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Poultry Processing Solutions

Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

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Page 1: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Poultry Processing Solutions

Page 2: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

POULTRY

Leg

Breast

Thigh

Wing

Drumstick

Page 3: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

SLICERS

CWS:Turkey breast

NSA XC Series:Coocked chicken breastCooked boneless drumstick

KSL:Chicken breastTurkey breast

NSA Series:Coocked chicken breastCooked boneless drumstick

KSL-CBU:Chicken breastTurkey breast

CSL:Giant squid Salmon

ST200:Chicken breast

Page 4: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

POULTRY

NAB 520 M:BreastDrumstickLegThighWing

NAB 520 CD:BreastDrumstickLegThighWing

SKINNERS

C 35 P:BreastDrumstickLegThighWing

Page 5: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Constant correlation means “One-weight=one-thickness”. Up to 10.500 slices per hour (up to 6 cycles per minute). Extreme portioning accuracy (± 2 gr. regardless the targeted weight) plus excellent slice quality.

No trimming needed prior to slicing, no need for weight grading systems afterwards.

Yields in the high 90% range. No deep chilling or crust freezing necessary Programmable slicing, variable slice possibilities throughout each piece.

User friendly control and visual interface software for all

species of meats plus customized “recipes” including NO-WASTE cutting option.

Full diagnostics through onboard computer. Fresh products can be sliced from as small as 30 gr./1 oz. and upwards. In line product flow. Ergonomic horizontal, not vertical feed position. The whole product is discharged intact and sliced. Easy installation and start-up. Total access for sanitation & maintenance.

CWS Portion Control slicer

Height 1625 mm 63,98”

Lenght 3619,1 mm 148,48”

Depth 1025 mm 40,35”

Weight 1360 Kg 2998 lb

Motor power (KW) 21 Kw 21 Kw

Air consumption 1000 lt/min 1000 lt/min

Max. diameter allowed 190 mm 7,48”

Max. loading lenght 550 mm 21,65”

Control circuit 24 V 24 V

Technical Data

Page 6: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

POULTRY

Slicing machine that cuts uniform parallel, slices with theGrasselli multi-blade cutting system 610 mm or 1000 mm of useable width with a minimum slice

thickness of 3 mm/ 5 mm for fresh and cooked boneless meat Totally automatic product infeed and outfeed for a TOTAL IN

LINE solution Slicing speed and product control pressure are all adjustable Variety of blade profiles to maximise performance Unique automatic blade tension system. Automatic self lubrication system. Optional QUICK BLADE CHANGE system to change the

complete slice set in just minutes.

All major dynamic components are heat-treated to extendworking life and reduce maintenance costs Multiple belt texture options enables the NSA to be customized

to specific products Modern design with seamless welding and rounded edges for

efficient sanitation. Frame made entirely of tested and certificated stainless steel. No tools required to prepare for sanitation, or blade/slice set

and belt change. Motor, electrical control panel and drive mechanism accessed

from just one cover.

NSA Series Automatic Slicer for Fresh & Cooked Meat

Height 1412 mm 1415 mm

Width 1204 mm 1600 mm

Depth 2165 mm 2178 mm

Weight 880 Kg 1190 Kg

Motor power (KW) 4,6 Kw 6,5 Kw

Air consumption 20 l/min 20 l/min

Noise level 71 db 71 db

Max. working width 610 mm 1000 mm

Minimum slicing pitch 3 mm 5 mm

Control circuit 24 V 24 V

Technical Data600 1000

55,59” 55,71”

47,4” 62,99”

85,24” 85,75”

1940 lb 2623,5 lb

4,6 Kw 6,5 Kw

20 l/min 20 l/min

71 db 71 db

24,02” 39,37”

0,12” 0,2”

24 V 24 V

600 1000

Page 7: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Full 2 dimensional slicer capable of producing either uniformor random (hand cut effect) strips & cubes. In combination with the Grasselli KSL horizontal slicer the

line gives fully controllable 3 dimensional slicing. 610mm or 1000mm useable cut width with a minimum slice

thickness of 3mm/5mm for fresh or cooked boneless meat. Fully automated providing a TOTAL IN LINE solution. Total sanitary design for integration into Ready To Eat (RTE)

environments.

