Polyethersulfone PES

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    Polyethersulfone (PES)Technical Literature

    Mitsui Chemicals, Inc.

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    Polyethersulfone (PES)

    Contents

    I Introduction 3

    II Grades of PES 4

    III General Physical Properties of PES 5

    IV Physical Properties of PES 6

    1 Heat Resistance 6

    1-1 Short-term Heat Resistance 6

    1-2 Long-term Heat Resistance 7

    1-3-1 Dimensional Stability 9

    1-3-2 Water Absorption and Dimensional Change 11

    2 Mechanical Properties 12

    2-1 Creep Resistance 12

    2-2 Impact Resistance 13

    2-3 Friction and Wear Properties 14

    3 Electrical Properties 15

    4 Environmental Properties 17

    4-1 Flame Retardancy 17

    4-2 Chemical Resistance 19

    4-3 Hot Water Resistance 21

    4-4 Weathering Resistance 21

    V PES Molding Method 22

    VI Fabrication of PES 24

    VII PES Certification 25

    VIII PES Molding Conditions 26

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    Polyethersulfone

    1 Introduction

    Polyethersulfone (PES) is a heat-resistant, transparent, amber, non-crystalline

    engineering plastic having the molecular structure of .

    PES is a tough and rigid resin similar to conventional engineering plastics, such

    as polycarbonate, at room temperature.

    The greatest characteristic of PES is that it has by far better high-temperature

    properties than conventional engineering plastics. Specifically, PES remains in

    satisfactory condition in long-term continuous use without causing any dimensional

    change or physical deterioration at temperatures as high as 200C.

    Properties of PES:

    (1) Heat resistance:

    Short-term heat resistance: HDT is 200 to 210C, and flexural modulus does

    not decline at temperatures of up to nearly 200C.

    (ASTM method)

    Long-term heat resistance: UL temperature index is 180C, and the half life

    period of tensile strength at 180C is 20 years.

    (Heat aging properties)

    (2) Dimensional stability:

    The coefficient of linear expansion remains constant at temperatures of up to

    nearly 200C.

    (3) Creep resistance:

    PES shows excellent creep resistance.

    (4) Electrical properties:

    PES shows excellent electrical properties, which are retained even in a

    high-temperature range.

    (5) Flame retardancy:

    PES is certified for UL94-VO.

    (6) Moldability:

    Although PES is a high-temperature-resistant resin, it can be molded on

    common injection-molding equipment.

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    Precautions in Using PES:

    (1) Weathering resistance:

    As the weathering resistance of the natural resin of PES is not very good, it is not

    fit to be used outdoors.

    (2) Chemical resistance:

    PES is attacked by some polar solvents.

    (3) Water absorption:

    PES has satisfactory water absorption properties but has to be dried before

    molding because it shows some water absorption.

    (4) Notch dependence of impact strength:

    Since PES moldings exhibit high notch dependence of impact strength, they

    have to be so designed that they will have no sharp notch.

    II Grades of PES

    Description Grade Uses

    Glass-fiber-reinforced gradepellets

    SGN3030R Standard grade +30% GF: For injectionmolding. Improved mold release.

    SGN2020R High-flowability grade +20% GF: For injectionmolding. Improved mold release.

    SGN2030R High-flowability grade +30% GF: For injectionmolding. Improved mold release.

    SGP2020R Super-high-flowability grade +20% GF: Forinjection molding. Improved mold release.

    SGP2021R Improved-flowability grade of SGP2020R

    Carbon-fiber-reinforced gradepellets

    EXS-1 High strength and electric conductivity. Forinjection molding.

    Sliding grade SGF2030 Low-friction/low-wear grade +20%. Withfluorocarbon resin added.

    SGF2040 Low-friction/low-wear grade +30%. With

    fluorocarbon resin added.FO-10D Low-friction/low-wear grade. No fiber

    reinforcement. With fluorocarbon resin added.

