21
Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Embed Size (px)

Citation preview

Page 1: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Plug And Play Portable Inspection System

The Easy Choice for Visual Quality

Press Enter to continue

Page 2: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Green DesignBy removing motors and blower units as well as incorporating

an LED light source eliminating wasteful incandescent light bulbs, this decreases power consumption and makes it much more environmentally friendly.

Low CostAffordable, High-Speed, and Accurate visual inspection has

not been obtainable until now. The PAPPIS is high speed, high accuracy, and is the first system specifically designed to provide a low cost alternative to your inaccurate and timely manual inspection.

Press Enter to continue

Page 3: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

System OverviewWithout the use of complicated mechanical flipping systems

or unstable and slow belt conveyance, we can easily inspect both top and bottom of your product by simply gliding it down a layer of angled, clear, tempered glass.

Cascade and Glide Transfer SystemYour bulk product is placed into a hopper and the first

vibratory feeder transfers the product to a separator plate. This plate separates the product into four rows using a secondary vibratory feeder for additional stability at the transfer point. All four rows cascade off of the vibratory feeder and uses gravity to glide down a sheet of tempered glass for inspection.

Press Enter to continue

Page 4: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Inspection SystemThe PAPPIS uses 4 LED lighting units to

illuminate the product and 8 high resolution CCD Area sensor cameras for inspection (top and bottom of each row).

Inspection is applied to both the top surface and bottom surface at the same time.

Press Enter to continue

Page 5: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Compact DesignTaking into consideration the rising cost of factory floor

space, this system does not require a specially designed room or premium floor space for operations. With a small footprint and light design, the system is placed on casters and can be rolled to any location and simply plugged into a standard 120 volt outlet. Once plugged in, the PAPPIS is ready for your product.

Cleaning and MaintenanceThe sleek and simple design of the PAPPIS affords easy

cleaning, setup, and operations. With No Moving Parts, it eliminates the need for difficult mechanical adjustments or parts to break down.

Press Enter to continue

Page 6: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

ChangeoverWhen changing from one product range (see below) to

another, the operator simply removes the existing separator and guide plates and replaces with a different size. Since the PAPPIS maintains your process parameters in memory, the operator then calls up the new parameters, inputs the product, and starts inspection.

Changeover plates for different sizes 5 - 8 mm round and 5 - 8 mm wide oblong 8 -10 mm round and 8 – 10 mm wide oblong 10 – 12 mm round and 10 – 12 mm wide oblong 12 – 15 mm round and 12 – 15 mm wide oblong

Press Enter to continue

Page 7: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Press Enter to continue

Page 8: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Standard Specifications Model: PAPPIS Item Specifications

Inspection functions

Applicable tablets

Non-coated, film coated, sugar-coated tablets,Printed, engraved, break line tablets, Round,

oblong, oval tablets, Capsules, and other shapes

Tablets sizeRound tablets: 5-12mm in diameter

Oblong & Oval tablets: 5-12mm in width, 5-21 mm in length

Inspected items

Dirt inspection: Foreign particle, Dirt, ScratchesShape inspection: Dimensions, Cracks,

DeformationColor inspection: Wrong color, Discoloration,

Peeled coatingPrint inspection: Scratches, Blurring, Lack of

printingInspected surfaces Top & bottom

Inspection precision Defective equivalent to a 100 μm square or larger black speck

Processing capacity 200,000 Tablets/Hour (Round tablets: 8mm in diameter)

Hardware

InspectionSubsystem

Lighting unit 4 LED unitsCamera CCD area sensor camera ×8

Communication Microsoft Windows XpeJudgment processing unit FPGA, Signal processing board

TransferSubsystem

Hopper Capacity:15L

Vibratory feeder Transfer capacity: 5000 tablets/min max

Alignment chute Special shape plastic guidesGlass table Tempered glass

RejectionSubsystem

Rejector valve Pneumatic ValveDefective tablet collection box Capasity:15L

SoftwareInspection Functions Individual and overall Judgment,

inspection condition entry, result output

Diagnosis Functions Monitoring of hardware, self diagnosis

Size & Environmen

t

Dimensions W1,000mm×D600mm×H1417(excluding patrol lamp)

Power Supply AC100V

Pressure of pneumatic unit 0.35 ~ 1.00Mpa

Ambient conditions Temperature; 10 ~ 30℃, Humidity: 30 ~ 70%(Non-condensing)

Exterior Stainless steel

Press Enter to continue

Page 9: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Glass Plate

Separator PlateCamera 1 - 4

Camera 5 - 8

Defective Bin Good Bin

Vibratory Feeder1

Trough

Vibratory Feeder2

4 LED Lighting Units

Hopper

Press Enter to continue

Page 10: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Glass

Defective tablets will be blown by airinto the Defective Row

4 Inspection Rows

Press Enter to continue

Page 11: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Human Inspection

Press Enter to continue

Page 12: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

PAPPIS Inspection

No Eye StrainNo FatigueNo BreaksNo Sick DaysNo Mistakes“No Mistakes”Press Enter to continue

Page 13: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Defects GoodPress Enter to continue

Page 14: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Press Enter to continue

Page 15: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Symetix New Compact Verisym SystemLength10 Feet

Width 38 Inches

Viswill’s PAPPIS

Length 39 Inches

Width 23 Inches

13,000 p/m

23,000 p/m

33,000 p/m

43,000 p/m

53,000 p/m

Press Enter to continue

Page 16: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Proditec Visitab 2 System Doors Closed

Length9 Feet 3 inches

Width 33 Inches

Viswill’s PAPPIS

Length 39 Inches

Width 23 Inches

1 2 3 4 5

Press Enter to continue

Page 17: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Proditec Inspectab 100 System

Length6 Feet 5 inches

Width 30 Inches

Viswill’s PAPPIS

Length 39 Inches

Width 23 Inches

1 2 3 Doors Closed

Doors Open

Width6 Feet

7 Inches

Press Enter to continue

Page 18: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Proditec Inspectab 100 System

2 3

Doors Open

Width6 Feet

7 Inches

1

4 5 6

Press Enter to continue

Page 19: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

QC Lab

Tablet Press

Packaging

Portable for All of your Needs!CoatingPrinting

Press Enter to continue

Page 20: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

Development Lab

Tablet Press

Packaging

CoatingPrinting

Storage when notIn use

Press Enter to continue

Page 21: Plug And Play Portable Inspection System The Easy Choice for Visual Quality Press Enter to continue

For Additional Information or to set up a Presentation for the PAPPIS, please

contact:Rusty Nelson

General ManagerDaiichi Jitsugyo (America), Inc.

Phone: 1-630-776-2459Email: [email protected]

English Website: www.dja-pharma.comSpanish Website: www.djpr-pharma.com