2
STRUCTURE Ribs: compound of high resistance elastomer drives the pulley by wedging in the grooves. Their geometry optimizes the contact surface. Cord: Made of polyester or aramid; it is the belt’s textile reinforcement. The polyester cord is suitable for most applications. The aramid cord can handle greater tension and increase power transfer by around 30%. (Please contact us for more information about the dynamic properties of these two cord materials.) Backing: the backing protects the cord and the radial stability of the monobloc structure. It can also transfer power onto the smooth pulley. CHARACTERISTICS Molding process: less waste and guaranteed thickness consistency. Significant flexion and counter flexion capacity (minimum diameter = 9 mm/PH profile). Compounds available for temperature ranges from -45°C to +120°C (EPDM). Improved linear speed (up to 80m/s). Absorption of torque spikes. Profile complies with ISO9982 standard. Possible use on smooth pulley (receiver) (transmission ratio > 4). POWER RANGE From 0.1 kW to several hundred kW. APPLICATIONS POLY V ® JUNE 2013, non contractual-document. Hutchinson reserves the right to modify all or part of this documentation without prior warning. Design: www.letb-synergie.com 5 models available 100 1 000 PH PJ PK PL PM 10 000 100 000 0.01 0.1 1 10 100 1000 Corrected power (kW) Small pulley speed (rpm) Elastomer structure for optimal contact High performance textile reinforcement for improved power transfer Reinforced rubber backing for lateral rigidity Compound with high abrasion resistance Length from 132mm to 15,500mm *values for information Poly V ® PH Poly V ® PJ Poly V ® PK Poly V ® PL Poly V ® PM Thickness 2.6 mm 3.3 mm 4.9 mm 7.0 mm 12.0 mm Minimum pulley diameter 9 mm 18 mm 50 mm 70 mm 180 mm Maximum linear speed 80 m/s 60 m/s 55 m/s 50 m/s 40 m/s Linear mass 0.0042 kg/m/rib 0.008 kg/m/rib 0.020 kg/m/rib 0.032 kg/m/rib 0.110 kg/m/rib Setting tension 25 to 35 N/rib/span 35 to 50 N/rib/span 90 to 110 N/rib/span 140 to 200 N/rib/span 450 to 550 N/rib/span Materials BR+CR BR+CR+EPDM BR+CR+EPDM BR+CR BR+CR FITNESS EQUIPMENT 50kW 90kW 100kW 110kW 200kW 400kW 600kW 5kW 10kW 20kW 15kW GARDENING EQUIPMENT REFRIGERATION VENTILATION TRANSPORTING PEOPLE INDUSTRIAL ENGINES TIMBER INDUSTRY AEROSPACE ENERGY PAPER INDUSTRY PUMPS MINES AND QUARRIES RANGE EXTRAS Special compounds and surfaces (anti-oil, anti-static, etc.). Double-sided Poly V ® . HUTCHINSON BELT DRIVE SYSTEMS Rue des Martyrs – BP 423 – 37304 Joué-lès-Tours Cedex – France Tél. : +33 (0)2 47 48 39 99 – Fax : +33 (0)2 47 48 38 34 [email protected] www.hutchinsontransmission.com HUTCHINSON DISTRIBUTOR CONTACTS The Poly V ® is a power transmission belt featuring multiple longitudinal ribs. It transmits the torque by contact of the belt rib flanks and the pulley grooves. Its monobloc design guarantees: Compactness Noise reduction Tension stability and reliability High power transmission Reduced costs POLY V ® THE BELT FOR ALL APPLICATIONS

POLY V - Industrial belt manufacturer : power transmission ... · COMPACTNESS The Poly V® has been designed with a larger contact surface area than V belts or fl at belts. NOISE

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STRUCTURERibs: compound of high resistance elastomer drives the pulley by wedging in the grooves. Their geometry optimizes the contact surface.

Cord: Made of polyester or aramid; it is the belt’s textile reinforcement.

The polyester cord is suitable for most applications.

The aramid cord can handle greater tension and increase power transfer by around 30%. (Please contact us for more information about the dynamic properties of these two cord materials.)

Backing: the backing protects the cord and the radial stability of the monobloc structure. It can also transfer power onto the smooth pulley.

CHARACTERISTICS Molding process: less waste and guaranteed thickness consistency.

Signifi cant fl exion and counter fl exion capacity (minimum diameter = 9 mm/PH profi le).

Compounds available for temperature ranges from -45°C to +120°C (EPDM).

Improved linear speed (up to 80m/s).

Absorption of torque spikes.

Profi le complies with ISO9982 standard.

Possible use on smooth pulley (receiver)(transmission ratio > 4).

POWER RANGE From 0.1 kW to several hundred kW.

