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WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA Polyurethane wear liners and sheeting Since 2004

Polyurethane wear liners and · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

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Page 1: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

Polyurethane wear liners and sheeting

Since 2004

Page 2: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

PRESENTATION OVERVIEW 1. Company background

2. Physical properties of polyurethane

3. Uretech’s customers

4. Wear linings (products & application)

5. Chute design and fabrication

6. Slurry pipes

7. Case studies

Page 3: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

COMPANY BACKGROUND 1. Uretech was founded in 2004.

2. We design, manufacture and supply wear resistant products and solutions to the mining industry.

3. We have references on all major ore types. (Including: Iron ore, chrome, vanadium, quartz, alluvial, coal, UG2, Merensky, gold ore, HMS, manganese, etc.)

4. Why Polyurethane? o It has many benefits compared to steel and other wear resistant

materials

o It will eventually become the lining of choice

Page 4: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

CUSTOMERS

Page 5: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

Uretech’s Products

Polyurethane wear liners

Steel fabrication

Polyurethane spray linings

Bulk material storage design

Insulation products

Industrial epoxy flooring systems

Slurry pipe linings

Spill prevention

Blasting barricades

TPMS

Page 6: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

PRODUCT OFFERING

Page 7: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

PRODUCT TEST RESULTS CUSTOMER APPLICATION REPLACED IMPROVEMENT

Amplats Mine skips VRN-500 6,2% overall improvement

Amplats Underground hoppers UHMWPE 50% - expected

Sishen mine Slurry pipes Not lined 179% more economical

Sishen mine Load out station Manganese 65% more economical

Optimum Zink launders Alumina 24% more economical

Kolemela Transfer chute Rio Carb UT liners lasted 55% longer

Samquarz Feeders VRN-200 UT liners lasts 4 times longer

Mitttal Material bunker 80MPa Concrete 80% more economical

Page 8: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

POLYURETHANE VS STEEL • Density: 7500kg/m3 vs 1200kg/m3 (6 times lighter than steel)

o Safe to work with

o Easy to cut and drill

• Noise Pollution (in an underground hopper):

o Empty hopper = 119dB

o Hopper with UT liners = 106dB

• Installation time:

o Customers claim up to a 50% reduction in installation time

o Female installers can also be used

• Inexpensive to customize liners (low pattern costs)

• Wear indicators are built into liners, improving preventative maintenance

Page 9: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

WEAR LININGS (Products & Applications)

Page 10: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

Uretech’s Products

Sheets (2,4 x 1,2m) Thickness: 12 – 100mm

Corner liners Ibheshu blasting barricades

Cut to size liners Custom castings Scraper blades

Dead-box liners Pipe linings Belt skirtings

Bull-nose liners Scrubber drum liners Rollers and lagging

Impact bars Mill linings

Drop-in liners Spray linings

Page 11: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

PU Sheets and Liners

Page 12: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

PU Dead-box Liners

Page 13: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

Bull-nose liners

Page 14: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

Impact Bars

Page 15: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

DROP-IN LINERS & SKIRTINGS

Page 16: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

BELT SKIRTINGS

Page 17: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

SPRAY LININGS (Rubberising)

Page 18: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

Typical Applications Lined with Uretech Liners

• Feeders and screens • Underground hoppers

• Chutes & Under-pans • Rolling stock hoppers

• Trucks • Scrubbers

• Zink Launders • Mill feed chutes & trunions

• Pipes • Cyclones

• Mine skips • Re-claimer drums

• Mine load boxes

Page 19: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

APPLICATION PHOTOS

Page 20: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

SCRUBBER DRUM LINERS

Page 21: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

CHUTES

Page 22: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

ZINK LAUNDERS

Page 23: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

MINE SKIPS

Page 24: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

RAIL HOPPERS

Page 25: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

TRUCKS

Page 26: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

MILL FEED CHUTES & TRUNIONS

Page 27: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

CYCLONES

Page 28: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

RECLAIMERS

Page 29: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

MINE LOAD BOXES

Page 30: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

SLURRY PIPES

Page 31: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

SLURRY PIPES - STEEL

Page 32: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

SLURRY PIPES - FIBER

Page 33: Polyurethane wear liners and  · PDF filePolyurethane wear liners . and sheeting . ... 6,2% overall improvement . Amplats . Underground hoppers . ... BELT SKIRTINGS . WEAR

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

THANK YOU

PLEASE VISIT

WWW.URETECH.CO.ZA

CONTACT : 011-268 8860