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Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

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Page 1: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

Playing to WinUnilever Supply Chain

Pier Luigi SigismondiChief Supply Chain Officer

Page 2: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

2

The Recent Past ...

Page 3: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

3

A Cost Driven Supply Chain …

678717

810

2006 2007 2008

SteadySC SavingsSC Savings

€€’mil’mil

ContinuousRestructuringRestructuring

18 1714

2006 2007 2008

# sites# sitesclosedclosed

17%17%17%16%

21%

23%

Best in ClassFixed AssetsFixed AssetsProductivityProductivity

1999 2003 2009

FA%TO

Page 4: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

4

With many Pockets of Excellence …

Regional ScaleRegional Scale

Efficiency

CompetitiveConversion CostConversion Cost*

100

91 90

Ind av. Best UL

Great PeoplePeoplewith Rigour &

Discipline

*2008 McKinsey benchmarking study

SustainabilityPrograms

BestPractices

PerformanceCulture LeanLean

Structure*100

70 67

Ind av. Best UL

SC IndirectsSC IndirectsIndexIndex

Page 5: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

5

But not Winning the game …

Gross MarginsGross Margins

2005 2006 2007 2008

Inventory DaysInventory Days

64 6464

6768

Q4

06

Q2

07

Q4

07

Q2

08

Q4

08

19.6 20.0 20.019.1

2005 2006 2007 2008

VolumesVolumes

€€’Mil Tonnes’Mil Tonnes

Page 6: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

6

A fundamental Change required …

Page 7: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

7

I. Restored Robust Foundations …

Page 8: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

8

Renewed Focus on Quality …

--52%52% YTD reductionon Product IncidentsProduct Incidents

--10%10% YTD reduction

on Consumer ComplaintsConsumer Complaints

Q2 09 Q3 09 Q4 09 Q1 10 Q2 10 Q3 10

CarelineCareline

Page 9: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

9

Stepped up Cost Savings …

ImprovedImprovedGross MarginGross Margin

2009 2010

SC SavingsSC Savingsoffsetting InputInput

cost increasecost increase

ReRe--investinvestin A&Pto fuelgrowthgrowth

CentralisedCentralisedCommodity RiskCommodity RiskManagement …Management …

0.70.7

0.8

1.1

2006 2007 2008 2009 2010

€€1+ bn1+ bnSC SavingsSC Savings

+1

Page 10: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

10

Increased Customer focus …

+510bps+510bpsOOn SShelf AAvailability

Q1 09 Q2 09 Q3 09 Q4 09 Q1 10 Q2 10 Q3 10

6 Consecutive6 ConsecutiveQuartersQuarters

Best SupplierBest Supplierof our Customers

Page 11: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

Example: Customers Recognition

#1

#1

#1 #1

#1

#1

#1

#2

#2

#2

#3#4

#1

#3

11

#1

#2

#3

#4#3

Page 12: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

12

Sustained Cash Delivery

improvements…

ContinuedNegativeNegative TWCTWC

-5%

0%

5%

Q109

Q409

Q310

Q210

Q110

Q309

Q209

Q109

Q409

Q310

Q210

Q110

Q309

Q209

Q109

Q409

Q310

Q210

Q110

Q309

Q209

MAT TWC%TOClosing TWC%TO

- 7 DebtorsDays

++ 1111Creditors Days

- 99 StocksDays

54

56

58

60

62

64

66

68

70

Q1 09 Q2 09 Q3 09 Q4 09 Q1 10 Q2 10 Q3 10

70

72

74

76

78

80

82

84

86

88

Q1 09 Q2 09 Q3 09 Q4 09 Q1 10 Q2 10 Q3 10

30

32

34

36

38

40

42

Q1 09 Q2 09 Q3 09 Q4 09 Q1 10 Q2 10 Q3 10

Page 13: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

13

II. A new Inter-dependent team

Page 14: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

14

Simplified our Structure …

From:Just HPC &&

FOODS

To:8 CATEGORIES8 CATEGORIESSC UnitsSC Units with

Depth andFocus

LeanLean Structure

CSCOCSCO

ONE GlobalONE GlobalSC Org.

