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POUZDANOST
VISOKONAPONSKIH PREKIDAĈA
TEHNIĈKO VELEUĈILIŠTE U ZAGREBU
ELEKTROTEHNIĈKI ODJELProf.dr.sc.KREŠIMIR MEŠTROVIĆ
SUSTAV ZA PRIKUPLJANJE, UPIS I KLASIFICIRANJE PODATAKA
O KVAROVIMA VISOKONAPONSKE OPREME
B
HRVATSKA ELEKTROPRIVREDA
HEP-OPS
PrP Osijek
HEP-OPS
PrP Rijeka
HEP-ODS Elektra Zgb.
koordinator za HRVATSKU
K.M.
HEP-OPS
PrP Split
HEP-OPS
PrP Zagreb
A D
GIS Task Force
Specijalist
za GIS
E
CIGRÉ WG A3.06
BAZA PODATAKA
CB Task Force
K. Meštrović
IT Task Force
Specijalist
za IT
C
C
F
FPredstavnik WG za HR
K. MEŠTROVIĆ
DS/ES
Task Force
Specijalist
za rastavljaĉe
C
F
CF
HEP- PROIZVODNJA
PP HE Sjever
SUSTAV ZA PRIKUPLJANJE, UPIS I KLASIFICIRANJE PODATAKA
O KVAROVIMA VISOKONAPONSKE OPREME
6
CIGRE Reliability Tool.xls
POPULACIJA PREKIDAĈA U POGONU – prekidaĉ godina
Type of
enclosure
Reference year Total
2004
(CB-years)
2005
(CB-years)
2006
(CB-years)
2007
(CB-years)(CB-years)
Live tank 31906 31503 32017 32545 127971
GIS total 20811 20932 22072 22265 86080
Dead tank 16368 16692 16905 17074 67039
Total 69085 69127 70994 71884 281090
% 24,58% 24,59% 25,26% 25,57% 100,00%
Number of
countries25 24 22 23 26
Number of
utilities78 74 73 75 83
9
POPULACIJA PREKIDAĈA / NAPONSKA KLASA
10
Rated Voltage Class / Total
0,00%
5,00%
10,00%
15,00%
20,00%
25,00%
30,00%
35,00%
40,00%
60≤U<100 kV 100≤U<200 kV 200≤U<300 kV 300≤U<500 kV 500≤U<700 kV ≥700 kV
re
lati
ve
se
rv
ice
ex
pe
rie
nc
e (
%)
new survey
old survey
POPULACIJA / POGONSKI MEHANIZAM i NAPONSKA KLASA
11
Type of Operating Mechanism /
Rated Voltage Class
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%60
≤U<1
00
kV
10
0≤
U<
20
0
kV
20
0≤
U<
30
0
kV
30
0≤
U<
50
0
kV
50
0≤
U<
70
0
kV ≥7
00
kV
CB
yea
rs
4 : Other
3 : Spring
2 : Pneumatic
1 : Hydraulic
POPULACIJA PREKIDAĈA / TIP KUĈIŠTA i NAPONSKA KLASA
12
Type of enclosure
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%6
0≤
U<
10
0
kV
10
0≤
U<
20
0
kV
20
0≤
U<
30
0
kV
30
0≤
U<
50
0
kV
50
0≤
U<
70
0
kV
≥7
00
kV
CB
ye
ars GIS
Dead Tank
Live Tank
POPULACIJA PREKIDAĈA / PERIOD IZRADE
13
Age Distribution / Total
0
10000
20000
30000
40000
50000
60000
70000
before
1979
1979-
1983
1984-
1988
1989-
1993
1994-
1998
1999-
2003
2004-
2007
CB
yea
rs
POPULACIJA PREKIDAĈA / TIP POGONSKOG MEHANIZMA
14
Maintenanance Philosophy / Total
Condition
based
8%
Run to failure
0%
Combination
37%
Time based
55%
Other
0%
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA () PREKIDAĈA /
NAPONSKA KLASA
= (kvarova x 100) / (vrijeme x broj prekidača)
15
MaF fr / Rated Voltage Class / Total
0,00
0,50
1,00
1,50
2,00
2,50
3,00
3,50
60≤U
<100
kV
100≤
U<2
00 k
V
200≤
U<3
00 k
V
300≤
U<5
00 k
V
500≤
U<7
00 k
V
≥700
kV
MaF
freq
uenc
y (M
aF /
100
CB
yea
rs) MaF frequency - point
estimation
MaF frequency - lower limit
MaF frequency - upper
limit
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
NAPONSKA KLASA
16
MaF fr / Rated Voltage Class / Total
0,00
0,50
1,00
1,50
2,00
2,50
3,00
3,50
4,00
4,50
5,0060
≤U<1
00 k
V
100≤
U<2
00 k
V
200≤
U<3
00 k
V
300≤
U<5
00 k
V
500≤
U<7
00 k
V
≥700
kV
Tot
al
MaF
freq
uenc
y (M
aF /
100
CB
yea
rs)
new survey
old survey
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
VRSTA POGONA
17
MaF fr / Kind of Service / Total
0,00
0,50
1,00
1,50
2,00
2,50
3,00
3,50
1 : Overhead
line
2 :
Transformer
3 : Cable 4 : Shunt
reactor
5 : Capacitor 6 : Bus-
coupler
7 : Other
MaF
fre
quency (
MaF
/ 1
00 C