    * The above grades are Mitsui Chemicals proprietary compounds.

    Packing: Pellets 25 kg, powder: 10 kg

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    III General Properties of PES (Representative Grades)

    Item Testing Method Unit SGN2020R SGN3030R SGP2020R SGF2030

    Physical

    Light transmittance ASTM D-1003 %

    properties Refractive index

    Specific gravity ASTM D-792 1.51 1.60 1.51 1.57

    Water absorption ASTM D-570 % 0.6 0.5

    Molding shrinkage ASTM D-955 % 0.2/0.6 0.2/0.6 0.3/0.6 0.3/0.6

    MechanicalTensile strength ASTM D-638 MPa 127 137 130 127

    properties Tensile elongation ASTM D-638 % 3 3 3 3

    Tensile modulus ASTM D-638 MPa 6800 9800

    Flexural strength ASTM D-790 MPa 167 190 179 181

    Flexural modulus ASTM D-790 MPa 6700 8800 7400 7400

    Izod impact strength ASTM D-256 J /M 60 90 80 90

    Rockwell hardness ASTM D-648 M98 M98

    ThermalDeflection temperature under load ASTM D-648 C 214 217 215 216

    properties Glass transition temperature C

    Linear expansion coefficient, MD/TD ASTM D-696 X10-5/C 2.6/5.6 1.6/5.6 2.4/5.5 1.9/5.4

    UL temperature index UL-746 C

    ElectricalVolume resistivity ASTM D-257 cm 1016 1016 1016 1016

    properties Dielectric constant 50 Hz ASTM D-150 3.7 3.7

    1 MHz 3.7 3.7

    Dielectric dissipation 50 Hz ASTM D-150 0.001 0.001

    factor 1 MHz 0.006 0.006

    Dielectric strength J IS C2110 kv/mm 26 26

    OtherCoefficient of kinetic friction* 0.150.25

    properties Flame retardancy 1.5 mm UL-94

    0.4 mm V-0 V-0

    Limiting oxygen index 1.6 mm ASTM D-2863 40 41

    Note:

    The above data show representative figures, not guaranteed figures.

    Unit conversion: Tensile modulus, flexural strength and flexural modulus:

    1 MPa = 10.2 kg/cm2

    *: The other material = Al

    Conditions: P = 1 MPa, V = 10 m/min, T = 30 min, no lubrication

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    IV Physical Properties of PES

    1 Heat Resistance

    1-1 Short-term Heat Resistance

    Generally, the flexural modulus of thermoplastic resins, particularly crystalline

    resins, falls sharply as temperature rises. However, PES retains a high flexural

    modulus in a high-temperature range, with its physical properties declining only

    slightly with a rise in temperature. Figs. 1 and 2 give actual examples with respect to

    flexural modulus and tensile strength.

    Figure 1

    GFreinforced

    Natural

    Flex

    uralmodulus(MPa)

    Temperature (C)

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    Figure 2

    Ten

    silestrength(MPa)

    GFreinforced

    Natural

    Temperature (C)

    1-2 Long-term Heat Resistance (Heat Deterioration)

    There is a method for evaluating the long-term heat resistance of resin in which

    uses the half-life period of tensile strength. The half-life period of the tensile strengthof PES is 20 years at 180C as shown in Fig. 3. Further, PES is certified under UL

    standards (UL746B) to be fit for continuous use at 180C. Fig. 4 makes a

    comparison of temperature index of PES and other resins. Fig. 4 indicates that PES

    has a higher temperature index than thermosetting resins as well as conventional

    thermoplastic resins.

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    Figure 3 Temperature Dependence of Half-life Period of Tensile Strength

    Figure 3 Temperature Dependence of Half-life Period of Tensile Strength

    20 yr

    10 yr

    5 yr

    1 yr

    6 mon

    1 mon

    Temperature (C)

    Figure 4 Comparison of UL Temperature of Various Resins

    Natural

    Increase in heat resistance by use of GFTem

    eratur

    e(C)

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    1-3-1 Dimensional Stability

    The molding shrinkage of PES varies with gate shape and molding conditions.