1717 direct reportsdirect reports

GeographyGeographyVPsVPs

CategoryCategoryVPsVPs

NewNewLeadership

Team

FactoryFactoryDirectorDirector

Page 15: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

15

Global capabilities: Examples …

IInntteerrddeeppeenndedentntGGlobal Nelobal Nettwwoorrkk

ManufacturingExcellence

Led by AmericasLed by Americas

Global VirtualSites

EngineeringExcellenceLed by AACLed by AAC

Deliver Repeatable ModelsFor E2E Capital Project

LogisticsExcellence

Led by EuropeLed by Europe•Cost

•Carbon

•Service

Page 16: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

16

Global capabilities: Examples …

Customer ServiceCustomer ServiceExcellenceExcellence

Go to MarketGo to MarketSC teamsSC teams

Repository ofBest Practices

FasterRollout of

BPs

Page 17: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

17

The Journey ahead …

Page 18: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

18

Exciting growth agenda …

30+30+new plants

by 2015

Significantvolumeincrease

€€5bn5bn Capexin

next 3 years

2006 2008 2010 2012

Fixed AssetsFixed Assets

towardstowards D&ED&E …

SustainingBest in Class

AssetAssetProductivityProductivity

Page 19: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

19

In a volatile and tough environment

FierceCompetitionCompetition SoftSoft

Economies

-2%

0%

2%

4%

6%

W Europe

N America

2009 2010

-2%

0%

2%

4%

6%

W Europe

N America

2009 20102009 2010

0%

4%

8%

12%

16%

20%

Asia

LatAm

CEE

AMET

2009 2010

0%

4%

8%

12%

16%

20%

Asia

LatAm

CEE

AMET

2009 20102009 2010

DevelopedMarkets

D&EMarkets

VolatileVolatileCommodities

Page 20: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

20

We will WIN differently …

Lean, Responsive and Consumer led Value ChainValue Chain

Accountability &Responsibility

Building Talent& Teams

Bias for Action

Growth Mindset

Consumer &Customer Focus

Worldclass

service

End-to-endcompetitive

cost

Consumerperceived

quality

Flawlessexecution

Flexible,agile &

leanstructures

End-to-endcompetitive

cost SC createsvalue

through

Page 21: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

21

Quality Excellence …

protectenvironment

socialprogress

economicgrowthIntegrated

Quality CultureCulture

DESIGN DELIVER

ProductSuperiority

ConsumerConsumerRelevant Quality

Standards

Page 22: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

22

Route to market Excellence …

2010

1 Mil1 Mil

5 Mil5 Mil

2020

CustomerCollaborationsCollaborationsOOn SShelf

AAvailability

OSA 5OSA 5StepsSteps

ModernTrade

Route toMarket via

5,5005,500DistributorsDistributors

More & BetterMore & BetterServedServed StoresStores

GeneralTrade

Page 23: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

from 1 million (2010) to 5 million (2020)

GT MT

More stores… better stores… better served

“Perfect Stores”: D&E ambition

23

Page 24: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

24

E2E Competitive Cost Excellence …

First TimeFirst TimeRight Cost& Quality

TargetCosting

Low CostLow CostBusiness Model

SimplificationSimplification

- 20%SKUs

- 30%Materials

- 30%Formulas

€€26bn26bnBuyingScale

R&D

MKT

SC

MultiMulti--functionalfunctionalsavings initiativessavings initiatives

Sustainsignificant

Savings

BlendFlexBlendFlex

Formula Substitution

TM

Page 25: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

Example: Pureit for Latam

64 19 83

65 19 46

From

To

Cost

TargetCost

GrossProfit

Priceper ltr

TargetPrice

TargetGP

GM 40%

GM 49%

- 28% costdifferential

83

48

19

24

11

23

Co

nsu

mer

Pri

ce

Turn

ove

r

Co

sts

Gro

ssP

rofi

t

Page 26: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

Example: Aerosols opportunity

Value Chain benefits now available to many other starter markets

Today Future

Coster(Turkey 14M)

Thai Daizo18M

AeroEgypt

2M

India Site(65-100m cansfrom ’13 to ’15)

Today Future

Co-makers (illustrative)

India

Page 27: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

27

Long-term sustainable operations …

*by 2020 vs 1995 baseline per ton of production

** by 2020 vs 2010 baseline

Green FactoriesGreen Factories

--63%*63%* --80%*80%* --78%*78%*

WaterNeutral

SustainableSustainableLogisticsLogistics

--40% CO2**40% CO2**

SustainableSustainableSourcingSourcing

• 100% palm oil by 2015100% palm oil by 2015

•• All agricultureAll agriculturematerials by 2020materials by 2020

CarbonNeutral

ZeroLandfill

Page 28: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

28

… operating in Flawless Execution …

Bigger, Better & FasterBigger, Better & FasterInnovationsInnovations

SPEEDSPEED = Value= Value

++ €€77m77miTO / week

Capabilities for SpeedCapabilities for Speed++

Innovation PlatformsInnovation Platforms++

EmpowermentEmpowerment++

MindsetMindset

==

Page 29: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

29

With Flexibility and Responsiveness

ResponsivenessResponsiveness ––LLeadead TTimeime FForor MMoreore

Agile SupplyAgile SupplyNetworkNetwork

HalvingHalvingLeadLeadtimestimes

Customer drivenCustomer driven

Winning with SuppliersImprove

PackagingTechnologyLTFM: -64%

Safety stocksat suppliersLTFM: -75%

MultipleSourcing Units

LTFM: -56%

Page 30: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

30

So there is more to come …

Page 31: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

31

Creating Value to the business …

GrowthGrowth

ProfitsProfits CashCash

DeliveringDelivering Sustainable, ProfitableSustainable, Profitable GrowthGrowth

Page 32: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

32

We are fit to compete …

InterdependentInterdependentGlobal Network

Consumers& CustomersRecognition

InnovationInnovationSPEEDSPEED

SustainableSustainablePractices

ResponsiveResponsive,,Demanddriven SC

ConsumerConsumer

PerceivedQualityQuality

SkillsSkills &KnowKnowHowHow

GlobalScaleScale

D&ED&EFootprint

Route toMarket

CapabilitiesCapabilities

Page 33: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

With Passion to Win !

33

Page 34: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

In Summary …

1. Radical shift from Cost-cutting to Value-creation …

2. Performance turnaround achieved in 18 months …

3. Unique Capabilities in place: We are fit to compete …

4. … Sustainably : Speed is our Currency.

34

Page 35: Playing to Win Unilever Supply Chain · Playing to Win Unilever Supply Chain Pier Luigi Sigismondi Chief Supply Chain Officer

Thank you