APPLICATIONS

POLY V®

JUN

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5 models available

100

1 000 PH PJ PK PL PM

10 000

100 000

0.01 0.1 1 10 100 1000Corrected power (kW)

Smal

l pul

ley

spee

d (r

pm)

Elastomer structure for optimal contact

High performance textile reinforcement for improved power transfer

Reinforced rubber backing for lateral rigidity

Compound with high abrasion resistance

Length from 132mm to 15,500mm*values for information

Poly V® PH Poly V® PJ Poly V® PK Poly V® PL Poly V® PM

Thickness 2.6 mm 3.3 mm 4.9 mm 7.0 mm 12.0 mm

Minimum pulley

diameter9 mm 18 mm 50 mm 70 mm 180 mm

Maximum linear speed

80 m/s 60 m/s 55 m/s 50 m/s 40 m/s

Linear mass 0.0042 kg/m/rib

0.008 kg/m/rib

0.020 kg/m/rib

0.032 kg/m/rib

0.110 kg/m/rib

Setting tension

25 to 35 N/rib/span

35 to 50 N/rib/span

90 to 110 N/rib/span

140 to 200 N/rib/span

450 to 550 N/rib/span

Materials BR+CR BR+CR+EPDM BR+CR+EPDM BR+CR BR+CR

FITNESSEQUIPMENT

50kW 90kW

100kW

110kW

200kW

400kW

600kW5kW

10kW

20kW

15kW

GARDENINGEQUIPMENT

REFRIGERATIONVENTILATION

TRANSPORTINGPEOPLE

INDUSTRIALENGINES

TIMBERINDUSTRY

AEROSPACE

ENERGY

PAPERINDUSTRY

PUMPS

MINES AND QUARRIES

RANGE EXTRAS Special compounds and surfaces (anti-oil, anti-static, etc.).

Double-sided Poly V® .

HUTCHINSON BELT DRIVE SYSTEMSRue des Martyrs – BP 423 – 37304 Joué-lès-Tours Cedex – France

Tél. : +33 (0)2 47 48 39 99 – Fax : +33 (0)2 47 48 38 [email protected]

www.hutchinsontransmission.com

HUTCHINSON DISTRIBUTOR

CONTACTS

The Poly V® is a power transmission belt featuring multiple longitudinal ribs.It transmits the torque by contact of the belt rib fl anks and the pulley grooves.

Its monobloc design guarantees: Compactness

Noise reduction Tension stability and reliability

High power transmission Reduced costs

POLY V®

THE BELT FOR ALL APPLICATIONS

COMPACTNESSThe Poly V® has been designed with a larger contact surface area than V belts or fl at belts.

NOISE REDUCTIONThe Poly V® is molded. Its profi le is regular and its thickness is constant. It has been sized to guarantee under 2% slipping. This results in:

Less temporary noise (start up, etc.).

Less chassis vibration.

No diff erential belt fl apping between V belts (a single Poly V® replaces several V belts).

Reduced noise levels (see opposite).

HIGH OUTPUTSmaller carbon footprint

Iso-tension and iso-geometry technical tests show that the Poly V® can achieve an output several percent higher: over 98%, which can reduce energy consumption and sometimes even engine size.

REDUCED COSTSBenefi ts:

Reduced diameter and pulley width.

Reduced belt length.

No need for inertia fl ywheels in some cases.

Machining of pulleys is facilitated: the Poly V® can be used on smooth pulleys (receivers).

Maintenance:

Rapid set up (1 Poly V® can replace up to 15 V belts).

No need for matching.

Increased lifespan.

Operating:

Reduced consumption due to high output.

TENSION STABILITY AND RELIABILITYThe uniform positioning of the cord across the entire width of the belt also guarantees tension stability and consistency.

No need for matching thanks to the monobloc belt.

No diff erential fl apping thanks to monobloc belt.

Reduced maintenance: no need to adjust the tension a� er the belt has been run in.

Increased lifespan (up to 4 times longer than a V belt).

The Poly V® works with identical power transfer and geometry and lower tensions than those required for V belts.

POLY V®

1 belt2 "standard" pulleys

Moreover, the Poly V® can operate in fl exion and counter fl exion with the following benefi ts:

A single belt can drive several accessories: serpentine belt installation.

Driving accessories from the back of the belt.

The Poly V® has multiple application benefi ts:

Improved transmission ratio is possible (Poly V® 1: 60 vs V belt 1: 20). Does away with the need for stepped pulleys.

Reduced diameters (diameters up to 9mm with the H profi le compared to 50mm with V belts).

Reduced belt width for a given geometry and the same power transfer (small ribbed pulley) .

V beltFlat belt Poly V® Contactsurface areasurface area

x2,5

OutputOutput

98%

100

V belt

Poly V®

Synchronous

50

0

100100100

50

0 FanBread machineMicro hydro-electric power plant

Vacuum head

以dBA为单位的噪音

92

80

-12dBA

Micro hydro-electric power plant

80

-12dBA

Micro hydro-electric power plant

Micro hydro-electric power plant

Vacuum headVacuum headVacuum headVacuum head

80

65

-15dBA

Vacuum head

65

-15dBA

Vacuum head Bread machineBread machineVacuum head

5851

-7dBA

V belt

Poly V

Synchronous

V belt

Poly V

Synchronous

Bread machineBread machineBread machine

58585851

-7dBA

Bread machine

51

-7dBA

FanFanFanBread machine

-7dBA

10198

-3dBA

1 belt

V Belt Poly V belt®

OutputOutput

98%

Efficiency

V belt

Poly V® belt

100%98%

Tension

reduced diameter