B y
ears
)
MaF frequency -
point estimation
MaF frequency -
lower limit
MaF frequency -
upper limit
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
TIP POGONSKOG MEHANIZMA
18
MaF fr / Type of Operating Mechanism / Total
only mech. components
0,00
0,05
0,10
0,15
0,20
0,25
0,30
0,35
1 : Hydraulic 2 : Pneumatic 3 : Spring 4 : Other Total
Ma
F fre
qu
en
cy (
Ma
F / 1
00
CB
ye
ars
)
New survey
Old survey
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
TIP KUĈIŠTA
19
MaF fr / Type of Enclosure / Total
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0,70
0,80
0,90
1,00
Live tank metal clad Total
MaF
fre
quency (
MaF
/ 1
00 C
B y
ears
)
new survey
old survey
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
PERIOD IZRADE
20
Age Distribution / MaF frequency
Total
0,00
0,10
0,20
0,30
0,40
0,50
0,60
before
1979
1979-1983 1984-1988 1989-1993 1994-1998 1999-2003 2004-2007
Ma
F fr
eq
ue
ncy
(Ma
F /
10
0 C
B y
ears
)
DISTRIBUCIJA POVIJESTI VELIKOG KVARA NA PREKIDAĈU
21
Number of MaF before_ALL
0
50
100
150
200
250
300
350
400
450
No inform. 0 MaF
before
1 MaF
before
2 MaF
before
3 MaF
before
>3 MaF
before
Nu
mb
er
of
MaF
befo
re
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
VRSTA KVARA
22
MaF distribution_ALL [%]
failure mode for Major failure
28,2%
16,4%
5,4%
25,1%
8,1%
16,8% Does not close on comand
Does not open on comand
Opens without comand
Locking in open or close
position
Loss of mechanical integrity
Others (including
Breakdowns)
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
POGONSKI UVJETI U TRENUTKU KVARA
23
MaF distribution_ALL [%]
service condition when failure was discovered
0,2%
6,1%
3,2%8,6%
30,2%
44,2%
7,5% No answer
De-energized - available
for service
Normal service - no
operation command
Normal service operation
demanded
Fault clearing operation
Operation occurred
without command
During or directly after
testing / maintenance
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
KOMPONENTA ODGOVORNA ZA KVAR
24
MaF distribution_new/old survey
0
10
20
30
40
50
60
component at
service voltage
electrical control
and auxiliary
circuits
operating
mechanism
others
MaF
dis
trib
uti
on
(%
) MaF distribution [%]
MaF distribution_OLD [%]
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
IZVOR KVARA
25
MaF distribution_new/old survey
0
5
10
15
20
25
30
35
40
45
50
Mechanical in
operating
mechanism
(earthed)
Mechanical in
other parts
Electrical (main
circuit)
Electrical
(auxiliary and
control
circuits)
Tightness of
SF6-gas
system
Other
MaF
dis
trib
uti
on
(%
)
MaF distribution [%]
MaF distribution_OLD [%]
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
UZROK KVARA
26
MaF distribution_ALL [%]
primary cause of the failure
5,8%
7,6%
3,6%
1,8%
1,3%
4,4%
42,3%1,1%
1,7%
1,3%
3,3%
1,0%
8,3%
16,5%
Design fault
Manufacturing fault
Incorrect transport or
erectionLightning overvoltage
Mechanical stress
Corrosion
Wear / Ageing
Incorrect operation
Incorrect monitoring
Mechanical failure of
adjacent equipmentIncorrect maintenance
External damage
Others
Unknown causes
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
NAĈIN OTKLANJANJA KVARA
27
MaF distribution_ALL [%]
type of repair
39,2%
6,4%29,2%
7,4%
6,9%
3,8%7,1%
Repair on site
Repair in factory
Replacement of failed
component on site
Replacement of failed
component and its
enclosureReplacement of failed
equipment with another
designReplacement of seals or
refilling only
