Portfolio in Power Generati

8/12/2019 Portfolio in Power Generati

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ABB

UtilitiesGmbH

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Allrightsreserved.

ABBsPortfolio inPower Generation

Peter Heuell

10th of July 2003


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UtilitiesGmbH

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July20

03SeminarNeptunR

omania

ABB Portfolio for Power Generation

Business

Solutions

Process

Solutions

Operation&

Maintenance

ICEPackages

InstrumentationControl

Electrical Systems

Asset ManagementPlant Automation

Plant Management

Plant Optimization

Resource Scheduling

Turbine Automation

Combustion Management

Boiler Automation

Generator Automation


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Field Instruments,

Liquid &Gas Analyzer,Control Valves &Actuators

ICE Packages for Thermal and Hydro Power Plants

Control

Instrumentation

Electrical SystemsSystems forservice- and monitoring,management,

diagnosis- and documentation

(Data Acquisition, Close & OpenLoop Control, Diagnose- &Documentation, Protection)

MV/LV SwitchgearHV/MV/LV Transformers

UPS-SystemsIllumination SystemCommunication SystemsCablingSynchronization

LV/MV DrivesExcitation SystemsGenerator ProtectionGenerator breaker & bus ductEmergency Power Supply


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Our Experts can execute all Project Phases

Expert Consulting

Site Assessments

Basic

Engineering

Detail

Engineering

Installation

Commissioning

Training

Project Management

Supply Management


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Service Overview

ABB Service ensures

Cost-effective performance of yourplant

Extension of the plant life-cycle

Implementation of a modern uniform

system platform Spreading of the capital investment

through step-by-step replacement

Higher plant availability


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UtilitiesGmbH

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Range of Electrical Products & Systems

LV/MV/HV TransformerLV/MV Switchgears, breakers

CableSynchronization

Generator protection

Generator breakerGenerator bus ductExcitation Systems

LV & MV Drive


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Limits of supply of Plant Automation

Electrical Balance

of Plant

Standard approachin power generationindustry


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Drives in Power Generation Starters, Pumps, Fans

Turbine

Condenser

Condensate pump

Heater pump

Cooling water pump

Raw water pump

1

23

4

Feeder pump

Primary fan

Secondary fan

Cooling towerfan

Variable Speed Drives in Power Generation


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Portfolio of Drives

Softstarter

Water-cooled drives(1.8 MW 5 MW)

Air-cooled drives(315 kW 1.8 MW)

Air-cooled drives(1.5 kW 3 MW)


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Solutions around the Generator

SYNCHRONOUS

GENERATORTURBINE

GOVERNOR

EXCITATION

TRANSFORMER

2

EXCITATION

SYSTEM

GENERATOR

BREAKER1

1

SYNCHRONIZING

2

PROTECTION

STATIC

STARTER

CONTROL

SYSTEMS

AC & DC

AUXILIARY

SYSTEMS

STEP UP

TRANSFORMER

HV- BREAKER

HV SYSTEM

CONTROL ROOM

PTs

&

CTs

AUX.

TRANSF.

STAR

POINT

CUBICLE

LV SWITCHGEAR


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UNITROLExcitation Systems

UNITROLF AVRUNITROL

F SES

UNITROL5000 SES UNITROL5000 SES

UNITROL1000 AVR


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UNITROLProduct range

Comple

xityofPerfo

rmance

Generator Power/Excitation current

Excitation with

rotating machinesStatic Excitation Systems

UNITROL

5000

UNITROLF

UNITROL1000

15A 500 A >10000 AIfn


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UNITROLProduct Range

UNITROL1000

Automatic Voltage Regulatorfor small indirect excited

generators up to 15 ADC Ifn.

