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PORTABLEPOWER SYSTEMS
CATALOGUE R3
2
Thermon is an ISO 9001 Certified Electrical Fabrication Company, specializing in portable power and lighting equipment for both general purpose and hazardous areas.Thermon offers full package solutions to meet all your site power requirements whether it be a large scale Mega Project or a Major Plant Turnaround where Hazardous Rated equipment is required. We recognize that turnkey solutions are important to our customers and building long lasting supplier of choice relationships is our end goal.Thermon also fabricates many other electrical assemblies based on customer’s needs. This includes medium and high voltage power distribution skids based on specific engineered drawings, contactor panels, junction box assemblies, motor starter and control packages, EHT skids and various arrangements of switch racks. Contact Thermon Sales for any of your custom or engineered electrical requirements.
• True Plug & Play Cord Sets (i.e. Breakable under load even in Hazardous Areas)
• Quick Mount Scaffold Friendly Sub Panels
• Hazardous Rated Plug & Play Portable Power Products
• GFCI Breakers for Hazardous Areas• General Purpose Plug & Play
Portable Power Products
• High Voltage Skids to Connect to Utility Power
• Customized Electrical Fabrication• Rental and Purchase Options
Available• One Stop Shopping for Large Mega
Projects, Turnarounds Requiring Haz Loc Rated Equipment, and Plant Maintenance
Our Products
3
GENERAL PURPOSE POWER SYSTEM DESCRIPTION
Site power infrastructure on large projects is a big job and getting the job done on time and within budget are Thermon’s main concerns. Thermon can cater to all site power infrastructure requirements interfacing with Utility power or the site 25 kV system all the way down to the user friendly voltages (600 - 120 VAC) required to power up lunch trailers, offices, washcars, welding machines, small tools like grinders, buffers, rod ovens, area lighting, task lighting, early energization of permanent buildings and pre-commissioning activities.
Site power should not be treated as an unknown indirect cost, contact Thermon to plan and accurately estimate the cost of installing the site power infrastructure requirements.
Thermon’s temporary power system is designed around the Plug & Play concept in the true sense, meaning that the connection can be made or broken under load and the source does not have to be isolated. Thermon uses Meltric connectors, the only NFPA 70E switch rated connectors on the market offering full arc flash compliance.
With proper planning at the engineering stage, extra reliability can be designed into the system by using ring bus designs or the customer may choose less expensive radial power system designs. Full construction work packages can be supplied giving installation contractors the ability to accurately estimate the install cost.
Thermon’s Overall Site General Purpose Power System
Temporary Power Distribution
UTILITY OR PLANT POWER
MAIN DISTRIBUTION CENTER (MDC)
REMOTE DISTRIBUTION CENTER (RDC)
MELTRIC PLUG & PLAYCONNECTOR100AMP 600 VOLT
600V45KVA208/120V
25KV500KVA600/347V
MELTRIC PLUG & PLAYCONNECTOR100AMP 600 VOLT
1000A SW600V
600V, 1000A, SPLITTER
3P, 100A 3P, 100A ...X 14
SOOW
3P, 100A
3P, 60A
MELTRIC
3C+G #10 AWG CABLE (SOOW)
WELDING BANK
PORTABLE LIGHT POLEASSEMBLE 1200 WATTS
MELTRIC 20 AMP600 VOLT
MASTERPANEL
ADDITIONAL SLAVE PANELTASK LIGHTING
SCAFFOLD SLAVE SUB PANEL
PLATFORM TOOLS
3C+G #10 AWG
GFCIBREAKERS
MELTRIC 30A 125/250V
ROD OVEN
SLAVE PANEL
GFCIBREAKERS
MELTRIC 60 AMP600 VOLT
2P, 60A125/250V
3P, 15A 3P, 15A 3P, 15A
3C+G #6 AWG CABLE (SOOW)
3P, 60A
2P, 30A 2P, 30A
RECEPTACLE
GFCI1P, 20A(X15)
3C+G #2 AWG
4
Part number: SUM-MDC-600V-600A-GP
Part Number: SUM-MDC-500KVA-5kV-800A-GP
APPLICATIONS:• Distributing 600 VAC power throughout General Purpose
Areas• Connecting to diesel generators to distribute 600 VAC
power• Early energization of high mast lighting on construction
sites• Welding machines
RATINGS/FEATURES:• 3 ph, 4w, 600 VAC splitter with amp ratings up to 2000 amps• Main 600 VAC breaker up to 1200 amps with electronic trip