    But generally, the natural resin of PES shows molding shrinkage of 0.6% and is not

    anisotropic. The GF-reinforced grade shows molding shrinkage of 0.2% but isanisotropic. The coefficient of linear expansion is low with that of the natural grade

    being 5.6x10-5/C and that of the GF-reinforced grade being 2.3x10-5/C and remains

    constant in a broad range of temperature. (Fig. 5)

    PES stands adequately high temperature at the soldering step. (Fig. 6)

    At 260C x 10 seconds, PES may cause a problem especially if the product has

    not been dried properly. Furthermore, although PES shows some water absorption,

    it exhibits only slight dimensional change due to water absorption even it is in

    saturated condition.

    Figure 5 Temperature Dependence of Linear Expansion Coefficient

    Coefficientoflineare

    xpansion(x10-5/C)

    Temperature (C)

    Natural

    GFreinforced

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    Figure 6 Soldering Resistance

    Immersion time (sec)Grade

    10 30

    SGN2020R {

    SGN2030R {

    SGN2040R {

    SGN3020R {

    SGN3030R {

    SGF2030 {

    SGF2040 {

    SGP2020R {

    {: No change

    : Slight change

    : Significant change

    Testing method:

    A test specimen 3 mm thick was hanged vertically and immersed in the soldering

    bath.

    Soldering temperature: 260C

    Test specimen drying conditions: 150C x 5 hr

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    1-3-2 Water Absorption and Dimensional Stability

    PES moldings absorb water in water or in the atmosphere. Water absorption

    depends on humidity, time in which PES is allowed to stand, temperature,

    moldings thickness and grades of PES. Fig. 7 shows water absorption curvesin water and under standard conditions.

    Figure 7 Water Absorption Curves under Various Conditions Sample Thickness: 2 mm

    Watera

    bsorption(%)

    Xxx(%)

    Time (day) Time (day)

    Table Dimensional Changes Due to Water Absorption: Specimens Immersed

    in Water at 23C Until SaturationGrade Water absorption

    (%)Change in cross

    section(%)

    Change in length(%)

    PES E2010 2.1 +0.3 +0.3

    PES SGN2020R(GF20%) 1.7 +0.3 +0.2

    PES SGN3030R(GF30%) 1.5 +0.3 +0.1

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    2 Mechanical Properties

    2-1 Creep Resistance

    Fig. 8 shows changes with time in creep of PES at room temperature. Fig. 8indicates that PES is superior in creep resistance to other engineering plastics.

    Further, Fig. 9 shows creep resistance of PES at high temperatures. PES has

    excellent creep resistance even at high temperatures. Especially, the GF-reinforced

    grade is suitable for uses requiring creep resistance.

    Figure 8 Creep Curves of PES E2010 (DIN53444, 23C, equilibrium water absorption condition)

    Distortion(%)

    Time (hr)

    Figure 9 High-temperature Creep (Tensile) Properties (Temp.: 150C, stress: 50 MPa)

    Distortio

    n(%)

    Time (hr)

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    2-2 Impact Resistance

    PES is a tough resin. Its toughness is retained adequately even at small

    thickness of 0.5 mm or so, and PES allows a product to be designed to small wall

    thickness. Furthermore, PES fails in a ductile way even at low temperature below0C and has satisfactory low-temperature impact resistance.

    However, the impact resistance of PES is susceptible to notches, and the impact

    resistance of a molded article declines if it has a sharp notch. Because of this, it is

    necessary to design PES molded articles so that they will have no sharp notch.

    Moreover, the impact resistance of PES is affected by water absorption, and the

    impact resistance falls to some extent when PES is dry.