Suitable for all machinesup to 50 MVA

Single or dual channel

Automatic synchronisationincluded (optional)


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Features:

PSS reduces oscillation of real powerbetween Generator and Network

PSS is part of an excitation system PSS is indispensable at:

Power plants having long transmission lines

Quickly changing Loads(e.g. Electro Steel Manufacturer, wind parks)

Value Proposition:

Highly improves stability of the generator and the network even inpower outages

Improved availability of the generator and consequently of the network

We face increasing demand due to the fact that utilities reducesgeneration capacity (closer to the edge)

UNITROL

Stand alone PSS

Type: IEEE Std. 421.5

Power System Stabilizer (PSS)


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Project Example HPP Trebinje in Montenegro

HPP Trebinje 1 Rehabilitation Main Offer: Control System

Main Offer: Mech. & Hydromechanical Equipment

Option: Excitation System

Consortium: ABB - Litostroj

Customer rewarded ControlSystem and Excitation System

Unitrol 5000 for 3 units


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SYNCHROTACT5 Product Portfolio

SYN

5302

Singlechannel

SYN

5201

SYN

5202

Doublechannel

Required

Availibility

Re

quired

Sa

fety

No redundancy RedundantManual synchronization

Redundant automaticSynchronization

+ SYN 5100

oder SYN 5200 SYN 5302

Therma

lPP(Ga

sturbin

e/Steam

turbine)

Nucle

arPP

1 GVA

2 GVA

Hydro

Pumpsto

ragePP

800 MVA

10 MVA

9 MVA

100 MVA

25 MVA

500 MVA

9 MVA


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Generator Protection REG 216 / REG 316

REG216 / REG316 mostadvanced Protection devices onthe market.

REG216 / REG316 for all types

of generators and transformers forall type of power station.

15 years of R&D

Hard and Software modules

Features:

Many (51) Configurations forProtection

Integrated measurement andcontrol functions

Integrated line recorder

Most advanced HMI

Simple System

2 1 6 N G 6 2

216NG62

Half Redundant System

System A System B

216NG62

2 1 6 N G 6 2

Full Redundant System

System A System B

2 1 6 N G 6 2


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Portfolio of Generator Protection

REG 216 GeneratorUnit TransformerAuxiliary Transformer

REG 216C GeneratorUnit - TransformerAuxiliary Transformer

> 10 25 100 200 300 600 800 1000 PG in (MVA)

REG 316 GeneratorRET 316 Transformer

Features

Generator Power

9 Analog Inputs4 Trigger Levels8 Binary Inputs

20 Binary Outputs(Alarms)

REG 316 / RET 316

In / Outputs 12 - 24 Analog Inputs8 - 16 Trigger Levels

16 - 32 Binary Inputs16 - 32 Binary Outputs

(Alarms )

REG 216 C

-> 48 Analog Inputs-> 32 Trigger Levels-> 64 Binary Inputs-> 64 Binary Outputs

(Alarms)

REG 216

Cascading of several devices


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Generator Protection REG 216 / REG 316

ARAD 1

BACAU 2 BORZESTI 7

BRAILA 2+3

BRAZI 6 CRAIOVA 1+2

DEVA 5

DROBETA 1-4 IASI 1+2

IERNUT 5+6

IRON GATE II 1+2

ISALNITA 8 ORADEA 3

PAROSENI 4

PITESTI 5

PROGRESU 4

ROVINARI 3-6

SUCEAVA 1+2

TURCENI 1-7

References in RomaniaReferences in Romania


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Around the Turbine

Service

Consulting

Trainings-

Simulators

Model based,integrated

Unit Control

Condensate andExtraction Stop

Model based,predicative start-up

Optimization

BasicTurbine Control

ExtendedTurbine Control

Sensors, Actuators& Electro-Hydraulic

Solutions

Diagnosis &Supervision of

Turbines

HP and LPBypass


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Steam and Gas Turbine Control

ProductsSolutions

Services

Turbotrol

Egatrol

We deliver all electrical and hydraulic control equipment needed forTurbogenerators either as integrated solutions or as single components


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Turbine Control Systems

Developed for new Turbines and Rehabilitation Steam / Gas turbine governor

(Over-)speed, frequency, temperature,

load control

Open loop control Fully automatic start-up and shut down HP/LP bypass control and protection