plug that can dial down to 50% of rating, enclosure heater included OR Main 600 VAC fused switch comes with fast acting arc flash fusing, 3R enclosure
• Feeder switches are 3R rated comes with with HRC fuses and female Meltric Plug & Play receptacle for fast connection to downstream equipment (fuse options available up to 400 amps)
• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved
APPLICATIONS:• Connecting to site distribution up to 25 kV• Distributing 600 VAC power throughout General Purpose
Areas• Connecting to diesel generators to distribute 600 VAC
power• Early energization of high mast lighting on construction
sites• Welding machines
RATINGS/FEATURES:• Up to 1.5 MVA, 25kV-600/347 VAC, oil filled or dry type, 3R
transformer• 3 ph, 4w, 600 VAC splitter with amp ratings up to 2000 amps• Main 600 VAC breaker up to 1200 amps with electronic trip
plug that can dial down to 50% of rating, enclosure heater included OR Main 600 VAC fused switch comes with fast acting arc flash fusing, 3R enclosure
• Feeder switches are 3R rated comes with with HRC fuses and female Meltric Plug & Play receptacle for fast connection to downstream equipment (fuse options available up to 400 amps)
• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved
MAIN DISTRIBUTION CENTER (MDC) – TYPE 1
MAIN DISTRIBUTION CENTER (MDC) – TYPE 2
9’, 3PH, 4 W SPLITTER
60 AMP 600VFUSIBLE SWITCH
LIFTINGPOINT
MAIN BREAKER ORFUSED SWITCH
HATCH FORCABLE ENTRY
60 AMP 600VFUSIBLE SWITCH
3” RIGIDAL. PIPE
200 AMP 600VFUSIBLE SWITCH
LIFTINGPIPE
WE OFFER FULL PACKAGE SOLUTIONS TO MEET YOUR NEEDS
5
Part Number: SUM-MDC-SW-500KVA-5KV-800A-GP
Part Number: SUM-RDC-45KVA-600/208/120-225A-GP
APPLICATIONS:• Connecting to site distribution up to 25 kV using a ring bus
distribution design for increased reliability• Distributing 600 VAC power throughout General Purpose
Areas• Connecting to diesel generators to distribute 600 VAC
power• Early energization of high mast lighting on construction
sites• Welding machines
RATINGS/FEATURES:• Up to 1.5MVA, 25kV-600/347 VAC, oil filled or dry type, 3R
transformer• 3 ph, 4w, 600 VAC splitter with amp ratings up to 2000 amps• Main 600 VAC breaker up to 1200 amps with electronic trip plug that can dial down to 50% of rating, enclosure heater
included OR Main 600 VAC fused switch comes with fast acting arc flash fusing, 3R enclosure• Feeder switches are 3R rated comes with with HRC fuses and female Meltric Plug & Play receptacle for fast connection
to downstream equipment (fuse options available up to 400 amps)• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved
APPLICATIONS:• Providing power to 600 or 480 VAC loads and 120/208 VAC
loads in General Purpose Areas
RATINGS/FEATURES:• Dual voltage panel consists of back side equipped with 600
VAC breakers and Meltric Plug & Play connectors for 600 VAC loads such as welding machines and area lighting
• Front side of dual voltage panel can handle up to 15 duplex receptacles fed from GFCI breakers in the adjacent 225 amp distribution panel
• Additional 120/208 VAC breakers can be added as required• Meltric Plug and Play connections used for Master and Slave
panels in adjacent work areas• Plug & Play connectors that can be energized or de-
energized under load i.e. “make” or “break” (no need for time consuming isolation practices)
• Up to 75 kVA transformer, 3R, various voltage options• Aluminum enclosure with pad lockable doors, powder coated
finish and stainless steel hardware• Engineered steel stand with lifting lugs and fork lift friendly• Optional protective roof and convenience lights available• Outdoor rated and CSA approved
MAIN DISTRIBUTION CENTER (MDC) – TYPE 3
REMOTE DISTRIBUTION CENTER (RDC) – TYPE 1
SWITCH500 kVA
TRANSFORMER
800 AMP 3W 600VBAR SPLITTER
LENGTH - 9’
DATA BOX
PROTECTOR COVERFOR THE TECK CABLE 25KV
BREAKERS
20A RECEPTACLE
20A-60A125/250V
FOR MASTERAND SLAVES
TRANSFORMER
20A 600VFOR AREALIGHTING
OR 60A FORWELDING
MACHINES
QUALITY IS OUR NUMBER #1 PRIORITY
6
Part Number: SUM-MAS-125/250V-60A-GP
Part Number: SUM-SLAV-125/250V-30A-GP
