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Mr. Nutdhapun Ngernbumroong
ENSOL Company Limited
Potential of Energy Efficiency in Thai
Petrochemical and Food Processing Industry
www.efficiency-from-germany.info
Sustainable in Energy Efficiency
Save Energy and Resources Reduce CO2 Emission
Save Cost
Knowledge Transfer
CSR Energy Management
Varieties of Business Services and Segmentation
Innovative Project
Development
Energy Saving
New Energy
Feasibility
Study Design
Project
Management
Main
Contractor Operator Maintenance Service
s
Power generation by energy source
Current Energy Efficiency Situation in Thailand
Ranking of Electricity Consumption Food
Iron and Steel
Cement
Glass
Textile
Electronics
Plastic
Chemical
Automotive
Process Improvement Technologies
Type of Industry SEC(MJ/Ton)
Electricity Thermal Total
1. Production, processing and preservation of meat, fish, fruit, vegetables, oils and fats
Processing and preservation of meat, fish, fruit, vegetables, oils and fats
1.1. Processing and preserving of fruit and vegetables 1,760 1,040 2,800
1.2. Production, processing and preserving of meat and meat products
1,200 580 1,780
1.3. Processing and preserving of fish and fish products 4,040 1,480 5,520
Cool Room
1.5. Cool room for preserving of fruit and vegetables 480 - 480
1.6. Cool room for preserving of fish and fish products 890 - 890
1.7. Cool room for preserving of meat and meat products 525 - 525
2. Ice-making Industry
2.1 Ice Pack 300 - 300
2.2 Ice Tube 370 - 370
3. Canned Food Product Industry 3.1. Canned fish and fish products (Canned Tuna and Canned Mckerel)
480 2,420 2,900
3.2 Canned fruit and vegetables 1,000 6,500 7,500 3.3 Sealed package of fruit and vegetables juices 240 1,260 1,500 3.4 Canned pineapple and pineapple juice 260 1,430 1,690
Analysis about Overall Energy Consumption
Sub-sector 2006 2007 2008 2009 2010
Food and Beverages 6,779 7,123 7,294 7,282 7,222
28.9% 30.3% 30.1% 30.6% 28.6%
Textiles 948 1,191 997 863 783
4.0% 5.1% 4.1% 3.6% 3.1%
Wood and Furniture 192 212 196 197 231
0.8% 0.9% 0.8% 0.8% 0.9%
Paper 814 1,348 2,081 1,836 386
3.5% 5.7% 8.6% 7.7% 1.5%
Chemical 2,509 2,689 2,059 2,439 4,037
10.7% 11.4% 8.5% 10.2% 16.0%
Non-Metallic 7,461 7,171 7,928 7,406 7,787
31.8% 30.5% 32.8% 31.1% 30.8%
Basic Metal 1,287 938 1,024 1,030 1,503
5.5% 4.0% 4.2% 4.3% 6.0%
Fabricated Metal 1,557 1,644 1,598 1,244 1,503
6.6% 7.0% 6.6% 5.2% 5.9%
Others (Unclassified) 1,895 1,220 1,018 1,501 1,829
8.1% 5.2% 4.2% 6.3% 7.2%
Total 23,442 23,536 24,195 23,798 25,281
100.0% 100.0% 100.0% 100.0% 100.0%
Characteristics
Energy consumption proportion
Petrochemical Industry
Plastic Resins
Synthetic Fibers
Synthetic Rubbers
Surface Coating Materials
Various Types of Adhesives
Energy Consumption in Thailand’s Petrochemical Industry
Petrochemical Industry
Audited Plants (%)
Energy Use (Ktoe)
Year 2005 (%) Year 2006 (%)
Upstream 100 2,172 68.91 2,186 64.4
8
Intermediate 43 213 6.76 475 14.0
1
Downstream 32 768 24.33 729 21.5
Total 3,152 100 3,390 100
Energy Conservation potential
House Keeping and Energy
Management
High Efficiency Equipment
Process Improvement
House Keeping and EnMs
• Energy Management by all participation
• Energy Management conform to ENCON Act
• ISO 50001
• ASEAN energy management standard
High Efficiency Equipment and Process
improvement
• Petro Chemical
• Focus on Major Equipment in facilities (Boiler,
Compressor, Chiller and Etc)
• Need Technology expert and Proven
technology on process improvement
• High Qualification and Quality in Human
Resource
High Efficiency Equipment and Process
improvement
• Food Industry
Measure/Program - Results and Plan
Main components Results 2003 - 2008 Plan in Progress
• Modify the law -- Use different measures/criteria for public / private buildings -- Issue Energy Management Standards -- Issues new building codes for each type of buildings (Hotel, Office, Hospital, Department store)
•Overall compliance rate of 84% •1,964 Designated Buildings
- PRE appointed 93% - EC Report 92% - T&P submitted 82%
3,313 Designated Factories - PRE appointed 86% - EC Report % - T&P submitted 69%
•Appointment of Energy manager (PRE)
•Implementing Energy Management System
•Submission of EM report annually
• Monitoring and Evaluating for better improvements
•Enforce only large energy consuming buildings and factories (over 1 MW peak)
Law and Regulation
Description Future Plan
Revolving Fund Program
Low interest loan for Energy Efficiency via financial institutes • Less than 4% interest • Loan period of 7 years with one year grace period • Up to 50 million baht (1.3 milion USD)
• Support over 240 EE/RE projects • Total investment around 500 million USD – of 150 million USD of Government’s Revolving Fund • Energy savings of 120 million USD per year.