Protection

Three channel protection system

Turbine supervision Vibration Thermal stress calculator (Turbomax)

Operating data counter Hydraulic components

EHC, Actuators, Trip-block

Fast link to control network


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Turbine Control Systems Main Features

High end controller Unbeatable performance Provides sequential combustion

control Exceptional control precision Bumpless redundancy switchover

Easy operation Fully automatic control User friendly on-line diagnostics Online repair

Open system architecture High scalability and extensibility

Seamless integration in DCS Fully integrated safety system Large variety of monitoring and

optimization packages


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Reference Example: 6 x KA24-1 ICS

Customer

Independent power producer

American National Power (ANP)

operates the Combined CyclePower Plant in Midlothian (USA)as merchant power plant

ABB Solution

6 x EGATROL 8 6 x TURBOTROL 8

Other integrated control nodes(BOP, boiler, water/steam cycle)

Overall plant control, operationand information managementsystem


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Thermal Power Plant Automation

BoilerPro-tection

BalanceofPlant

BurnerMana-gement

Fuel/AirSupply

Tempe-ratureControl

TurbineAuxilia-ries

Gene-rator

TurbinePro-tection

TurbineControl

Boiler automation Turbine automation

Unit automation

Unit operation and supervision

Mechanical interface to process or equipment


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Application Advanced Control

Model based boiler / turbine co-ordination with MODAKOND

Set up in Rostock

pFDk f

+ -

+

+

+

Turbinen-Leistungs-regler

dynamischesModell

Dampferzeuger

Block-SW

FD-Druckregelung

Brennstoff-Regelung

dynamischeVorsteuerung

Dampferzeuger

dynamischesModell

KW

Stellungsregler

dynamische

Vorsteuerung

ABB-CONDSTOP

dynamischeVorsteuerung

Turbine

PElP

GZ

K Tt

Totzeit

Dynamisches Modell Kraftwerk

K

VZ1

T2 K

VZ1

T3K

VZ1

T1


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Achieved results with MODAKOND/ABB-CONDSTOP(Rostock power plant, 550 MW)

setpoint fuelflow

load

setpoint generatorload

current boiler

load

simulated grid-frequency drop

utilized energy bythrottling

utilized energy byABB-CONDSTOP

restored energy forABB-CONDSTOP

restored energy forthrottling

The gain in efficiency through the use of ABB-CONDSTOP: is 0.4% , whichresults in a reduced fuel consumption of approx. 2,315 t coal per year

The gain in efficiency through the use of ABB-CONDSTOP: is 0.4% , whichresults in a reduced fuel consumption of approx. 2,315 t coal per year


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Hydro Power Plant Automation

Overall Automation

Turbine 1

Turbine Protection

Turbine Control

Turbine Auxiliaries

Generator 1

Generator Protection

Generator Control

Generator Auxiliaries

Turb -GenGroup 1

CommonInstallations

Turbine n

Turbine Protection

Turbine Control

Turbine Auxiliaries

Generator n

Generator Protection

Generator Control

Generator Auxiliaries

Turb -GenGroup n


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Multi Barrage Control

L L

Centralized controlOptimizationCoordinationForecast

Waterway controlHigh water controlSimulationInformation


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Multi Target Co-ordination

Headwater/ flow controller

Water way/ cascade

Flow & level set-point

Grid controller

Electric grid

Load

Hydro Power Plant 1 Hydro Power Plant n

Load Frequency Flow Level

Hydro Co-ordination Center


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Operator Station and Information Management

One operator for theprocess handling

Work place example with

Large screen(chart)

Three CRT One keyboard and

one mouse for all fourdisplays

Process handling onlywith mouse

Control room lay-out HKW Mannheim Nord (MK4)


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Operator Station and Information Management

KW Schkopau (2x450 MW coal ): Large Screen

Double control room

Only large screenoperation

Pure mouse operation

One operator per unit


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Portfolio Highly Specialized Packages


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Efficient Power Generation

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Portfolio in Power Generati