APPLICATIONS:• Providing power to 120 VAC loads and Thermon Slave
panels in General Purpose Areas• Ideal for work on elevated platforms where additional Slave
panels are required on upper platforms that are in close proximity
• Ideal for construction work required at interconnecting pipe rack modules
RATINGS/FEATURES:• 1 x single phase, 125/250 VAC, 60 amp incoming Plug &
Play Meltric De-contactor• 2 x single phase, 125/250 VAC, 30 amp feeder / outgoing
Plug & Play Meltric Decontactor to provide power to Slave panels
• 3 x 20 amp, weatherproof duplex receptacles fed from GFCI breakers in upperpanel
• Patent protected scaffold / handrail friendly clamping devices• Lightweight aluminum enclosure with pad lockable doors,
powder coated finish and stainless steel hardware• Twistlock receptacles available upon request• Outdoor rated and CSA approved
APPLICATIONS:• Providing power to 120 VAC loads in General Purpose Areas• Ideal for work on elevated platforms• Ideal for construction work required at interconnecting pipe
rack modules
RATINGS/FEATURES:• 1 x single phase, 125/250 VAC, 30 amp incoming Plug &
Play Meltric De-contactor• 5 x 20 amp, weatherproof duplex receptacles fed from GFCI
breakers in upper panel• Ground faults can be reset locally on working platform• Patent protected scaffold / handrail friendly clamping devices• Lightweight aluminum enclosure with pad lockable doors,
powder coated finish and stainless steel hardware• Twistlock receptacles available upon request• Outdoor rated and CSA approved
MASTER PANEL
SLAVE PANEL
RAIN HOOD
HANDLE
BREAKERS
2 POLE 30A125/250V
20A RECEPTACLE
60A125/250V(MALE)
CLAMP
2 POLE 30A125/250V
CLAMP
RAIN HOOD
BREAKERS
20A RECEPTACLE
20A RECEPTACLE
20A RECEPTACLE
30A125/250V(MALE)
CLAMP
CLAMP
GET THE JOB DONE RIGHT AND ON BUDGET
7
Part Number: SUM-STAG-125/250V-20A-GP
APPLICATIONS:• Providing power to 120 VAC loads and Thermon Slave
panels in General Purpose Areas• Ideal for work on elevated platforms• Ideal for construction work required at interconnecting
pipe rack modules
RATINGS/FEATURES:• 1 x single pole, 125/250 VAC, 20 amp incoming twist-lock
plug• 4 x 20 amp weatherproof GFCI receptacles fed from 2 x 20
amp, 1p breakers in upper compartment
STAGHORN PANEL
DUPLEXRECEPTACLES
GFCI WITH COVER
DUPLEX RECEPTACLESGFCI WITH COVER
HANDLE
125/250V MALE ENDTWIST-LOCK
RAIN HOOD
DUPLEX RECEPTACLESGFCI WITH COVER
TWO 20AMP, 120V, 1P,SQUARE D BREAKERS
WITH COVER
OUR SYSTEMS ARE DESIGNED TO SUPPORTMAINTENANCE AND CONSTRUCTION PERSONNEL BY GIVING WORKERS
SUPERIOR PRODUCTS
8
Part Number: SUM-LED-120V-GP
Part Number: SUM-AM-120-750-LED-GP
APPLICATIONS:• Ideal for detailed work such as welding, cleaning, cutting
etc…in General Purpose Areas.• Providing task lighting on work platforms
RATINGS/FEATURES:• Lightweight approx. 6 Kg• Variable operating voltages ranging from 120-277 VAC• Durable polycarbonate lens• Nema 4X enclosure, IP 66• Patent protected scaffold / handrail friendly clamping devices
and safety lanyard• Receptacle / plug options available upon request• Outdoor rated and CSA approved
APPLICATIONS:• Provide general area lighting for parking lots, walkways,
laydown areas and open work areas in General Purpose Areas
RATINGS/FEATURES:• 3 x 750 watt equivalent LED floodlights, 120 VAC • Robust engineered steel base rated for wind loads when pole
is in fully extended position, forklift friendly base• Extends up to 9m (29’)• Optional input voltages available• Plug & Play quick connect at the bottom of the pole for quick
connection to incoming power• Outdoor rated and CSA approved
THERMON HANDY-LED
THERMON AREA MASTER
VUTRON SOOW3/C #12 AWG
LANYARD
MALECLAMP
VUTRON SOOW3/C #12 AWG
BRACKET
FEMALE
THE RIGHT PRODUCTS GET THE JOB DONE RIGHT
LED FLOOD LIGHTS 174/169 WATT, 120-277V
CLASS I, ZONE 2, GR A, B, C, D
PART # AMLED87YBU1
9
Part Number: SUM-RTDC-150KVA-600V-120/208V-600A-GP
Part Number: SUM-120-8M-GP
APPLICATIONS:• Ideal for supplying power to project site infrastructure
i.e. lunch trailers, washcars, office trailers and office complexes, warehouse buildings, fabrication tents etc…in General Purpose Areas
