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7/28/2019 Polyethersulfone PES
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Polyethersulfone (PES)Technical Literature
Mitsui Chemicals, Inc.
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Polyethersulfone (PES)
Contents
I Introduction 3
II Grades of PES 4
III General Physical Properties of PES 5
IV Physical Properties of PES 6
1 Heat Resistance 6
1-1 Short-term Heat Resistance 6
1-2 Long-term Heat Resistance 7
1-3-1 Dimensional Stability 9
1-3-2 Water Absorption and Dimensional Change 11
2 Mechanical Properties 12
2-1 Creep Resistance 12
2-2 Impact Resistance 13
2-3 Friction and Wear Properties 14
3 Electrical Properties 15
4 Environmental Properties 17
4-1 Flame Retardancy 17
4-2 Chemical Resistance 19
4-3 Hot Water Resistance 21
4-4 Weathering Resistance 21
V PES Molding Method 22
VI Fabrication of PES 24
VII PES Certification 25
VIII PES Molding Conditions 26
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Polyethersulfone
1 Introduction
Polyethersulfone (PES) is a heat-resistant, transparent, amber, non-crystalline
engineering plastic having the molecular structure of .
PES is a tough and rigid resin similar to conventional engineering plastics, such
as polycarbonate, at room temperature.
The greatest characteristic of PES is that it has by far better high-temperature
properties than conventional engineering plastics. Specifically, PES remains in
satisfactory condition in long-term continuous use without causing any dimensional
change or physical deterioration at temperatures as high as 200C.
Properties of PES:
(1) Heat resistance:
Short-term heat resistance: HDT is 200 to 210C, and flexural modulus does
not decline at temperatures of up to nearly 200C.
(ASTM method)
Long-term heat resistance: UL temperature index is 180C, and the half life
period of tensile strength at 180C is 20 years.
(Heat aging properties)
(2) Dimensional stability:
The coefficient of linear expansion remains constant at temperatures of up to
nearly 200C.
(3) Creep resistance:
PES shows excellent creep resistance.
(4) Electrical properties:
PES shows excellent electrical properties, which are retained even in a
high-temperature range.
(5) Flame retardancy:
PES is certified for UL94-VO.
(6) Moldability:
Although PES is a high-temperature-resistant resin, it can be molded on
common injection-molding equipment.
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Precautions in Using PES:
(1) Weathering resistance:
As the weathering resistance of the natural resin of PES is not very good, it is not
fit to be used outdoors.
(2) Chemical resistance:
PES is attacked by some polar solvents.
(3) Water absorption:
PES has satisfactory water absorption properties but has to be dried before
molding because it shows some water absorption.
(4) Notch dependence of impact strength:
Since PES moldings exhibit high notch dependence of impact strength, they
have to be so designed that they will have no sharp notch.
II Grades of PES
Description Grade Uses
Glass-fiber-reinforced gradepellets
SGN3030R Standard grade +30% GF: For injectionmolding. Improved mold release.
SGN2020R High-flowability grade +20% GF: For injectionmolding. Improved mold release.
SGN2030R High-flowability grade +30% GF: For injectionmolding. Improved mold release.
SGP2020R Super-high-flowability grade +20% GF: Forinjection molding. Improved mold release.
SGP2021R Improved-flowability grade of SGP2020R
Carbon-fiber-reinforced gradepellets
EXS-1 High strength and electric conductivity. Forinjection molding.
Sliding grade SGF2030 Low-friction/low-wear grade +20%. Withfluorocarbon resin added.
SGF2040 Low-friction/low-wear grade +30%. With
fluorocarbon resin added.FO-10D Low-friction/low-wear grade. No fiber
reinforcement. With fluorocarbon resin added.
* The above grades are Mitsui Chemicals proprietary compounds.