    Figure 10 Temperature Dependence of Impact Resistance an and

    Notched Impact Resistance ak (in Dry Condition)

    Temperature (C)

    ImpactResistanceanandNotchedImpact

    Resistancea

    J/m

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    2-3 Friction/Wear Properties

    Friction and wear are properties inherent to any sliding part and involve many

    factors. Specifically, friction and wear have to do with the opposite sliding part

    material and its surface roughness, contour of the contact area, media such aslubricant, load, sliding speed and outside factors such as temperature.

    The main factors affecting the friction coefficient and wear of PES are the

    hardness and surface roughness of the opposite sliding part material, pressure that is

    applied to the sliding part, temperature of the sliding surface and use/non-use of a

    lubricant. Table 2 gives results of measurement of the friction coefficient and wear of

    various grades of PES by using the same testing equipment.

    Suzuki Friction/Wear Test

    Test load (constant)

    Oppositematerial(Fixed hallowtube)

    Square testspecimen (fixe

    Sliding surface

    Table 2 Sliding Properties

    Testing method: Suzuki friction/wear test (opposite material: board; test sample:

    ring-shaped molded article)

    Testing equipment: Friction/wear testing equipment of Tosoku Seimitsu Co.

    Opposite material: SUS304(#800) with no lubricant, Al board

    Testing conditions: P = 1 MPa (P = 0.5 MPa only for SNG2020R), V = 10 m/min,

    T = 30 min

    PES Sliding Grade PES

    StandardGrade

    Test Item Unit

    FO-10D SGF2030 SGF2040 SGN2020R

    PEI Sliding

    Grade

    Kinetic coefficient offriction

    0.19 0.250.40 0.300.40 0.300.40 0.300.45

    SUS

    Wear mg 9 3 3 38 4

    Kinetic coefficient offriction

    0.17 0.150.25 0.150.35 0.300.50 0.350.50

    AI

    Wear mg 7 7 7 117 12

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    3 Electrical Properties

    PES shows excellent properties in dielectric constant and dielectric dissipation

    factor. These excellent properties are retained in a broad range of temperature from

    low temperature to high temperature close to the glass transition point.The dielectric dissipation factor of PES is stable at a low value of 0.002 in a

    temperature range from 20 to 225C. Further, frequency dependence is low at

    approx. 0.003 to 0.004 at 105 Hz. (Fig. 11)

    The dielectric constant of PES remains practically constant up to the vicinity of Tg.

    (Fig. 12)

    Thus, PES having these excellent electrical properties in the high-temperature

    range and heat resistance is most suited for H-class applications.

    Figure 11 Temperature Dependence of Dielectric Dissipation Factor

    Dielectricdissipationfac

    tor(tan

    )

    Temperature (C)

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    Figure 12 Temperature Dependence of Dielectric Constant

    Dielectricconstant()

    Temperature (C)

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    4 Environmental Properties

    4-1 Flame Retardancy

    PES is a self-extinguishing resin. PES with no flame retardant added has beengiven 94V-0 under the UL Standards.

    Fig. 13 shows the limiting oxygen index to make a comparison of flame

    retardancy. It is evident from the low limiting oxygen index that PES has excellent

    flame retardancy.

    Furthermore, the excellent flame retardancy of PES is also known from the fact

    that PES emits very little smoke. Fig. 14 gives results of a smoke emission test of

    the American National Bureau of Standard to make a comparison with other resins.

    Figure 13 Comparison of Limiting Oxygen Index of Various Resins (ASTM D-2863)

    Limitingoxygenindex(%)

    Flameretardant

    grade

    * The resins show higher flame retardancy as the value increases.

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    Figure 14 Comparison of Smoke Emission (Smoke Chamber Test of NBS of USA,

    Using Samples 1.6 mm Thick

    Absorbance(correctedvalue)

    * It becomes more difficult for resin to absorb light as smoke emission

    increases.

