from 10ton; 15ton; 17.5ton to 20ton and Sterilizer Diameter of 2700mm and 3200mm. Eaton has successfully completed various projects with variety of different layouts to suit the final mill capacities. Indexing system is a total material handling solutions in sterilizer station. The latest generation is less maintenance, bumper-to-bumper cage movement for single cage and/or twin cage movement. most efficient compact, modular, continuous material handling system for the sterilization process to perform synchronization and control of equipment from fruit reception (loading ramp) to sterilizer station and to threshing and press station, leading to improvement in productivity and consistency in throughput. A platform on top of the sterilization process with a good view of the production area The indexer system package provides you with a total engineered solutions on various equipment for material handling of Fresh Fruit Bunches : • Loading Ramp via FFB Conveyors to Feeding Point • FFB Cage Feeding to Dry End Transfer Carriage • Dry End Transfer Carriage to move in FFB Cages to Sterilizer • Moving out SFB Cages from Sterilizer to Wet End Transfer Carriage • Wet End Transfer Carriage to Cage Tipper, to SFB Hopper, via SFB

Conveyor to Threshing Station • Moving Empty Cage from Tipper to Feeding Point Some of important recognized benefits are: • Improvement in working conditions and safety for operators as well as

reducing manual handling of the cages. • Ease of monitoring: Monitoring of movement of indexer is via Eaton

Automation system. Control Panel grouping are available via Integrated Indexing Systems or Simple Indexing Systems. Remote Console Panel controls different equipment to perform multiple functions as well as interlocking.

• Low maintenance cost: Reduced wear and tear by good & precise cage movement

• Ease of operation: Easy to operate using a single touch control on push buttons as well as HMIs on Remote Consoles

• Control: Auto/Manual/By-Pass -- Auto mode will move the hydraulic cylinder on indexer to forward and backward stroke until the cage moves forward by a distance of cage length. Manual operation would require operator to operate via push buttons on Remote Consoles. By-pass operation is for operator to operate via Local Panels nearby each grouping of equipment.

Eaton scope of offer varies as following: • Supplier of Power Transmission related and Control Panel related

equipment • A comprehensive value added project works from designing layout,

mechanical works and drawings, design calculation, time and motion analysis to mobilization of team in integration of mechanical works to civil footprints; grouping of power transmission and hydraulic driven equipment; grouping of Control and Panels for operation for process controlled of material handling and sterilizer automation.

Guide Roller

Pulling Pad

Hydraulic Cylinder

Control Grouping of a typical TwinCage 60tph Sterilizer Station

Hydraulics Grouping of a typical TwinCage 60/90tph Sterilizer Station

Horizontal Single Door Sterilizer (CMC Systems for Cage Movement) CMC systems as Cage material handling for Horizontal Sterilizer with Single Door in Sterilizer Station for owner looking for an enhanced automated material handling and steam management process controlled in a smaller foot print area. Typical Cage size used is 10ton for a single door 20ton Sterilizer or 15ton for a 30ton Sterilizer, with diameter of 2700mm and 3200mm, respectively. Eaton has successfully completed various semi-turnkey CMC projects. The Modular design is suitable for a 20tph to 120tph mill. CMC systems derived the cage movement from earlier generation Indexing system. Indexer movement is based on twin cage. As the building footprint is small, thus this is compact, modular, continuous run material handling system for the sterilization process to perform synchronization and control of flow of FFB from loading ramp to sterilizer station and then to threshing and press station. This leads to significant improvement in productivity and enhanced throughput. A platform on top of the sterilization process with a good view of the production area This package provides you with an enhanced total engineered solutions on various mechanical; power transmission and automation equipment from loading ramp station to Threshing Station to the following flow: • Loading Ramp via various FFB Conveyors to Feeding Point • Feeding Point is utilizing FFB Hopper as storage buffer for Tipper • Moving out SFB Cages from Sterilizer to Tipper via Indexer • Tipper to SFB Hopper, via SFB Conveyor to Threshing Station • FFB Hopper to fill empty Cage in Tipper • Moving in FFB Cages from Tipper to Sterilizer via Indexer Some of important recognized benefits are: • Automated process of continuous flow and integration of material

handling to sterilization process • Less cage movement due to smaller footprint area • Improvement in working conditions and work safety for operators; • Ease of monitoring: Monitoring of movement of indexer is via

Eaton Automation system. Remote Consoles from a central location in an elevated Platform for operation and monitoring of all different equipment to perform multiple functions as well as interlocking.