Packing: Pellets 25 kg, powder: 10 kg
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III General Properties of PES (Representative Grades)
Item Testing Method Unit SGN2020R SGN3030R SGP2020R SGF2030
Physical
Light transmittance ASTM D-1003 %
properties Refractive index
Specific gravity ASTM D-792 1.51 1.60 1.51 1.57
Water absorption ASTM D-570 % 0.6 0.5
Molding shrinkage ASTM D-955 % 0.2/0.6 0.2/0.6 0.3/0.6 0.3/0.6
MechanicalTensile strength ASTM D-638 MPa 127 137 130 127
properties Tensile elongation ASTM D-638 % 3 3 3 3
Tensile modulus ASTM D-638 MPa 6800 9800
Flexural strength ASTM D-790 MPa 167 190 179 181
Flexural modulus ASTM D-790 MPa 6700 8800 7400 7400
Izod impact strength ASTM D-256 J /M 60 90 80 90
Rockwell hardness ASTM D-648 M98 M98
ThermalDeflection temperature under load ASTM D-648 C 214 217 215 216
properties Glass transition temperature C
Linear expansion coefficient, MD/TD ASTM D-696 X10-5/C 2.6/5.6 1.6/5.6 2.4/5.5 1.9/5.4
UL temperature index UL-746 C
ElectricalVolume resistivity ASTM D-257 cm 1016 1016 1016 1016
properties Dielectric constant 50 Hz ASTM D-150 3.7 3.7
1 MHz 3.7 3.7
Dielectric dissipation 50 Hz ASTM D-150 0.001 0.001
factor 1 MHz 0.006 0.006
Dielectric strength J IS C2110 kv/mm 26 26
OtherCoefficient of kinetic friction* 0.150.25
properties Flame retardancy 1.5 mm UL-94
0.4 mm V-0 V-0
Limiting oxygen index 1.6 mm ASTM D-2863 40 41
Note:
The above data show representative figures, not guaranteed figures.
Unit conversion: Tensile modulus, flexural strength and flexural modulus:
1 MPa = 10.2 kg/cm2
*: The other material = Al
Conditions: P = 1 MPa, V = 10 m/min, T = 30 min, no lubrication
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IV Physical Properties of PES
1 Heat Resistance
1-1 Short-term Heat Resistance
Generally, the flexural modulus of thermoplastic resins, particularly crystalline
resins, falls sharply as temperature rises. However, PES retains a high flexural
modulus in a high-temperature range, with its physical properties declining only
slightly with a rise in temperature. Figs. 1 and 2 give actual examples with respect to
flexural modulus and tensile strength.
Figure 1
GFreinforced
Natural
Flex
uralmodulus(MPa)
Temperature (C)
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Figure 2
Ten
silestrength(MPa)
GFreinforced
Natural
Temperature (C)
1-2 Long-term Heat Resistance (Heat Deterioration)
There is a method for evaluating the long-term heat resistance of resin in which
uses the half-life period of tensile strength. The half-life period of the tensile strengthof PES is 20 years at 180C as shown in Fig. 3. Further, PES is certified under UL
standards (UL746B) to be fit for continuous use at 180C. Fig. 4 makes a
comparison of temperature index of PES and other resins. Fig. 4 indicates that PES
has a higher temperature index than thermosetting resins as well as conventional
thermoplastic resins.
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Figure 3 Temperature Dependence of Half-life Period of Tensile Strength
Figure 3 Temperature Dependence of Half-life Period of Tensile Strength
20 yr
10 yr
5 yr
1 yr
6 mon
1 mon
Temperature (C)
Figure 4 Comparison of UL Temperature of Various Resins
Natural
Increase in heat resistance by use of GFTem
eratur
e(C)
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1-3-1 Dimensional Stability
The molding shrinkage of PES varies with gate shape and molding conditions.
But generally, the natural resin of PES shows molding shrinkage of 0.6% and is not
anisotropic. The GF-reinforced grade shows molding shrinkage of 0.2% but isanisotropic. The coefficient of linear expansion is low with that of the natural grade
being 5.6x10-5/C and that of the GF-reinforced grade being 2.3x10-5/C and remains
constant in a broad range of temperature. (Fig. 5)
PES stands adequately high temperature at the soldering step. (Fig. 6)
At 260C x 10 seconds, PES may cause a problem especially if the product has
not been dried properly. Furthermore, although PES shows some water absorption,
it exhibits only slight dimensional change due to water absorption even it is in
saturated condition.
Figure 5 Temperature Dependence of Linear Expansion Coefficient
Coefficientoflineare
xpansion(x10-5/C)
Temperature (C)
Natural
GFreinforced
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Figure 6 Soldering Resistance
Immersion time (sec)Grade
10 30
SGN2020R {
SGN2030R {
SGN2040R {
SGN3020R {
SGN3030R {
SGF2030 {
SGF2040 {
SGP2020R {
{: No change
: Slight change
: Significant change
Testing method:
A test specimen 3 mm thick was hanged vertically and immersed in the soldering
bath.