RATINGS/FEATURES:• Up to 225 kVA transformer options• Distribution panel equipped with incoming breaker and
feeder breakers for trailers etc…• Optional fused disconnect available on primary side of
transformer• Optional terminal box assembly for connection to field cables
such that terminals are pre-wired to breakers.• Optional data panel available for site data cables, fiber etc.• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved
APPLICATIONS:• Ideal for small tool power and lighting located in a work
area (i.e. drills, grinders, rod ovens, cutters, heaters etc…) in General Purpose Areas
RATINGS/FEATURES:• Various options available in SOOW cable including Vutron
and Super Vutron• Flexible power cable available in the following lengths; 8m,
15m, 30m, to be specified in part number when ordering• Watertight plugs and receptacles (options available for
receptacles and plugs based on user preference)• Outdoor rated and CSA approved
REMOTE TRAILER DISTRIBUTION CENTER (RTDC)
GENERAL PURPOSE CORDS
RELIABLE, USER-FRIENDLY AND SAFE
TRANSFORMER
FLEXIBLE SOOW3C#12AWG
DATA PANEL
FEMALECORD ENDS
ELECTRICPANEL
MALECORD ENDS
10
Part Number: SUM-Y-GP
Part Number: SUM-CS-15M-30A-125/250V-GP
APPLICATIONS:• Ideal for work involving multiple power tools (i.e. grinders
and buffers) in General Purpose Areas
RATINGS/FEATURES:• Water tight plug and receptacles• Outdoor rated and CSA approvedPlug
GENERAL PURPOSE Y CORDS
PLUG & PLAY CORD SETS
THERMON’S PORTABLE POWER SYSTEMS AREDESIGNED FOR PLUG & PLAY
MALECORD ENDS
MELTRIC MALECORD ENDS
FEMALECORD ENDS
MELTRIC FEMALECORD ENDS
FEMALECORD ENDS
FLEXIBLE SOOW CABLE
APPLICATIONS:• Plug & Play connections from MDC’s to RDC’s (100 amp
cord set) in General Purpose Areas• Plug & Play connections from RDC’s to Masters (60 amp
cord set) in General Purpose Areas• Plug & Play connections from RDC’s to Slaves (30 amp cord
set) in General Purpose Areas• Plug & Play connections from Masters to Slaves (30 amp
cord set) in General Purpose Areas
RATINGS/FEATURES:• Various options available in SOOW cable including Vutron
and Super Vutron• Flexible power cable available in the following lengths; 8m,
15m, 30m, to be specified in the part number when ordering• Meltric Plug & Play connectors, switch rated and breakable
under load providing full Arc Flash protection for workers• Outdoor rated and CSA approved
11
THERMON’S GENERAL PURPOSE RATED POWER SYSTEM KIT
Temporary Power Distribution
5 5 5
4
3
8
8
7
10 10 10
10
3 3 3
4 4 4 4 4
4
4
6
2
1
1
1 1 MAIN PANEL (RDC)
DESCRIPTION
PART # FOR GP POWER KIT: SUM-GP-KIT-001
QTYITEM #
2 2 MASTER PANEL
3 4 SLAVE PANEL
4 16 SLAGHORN (UGLY STICK)
5 15 LED LINEAR FIXTURE
6 15 20A 125V CORDS
7 2 MELTRIC 60A 125/250VFEEDER CORDS TO MASTER
8 16 20A 125/250VFEEDER TO STAGHORN
9 3 MELTRIC 60A 600VFEEDER CORDS
10 4 30A 125/250VFEEDER CORDS TO SLAVES
FEEDER CORDS TO WELDING MACHINES, ETC...
600 VOLT SIDE OF MAIN PANEL
120/208 VOLT SIDE OF MAIN PANEL
9
2
4
4
12
Thermon’s Overall Site Hazardous Rated Power System
Temporary Power DistributionHAZARDOUS RATED POWER SYSTEM DESCRIPTION
Shutdowns, turnarounds and ongoing plant maintenance are a major part of company expenditures so getting the plant up and running as quickly and safely as possible is always top priority. Thermon Haz Loc rated products will allow your workers to get the job done safely and on time. Properly rated electrical equipment is a must in areas where explosive gases or dusts are present. Thermon’s Hazardous Locations rated equipment is designed with the end user in mind; Plug & Play connections (connections that can be “made” or “broken” under load even in hazardous areas with Arc Flash protection as per NFPA 70E), light weight sub panels for work on elevated platforms, patent protected devices to attach panels and lighting to platforms with ease, eliminate tripping hazards with a minimal amount of cords, Haz Loc rated breakers with GFCI technology that can be reset directly on the working platform in close proximity to the worker. Ground faults are a common occurrence on working platforms since they are often wet and subject to the process conditions.
