1

Polyethylene Pipe -Innovating Solutions

Introduction – Mexichem Fluent

2

3

• Invented Solid Lubricated Ductsfor AT&T & pioneered in India• Global presence inWater/Sewage /Gas/Telecom /and Micro Ducts• 37 years of rich knowledge &experience- Innovations• Presence ~ 120 countries• 26 factories in 6 countries

§ U.S. - 15 § India - 5§ Mexico – 2 § Czech Republic - 1§ Oman - 1 § South Africa- 1

• Capacity >100000 MTA (AMEA)• Strong R&D

Snapshot Dura-Line

4

Mission

Establish Dura-Line as a Total Solution Provider in Growing Infra needs of piping across all sectors

5

Dura-Line Assets

6

Goa - 1997 Hyderabad-2015

Neemrana- 2007 Oman - 2011

Manufacturing - AMEA

7

• Focus on Competitive Quality• Implement lean manufacturing• Achieve cost efficiency• Reduce time - to - market• Exceed customers expectations• Streamline outsourcing processes• Have a global perspective

7 Steps to World Class Manufacturing

8

• On-Line material dryers• Master Batch Dosing Unit.• Online Extrusion Control System• Ovality & Length Control• Online weighment and auto logging software

Process Controls

9

• Fire Extinguishers• Fire Hydrant System• Siren System• Centralized LPG Bank & System• Personal Protective Gears• Hot Zones Marking

Safety

10

• Integrated Test Laboratories• Sophisticated Equipment

o In processo Finished Good testing

• Large Team of Technical personnel• Appreciated by National andInternational Agencies

Quality Assurance - Infra

11

• Detailed Specifications issued• QAP adopted• Input Compliance verification

o Raw materialso Sub assemblieso Bought out components

• Process Controls• Defect analysis & monitoring

Quality Commitment

12

• Quality Management System:ISO 9001:2000 Certification by BVQI• Environmental Management System ISO14001:2004 Certification by BVQI• OHSAS 18001:2000 Occupational Healthand Safety Management System

Quality Standards

13

Only Indian Pipe Manufacturer to have WRS Certification for 20mm to1000mm in HDPE black pipes and MDPE Blue pipes for potable water – BS6920 accreditedWRc Certification

14

Product Compliance

15

• PE 80/100 Pre Compounded –Imported• MRS Certified –LTHS as per ISO 9080• FSRCP (ISO 13478)- preferred• Stringent compliance thro TPI• Sourced from Europe/ ME/ Asiancontinent of lead manufactures –Borouge/ Bassel / KPC / BP Solvay/Total Fina• Special CR resins recommended fortrenchless laying

~ 50,000 MT imports in last 5 years

Raw Materials Sourced

16

Readymade PE100 compounds offers the best UV Resistance

17

Fracture

Natural PE + Colour Master Batch

18

Fluid Pipe

Gas Pipe

Sprinkler Irrigation

Products for all Applications

19

Gas/Water/Sewage Application• PE Pipe 20-315mm for Gas IS 14885/ ISO4437• HDPE Pipes 20-1000mm:Drinking Water IS 4984/ ISO4427• HDPE Pipe 20-1000mm: Sewage IS 14333• MDPE Pipe -20- 315mm : Infra Sector- ISO 4427Fittings available on request