Soldering temperature: 260C
Test specimen drying conditions: 150C x 5 hr
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1-3-2 Water Absorption and Dimensional Stability
PES moldings absorb water in water or in the atmosphere. Water absorption
depends on humidity, time in which PES is allowed to stand, temperature,
moldings thickness and grades of PES. Fig. 7 shows water absorption curvesin water and under standard conditions.
Figure 7 Water Absorption Curves under Various Conditions Sample Thickness: 2 mm
Watera
bsorption(%)
Xxx(%)
Time (day) Time (day)
Table Dimensional Changes Due to Water Absorption: Specimens Immersed
in Water at 23C Until SaturationGrade Water absorption
(%)Change in cross
section(%)
Change in length(%)
PES E2010 2.1 +0.3 +0.3
PES SGN2020R(GF20%) 1.7 +0.3 +0.2
PES SGN3030R(GF30%) 1.5 +0.3 +0.1
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2 Mechanical Properties
2-1 Creep Resistance
Fig. 8 shows changes with time in creep of PES at room temperature. Fig. 8indicates that PES is superior in creep resistance to other engineering plastics.
Further, Fig. 9 shows creep resistance of PES at high temperatures. PES has
excellent creep resistance even at high temperatures. Especially, the GF-reinforced
grade is suitable for uses requiring creep resistance.
Figure 8 Creep Curves of PES E2010 (DIN53444, 23C, equilibrium water absorption condition)
Distortion(%)
Time (hr)
Figure 9 High-temperature Creep (Tensile) Properties (Temp.: 150C, stress: 50 MPa)
Distortio
n(%)
Time (hr)
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2-2 Impact Resistance
PES is a tough resin. Its toughness is retained adequately even at small
thickness of 0.5 mm or so, and PES allows a product to be designed to small wall
thickness. Furthermore, PES fails in a ductile way even at low temperature below0C and has satisfactory low-temperature impact resistance.
However, the impact resistance of PES is susceptible to notches, and the impact
resistance of a molded article declines if it has a sharp notch. Because of this, it is
necessary to design PES molded articles so that they will have no sharp notch.
Moreover, the impact resistance of PES is affected by water absorption, and the
impact resistance falls to some extent when PES is dry.
Figure 10 Temperature Dependence of Impact Resistance an and
Notched Impact Resistance ak (in Dry Condition)
Temperature (C)
ImpactResistanceanandNotchedImpact
Resistancea
J/m
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2-3 Friction/Wear Properties
Friction and wear are properties inherent to any sliding part and involve many
factors. Specifically, friction and wear have to do with the opposite sliding part
material and its surface roughness, contour of the contact area, media such aslubricant, load, sliding speed and outside factors such as temperature.
The main factors affecting the friction coefficient and wear of PES are the
hardness and surface roughness of the opposite sliding part material, pressure that is
applied to the sliding part, temperature of the sliding surface and use/non-use of a
lubricant. Table 2 gives results of measurement of the friction coefficient and wear of
various grades of PES by using the same testing equipment.
Suzuki Friction/Wear Test
Test load (constant)
Oppositematerial(Fixed hallowtube)
Square testspecimen (fixe
Sliding surface
Table 2 Sliding Properties
Testing method: Suzuki friction/wear test (opposite material: board; test sample:
ring-shaped molded article)
Testing equipment: Friction/wear testing equipment of Tosoku Seimitsu Co.
Opposite material: SUS304(#800) with no lubricant, Al board
Testing conditions: P = 1 MPa (P = 0.5 MPa only for SNG2020R), V = 10 m/min,
T = 30 min
PES Sliding Grade PES
StandardGrade
Test Item Unit
FO-10D SGF2030 SGF2040 SGN2020R
PEI Sliding
Grade
Kinetic coefficient offriction
0.19 0.250.40 0.300.40 0.300.40 0.300.45
SUS
Wear mg 9 3 3 38 4
Kinetic coefficient offriction
0.17 0.150.25 0.150.35 0.300.50 0.350.50
AI
Wear mg 7 7 7 117 12
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3 Electrical Properties
PES shows excellent properties in dielectric constant and dielectric dissipation
factor. These excellent properties are retained in a broad range of temperature from
low temperature to high temperature close to the glass transition point.The dielectric dissipation factor of PES is stable at a low value of 0.002 in a
temperature range from 20 to 225C. Further, frequency dependence is low at
approx. 0.003 to 0.004 at 105 Hz. (Fig. 11)
The dielectric constant of PES remains practically constant up to the vicinity of Tg.