Placed back into service
without repair
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
PODUZETE KOREKTIVNE MJERE
28
MaF distribution (%)_consequential measures LT/DT/GIS
0
10
20
30
40
50
60
70
80
90
Remove similar
equipment
Changes in
purchasing
specif ications
Implement
additional
monitoring
Change
operating
instructions
Changes in
maintenance
No measures
MaF
dis
trib
uti
on
(%
)
Live tank
Dead tank
GIS
DISTRIBUCIJA UĈESTALOSTI VELIKOG KVARA PREKIDAĈA /
VRSTA POGONA
29
MaF fr / Kind of Service / Total
0,00
0,50
1,00
1,50
2,00
2,50
3,00
1 :
Ove
rhe
ad
lin
e
2 :
Tra
nsfo
rme
r
3 : C
ab
le
4 : S
hu
nt
rea
cto
r
5 :
Ca
pa
cito
r
6 : B
us-
co
up
ler
7 : O
the
r
To
talM
aF
fre
quency
(MaF
/ 1
00 C
B y
ears
)
DISTRIBUCIJA SKLOPNIH OPERACIJA PREKIDAĈA /
VRSTA POGONA
30
Operations per year
0
50
100
150
200
250
300
Overhead line
breaker
Transformer
breaker
Cable breaker Shunt reactor
breaker
Capacitor
breaker
Bus-coupler Other
Average of operationper cb and year
DISTRIBUCIJA GLAVNIH TIPOVA VELIKOG KVARA /
VRSTA POGONA
31
Major failures (total population)
0%
20%
40%
60%
80%
100%
Overhead line Transformer Cable Shunt reactor Capacitor Bus-coupler Other
Does not close on command Does not open on command Closes without command
Opens without command 5-19 Electrical in main circuit Locking in open or closed position (...)
Loss of mechanical integrity (...) Other
DISTRIBUCIJA POGONSKIH UVJETA U TRENUTKU KVARA /
VRSTA POGONA
32
Service conditions when MaF discovered
0%
20%
40%
60%
80%
100%
Overhead
line
Transformer Cable Shunt
reactor
Capacitor Bus-coupler Other
During or directly after
testing / maintenance
Operation occurred without
command
Fault clearing operation
Normal service operation
demanded
Normal service - no
operation command (open
or closed position)
de-energized - Available
for service
No answer
DISTRIBUCIJA IZVORA VELIKOG KVARA /
VRSTA POGONA
33
Origin_MaF
0%
20%
40%
60%
80%
100%
Overhead
line breaker
Transformer
breaker
Cable
breaker
Shunt
reactor
breaker
Capacitor
breaker
Bus-coupler Other
Other
Tightness of SF6-
gas system
Electrical (auxiliary
and control circuits)
Electrical (main
circuit)
Mechanical in other
parts
Mechanical in
operating
mechanism
(earthed)
DISTRIBUCIJA UZROKA VELIKOG KVARA /
VRSTA POGONA
34
Cause of MaF _Main kind of service
0%
20%
40%
60%
80%
100%
Overh
ead li
ne
Tra
nsfo
rmer
Cable
Shunt re
acto
r
Capacito
r
Bus-c
ouple
r
Oth
er
Others
Incorrect maintenance (incl.
inadequate instruction for
maintenance)Wear / Ageing
Corrosion
Stress in excess of ratings
Cause introduced during a
period before putting into
service
DISTRIBUCIJA VRSTE POPRAVKA /
VRSTA POGONA
35
Type of repair for MaF
0%
20%
40%
60%
80%
100%
Overhead line
breaker
Transformer
breaker
Cable breaker Shunt reactor
breaker
Capacitor
breaker
Bus-coupler Other
Placed back into service without
repair
Replacement of seals or refilling
only
Replacement of failed equipment
with another design
Replacement of failed component
and its enclosure
Replacement of failed component
on site (without replacement of
enclosure)
Repair in factory or shop
Repair of failed component on site
TIP POGONSKOG MEHANIZMA / TIP KUĈIŠTA PREKIDAĈA
36
Type of operating mechanism vs enclosure, comparison with previous survey
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Previous survey Present survey Previous survey Present survey
Live tank Metal enclosed
Other (magnetic, motor, etc.)
