PNEUDRI Heatless Dryer - Powerex · PDF fileDryer Check POWER ON indicator is illuminated. ... Tel: +358 (0)20 753 2500 [email protected] FR ... +31 (0)541 585 000 [email protected]

PNEUDRI Heatless DryerMX102 - MX110Preventative Maintenance Guide

Service intervals

Key:

Description of Service Required Service recommended every: (1)

(1) The service operations should be performed at the hours run or fixed time intervals specified (whichever occurs first)

Component Operation Day

Wee

k

2000

Hou

rs(3

-mon

th)

4000

Hou

rs(6

-mon

th)

8000

Hou

rs(1

2-m

onth

)

1600

0 H

ours

(24-

mon

th)

2000

0 H

ours

(30-

mon

th)

Dryer Check POWER ON indicator is illuminated.

Dryer Check STATUS / FAULT indicators located on the controller.

Dryer Check for air leaks.

Dryer Check the pressure gauges during purging for excessive back pressure.

Dryer Check the condition of electrical supply cables and conduits.

Dryer Check for cyclic operation.

Dryer Replace the active exhaust silencers Recommended Service A

Filtration Replace the inlet, outlet and control air filters, and service drains. Recommended Service B

Dryer Replace / Calibrate dewpoint transmitter (DDS Units only). Recommended Service C

Dryer Replace the valve seats and seals.Recommended Service D

Dryer Replace the Desiccant.Recommended Service E

Check Replace

1

Preventative Maintenance Kits Recommended Service A - Required every 4000 Hours (6 months)

Recommended Service B - Required every 8000 Hours (12 months)

Recommended Service C - Required every 8000 Hours (12 months)

Recommended Service D - Required every 16000 Hours (24 months)

Note. One overhaul kit is required for each dryer bank.

Description Catalogue Number Technical Reference Contents

Kit: Valve Overhaul Kit <9 barg MXA/MXS 608620091 608620091

Inlet Valve Kit (Catalogue No.608620093)

Outlet Valve Kit (Catalogue No.608620094)

Exhaust Valve Kit (Catalogue No.608620095)

Control Valve Kit MXA/MXS (Catalogue No.608620096)


Kit: Valve Overhaul Kit >9 barg MXA/MXS 608620092 608620092




Control Valve Kit MXA/MXS (Catalogue No.608620096)

Repressurisation Valve Kit (Catalogue No.608620097)


Kit: Valve Overhaul Kit <9 bar MXP 608620121 608620121




Control Valve Kit MXP (Catalogue No.608620111)


Kit: Valve Overhaul Kit >9 bar MXP 608620122 608620122




Control Valve Kit MXP (Catalogue No.608620096)

Repressurisation Valve Kit (Catalogue No.608620097)

Note. The number of kits required is dependent upon the model of dryer as illustrated below.

Description Catalogue Number Technical Reference ContentsKit: Silencer Element 608620090 608620090 Silencer element

Description MX102c MX103c MX103 MX104 MX105 MX106 MX107 MX108 MX109 MX110Kit: Silencer Element 1 1 1 2 2 2 3 3 3 3

Current Parker domnick hunter Filter Service Kits to be supplied as standard. Please check the filter housing model numbers for correct element suitability.

Note. One kit required for each dryer bank with dewpoint transmitter.


Kit: Hygrometer Element Assembly 608203580 608203580Hygrometer transmitterFixed orificeo-ring

2


Kit: Inlet Valve 608620093 608620093Cylinder valvesAssociated o-ringsFixing screws

Inlet Valve Kit

The early dryers (serial number up to MXP0806015) will require an upgrade using the outlet valve overhaul kit (Catalogue Number 608620209). Once upgraded the outlet valve kit listed above will be suitable for use on the next service.