Product Range: Pipes

20

90° Elbow 45° Elbow Tee Reducing Tee

45° Wye Pipe End End Cap Reducer

Fittings & Accessories –Butt Fusion Fittings

21

EF Coupler EF Reducer EF Elbow

EF Tee EF Tapping Tee EF Tapping Ferrule

Fittings & Accessories –Electro Fusion Fittings

22

Coupler Elbow Tee

Clamp Saddle Male Coupling Female Coupling

Fittings & Accessories –Compression Fittings

23

S.No. BIS Standard Name of the Product Sizes

1 IS: 14333 HDPE Pipe for Sewerage Applications 20-1000 mm

2 IS: 4984 HDPE Pipe for Drinking Water Supply 20-1000mm

3 IS: 14151 Pt 1 HDPE Pipe for Sprinkler for Sprinkler Irrigation 50-200mm

4 IS: 14151 Pt 2 Sprinkler Pipe - IS 14151 (Pt.2) (Unit-I) 50-110mm

5 IS: 9537 Pt -4Pliable Self Recovery Plain Conduits of Insulating Material For Medium Mechanical Stress

20-40mm

6 IS: 14885 PE Pipe for transportation of Gaseous Fuel IS: 14885 50 -315mm

7 IS: 14930 Pt 2 Double Wall Corrugated Pipe 50 - 200mm

List of BIS Licenses Available

24

• Fittings & Accessorieso Compression fittings 20 to110 mmo Molded and Fabricatedfittings 20mm to 1000 mmo Equipments for Welding

Total Solutions

25

• Turnkey Supporto Design & ApplicationEngineeringo Expert contracting teamo Field supervision &guidanceo Installation, jointing andtesting

Total Solutions

26

Installation Services –Dura-Line Team

27

• ADB/World Bank• JBIC/JICA• JNNURM • UIDSSMT• NVDA • NCP & IGNP• PDO• Dubai Municipality • Dhaka – WASA • Bhutan Standard Bureau

Lead nodal agencies - our well wishers

28

Thimphu City Corporation, Bhutan

Dura-Line Pipe in Major Municipal Water Management Projects Abroad

Deptt. of Agriculture, Bhutan

Basra Municipality Corporation, Iraq

29

Supplier to all Infra Cos pan India

30

Introducing Dura-Trac TM

- Fully detectable PE fluid Pipe

31

• Gives quick and precise location of the underground pipingsystem• Use of electronic detection device with such pipes offersinch-by-inch accurate traceability• Facilitates precise digging during maintenance activitythereby saving on time and labour – and associated cost• Avoids damage to other utilities buried underground –avoid penalties• Keep a check on the accuracy of as-built drawings

Dura-TracTM

- Advantages

32

A few success stories of DLI

33

Country Company Notes

Oman

Petroleum Development Oman (PDO) Liner Pipe

Target LLC Various PAEW projectsL&T Oman Various infra projectsGalfar Various PAEW projectsAl Jasser LLC 560mm Dia pipe-Sohar

Kuwait KCC Engineering and Contracting Co.

HDPE pipes for MEW project

UAE

Masdar Green City White Planet, Dubai

Tekelec LLC, Dubai 250 /315mm pipe Water Supply

Al Jaber Engineering and Contracting Company

HDPE pipes for MASDAR project

Iraq Basra Municipal Authority Detectable HDPE pipes

Success – Middle East

34

Country Client Comment

Bhutan

Tundi Construction Babessa Water Supply ProjectBhutan Engineering Thimphu City Peripherial Water supplyNima Construction Tabaka and Chakmandu

Chimmi R D Construction 11 Km Long for Irrigation Norbu Construction 630mm Dia x 6.0 Km Irrigation LineDruk Construction 355mm x 7.0km Water Transportation

BangladeshNCC Ltd. Dhaka - WASA Water Supply ProjectLudwig Pfeiffer Dhaka - WASA Water Supply ProjectCobra Tedagua Dhaka - WASA Water Supply Project

Singapore Essar Projects, Singapore 315 to 630mm Dia pipe with fittings

Sri Lanka VA Tech Wabag 1000mm Dia Pipe for Dambulla ProjectRower International 280mm Dia pipe for Udukawa

Success – SAARC Countries

35

• Project Cost: Rs 419 Cr. ;Duration 3 years• Contractor IVRCL Hyderabad• Water Source: Narmada-Indira Sagar reservoir• 3 stage pumping; Discharge 194 Cusec• Command Area:3500Ha; Covering 110 villages• HDPE Pipes~750Kms 225-315mm –Dura Line• GRP/MS Pipes-26Kms-2000mm