• Low maintenance cost: Reduced wear and tear by good & precise cage movement

• Ease of operation: Easy to operate using a single touch control on push buttons as well as HMIs on Remote Consoles

• Control: Auto/Manual. Auto mode will move the hydraulic cylinder on indexer to forward and backward stroke until the cage moves forward by a distance of cage length. Manual operation would require operator intervention to move indexer to a distance required.

Eaton scope of offer varies in a comprehensive value added project works from designing layout, mechanical works and drawings, design calculation, time and motion analysis to mobilization of team in integration of mechanical works to civil footprints; grouping of power transmission and hydraulic driven equipment; grouping of Control and Panels for operation for process automation.

Control Grouping of CMC 60tph (Modular 4 x 30ton Sterilizer)

General Assembly of CMC 60tph (Modular 6 x 20ton Sterilizer)

FFB Loading Ramp Hopper & Empty Bunch Hopper Loading Ramp Hopper on fruit reception area on a sloping ramp not less than 27 degree slope c/w hydraulic operated doors are used to receive, store and load fresh fruit bunches to feeding point and are sized to suit the mill capacity planned to operated a day. One bay of loading ramp typically could hold 27 to 30mt of Fresh Fruit Bunches. Grading can be done anywhere inside the premises of the mill or its agent. Normally, it is best done on a platform beside the loading ramp. Empty Bunch Hopper at the storage point for empty fruit bunches Depending on the topography of the loading ramp area and feeding to cages, loading ramp have lately undergoing some changes as following: • Horizontal Sterilizer mill: Either direct feeding in to train of Cages

(Winches: undertow link chain or undertow conveyors) OR using Scrapper Bar Conveyor to a feeding point (Indexing Systems or CMC Systems as material handling) as Cage movement handling

• Non Horizontal Sterilizer mill: Using Scrapper Bar conveyor For direct feeding in to Cages, loading ramp storage area is typically a long straight line to a feeding area. Using scrapper bar conveyors to a feeding point, loading ramp could be straight line, U-Shape or L-Shape. As such this is changing the elevation of loading ramp height as via the inclination of scrapper bar conveyor, loading ramp with scrapper bar conveyor could be same height as sterilizer station area. Hydraulic system used in this application required a hydraulic power unit (HPU) located on the catwalk or raised platform to control a number of hopper doors, either in single or twin systems HPU.

Central Control Loading Ramp

Central Control Loading Ramp Hydraulics Systems is where there is a requirement to operate loading ramp remotely from a Control Station. CCTV is typically used to as visually monitoring. Hydraulic valve controlled supplied is typically manual control valve with solenoid operated with manual lever for bypass option. Eaton CML-60 series is control valve is popular in this application.

Central Control Panel for Loading Ramp

Typical Central Control Room

Conveyor Sliding Hopper Door and Moving Chute and/or Telescopic Chute For Sterilizer Station that is using Scrapper Bar Conveyor to a feeding point, where there’s different types of Hopper Door and Chute to facilitate proper feeding. Hydraulics Cylinder to operate various chutes could be combined into a few grouping of control valve to operate either directly via manual control valve or remotely via solenoid operated control valve. • Horizontal Sterilizer mill using Scrapper Bar Conveyor via

Sliding Hopper Door to Cage or Y-Chute to a Storage Hopper or to Cage

• Non Horizontal Sterilizer mill using Scrapper Bar Conveyor via Sliding Hopper Door, Moving Chute or Telescopic Chute on Non Horizontal Sterilizer mill design for fruit feeding purpose.