Spring
Pneumatic (may include springs)
Hydraulic (may include springs)
UĈESTALOST VELIKOG KVARA PREKIDAĈA /
TIP POGONSKOG MEHANIZMA
37
MaF frequency of operating mechanisms by type of enclosure
0,000
0,050
0,100
0,150
0,200
0,250
0,300
0,350
0,400
0,450
Hydraulic (may include
springs)
Pneumatic (may include
springs)
Spring
MaF
per
100 C
B-y
ears
Live tank
Dead tank
GIS
KOMPONENTA ODGOVORNA ZA
KVAR POGONSKOG MEHANIZMA
38
Component responsible for MaF of operating mechanisms, comparison
between present and previous surveys
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Present survey
Previous survey
Present survey
Previous survey
Present survey
Previous survey
Hydraulic (may include springs)
Pneumatic (may include springs)
Spring
Other
Mechanical transmission
Actuator and damping device
Control elements (non-electrical)
Energy storage (accumulator, spring)
Compressors, motors, pumps, piping fittings
POGONSKI UVJETI U TRENUTKU NASTANKA VELIKOG KVARA
POGONSKOG MEHANIZMA
39
Service conditions when MaF of operating mechanisms occurred
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Hydraulic (may
include springs)
Pneumatic (may
include springs)
Spring
During or directly after testing /
maintenance
Operation occurred without
command
Fault clearing operation
Normal service operation
demanded
Normal service - no operation
command
De-energized - Available for
service
No answer
IZVORI VELIKOG KVARA POGONSKOG MEHANIZMA
40
Origin of MaF for different operating mechanisms
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Hydraulic (may
include springs)
Pneumatic (may
include springs)
Spring
Other
Tightness of SF6-gas system
Electrical (auxiliary and control circuits)
Electrical (main circuit)
Mechanical in other parts
Mechanical in operating mechanism
(earthed)
UZROCI VELIKOG KVARA POGONSKOG MEHANIZMA
41
Causes of MaF for different types of operating mechanisms
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Hydraulic (may
include springs)
Pneumatic (may
include springs)
Spring
Others
Incorrect maintenance
Wear/Ageing
Corrosion
Stress in excess of ratings
Cause introduced before
service
TIPOVI POPRAVKA NAKON VELIKOG KVARA
POGONSKOG MEHANIZMA
42
Type of repair after MaF of different types of operating mechanisms
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Hydraulic (may
include springs)
Pneumatic (may
include springs)
Spring
Placed back into service without
repair
Replacement of seals or refilling
only
Replacement of failed equipment
with another design
Replacement of failed component
and its enclosure
Replacement of failed component
on site (without replacement of
enclosure)
Repair in factory or shop
Repair of failed component on site
KOREKTIVNE MJERE NAKON VELIKOG KVARA
POGONSKOG MEHANIZMA
43
Consequential measures after MaF of operating mechanisms
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Hydraulic (may
include springs)
Pneumatic (may
include springs)
Spring
No measures
Change maintenance instruct
Change operating instruct
Add monitoring
Change in purch spec
Removed similar equipm
DISTRIBUCIJA VRSTA ODRŢAVANJA PREKIDAĈA /
NAPONSKA KLASA
44
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
60≤U<100 kV 100≤U<200
kV
200≤U<300
kV
300≤U<500
kV
500≤U<700
kV
≥700 kV Total
Other
Combination of different