(Fig. 12)
Thus, PES having these excellent electrical properties in the high-temperature
range and heat resistance is most suited for H-class applications.
Figure 11 Temperature Dependence of Dielectric Dissipation Factor
Dielectricdissipationfac
tor(tan
)
Temperature (C)
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Figure 12 Temperature Dependence of Dielectric Constant
Dielectricconstant()
Temperature (C)
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4 Environmental Properties
4-1 Flame Retardancy
PES is a self-extinguishing resin. PES with no flame retardant added has beengiven 94V-0 under the UL Standards.
Fig. 13 shows the limiting oxygen index to make a comparison of flame
retardancy. It is evident from the low limiting oxygen index that PES has excellent
flame retardancy.
Furthermore, the excellent flame retardancy of PES is also known from the fact
that PES emits very little smoke. Fig. 14 gives results of a smoke emission test of
the American National Bureau of Standard to make a comparison with other resins.
Figure 13 Comparison of Limiting Oxygen Index of Various Resins (ASTM D-2863)
Limitingoxygenindex(%)
Flameretardant
grade
* The resins show higher flame retardancy as the value increases.
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Figure 14 Comparison of Smoke Emission (Smoke Chamber Test of NBS of USA,
Using Samples 1.6 mm Thick
Absorbance(correctedvalue)
* It becomes more difficult for resin to absorb light as smoke emission
increases.
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4-2 Chemical Resistance
PES has excellent resistance to aqueous chemicals such as hot water, steam,
acid and alkali, oils, grease, gasoline, alcohols, aliphatic hydrocarbons, etc. (Table
3) However, like almost all other organic compounds, PES is attacked byconcentrated sulfuric acid and concentrated nitric acid.
On the other hand, PES being non-crystalline may be attacked by highly polar
solvents, such as ester, ketone and trichloroethylene. However, in almost all cases,
there is no problem because there are solvents available for substitution that do not
attack PES and perform the same function as such polar solvents. For example,
trichloroethane can be cited as a substitute for trichloroethylene.
The chemical resistance of PES varies to some extent, depending on the grades
of PES. E3010 is superior to E2010 in chemical resistance, and the GF-reinforced
grades are superior to the natural grade.
Table 3 Chemical Resistance of PES (under No Load)
Inorganic reagent Effect Inorganic reagent Effect
Ammonia A Benzene A
Ammonia water A Benzoic acid A
50% NaOH A Acetone C
50% KOH A Oxalic acid A
10% hydrochloric acid A Cyclohexane A
Concentrated hydrochloric acid A Cyclohexanol A
10% nitric acid A Cyclohexanon C
Concentrated sulfuric acid C Methanol A
Concentrated nitric acid C Glycerin A
Acetic acid A Trichloroethylene C
Boric acid A Trichloroethane A
Hydrogen peroxide solution A Xylene B
Hydrogen sulfide A Petroleum ether A
Iodine in potassium iodine B Ethylene glycol A
A: No effect. No absorption at 20C
B: Some effect. There will be some absorption and swelling. Depending on uses,the chemical is adequately usable.
C: Significant effect. Not usable for PES.
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Table 4 Chemical Resistance of PES (under Stress of 9 MPa)
Resin
Chemicals
PESE2010
PESE3010
PESSGN3030R
PSu PC ModifiedPPO
Acetone R1S R4S R2S R1S
Methylethylketone R1S R2S R1S R1
Cyclohexane R1S R19S 20M+ D D D
Benzene C20S R1S R4M D
Toluene R1S R11M D
Xylene R4S R15M D
Trichloroethylene C20S C20S D D
1,1,1-Trichloroethane R8S R3M D
Carbon tetrachloride SLC2M R6S D
1,2-Dichloroethane R1S R1S 20M+ D D D
Perchloroethylene C20M R1S D
Chloroform R1S R1S 20M+ D D D
Trichlorotrifluoroethane D
Methanol
Ethanol
n-Butylalcohol
Ethylene glycol
2-Ethoxyethanol C20S C20S C20M R17M
Propane-1,2-diol
Heptan
Ethyl acetate R31S R20S R3S
Dimethylether C20M C20M C20M R1M
Carbon bisulfide R8S R1S D
Gasoline C20M
Diesel fuel
Symbols:
-: No change for 20 minutesC: Crazing
SLC: Slight crazing
R: Failure
D: Melting
S: Sand
M: Minute
+: Softening (deemed practically unusable)
*: For example, this indicates that R19S failed in 19 seconds.