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    4-2 Chemical Resistance

    PES has excellent resistance to aqueous chemicals such as hot water, steam,

    acid and alkali, oils, grease, gasoline, alcohols, aliphatic hydrocarbons, etc. (Table

    3) However, like almost all other organic compounds, PES is attacked byconcentrated sulfuric acid and concentrated nitric acid.

    On the other hand, PES being non-crystalline may be attacked by highly polar

    solvents, such as ester, ketone and trichloroethylene. However, in almost all cases,

    there is no problem because there are solvents available for substitution that do not

    attack PES and perform the same function as such polar solvents. For example,

    trichloroethane can be cited as a substitute for trichloroethylene.

    The chemical resistance of PES varies to some extent, depending on the grades

    of PES. E3010 is superior to E2010 in chemical resistance, and the GF-reinforced

    grades are superior to the natural grade.

    Table 3 Chemical Resistance of PES (under No Load)

    Inorganic reagent Effect Inorganic reagent Effect

    Ammonia A Benzene A

    Ammonia water A Benzoic acid A

    50% NaOH A Acetone C

    50% KOH A Oxalic acid A

    10% hydrochloric acid A Cyclohexane A

    Concentrated hydrochloric acid A Cyclohexanol A

    10% nitric acid A Cyclohexanon C

    Concentrated sulfuric acid C Methanol A

    Concentrated nitric acid C Glycerin A

    Acetic acid A Trichloroethylene C

    Boric acid A Trichloroethane A

    Hydrogen peroxide solution A Xylene B

    Hydrogen sulfide A Petroleum ether A

    Iodine in potassium iodine B Ethylene glycol A

    A: No effect. No absorption at 20C

    B: Some effect. There will be some absorption and swelling. Depending on uses,the chemical is adequately usable.

    C: Significant effect. Not usable for PES.

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    Table 4 Chemical Resistance of PES (under Stress of 9 MPa)

    Resin

    Chemicals

    PESE2010

    PESE3010

    PESSGN3030R

    PSu PC ModifiedPPO

    Acetone R1S R4S R2S R1S

    Methylethylketone R1S R2S R1S R1

    Cyclohexane R1S R19S 20M+ D D D

    Benzene C20S R1S R4M D

    Toluene R1S R11M D

    Xylene R4S R15M D

    Trichloroethylene C20S C20S D D

    1,1,1-Trichloroethane R8S R3M D

    Carbon tetrachloride SLC2M R6S D

    1,2-Dichloroethane R1S R1S 20M+ D D D

    Perchloroethylene C20M R1S D

    Chloroform R1S R1S 20M+ D D D

    Trichlorotrifluoroethane D

    Methanol

    Ethanol

    n-Butylalcohol

    Ethylene glycol

    2-Ethoxyethanol C20S C20S C20M R17M

    Propane-1,2-diol

    Heptan

    Ethyl acetate R31S R20S R3S

    Dimethylether C20M C20M C20M R1M

    Carbon bisulfide R8S R1S D

    Gasoline C20M

    Diesel fuel

    Symbols:

    -: No change for 20 minutesC: Crazing

    SLC: Slight crazing

    R: Failure

    D: Melting

    S: Sand

    M: Minute

    +: Softening (deemed practically unusable)

    *: For example, this indicates that R19S failed in 19 seconds.

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    4-3 Hot Water Resistance

    There is no problem with the natural grade up to 100C, but microcracks will

    occur at 120 in it. With the GF-reinforced grades, there is no problem with no

    microcrack occurring even at 140C. (Table 5) Further, with respect to mechanicalproperties, tensile strength and elongation decline in the initial period but after that

    remain unchanged at satisfactory levels, posing no practical problem.