External electrical/electronic controls. Waterproof drive systems for total and thorough sanitation. Both slice speed and product control pressure fully adjustable. Optional Quick Blade Change (QBC) system enables slice set

change in just minutes. Centralized lubrication systems. Automatic leveling. Tool less preparation for sanitation and blade change.

NSA XC Series Automatic Crosscut Slicer for Fresh

Height 1423 mm 1423 mm

Width 2181 mm 2181 mm

Depth 2744 mm 3175 mm

Weight 2200 Kg 2500 Kg

Motor power (KW) 12,5 Kw 12,5 Kw

Max. 3D cutting width 5 cm 5 cm

Max. working width 600 mm 1000 mm

Minimum slicing pitch 3 mm 5 mm

Control circuit 24 V 24 V

Technical Data600 1000

56,02” 56,02”

85,87” 85,87”

108,03” 125”

4850 lb 5511 lb

12,5 Kw 12,5 Kw

1,97” 1,97”

23,62” 39,37”

0,12” 0,2”

24 V 24 V

600 1000

Page 8: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

POULTRY

CSL Compact slicer Utmost precision and cutting quality thanks to Grasselli’s multi-blade system.

Total flexibility thanks to the variety of slices sets for boneless meats starting from a minimum slice thickness of 4 mm.

Speed of up to 4 cycles per minute. No requirement for compressed air. Minimal running costs due to both material and build quality. Compact design, easy to include in any working environment. Maximum access for maintenance.

Tool less preparation for sanitation. Optional quick blade change device to replace the complete slicing set in minutes.

Ergonomic operating position. Re sharpenable blades for greater efficiencies. Frame entirely made of high quality plate stainless steel.

60

62

3,8

5-

Nome

www.grasselli.com

E-mail : [email protected]

Data

Disegnatore

Scala

Grado di precisione generale

Stato

CodiceMateriale

Descrizione

Macchina

Tel. 0522.599745 - Fax 0522.598147

Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

Nome File

Togliere bave e spigoli vivi

CSL/Appl_08G.Melioli

1:11

Peso

Layout assieme macchina tagliafettine CSL

UNI EN 22768-mK

12/06/2012

N° Modifica Data

0 - -

Piano uscita apertoOutfeed tray open

32,80833

15,16385123

4,85

10

34

40

,71

12

15

47

,85

13

83

54

,45

89435,20

Height

Width

Depth

Weight

Feeder dimension

Min. slicing pitch

Noise level

Motor power

Operator circuit

Technical Data

1383 mm 54,45”

1341 mm 52,8”

1215 mm 47,83”

450 Kg 992 lb

340x400x150 mm 13,39x15,75x5,91”

4 mm 0,16”

71 db 71 db

1,6 Kw 1,6 Kw

24 V 24 V

60

62

3,8

5

-

Nome

www.grasselli.com

E-mail : [email protected]

Data

Disegnatore

Scala

Grado di precisione generale

Stato

CodiceMateriale

Descrizione

Macchina

Tel. 0522.599745 - Fax 0522.598147

Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

Nome File

Togliere bave e spigoli vivi

CSL/Appl_08G.Melioli

1:11

Peso

Layout assieme macchina tagliafettine CSL

UNI EN 22768-mK

12/06/2012

N° Modifica Data

0 - -

Piano uscita apertoOutfeed tray open

32,80833

15,16385123

4,85

10

34

40

,71

12

15

47

,85

13

83

54

,45

89435,20

60

62

3,8

5-

Nome

www.grasselli.com

E-mail : [email protected]

Data

Disegnatore

Scala

Grado di precisione generale

Stato

CodiceMateriale

Descrizione

Macchina

Tel. 0522.599745 - Fax 0522.598147

Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

Nome File

Togliere bave e spigoli vivi

CSL/Appl_08G.Melioli

1:11

Peso

Layout assieme macchina tagliafettine CSL

UNI EN 22768-mK

12/06/2012

N° Modifica Data

0 - -

Piano uscita apertoOutfeed tray open

32,80833

15,16385123

4,85

10

34

40

,71

12

15

47

,85

13

83

54

,45

89435,20

Page 9: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Slicing machine that cuts perfectly parallel slices with Grasselli multi-blade cutting system.