Kit: Outlet Valve 608620094 608620094Valve spring assembliesAssociated o-ringsFixing nuts and bolts

Outlet Valve Kit


Kit: Exhaust Valve 608620095 608620095

Cylinder valveElbow fittingsAssociated o-ringsFixing screws

Exhaust Valve Kit


Kit: Control Valve (MXA/MXS) 608620096 608620096

3-Bank solenoid valve010AA filter elementE009AA filter elementFixing screws

Control Valve Kit (MXA/MXS)


Kit: Control Valve MXP (Pneumatic) 608620111 6086201112-Bank solenoid valveE009AA filter elementFixing screws

Control Valve Kit (MXP)


Kit: Repressurisation Valve 608620097 608620097Cylinder valveAssociated o-ringsFixing screws

Repressurisation Valve Kit (MXA/MXS)

3

Recommended Service E - Required every 20000 Hours (30 months)

Desiccant Quantities

Column Seal Kits

Snowstorm Filler

DescriptionMX102c MX103c MX103 MX104 MX105 MX106 MX107 MX108 MX109 MX110

-20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -70 -70

Kit: Desiccant AA (11.2 Ltr) 9 8 13 12 16 14 21 19 26 24 31 28 36 33 41 37

Kit: Desiccant MS (11.2 Ltr) 1 7 2 11 2 13 3 17 3 21 4 25 4 29 6 33 37 42

Kit: Desiccant WS (11.2 Ltr) 2 3 4 5 6 7 8 9 10 11

Note. The quantity of desiccant material required is dependent upon the model of dryer and the specified dewpoint as illustrated below.

Ensure that the dryer is filled using a Snowstorm filler and replace the column seals.

Description Catalogue Number Technical Reference ContentsKit: Desiccant AA 608203661 608203661 11 Litre Container of AA

Kit: Desiccant MS 608203662 608203662 11 Litre Container of MS

Kit: Desiccant WS 608203663 608203663 11 Litre Container of WS

100% AA 90% AA

10% MS

20% WS

80% MS

Note. One kit is required for each dryer.


Kit: Column Seals MX 608620098 608620098Column o-ringsOutlet plate o-ring

Description Catalogue Number Technical Reference ContentsSnowstorm Filler 608201051 608201051 Jumbo Snowstorm Filler

4

Aftermarket

Compressed air equipment users demand much more than the supply of high quality products in order to maintain a competitive edge.

Filter Elements and Consumable Parts

Maintenance, Repairand Overhaul Customer Support Specialised Services

Genuine Replacement filter elementsPreventative Maintenance Kits

Repair KitsInstallation KitsUpgrade Kits

Installation and CommissioningMaintenance and RepairUpdates and Upgrades

Service ContractsParts Service

Warranty

Business DevelopmentTechnical Support Group

TrainingTechnical Publications

Air Quality TestingDewpoint Measurement

Leak DetectionParticle Counting

Micro-biological Testing

Modern production technology is increasingly demanding the provision of a higher purity and more reliable compressed air supply. Products and solutions that are manufactured by Parker domnick hunter are designed to provide air quality that meets with and often exceeds international standards.

As well as the requirement for air purity and reliability, there are additional factors to consider when choosing the right service provider for your compressed air and gas purification system. For example, knowledge of the many regulations regarding the management of industrial waste, energy efficiency improvement programs and consideration of any environmental impact. It is anticipated that future legislations will demand further in-depth technical and knowledge-based support from service providers.

Our commitment to industry does not stop with the supply of high quality products. We are also committed to ensuring that our equipment provides high performance by providing a trouble-free service from a bespoke maintenance and verification package – all tailored to your own specific requirements.

We offer a wide range of valuable services that will impact positively on your drive towards improved production efficiency and product quality with reduced production rejections and operational costs.

From initial selection to installation, commissioning, preventative maintenance and specialised services, Parker domnick hunter is redefining customer service.

servicereminder.comServicereminder.com is a web based reminder service designed to track when service work is due to be carried out. This enables you to contact our customers at the optimum time to sell replacement filter elements and other service kits. It is free to register simply log on to www.servicereminder.com and select New User Registration.

5

Parker Hannifin ltdIndustrial divisionDukesway, Team Valley Trading EstGateshead, Tyne and WearEngland NE11 0PZTel: +44 (0) 191 402 9000Fax: +44 (0) 191 482 6296www.domnickhunter.com

© Parker Hannifin Corporation. All rights reserved. Catalogue: 17862009802/11 Rev: 00

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Documents

PNEUDRI Heatless Dryer - Powerex · PDF fileDryer Check POWER ON indicator is illuminated. ... Tel: +358 (0)20 753 2500 [email protected] FR ... +31 (0)541 585 000 [email protected]