    Table 5 Changes with Time in Tensile Strength in Water (E3010)

    Observation of the surface: After 10-day immersion in an autoclave

    100C 120C 140C

    Solid line E2010 No change Slightmicrocracking

    Slightmicrocracking

    Dotted line SGN2030R No change No change No change

    Figure 15 Results of Immersion-in-water Test at 100C

    Tensilestrength(MPa)

    Elongation(%)

    Time (day) Time (day)

    Figure 16 Results of Immersion-in-water Test

    Tensilestreng

    th(MPa)

    Elongation(%)

    Time (day) Time (day)

    4-4 Weathering Test

    Molded articles of PES colored grades yellow and become brittle, like othergeneral moldings of aromatic resins.

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    V PES Molding Method

    PES, which is a high-temperature-resistant resin, can be molded on common

    molding equipment. PES can be processed by all types of processing, including

    injection molding, extrusion, compression molding, solution casting and sintering.

    An example of injection molding, the processing method used most commonly, is

    explained in this section. Fig. 17 shows the flowability and viscosity of PES. As can

    be seen clearly from Fig. 17, injection molding temperature has to be 350C or higher

    for PES.

    It is also necessary to keep the mold temperature at 150 to 180C to improve the

    flowability of PES in the mold and reduce residual strain. The flow behavior of PES

    under these conditions is similar to that of polycarbonate, and in fact PES can be

    test-molded easily in a mold for polycarbonate. For detailed molding conditions and

    operating procedure, refer to Section VIII PES Molding Conditions.

    Precautions:

    1. Since PES has water absorption properties, it has to be dried for more than 3

    hours at 150C before molding.

    2. A general hot air dryer is not suitable for drying PES. A vacuum dryer or a

    dehumidifying dryer is fit for use for PES.

    3. The heat stability of PES is satisfactory as shown in Fig. 18. But it is safe to

    make sure that molding temperature will not exceed 380C.

    Figure 17 Spiral Flow of PES

    Flow length (Spiral flow: wall thickness 1 mm, mold temp. 150C,

    injection pressure 150 MPa)

    Flowlength(m

    m)

    Molding temperature (C)

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    Figure 18 Thermal Decomposition Curves of PES

    W

    eightloss(%)

    Temperature (C)

    In air

    Temperature rise rate: 10C/min

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    VI Fabrication of PES

    1 Adhesion

    Many adhesives, such as epoxy-, urethane-, phenol- and silicone-based

    adhesives, can be used for bonding PES/ PES and PES/other materials. PES

    shows satisfactory adhesion. The use of these different adhesives is determined

    depending on temperature, humidity and other use environmental conditions.

    The bonding surfaces have to be degreased, roughened and treated otherwise

    so that satisfactory adhesion will be achieved.

    PES is also bonded by use of solvents such as N-methyl-2-pyroridon (NMP),

    N,N-dimethylformaldehide and dichloromethane. However, these solvents may

    cause stress cracking in those parts which will be subject to mechanical stress. The

    viscosity of these solvents is increased by adding 3% to 15% PES. The bonded

    materials have to be dried completely until all of the solvent is evaporated.

    2 Other Bonding Method

    Fastening with screws or bolts, snap-fitting and other joining methods can be

    used for joining methods that will allow the PES product to be removed. J oining with

    bolts is suitable for those products which are subject to high load and removed

    frequently. Under this method, molded PES products are threaded for metal parts to

    be inserted there. Such inserts may be fixed by force while the product is hot after

    molding or by ultrasonic welding.

    3 Hot Press Molding

    PES sheets can be molded by use of a hot press using vacuum or compressed

    air. The equipment for use requires a fixed frame that can be heated and a 2-step

    heating means for providing a uniform temperature distribution to the surface and

    cross section of the sheet. The heater has to be so designed that the temperature

    will reach 270 to 280C within 40 to 50 seconds.

    A metal mold is generally used, and an electric heater or a temperature controller

    of the oil circulating type is attached to it. A wooden or resin mold is not suited forthis purpose. A vent should be provided in the mold to enable the air between the

    mold and the sheet to be vented quickly. The vent should be provided at the end of

    the molded product to be released from the mold. Generally, it is preferably that the

    curved area of the mold should have a large radius and a large draft in contour and a

    sharp edge should be avoided.