Up to 380 mm of useable cutting width with minimum slice thickness of 2.5 mm and maximum product height of 100 mm.

Cutting capacity of over 2,000 kg./hour just for fresh or cooked boneless meat.

Adjustable working speed ± 40% Extremely versatile machine with multiple slicing options (a version with two independent cutting lines is available on request).

Totally adjustable system that maintains control of the product from infeed, through the blades and onto the out feed. This makes it ideal for particularly delicate products (including the “THROUGH SLICING” option for 100% yield).

Variety of blade profiles for a wide range of applications. Feed belts with various options of surface texture. Possibility of integration along TOTALLY AUTOMATED lines. Automated blade tensioning system. No tools needed to prepare for cleaning. Built-in automatic lubrication system for all dynamic parts. Total operator safety. Total access for sanitation, no components need to be detached from the unit.

All high stress components manufactured from special heat-treated steel.

Motor, electrical system and mechanical parts can all be accessed from handy panels.

KSL Chicken & Turkey Breast Slicer/Slitter

Height 1250 mm 49,21”

Width 1846 mm 72,68”

Depth 1480 mm 58,27”

Weight 630 Kg 1389 lb

Motor power 2,2 Kw 2,2 Kw

Noise level 71 db 71 db

Working width 380 mm 14,96”

Max. working height 100 mm 3,94”

Minimum slicing pitch 2,5 mm 0,1”

Air consumption 20 l/min 20 l/min

Technical data

Page 10: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

POULTRY

Operates as a standard KSL horizontally slicing fresh boneless meat cuts, OR as an automatic chicken breast splitter PLUS the ability to automatically separate and divert onto separated outfeed belts the 2 slices if “splitting” or the trim if using multiple blades.

Standard configuration of KSL-CBU includes extended infeed belt, and top “separator” belt.

Infeed belt includes self adjusting splitting system for chicken breasts, a selector switch to rapidly between single blade splitting and multiblade slicing plus external controls to adjust hold down pressure.

Tool-less preparation for sanitation with all components remaining attached.

The KSL-CBU of KSL offers a full working width of 350 mm (KSL-CBU/4) or 700 mm (KSL-CBU/8) on 2 independent lanes.

KSL-CBU/8 designed for high volume demands to split or slice fresh boneless chicken breast up to 11023 lb\h

In the KSL-CBU/8 conjunction with NSA1000 gives a high quality, high performance strip cutter.

KSL-CBU Chicken Brest Unit

Height 1243 mm 48,94” 1243 mm 48,94”

Width 2783 mm 109,57” 2783 mm 109,57”

Depth 1412,5 mm 55,61” 2015 mm 79,33”

Weight 700 Kg 1543,23 lb 780 Kg 1719,6 lb

Motor Power (KW) 2,2 Kw 2,2 Kw 2,2 Kw 2,2 Kw

Noise Level 71 db 71 db 71 db 71 db

Maximum working width 350 mm 13,78” 350+350 mm 13,78”+13,78”

Operator control circuit 24 V 24 V 24 V 24 V

Minimun slicing pitch 2,5 mm 0,1” 2,5 mm 0,1”

Maximum working height 100 mm 3,94” 100 mm 3,94”

Air consumption 20 l/min 20 l/min 25 l/min 25 l/min

KSL-CBU/4 KSL-CBU/8

Dati tecnici / Technical Data

Page 11: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Data Nome

-

www.grasselli.com

E-mail : [email protected]

Data

Disegnatore

Scala

Grado di precisione generale

Stato

CodiceMateriale

Descrizione

Macchina

Tel. 0522.599745 - Fax 0522.598147

Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

Nome File

Togliere bave e spigoli vivi

KSL4/CBU

KSL/Appl_90

1:20

Peso

- UNI EN 22768-mK

Tagliafettine orizzontale KSL4/CBU - Orizontal slicer KSL4/CBU

G.Melioli

09/08/2012

N° Modifica

-0 -

- -

www.grasselli.com

E-mail : [email protected]

Data

Disegnatore

Scala

Grado di precisione generale

Stato

CodiceMateriale

Macchina

Descrizione

KSL800

10/07/2012Tel. 0522.599745 - Fax 0522.598147

Nome File

Togliere bave e spigoli vivi

KSL8/CBU

Peso

-

Tagliafettine orizzontale KSL800 - Orizontal slicer KSL800

Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

1:20

Luca Panciroli

0

Modifica

UNI EN 22768-mK

Data Nome

-

KSL-CBU/4

KSL-CBU/8

Page 12: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

POULTRY

Automatic & compact, boneless meat strip cutter/dicer that can be converted safely & easily into a tenderizer without the need of tools.