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4-3 Hot Water Resistance
There is no problem with the natural grade up to 100C, but microcracks will
occur at 120 in it. With the GF-reinforced grades, there is no problem with no
microcrack occurring even at 140C. (Table 5) Further, with respect to mechanicalproperties, tensile strength and elongation decline in the initial period but after that
remain unchanged at satisfactory levels, posing no practical problem.
Table 5 Changes with Time in Tensile Strength in Water (E3010)
Observation of the surface: After 10-day immersion in an autoclave
100C 120C 140C
Solid line E2010 No change Slightmicrocracking
Slightmicrocracking
Dotted line SGN2030R No change No change No change
Figure 15 Results of Immersion-in-water Test at 100C
Tensilestrength(MPa)
Elongation(%)
Time (day) Time (day)
Figure 16 Results of Immersion-in-water Test
Tensilestreng
th(MPa)
Elongation(%)
Time (day) Time (day)
4-4 Weathering Test
Molded articles of PES colored grades yellow and become brittle, like othergeneral moldings of aromatic resins.
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V PES Molding Method
PES, which is a high-temperature-resistant resin, can be molded on common
molding equipment. PES can be processed by all types of processing, including
injection molding, extrusion, compression molding, solution casting and sintering.
An example of injection molding, the processing method used most commonly, is
explained in this section. Fig. 17 shows the flowability and viscosity of PES. As can
be seen clearly from Fig. 17, injection molding temperature has to be 350C or higher
for PES.
It is also necessary to keep the mold temperature at 150 to 180C to improve the
flowability of PES in the mold and reduce residual strain. The flow behavior of PES
under these conditions is similar to that of polycarbonate, and in fact PES can be
test-molded easily in a mold for polycarbonate. For detailed molding conditions and
operating procedure, refer to Section VIII PES Molding Conditions.
Precautions:
1. Since PES has water absorption properties, it has to be dried for more than 3
hours at 150C before molding.
2. A general hot air dryer is not suitable for drying PES. A vacuum dryer or a
dehumidifying dryer is fit for use for PES.
3. The heat stability of PES is satisfactory as shown in Fig. 18. But it is safe to
make sure that molding temperature will not exceed 380C.
Figure 17 Spiral Flow of PES
Flow length (Spiral flow: wall thickness 1 mm, mold temp. 150C,
injection pressure 150 MPa)
Flowlength(m
m)
Molding temperature (C)
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Figure 18 Thermal Decomposition Curves of PES
W
eightloss(%)
Temperature (C)
In air
Temperature rise rate: 10C/min
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VI Fabrication of PES
1 Adhesion
Many adhesives, such as epoxy-, urethane-, phenol- and silicone-based
adhesives, can be used for bonding PES/ PES and PES/other materials. PES
shows satisfactory adhesion. The use of these different adhesives is determined
depending on temperature, humidity and other use environmental conditions.
The bonding surfaces have to be degreased, roughened and treated otherwise
so that satisfactory adhesion will be achieved.
PES is also bonded by use of solvents such as N-methyl-2-pyroridon (NMP),
N,N-dimethylformaldehide and dichloromethane. However, these solvents may
cause stress cracking in those parts which will be subject to mechanical stress. The
viscosity of these solvents is increased by adding 3% to 15% PES. The bonded
materials have to be dried completely until all of the solvent is evaporated.
2 Other Bonding Method
Fastening with screws or bolts, snap-fitting and other joining methods can be
used for joining methods that will allow the PES product to be removed. J oining with
bolts is suitable for those products which are subject to high load and removed
frequently. Under this method, molded PES products are threaded for metal parts to
be inserted there. Such inserts may be fixed by force while the product is hot after
molding or by ultrasonic welding.
