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Plug And Play Portable Inspection System
The Easy Choice for Visual Quality
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Green DesignBy removing motors and blower units as well as incorporating
an LED light source eliminating wasteful incandescent light bulbs, this decreases power consumption and makes it much more environmentally friendly.
Low CostAffordable, High-Speed, and Accurate visual inspection has
not been obtainable until now. The PAPPIS is high speed, high accuracy, and is the first system specifically designed to provide a low cost alternative to your inaccurate and timely manual inspection.
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System OverviewWithout the use of complicated mechanical flipping systems
or unstable and slow belt conveyance, we can easily inspect both top and bottom of your product by simply gliding it down a layer of angled, clear, tempered glass.
Cascade and Glide Transfer SystemYour bulk product is placed into a hopper and the first
vibratory feeder transfers the product to a separator plate. This plate separates the product into four rows using a secondary vibratory feeder for additional stability at the transfer point. All four rows cascade off of the vibratory feeder and uses gravity to glide down a sheet of tempered glass for inspection.
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Inspection SystemThe PAPPIS uses 4 LED lighting units to
illuminate the product and 8 high resolution CCD Area sensor cameras for inspection (top and bottom of each row).
Inspection is applied to both the top surface and bottom surface at the same time.
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Compact DesignTaking into consideration the rising cost of factory floor
space, this system does not require a specially designed room or premium floor space for operations. With a small footprint and light design, the system is placed on casters and can be rolled to any location and simply plugged into a standard 120 volt outlet. Once plugged in, the PAPPIS is ready for your product.
Cleaning and MaintenanceThe sleek and simple design of the PAPPIS affords easy
cleaning, setup, and operations. With No Moving Parts, it eliminates the need for difficult mechanical adjustments or parts to break down.
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ChangeoverWhen changing from one product range (see below) to
another, the operator simply removes the existing separator and guide plates and replaces with a different size. Since the PAPPIS maintains your process parameters in memory, the operator then calls up the new parameters, inputs the product, and starts inspection.
Changeover plates for different sizes 5 - 8 mm round and 5 - 8 mm wide oblong 8 -10 mm round and 8 – 10 mm wide oblong 10 – 12 mm round and 10 – 12 mm wide oblong 12 – 15 mm round and 12 – 15 mm wide oblong
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Standard Specifications Model: PAPPIS Item Specifications
Inspection functions
Applicable tablets
Non-coated, film coated, sugar-coated tablets,Printed, engraved, break line tablets, Round,
oblong, oval tablets, Capsules, and other shapes
Tablets sizeRound tablets: 5-12mm in diameter
Oblong & Oval tablets: 5-12mm in width, 5-21 mm in length
Inspected items
Dirt inspection: Foreign particle, Dirt, ScratchesShape inspection: Dimensions, Cracks,
DeformationColor inspection: Wrong color, Discoloration,
Peeled coatingPrint inspection: Scratches, Blurring, Lack of
printingInspected surfaces Top & bottom
Inspection precision Defective equivalent to a 100 μm square or larger black speck
Processing capacity 200,000 Tablets/Hour (Round tablets: 8mm in diameter)
Hardware
InspectionSubsystem
Lighting unit 4 LED unitsCamera CCD area sensor camera ×8
Communication Microsoft Windows XpeJudgment processing unit FPGA, Signal processing board
TransferSubsystem
Hopper Capacity:15L
Vibratory feeder Transfer capacity: 5000 tablets/min max
Alignment chute Special shape plastic guidesGlass table Tempered glass
RejectionSubsystem
Rejector valve Pneumatic ValveDefective tablet collection box Capasity:15L
SoftwareInspection Functions Individual and overall Judgment,
inspection condition entry, result output
Diagnosis Functions Monitoring of hardware, self diagnosis
Size & Environmen
t
Dimensions W1,000mm×D600mm×H1417(excluding patrol lamp)
Power Supply AC100V
Pressure of pneumatic unit 0.35 ~ 1.00Mpa
Ambient conditions Temperature; 10 ~ 30℃, Humidity: 30 ~ 70%(Non-condensing)
Exterior Stainless steel
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Glass Plate
Separator PlateCamera 1 - 4
Camera 5 - 8
Defective Bin Good Bin
Vibratory Feeder1
Trough
Vibratory Feeder2
4 LED Lighting Units
Hopper
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Glass
Defective tablets will be blown by airinto the Defective Row
4 Inspection Rows
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Human Inspection
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PAPPIS Inspection
No Eye StrainNo FatigueNo BreaksNo Sick DaysNo Mistakes“No Mistakes”Press Enter to continue
Defects GoodPress Enter to continue
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Symetix New Compact Verisym SystemLength10 Feet
Width 38 Inches
Viswill’s PAPPIS
Length 39 Inches
Width 23 Inches
13,000 p/m
23,000 p/m
33,000 p/m
43,000 p/m
53,000 p/m
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Proditec Visitab 2 System Doors Closed
Length9 Feet 3 inches
Width 33 Inches
Viswill’s PAPPIS
Length 39 Inches
Width 23 Inches
1 2 3 4 5
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Proditec Inspectab 100 System
Length6 Feet 5 inches
Width 30 Inches
Viswill’s PAPPIS
Length 39 Inches
Width 23 Inches
1 2 3 Doors Closed
Doors Open
Width6 Feet
7 Inches
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Proditec Inspectab 100 System
2 3
Doors Open
Width6 Feet
7 Inches
1
4 5 6
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QC Lab
Tablet Press
Packaging
Portable for All of your Needs!CoatingPrinting
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Development Lab
Tablet Press
Packaging
CoatingPrinting
Storage when notIn use
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For Additional Information or to set up a Presentation for the PAPPIS, please
contact:Rusty Nelson
General ManagerDaiichi Jitsugyo (America), Inc.
Phone: 1-630-776-2459Email: [email protected]
English Website: www.dja-pharma.comSpanish Website: www.djpr-pharma.com