Minimum cutting thickness 5 mm on a full 200mm cutting width.

High volumes for either slicing or tenderizing without the need to trim or chill the product before processing, including auto-matic, in-line operation with automatic infeed & outfeed belts.

Total operator safety in compliance with the most stringent international regulations.

Minimum footprint, as either a table top or free standing unit plus tool-free access for both sanitation and cutting or tende-

rizing set replacement. Ideal solution for industrial meat processors, restaurants, cate-

ring and butcher shops specializing in custom services. User Friendly, with efficient installation procedure. Several blade profiles available for special applications. With the addition of the optional stainless steel base the ST

200 becomes a full stand alone machine, giving ease of mobili-ty between operating /sanitation areas.

ST200 Table top strip cutter/Tenderizer

Technical data

497 mm 19,57”

1038 mm 40,87”

378 mm 14,88”

1038x550x957 mm 40,87x21,65x37,68”

0,4 Kw 0,4 Kw

80 Kg 176,37 lb

5 mm 0,2”

200 mm 7,87”

0.245 m/sec 0.245 m/sec

Height

Width

Depth

Motor power

Weight

Min. strip thickness

Max cutting width

Working speed

Overall dimensionwith basement

465m

m18

,3in

494m

m19

,45in

717,5mm28,25in

378mm14,9in

1038mm40,85in

ST200

www.grasselli.comE-mail : [email protected]

Tel. 0522.599745 - Fax 0522.598147Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

Page 13: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Part of the NAB series the M version has different internals for perfect skinning of delicate products. Special product hold down roller moulds to the shape of the products which eliminates damages to the meat.

All controls integrated ensuring a compact sanitary design and prevents contamination or interference of the controls through contact with the product.

Built-in derinding (including defatting) thickness adjustment control.

Unique toothroller machined from special high-resistance steel and installed with triple bearings to tempered drive chain and heavy duty bearings to ensure durability and longevity.

Pneumatic controlled toothroller “Skin Start System” to ensure perfect start to skinning operation for all products.

Product pressure hold down head with a fully adjustable pneumatic control and various types of rubber rollers for all types of applications.

Integral hinged guard, with stainless steel gas strut/shock absorbing support system.

Wide range of options for the feeding and unloading conveyors with height-adjustable outfeed belt.

Totally automatic machines for IN LINE solutions. Modern design with seamless welding and radius edges for efficient sanitation without using any tool.

Machine base made entirely of thick plate stainless steel, tested and certificated as being non-radioactive.

All major mechanical and electrical components are accessible through two side access panels.

NAB 520 M Chicken Skinner

2120 (83.5")

870 (

34.2"

)

870 (

34.2"

)

NAB/520/M

Infeed belt = 2260 mmOutfeed belt = 1800 mm

960 (37.8")

1248

(49.1

")

185 (

7.3")

295 (

11.6"

)

515 (

20.3"

)

www.grasselli.comE-mail : [email protected]

Tel. 0522.599745 - Fax 0522.598147Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

2120 (83.5")

870 (

34.2"

)

870 (

34.2"

)

NAB/520/M

Infeed belt = 2260 mmOutfeed belt = 1800 mm

960 (37.8")

1248

(49.1

")

185 (

7.3")

295 (

11.6"

)

515 (

20.3"

)

www.grasselli.comE-mail : [email protected]

Tel. 0522.599745 - Fax 0522.598147Via S.D'Acquisto, 2/C - 42020 Albinea (RE)

Height

Lenght

Depth

Weight

Motor power (KW)

Working speed

In feed dimension

Control circuit

Technical data

1248 mm 49,13”

960 mm 37,8”

2120 mm 83,46”

460 Kg 1014,13 lb

2,2 Kw 2,2 Kw

22 m/min 22 m/min

520 mm 20,47”

24 V 24 V

Page 14: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

POULTRY

The Grasselli NAB 520 CD model is specifically designed for anatomical cuts of turkey.