Secured additonal 60 million USD of budget Long term Plan •Reduce DEDE roles on Funding Sources – providing more technical assistance • More co-financing from the banks • Training banking officers on EE technical knowledge
Results - 8
Measure/Program - Results and Plan
Description Future Plan
ESCO Fund Program
Co-investment fund with private sector/investors • Equity Investment • Venture Capital • Equipment Leasing • Carbon Credit Trading • Technical Assistance • Credit Guarantee Facility
• Set up the Fund (initial budget of 15 million USD • Selected 2 Fund Managers - Energy Conservation of Thailand Foundation - Energy for Environment Foundation
Promoting and Marketing the Fund • Support at least 20 projects • Leverage minimum of 50 million USD • Energy Savings of 10 million USD Long term Plan • Increase the Fund to 100 to 200 million USD • Corporatise the program to be Investment Company • Open for private investors
Results 8
Measure/Program - Results and Plan
• Approved 17 projects for the total investment of 125 million USD. The investment from ESCO Fund is around 8.8 million USD with generating energy saving around 14
million USD /year
Curriculum Results 2002-2008 Future Plan
EE Training and Capacity Building
General courses PRE Senior PRE
Specialized Courses - Energy Management - Energy Audit
- Energy Efficiency in Major Systems such as airconditioning, lighting, heating, etc
- Energy Efficiency in Specific groups of industries (e.g. Textile, paper, Cement, etc.0
Cooperate with Vocational Study Department to add EE study in regular curriculum
•Trained over 4,000 PREs •Trained 250 Senior PREs •Trained over 15,000 people in other courses •Added 4 EE courses in vocational study • Train 40 college teachers to deliver EE course
•Train over 12engineers and building operators •Over 10,000 students attend EE courses every year
Next Step •DEDE develop Curriculums and allow private sectors to deliver the courses and charge trainees •Train 500 vocational school teachers all over the country
Measure/Program - Results and Plan
Main Components Results 2002-2008 Future plan
Cooperative Efforts for Energy Conservation
• On-siteTechnical Assistance to embed Sustainableenergy management system in facilities • Establish EC Team and assess energy situation •Identify EE opportunities •Implement EE Projects •M&E
• implemented over 3,000 facilities including • 1250 Designated factories Metallic FoodChemical Textile • 600 Designated buildings hospitals, hotels • over 1200 SMEs • energy savings 80 million USD/ y Housekeeping, Low cost
measures)
Implement in over 600buildings and factories •saving million baht per year Long term plan • Cost Sharing between government and private sector •Develop Energy Management Standards as Ministerial Orders
Measure/Program - Results and Plan
Various ways to provide information and consultation
Results 2002 - 2008
Future Plan
Information and Knowledge Dissemination
•EE Display Center • display over 54 EE technologies for building industry and residential sector • EE Demonstration houses • Energy Conservation building
•EE and RE Knowledge center
•Center of Data and Information concerning EE and RE development •Compile EE/RE data for planning and evaluation •Disseminate information through internet web-based
•Over 20 0 people have used the services •Completion of EE Display Center
•Develop Thailand EE/RE Knowledge Network
Measure/Program - Results and Plan
•EE Cliniques •EE One Stop Service •EE Consulting Centers and Branches
Energy Efficiency and Renewable Energy
PROJECT: Privilege of Tax-Exempt to the Revenue Department for equipment affected energy saving project
CLIENT:
PROJECT LOCATION:
DEDE
Thailand
SCOPE OF WORK
PROJECT COST
PROJECT PERIOD
200 Million Bath
15 month
Provided the project public relation, audited the proposal documents, analyzed saving budget before and after equipment changing, prepared proving documents.
Details information of production and energy usage of more than 150 factories in our databases with the plant sizes from the large enterprises (P&G, True Corp., Seagate, etc) to small players (ice factory, printing factory, cold storage, etc.)