Punasa LIS-Project Overview

36

National Institute of Ocean Technology - Govt. Of India

• 1000mm pipes laid 600mts into the sea• For Low Temperature Thermal Desalination plant

37

KUIDFC Coastal Towns Project ADB Funded

• Over 630 Kms of Water Distribution lines in cities of Udupi,Kundapura, Sirsi , Karwar , Ulal, Puttur & Mangalore• HDPE Pipes were used for Distribution lines up to 355 mm inPressure Class PN 10 & PN 16• MDPE Pipes for House Connections• Turnkey Awards on Main Contractors like L&T, Gammon,K.Ramakrishna, V.N. Makne & others

38

JUSCO (Jamshedpur) Tata Steel Subsidiary

• Water Distribution & House Service Connections• Design, Engineering, Supply, Installation, Testing & of HDPE Pipesfrom 20mm to 400 mm Dia• Currently approx. 200 Kms. Of network in Jamshedpur for connectingapprox. 10,000 houses and buildings

39

Manikgarh Cement, Gadchandur, Ballahrshah (Maharashtra)- Phase 1

• Design, Engineering, Supply, Installation, Testing & Commissioningof HDPE pipeline for transportation of 7.5 MLD of raw water in 20hrs from Wardha River to cement plant.• 400 mm OD pipeline - 23 Kms• Contract Value approx. Rs 8.0 Cr.

40

Vasvadatta Cement, Sadem(AP)Design, Engineering, Supply, Installation, Testing &Commissioning of 11 Kms - 400mm HDPE pipeline fortransportation of 10.3 MLD of raw water from River to cementplant.

41

BRANDIX India Apparel City – VizagE.P.C Package for discharging 45 MLD of Treated Effluent Water throughmarine out fall system into the Bay of Bengal.• 13 Kms of 560mm pipe on land.• 2.5 Kms of 560mm pipe in sea.• Contract Value approx. Rs 21 Cr.

42

Manikgarh Cement, Gadchandur, Ballahrshah(Maharashtra)- PHASE 2Design, Supply, Installation, Testing & Commissioning of HDPE Pipes for Water Transmission from Mines to Plant.

• Pipe Sizes used: 315mm 8.7Kms

43

Municipal Corporation – ChandigarhComplete Supply, laying, testing & commissioning of Dura-Line HDPE pipes for Distribution of Tertiary Treated SewageWater to Irrigate the Green spaces• First Order for 200 Km /Second Order for 192 Km.

44

Gujarat Anjan Cement Ltd-Kutch Jaypee Group

• Design, Engineering, Supply, Installation, Testing and Commissioning• 630mm -1.5 Kms in sea for intake of 18MLD to desalination plant• 400mm -16 Kms length for conveyance of treated water of 6 MLD fromDesalination plant to Factory• 560mm -1.2 Kms for disposal of reject water of 14 MLD into the sea• Contract Value approx 10 Cr

45

Bluefin Marine – Outfall for CPCL , Chennai

• Supply & Welding of 900mm HDPE Pipes for Marine Outfall • Pipe Sizes used: 900mm 540mts

46

SIDCL/PWD- Goa Sewage projects –Trenchless

• Supply & Welding - HDPE Pipes for Trenchless Sewage – Madgaon • Pipe Sizes used: 250- 800 mm – 109 kms

47

Punakha Irrigation Project – Bhutan

• Supply & Welding of 355 mm HDPE Pipes- 10.7 km- Pn6-Pn 20• Special Rope Bridges suggested to cross 2 rivers –Pioneering concept

48

National Water Board – Sri Lanka

• Supply of 280 mm PE blue Pipes- 3 km- PN10 SDR 17

49

Large Diameter Pipes

50

Brandix

51

Gujarat Anjan Cement

52

GACL

53

GACL

54

MCPH

55

Larsen & Toubro

56

Pipe Learning Centre - Goa

57

Thank YouThank You