All controls integrated ensuring a compact sanitary design and prevents contamination or interference of the controls through contact with the product.

Built-in derinding (including defatting) thickness adjustment control.

Unique toothroller machined from special high-resistance steel and installed with triple bearings to tempered drive chain and heavy duty bearings to ensure durability and longevity.

Pneumatic controlled toothroller “Skin Start System” to ensure perfect start to skinning operation for all products.

Product pressure hold down head with a fully adjustable pneumatic control and various types of rubber rollers for all

types of applications. Integral hinged guard, with stainless steel gas strut/shock absorbing support system.

Wide range of options for the feeding and unloading conveyors with height-adjustable outfeed belt.

Totally automatic machines for IN LINE solutions. Modern design with seamless welding and radius edges for efficient sanitation without using any tool.

Machine base made entirely of thick plate stainless steel, tested and certificated as being non-radioactive.

All major mechanical and electrical components are accessible through two side access panels.

NAB 520 CD Turkey Skinner

870 (

34.2"

)

870 (

34.2"

)

443

(17.5

")

2120 (83.46")

1248

(49.1

2")

960 (37.80")

762 (30")

295

(11.6

1")

515

(20.2

8")

870 (

34.2"

)

870 (

34.2"

)

443

(17.5

")

2120 (83.46")

1248

(49.1

2")

960 (37.80")

762 (30")

295

(11.6

1")

515

(20.2

8")

870 (

34.2"

)

870 (

34.2"

)

443

(17.5

")

2120 (83.46")

1248

(49.1

2")

960 (37.80")

762 (30")

295

(11.6

1")

515

(20.2

8")

Height 1248 mm 49,13”

Lenght 960 mm 37,8”

Depth 2120 mm 83,46”

Weight 460 Kg 1014,13 lb

Motor power (KW) 2,2 Kw 2,2 Kw

Working speed 22 m/min 22 m/min

In feed dimension 520 mm 20,47”

Control circuit 24 V 24 V

Technical Data

Page 15: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Useable skinning width: 350 mm. Integral skin thickness control system. Compact, easy to move around, ideal for small to medium size production facilities.

Sanitary design, with no flat surfaces, and radius edges to aid efficient sanitation.

Tempered toothroller and double bearings to improve durability and to ensure longevity.

High toothroll speed to improve production rates. All major mechanical and electrical components are accessible through a single access panel.

Stainless steel structure, tested and certificated as being non-radioactive.

C 35 P Derinding Machine

Technical data

Height

Width

Depth

Weight

Motor power

Noise Level

Maximum working width

Operaor control circuit

990 mm 38,98”

570 mm 22,604”

600 mm 23,62”

93 Kg 205 lb

0,37 Kw 0,37 Kw

72 db 72 db

350 mm 13,78”

24 V 24 V

Page 16: Poultry Processing Solutions - SIGMA Equipment€¦ · G.Melioli CSL/Appl_08 1:11 Peso Layout assieme macchina tagliafettine CSL UNI EN 22768-mK 12/06/2012 N° Modifica Data 0- -

Grasselli S.p.A.Via Salvo D’Acquisto, 2/c42020 Albinea (RE) - Italy

Tel. +39 0522.599745Fax +39 0522.598147

[email protected]

SERVIZIOLa Grasselli progetta e produce macchine scotennatrici, asportatrici di membrane e tagliafettine per industrie specializzate nel settore lavorazione carne, pollame e pesce. Le nostre macchine sono vendute in oltre 50 paesi.I distributori specializzati sono individualmente preparati dalla Grasselli SpA per il servizio vendita e post vendita. Contattateci per ulteriori informazioni sul Vostro locale distributore.

SERVICEGrasselli designs and manufactures skinning and slicing machines for the meat, poultry and fish industries. Our machinery is operating in more than 50 countries. Factory trained sales and service distributors are located in most countries. Contact us for details of your local distributor.

I dati e le illustrazioni sono forniti dalla Grasselli spa solo a titolo indicativo e possono essere variati in qualsiasi momento e senza preavviso

Data and pictures are supplied by Grasselli spa as indication only, and are subject to change without notice