methods
Condition based
maintenance
Time based maintenance
UĈESTALOST VELIKOG KVARA PREKIDAĈA /
PERIOD IZRADE
45
All Countries
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0,70
0,80
0,90
1,00
before
1979
1979-
1983
1984-
1988
1989-
1993
1994-
1998
1999-
2003
2004-
2007
Ma
F fre
qu
en
cy (
Ma
F / 1
00
CB
ye
ars
)
12 : Live tank
14 : Dead tank
GIS
POPULACIJA POGONSKOG MEHANIZMA /
PERIOD IZRADE PREKIDAĈA
46
All Countries
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
before
1979
1979-
1983
1984-
1988
1989-
1993
1994-
1998
1999-
2003
2004-
2007
CB
po
pu
lati
on
(%
) 1 : Hydraulic
2 : Pneumatic
3 : Spring
UĈESTALOST VELIKOG KVARA PREKIDAĈA S RAZLIĈITIM
POGONSKIM MEHANIZMIMA/ PERIOD IZRADE
47
All Countries
0,00
0,05
0,10
0,15
0,20
0,25
0,30
0,35
0,40
0,45
0,50
before
1979
1979-
1983
1984-
1988
1989-
1993
1994-
1998
1999-
2003
2004-
2007
Ma
F fre
qu
en
cy (
Ma
F / 1
00
CB
ye
ars
)
1 : Hydraulic
2 : Pneumatic
3 : Spring
POPULACIJA PREKIDAĈA RAZLIĈITIH NAPONSKIH KLASA /
PERIOD IZRADE
48
All countries
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
before
1979
1979-
1983
1984-
1988
1989-
1993
1994-
1998
1999-
2003
2004-
2007
CB
po
pu
lati
on
(%
)
60≤U<100 kV
100≤U<200 kV
200≤U<300 kV
300≤U<500 kV
500≤U<700 kV
≥700 kV
UĈESTALOST VELIKOG KVARA PREKIDAĈA RAZLIĈITIH
NAPONSKIH NIVOA / PERIOD IZRADE
49
All countries
0,00
0,20
0,40
0,60
0,80
1,00
1,20
1,40
1,60
before
1979
1979-
1983
1984-
1988
1989-
1993
1994-
1998
1999-
2003
2004-
2007
Ma
F fre
qu
en
cy (
Ma
F / 1
00
CB
ye
ars
)
60≤U<100 kV
100≤U<200 kV
200≤U<300 kV
300≤U<500 kV
≥500 kV
Major failure frequencies and respective 95% confidence interval
limits in function of circuit-breakers manufacture period for
enclosure type
50
MAJOR FAILURE for Live Tank
0,0000
0,2000
0,4000
0,6000
0,8000
1,0000
1,2000
1,4000
before 1979 1979-1983 1984-1988 1989-1993 1994-1998 1999-2003 2004-2007
Ma
F f
re
qu
en
cy
(Ma
F /
10
0 C
B y
ea
rs) Estimated intensity
Failure intensity - lower limit
Failure intensity - upper limit
Major failure frequencies and respective 95% confidence interval
limits in function of circuit-breakers manufacture period for
enclosure type
51
MAJOR FAILURE for GIS 1-ph & 3-ph
0,0000
0,1000
0,2000
0,3000
0,4000
0,5000
0,6000
0,7000
before 1979 1979-1983 1984-1988 1989-1993 1994-1998 1999-2003 2004-2007
Ma
F f
re
qu
en
cy
(Ma
F /
10
0 C
B y
ea
rs)
Estimated intensity
Failure intensity - lower limit
Failure intensity - upper limit
Major failure frequencies and respective 95% confidence interval
limits in function of circuit-breakers manufacture period for
mechanism type
52
MAJOR FAILURE for Hydraulic Mechanism
0,0000
0,2000
0,4000
0,6000
0,8000
before 1979 1979-1983 1984-1988 1989-1993 1994-1998 1999-2003 2004-2007
Ma
F f
req
ue
ncy
(Ma
F /
10
0 C
B y
ea
rs)
Estimated intensity
Failure intensity - lower limit
Failure intensity - upper limit
Major failure frequencies and respective 95% confidence interval
limits in function of circuit-breakers manufacture period for
mechanism type
53
MAJOR FAILURE for Spring Mechanism
0,0000
0,0500
0,1000
0,1500
0,2000
0,2500
0,3000
0,3500
before 1979 1979-1983 1984-1988 1989-1993 1994-1998 1999-2003 2004-2007
Ma
F f
re
qu
en
cy
(Ma
F /
10
0 C
B y
ea
rs)
Estimated intensity
Failure intensity - lower limit
Failure intensity - upper limit