Thermon Haz Loc equipment can allow pre-shutdown work to start early and likewise allow work to continue after the plant start-up sequence has begun. Quantities of Thermon’s Main, Master & Slave Panels and lighting are easily determined based on the number of work fronts, the number of workers and the duration of the activities. We can offer expert advice when planning your turnaround so that workers are kept safe and budgets are maintained.
CUSTOMER POWER SOURCE OR GENERATOR
WORKINGPLATFORM #1
120 VAC LOADSAS REQUIRED
120/208V20A 3P
120/208V20A 3P
120/208V20A 3P 120V
120V
120V
120V
120V
600V 600V 120/208V40A 3P
120/208V20A 3P
Transformer
120V AC Tools
Task Lighting
Welding Bank Sumac'sPortable/RetractableArea Flood Lighting
AdditionalSumac SlavePanel
Sumac'sMasterPanel
Sumac'sSlavePanel
Heater
Task Lighting
Welding RodOven
Small Tools
Task Lighting
GFIBreakers
GFIBreakers
MasterPanel
120V
600vor480V
120/208VRDC
WORKINGPLATFORM #2
WORKING PLATFORM #3
WORKING PLATFORM #4 & 5
13
Part Number: SUM-MDC-HL
MAIN DISTRIBUTION CENTER (MDC) - TYPE HAZ LOC
WE CONFIGURE FEATURES TO CATER TO YOUR APPLICATIONS AND REQUIREMENTS
APPLICATIONS:• Connecting to site distribution up to 25 kV• Distributing 600 VAC power throughout Hazardous
Location Areas• Connecting to diesel generators to distribute 600 VAC
power• Early energization of high mast lighting on construction
sites• Welding machines
RATINGS/FEATURES:• Up to 300 kVA, 600-120/208 VAC, dry type. Nema-3R
Transformer• 3 ph, 3w, 600V, 400A Splitter with amp ratings up to 2000
amps• 400A, 600V Molded Case Switch• Main 600 VAC fused switch comes with fast acting arc flash
fusing, Nema-3R enclosure• Feeder switches are 3R rated comes with HRC fuses• Female Meltric Plug & Play Receptacles and T-Slot
Receptacles for fast connection to downstream equipment (fuse options available up to 400 amps)
• Engineered steel stand with lifting lugs and fork lift friendly• Outdoor rated and CSA approved
4X100A, FUSED DISCONNECT
400A, 600V 3W, SPLITTER
45kVA TRANSFORMER
2X60A 208/120V RECEPTACLES 2X20A 208/120V RECEPTACLES
6X20A, 120V T-SLOT RECEPTACLE
MAIN PANEL WITH BREAKER COMPARTMENT
2X100A & 1X60A FUSED
DISCONNECT
400A, 600V MOLDED CASE
SWITCH
14
THE BEST QUALITY PRODUCTSAND UNPARALLELED SERVICE
Part Number: SUM-RDC-45KVA-600/208/120V-HL
REMOTE DISTRIBUTION CENTER (RDC) - HAZ LOC -TYPE 1
APPLICATIONS:• Providing power to 120 VAC loads in Hazardous Areas
(Class I, Zone II) with ground fault protection• Ideal for in plant maintenance work, major shutdowns and
turnarounds
RATINGS/FEATURES:• Various options available for a fused disconnect on the
primary side of the 480 or 600 VAC transformer or additional 600 VAC loads
• Design based on Appleton’s PowerPlex labyrinth flameproof technology where standard industrial style Cutler-Hammer breakers are secured inside individual housings
• Ground Fault Circuit Interrupting (GFCI) breakers used to supply power to receptacles
• 12 x 20 amp panel mount Appleton receptacles all powered through the protection breakers in the adjacent panel
• 2 x 60 amp Meltric Plug & Play connector used for Master panel powered through the protection breaker in the adjacent panel
• 1 x 20 amp Meltric Plug & Play connector used for Slave panel powered through the protection breaker in the adjacent panel
• Plug & Play connectors that can be energized or deenergized under load (“make” or “break”) in hazardous areas (no need for time consuming isolation practices)
• Up to 75 kVA transformer, optional voltages available• Gasketed aluminum enclosure with pad lockable doors,
powder coated finish and stainless steel hardware• Engineered steel stand with lifting lugs and fork lift friendly• Cart style available with heavy duty rolling casters• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups B, C and D
Contact Thermon for detailed dimensional drawings
60ARECEPTACLEFOR MASTER
HAZ LOC GFCIBREAKER
COMPARTMENT
TRANSFORMER45 kVA 600/120/208V
60 AMP600 VOLTSWITCH
HAZ LOCRECEPTACLES
20ARECEPTACLEFOR SLAVE
15
Part Number: SUM-RDC2-45KVA-600/208/120-HL
APPLICATIONS:• Ideal for in plant maintenance work, major shutdowns and
turnarounds• Plug & Play connections for up to 12 Slave panels for
congested work areas, multiple platforms etc.