3 Hot Press Molding
PES sheets can be molded by use of a hot press using vacuum or compressed
air. The equipment for use requires a fixed frame that can be heated and a 2-step
heating means for providing a uniform temperature distribution to the surface and
cross section of the sheet. The heater has to be so designed that the temperature
will reach 270 to 280C within 40 to 50 seconds.
A metal mold is generally used, and an electric heater or a temperature controller
of the oil circulating type is attached to it. A wooden or resin mold is not suited forthis purpose. A vent should be provided in the mold to enable the air between the
mold and the sheet to be vented quickly. The vent should be provided at the end of
the molded product to be released from the mold. Generally, it is preferably that the
curved area of the mold should have a large radius and a large draft in contour and a
sharp edge should be avoided.
It may be said that the female mold is suited for hot-plate molding because the
molded product may shrink freely in the wall thickness direction. As the dimensions
of the molded product change significantly, the use of the male mold may cause
cracks at the time of shrinkage.
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VII PES Cert ification
1 UL Standards
94V-0 Natural grade 1.5 mm
SGN (GF-reinforced grade) 0.4 mm
746B Natural grade 0.75 mm 180C
2 Food Sanitation Law
Requirements under standards for food, additives, etc. E2010
( 1959 Notification No. 370 of the Ministry of Health and Welfare)
3 Synthetic Resin Utensils and Packaging Containers Other Than Stipulated by
Individual Standards E2010
( 1982 Notification No. 20 of the Ministry of Health and Welfare)
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melt flow index. This shall then be followed by setting the
cylinder temperature to 330C, purging the cylinder with PES
neat resin (E3010) adequately, and setting the cylinder
temperature to the PES molding conditions.
Stopping
procedures:
If PES is to be molded in the next molding operation, purge the
resin in the cylinder adequately with PES neat resin, lower the
cylinder temperature to 350C, discharge the PES remaining in
the cylinder adequately, and turn off the power supply.
If a resin other than PES is molded in the next molding
operation, purge the resin in the cylinder adequately with PES
neat resin, lower the cylinder temperature to 350C, and slowly
lower the cylinder temperature to 300C while purging the resin
with a polyethylene resin with a low melt flow index. After
confirming that the polyethylene alone is being discharged from
the cylinder and the cylinder temperature has lowered to 300C,
discharge the polyethylene completely from the screw and then
turn off the power supply.
If gel formation
has started:
If get formation should have started, do not raise the cylinder
temperature under any circumstance but immediately discharge
gelled materials. Then, purge the materials adequately from
the cylinder by slowing lowering the cylinder temperature to
300C while purging the resin with a polyethylene resin with a
low melt flow index. During the purging operation, never draw
near the nozzle of the injection molding equipment.
Cleaning of the
screw:
In cleaning the screw, slowing lower the cylinder temperature to
300C while purging the resin with a polyethylene resin with a
low melt flow index. After confirming that the polyethylene
alone is being discharged from the cylinder and the cylinder
temperature has lowered to 300C, pull the screw out of the
cylinder.
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2 Example of Injection Molding Conditions
Given below is an example of injection molding conditions for PES.
Molded article
Gate shape
Fuse box
Pin 1 point
Burn-in outlet
Pin 4 points
Resin Grade
Composition, etc.
E2010Natural
SGN3030RGF-reinforced
Moldingconditions
(C) C1 340 360
C2 350 370
C3 360 370
NH 360 370
Mold temperature (C) 150 160Charging pressure (MPa) 100 200
Follow-up pressure(MPa) 30 50
Injection time (second) 5 10
Cooling time (second) 15 30
3 Mold Material
Since the mold temperature is raised to 150 to 180C for PES, it is recommended
that hardened steel be used. In the event of a small amount of production, the use ofNAC steel is also acceptable.
4 Annealing
Basically there is no need for annealing. But it has been found that the
annealing of molded articles with high residual strain (such as insert moldings and
thin-walled articles) improves their mechanical strength and stress crack resistance.
5 Mold Release
There is normally no need for using a mold release agent. However, if a mold
release agent has to be used unavoidably, fluorine-based ones or zinc stearate should
be used. No silicone-based mold release should be used because the use of such
mold release agent may cause stress cracks.