Benefits &Values
Renewable Energy
PROJECT: Tesco Lotus Amata Green Store Pre Feasibility Study on Efficiency Initiative & Renewable Energy
CLIENT:
PROJECT LOCATION:
Tesco Lotus
Pre-feasibility Study, Technology and Investment Consultancy
Thailand, Amata Nakorn, Chonburi
SCOPE OF WORK
• Give consultancy and recommendations Incorporated with Tesco construction & Energy team and designer on Renewable Energy item e.g. Roof Top Solar Cell, 8 x Wind Turbine s, Solar cooling system by Solar parabolic trough • Completed pre-feasibilities study that contain of technology, investment, financial (savings, IRR, RCOI, payback) as well as carbon emission reduction plan
Works Description
PROJECT COST
170 MB
PICTURE
PROJECT PERIOD
6 Months
Renewable Energy
PROJECT: Hybrid Wind Farm 50 kW with diesel generator at MonLan Chiang Mai by DEDE, under Ministry of Energy
CLIENT:
PROJECT LOCATION:
DEDE, Ministry of Energy
Engineering, Procurement and Construction (EPC)
Thailand, Chiang Mai, A. Prao, Doi Mon Lan
SCOPE OF WORK
• Wind farm 50kW hybrid with diesel generation design backing up with battery storage to form the reference grid for 30 households in off grid area • Project planning, purchasing, construction, installation, supervision, commissioning, opearation & monitoring • Wind farm and hybrid operation training
Works
Description
PROJECT COST
18 MB
PROJECT PERIOD
12 Months
Energy Efficiency and Renewable Energy
PROJECT: Development of Energy Personnel by Energy Successful Case
CLIENT:
PROJECT LOCATION:
DEDE
Development programs , Training approach & Management Consultant
Thailand
SCOPE OF WORK
Benefits &Values
PROJECT COST
9 MB
PROJECT PERIOD 2008 – 2009
Details information of the contact persons of more than 800 factories in our databases over 3 industries (Ceramic, Automotive and Electronic) in large and SME enterprises
Energy Efficiency and Renewable Energy
PROJECT: Self-sufficient of Energy with Bio-diesel
CLIENT:
PROJECT LOCATION:
DEDE
Selected capability village to demonstrate and train about Bio-diesel producing together with standard oil quality checking
Thailand
SCOPE OF WORK
PROJECT COST 15 MB
PICTURE
PROJECT PERIOD 12 MB
Benefits &Values Details information of the contact persons of more than 150 communities in our databases over northern region
Energy Efficiency and Renewable Energy
PROJECT: PARTICIPATORY ENERGY CONSERVATION IN DESINGNATED FACTORY PROJECT ( 6 PROJECTS)
CLIENT:
PROJECT LOCATION:
DEDE
ENERGY CONSERVATION & MANAGEMENT CONSULTANT
Thailand
SCOPE OF WORK
PROJECT COST 78.5 MB
PROJECT PERIOD 2004 – 2009 (Total 275 Factories)
Details information of the contact persons and productions including energy usage of 275 factories in our databases over the large till SME enterprises
Benefits &Values
Energy Efficiency and Renewable Energy
PROJECT: Performance Assessment and Bio-gas plant improvement project
CLIENT:
PROJECT LOCATION:
DEDE
Existing Bio-gas plant study, performance assessment and details improvement plan
Thailand
SCOPE OF WORK
Details information of production facilities and contact persons of over 150 factories who have availability waste to produce Bio-gas in various industries especially Ethanol plant, Palm oil, food and beverage industries)
PROJECT COST 15 Mil Baht
PROJECT PERIOD 15 Months
Benefits &Values
Energy Efficiency and Renewable Energy
PROJECT: Solar Thermal project
CLIENT:
PROJECT LOCATION:
DEDE
Consultancy services for feasibility study, design development and pre-approval for government subsidy
Thailand
SCOPE OF WORK
- Feasibility study for all grant applications submitted to DEDE - Design development and issue for tender - Pre-approval for government subsidy and handover certification
PROJECT PERIOD 2008 - 2010 (24 Months)
SCOPE OF SERVICE
Training and Seminar Provider
PROJECT: Training for In-house and Customize Training Course
Provide Training course for Client as in-house course and providing for DEDE training department. Provide Material for training, seminar and PR
SCOPE OF SERVICE
Thank You
ENSOL COMPANY LIMITED The Pann Building, 7th Floor, 125 Khlong Lam Chiak Road, Nawamin, Bueng kum, Bangkok 10230, Thailand Telephone +66 (0) 2943-9633 to 35 Fax : +66 (0) 2943-9636 Website : www.ensol.co.th E-mail : [email protected] [email protected] [email protected]