RATINGS/FEATURES:• 60 amp, 600 VAC fused disconnect on primary side of
transformer• Design based on Appleton’s PowerPlex labyrinth flameproof
technology where standard industrial style Cutler-Hammer breakers are secured inside individual housings
• 2 x 20 amp panel mount Appleton receptacles all powered through the protection breakers in the adjacent panel
• 2 x 40 amp Meltric Plug & Play connector used for Master panel powered through the protection breaker in the adjacent panel.
• 12 x 20 amp Meltric Plug & Play connector used for Slave panel powered through the protection breaker in the adjacent panel
• Meltric Plug & Play connections available for Master and Slave panels all powered through the protection breaker in the adjacent panel.
• Plug & Play connectors that can be energized or deenergized under load (“make” or “break”) in hazardous areas (no need for time consuming isolation practices)
• Up to 75 kVA transformer, optional voltages available• Gasketed aluminum enclosure with pad lockable doors,
powder coated finish and stainless steel hardware• Engineered steel stand with lifting lugs and fork lift friendly• Cart style available with heavy duty rolling casters• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups B, C and D
Contact Thermon for detailed dimensional drawings
REMOTE DISTRIBUTION CENTER (RDC) - HAZ LOC - TYPE 2
GET THE JOB DONE SAFELY &ON TIME... EVERY TIME
60ARECEPTACLEFOR MASTER
HAZ LOCGFCI BREAKERCOMPARTMENT
HAZ LOCRECEPTACLES
FOR SLAVEPANELS
60 AMP600 VOLT
40A
TRANSFORMER
16
Part Number: SUM-MAS-120/208V-40A-HL
Part Number: SUM-SLAV-120/208V-20A-HL
APPLICATIONS:• Providing power to Thermon Slave panels in Hazardous
Areas• Ideal for in plant maintenance work, major shutdowns and
turnarounds• Ideal for work on elevated platforms where additional
slave panels are required on upper platforms that are in close proximity
RATINGS/FEATURES:• 1 x 3 phase, 120/208 VAC, 40 amp breaker feeding incoming
Plug & Play Meltric Decontactor • 3 x 3 phase, 120/208 VAC, 20 amp feeder / outgoing Plug &
Play Meltric Decontactor to provide power to Slave panels• Patent protected scaffold / handrail friendly clamping devices• Gasketed lightweight aluminum enclosure with pad lockable
doors, powder coated finish and stainless steel hardware• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups B, C and D
Contact Thermon for detailed dimensional drawings
APPLICATIONS:• Providing power to 120 VAC loads in Hazardous Areas
with ground fault protection• Ideal for in plant maintenance work, major shutdowns and
turnarounds• Ideal for work on elevated platforms
RATINGS/FEATURES:• 1 x 3 phase, 120/208 VAC, 20 amp incoming Plug & Play
Meltric Decontactor• 4 x 20 amp, 120 VAC panel mount Appleton receptacles fed
from GFCI breakers in upper panel• Ground faults can be reset locally on working platform• Patent protected scaffold / handrail friendly clamping devices• Gasketed lightweight aluminum enclosure with pad lockable
doors, powder coated finish and stainless steel hardware• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups B, C and D
Contact Thermon for detailed dimensional drawings
MASTER PANEL
SLAVE PANEL
OUR PRODUCTS ARE ABOUTPUTTING YOUR SAFETY FIRST
FEMALE MELTRICTO FEED
SLAVE PANELS
CLAMP
CLAMP
HAZ LOC BREAKERS
HANDLE
40A MALE INCOMING MELTRIC
BRACKET
BRACKET
PROTECTOR
PROTECTOR
RAIN HOOD
CLAMP
CLAMP
HAZ LOC GFCIBREAKER
COMPARTMENT
LOCKINGSYSTEM KIT
4 APPLETONECHT RECEPTACLE 120V
20A 600V MALE
HANDLE
BRACKET
BRACKET
RAIN HOOD
17
Part Number: SUM-LED-120-HLTHERMON HANDY LED