    It may be said that the female mold is suited for hot-plate molding because the

    molded product may shrink freely in the wall thickness direction. As the dimensions

    of the molded product change significantly, the use of the male mold may cause

    cracks at the time of shrinkage.

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    VII PES Cert ification

    1 UL Standards

    94V-0 Natural grade 1.5 mm

    SGN (GF-reinforced grade) 0.4 mm

    746B Natural grade 0.75 mm 180C

    2 Food Sanitation Law

    Requirements under standards for food, additives, etc. E2010

    ( 1959 Notification No. 370 of the Ministry of Health and Welfare)

    3 Synthetic Resin Utensils and Packaging Containers Other Than Stipulated by

    Individual Standards E2010

    ( 1982 Notification No. 20 of the Ministry of Health and Welfare)

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    melt flow index. This shall then be followed by setting the

    cylinder temperature to 330C, purging the cylinder with PES

    neat resin (E3010) adequately, and setting the cylinder

    temperature to the PES molding conditions.

    Stopping

    procedures:

    If PES is to be molded in the next molding operation, purge the

    resin in the cylinder adequately with PES neat resin, lower the

    cylinder temperature to 350C, discharge the PES remaining in

    the cylinder adequately, and turn off the power supply.

    If a resin other than PES is molded in the next molding

    operation, purge the resin in the cylinder adequately with PES

    neat resin, lower the cylinder temperature to 350C, and slowly

    lower the cylinder temperature to 300C while purging the resin

    with a polyethylene resin with a low melt flow index. After

    confirming that the polyethylene alone is being discharged from

    the cylinder and the cylinder temperature has lowered to 300C,

    discharge the polyethylene completely from the screw and then

    turn off the power supply.

    If gel formation

    has started:

    If get formation should have started, do not raise the cylinder

    temperature under any circumstance but immediately discharge

    gelled materials. Then, purge the materials adequately from

    the cylinder by slowing lowering the cylinder temperature to

    300C while purging the resin with a polyethylene resin with a

    low melt flow index. During the purging operation, never draw

    near the nozzle of the injection molding equipment.

    Cleaning of the

    screw:

    In cleaning the screw, slowing lower the cylinder temperature to

    300C while purging the resin with a polyethylene resin with a

    low melt flow index. After confirming that the polyethylene

    alone is being discharged from the cylinder and the cylinder

    temperature has lowered to 300C, pull the screw out of the

    cylinder.

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    2 Example of Injection Molding Conditions

    Given below is an example of injection molding conditions for PES.

    Molded article

    Gate shape

    Fuse box

    Pin 1 point

    Burn-in outlet

    Pin 4 points

    Resin Grade

    Composition, etc.

    E2010Natural

    SGN3030RGF-reinforced

    Moldingconditions

    (C) C1 340 360

    C2 350 370

    C3 360 370

    NH 360 370

    Mold temperature (C) 150 160Charging pressure (MPa) 100 200

    Follow-up pressure(MPa) 30 50

    Injection time (second) 5 10

    Cooling time (second) 15 30

    3 Mold Material

    Since the mold temperature is raised to 150 to 180C for PES, it is recommended

    that hardened steel be used. In the event of a small amount of production, the use ofNAC steel is also acceptable.

    4 Annealing

    Basically there is no need for annealing. But it has been found that the

    annealing of molded articles with high residual strain (such as insert moldings and

    thin-walled articles) improves their mechanical strength and stress crack resistance.

    5 Mold Release

    There is normally no need for using a mold release agent. However, if a mold

    release agent has to be used unavoidably, fluorine-based ones or zinc stearate should

    be used. No silicone-based mold release should be used because the use of such

    mold release agent may cause stress cracks.