APPLICATIONS:• Ideal for detailed work such as welding, cleaning,
cutting etc. in Hazardous Areas• Providing task lighting on work platforms
RATINGS/FEATURES:• Lightweight approx. 6 Kg• Variable operating voltages ranging from 100-277 VAC
and 347-480 VAC• Durable polycarbonate lens• Nema 4X enclosure, IP 66• Patent protected scaffold/handrail friendly clamping
devices and safety lanyard• Appleton plug and receptacle for daisy chaining lights
in Hazardous Areas.• Outdoor rated and CSA approved for Class I, Zone II
(Div II), Groups B, C and D
Contact Thermon for detailed dimensional drawings
BRACKET
FEMALEECCL-2023
MALEECP-1523
VUTRON SOOW3/C #12 AWG
CLAMP
LANYARD
VUTRON SOOW3/C #12 AWG
Part Number: SUM-AM-120-750-LED-HL
APPLICATIONS:• Provides general area lighting in the hazardous areas of
operating facilities, often used for walkways, turnarounds and maintenance work
RATINGS/FEATURES:• 3 x 750 watt equivalent LED floodlights, 120 VAC • Robust engineered steel base rated for wind loads when pole
is in fully extended position, forklift friendly base• Extends up to 9m (29’)• Optional input voltages available• Plug & Play quick connect at the bottom of the pole for quick
connection to incoming power• Outdoor rated and CSA approved for Class I, Zone II (Div
II) Areas
THERMON HAZARDOUS LOCATION AREA MASTER
EVERY PRODUCT IS MANUFACTURED TO THE HIGHEST STANDARDS FOLLOWING OUR ISO 9001 QUALITY CONTROL SYSTEM
LED FLOOD LIGHTS 174/169 WATT, 120-277V
CLASS I, ZONE 2, GR A, B, C, D
PART # AMLED87YBU1
18
Part Number: SUM-300W-120-1-HL
Part Number: SUM-300W-120-2-HL
APPLICATIONS:• Ideal for general area lighting for work in Hazardous Areas
RATINGS/FEATURES:• 300 watt incandescent bulb providing significant flood lighting• Lightweight cast aluminum approx. 9 Kg• Variable operating voltages available• Impact and thermal shock resistant glass lens• Easily adjustable to direct light where it is needed• Copperfree aluminum alloy and stainless steel construction
withstands 500 hours of salt spray test• Appleton plug end for quick connection to power source• Scaffold or handrail friendly clamping devices available• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups C and D
Contact Thermon for detailed dimensional drawings
APPLICATIONS:• Ideal for general area lighting for work in Hazardous
Areas
RATINGS/FEATURES:• 300 watt incandescent bulb providing significant flood
lighting• Lightweight cast aluminum approx. 10 Kg• Variable operating voltages available• Impact and thermal shock resistant glass lens• Sturdy aluminum wheel base and carrying handle• Easily adjustable to direct light where it is needed• Copperfree aluminum alloy and stainless steel construction
withstands 500 hours of salt spray test• Appleton plug end for quick connection to power source• Scaffold or handrail friendly clamping devices available• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups C and D
Contact Thermon for detailed dimensional drawings
THERMON LOCAL LIGHTING TYPE 1
THERMON LOCAL LIGHTING TYPE 2
TAKE CONTROL WITH STATE OFTHE ART ELECTRICAL EQUIPMENT
ECP-1523
ECP-1523
CLAMP
19
PLUG & PLAY
Part Number: SUM-120V-15M-HL
APPLICATIONS:• Ideal for small tool power and lighting located in a work
area (i.e. drills, grinders, rod ovens, cutters, heaters etc…) in Hazardous Areas
RATINGS/FEATURES:• Various options available in SOOW cable Various options
available in SOOW cable including Vutron and Super Vutron
• Flexible power cable available in the following lengths; 8m, 15m, 30m, to be specified in part number when ordering.
• Appleton Hazardous Rated plug & receptacle• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups B, C and D
HAZARDOUS RATED CORD SETS
Part Number: SUM-Y-HL
Part Number: SUM-CS-15M-20A-120/208-HL
APPLICATIONS:• Ideal for work involving multiple power tools (i.e. grinders
and buffers) in Hazardous Areas
RATINGS/FEATURES:• Appleton Hazardous rated plug and two receptacles• Outdoor rated and CSA approved for Class I, Zone II (Div
II), Groups B, C and D
APPLICATIONS:• Plug & Play connections from Haz Loc Main Panel to
Masters (60 amp cordset) in Hazardous Areas• Plug & Play connections from Haz Loc Main Panel to
Slaves (20 amp cord set)in Hazardous Areas• Plug & Play connections from Masters to Slaves (20 amp
cord set) in Hazardous Areas
RATINGS/FEATURES:• Various options available in SOOW cable including Vutron
and Super Vutron• Flexible power cable available in the following lengths;
8m, 15m, 30m, to be specified in the part number when ordering.
• Meltric Plug & Play connectors, switch rated and breakable under load providing full Arc Flash protection for workers
• Outdoor rated and CSA approved for Class I, Zone II (Div II), Groups A, B, C and D
HAZARDOUS RATED Y CORDS
PLUG & PLAY CORD SETS
FLEXIBLE SOOW CABLE
MALE ECP-1523
MALE ECP-1523 FLEXIBLE SOOW3C #12 AWG
FEMALE ECCL-2023
FEMALE ECCL-2023
1-MELTRICFEMALE END
FEMALE ECCL-2023
1-MELTRICMALE END
20
Thermon’s Hazardous Rated Power System Kit
Temporary Power Distribution
4
DESCRIPTION
1
2
3
4
5
6
7
1
2
9
10
10
9
2
PART # FOR XP POWER KIT: SUM-HL-KIT-001
MAIN PANEL (RDC)
MASTER PANEL
SLAVE PANEL-4
LED FIXTURE
20A 125V CORDS
20A 120/208V FEEDER CORDTO SLAVE
60A 120/208V FEEDER CORDTO MASTER
ITEM # QTY
4 4 4 4
3
26
6 6
3 3
3
6
7
1
6
2
3 3 3
5
3 3
21
Application Scaffold Platform
LED FIXTURESLAVE PANELS (6X)FEEDING FROM MASTER
MAIN PANEL (RDC)
MASTER PANEL (3X)
LED FIXTURE
20M 125/250V CORDS (10X)
20A 125/250V FEEDER TOSTAGHORN (UGLY STICK)
MELTRIC 60A 125/250V FEEDER CORDS TO MASTER (3X)
STAGHORN
MELTRIC 30A 125/250V
FEEDER CORDS TO SLAVE (6X)
WELDING MACHINE
MELTRIC 60A 600VFEEDER CORDS TO
WELDERS (3X)
22
Application With Gen 1
Application With Gen 2
LED FIXTURE
120VRECEPTACLES
ROD OVEN
GRINDER
GRINDER
GRINDER
GENERATOR
DRILL
DRILL
DRILL
120VRECEPTACLES
LED FIXTURE
600V 3POLEBREAKER FEEDINGLIGHTING FIXTURES
125/250V FEEDER CABLE
SLAVE PANEL125/250V 30A
MAIN PANELFRONT 120/208V
BACK 600VLIGHT POLE
MASTER PANEL125/250V 60A,
60A MELTRIC FEEDER,30A MELTRIC FEEDING
SLAVE PANEL
SWITCH60A 600VFUSED
SLAVE PANEL125/250V 30A
SLAVE PANEL125/250V 30A
SPLITTER600V 225A
45 kVA600/120/208V3Ø NEMA 3R
GENERATOR
23
Main Distribution Center Master Panels
Slave Panels
Handy LEDs
Remote Distribution Center
Staghorn Panel
Haz-Loc
Haz-Loc
Haz-Loc
Haz-Loc
General Purpose
General Purpose
General Purpose
General Purpose
www.thermon.com
For Canada Sales Inquiries:
Major Accounts Manager - Nial Van Rhijn:Phone: 780-804-0103E-mail: [email protected]
Technical Account Specialist - Rob Tauber:Phone: 780-278-3922E-mail: [email protected]
For General Inquires:
General Manager - Beth Wieschorster:Phone: 780-337-9365E-mail: [email protected]
For US Sales Inquiries:
US Sales Manager - Michael J Netek Phone: 281-224-1000 E-mail: [email protected]
President - Dwayne Sampson, P. EngPhone: 780-881-1664E-mail: [email protected]
Canadian Office
112-190 MacAlpine Crescent • Fort McMurray, AB T9H 4A6
US Office
8880 Telephone Road • Houston, TX 77061
Form TPS0001-1116 © Thermon Power Solutions. Printed in U.S.A. Information subject to change.