7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 1/13

Plastic to oil using catalytic pyrolsis

Plant location: - Davengere, Karnataka.

Plant Capacity: - 2 Ton/ Batch.

Plant type: - Semi batch processEquipments:-

1)  Air blower and heater

2)  Reactor

3) 

Condenser

4) 

Scrubber

5) 

Pretreatment equipments

6)  Collection & Storage tanks.

7) 

Oil pumping pumps

8) 

Cyclone precipitator

Raw materials:- Polyethylene/Poly, CPP, PE, PET, PT, HDPE, LDPE

Product :- 20% Gas (C2 H4, CH3, Co2)

70% oil Mixture Cn Hcn, C2, H2 

10% (Carbon Solid)

Caloric value 11,000/-

Mass Balance

Feed: 20 Kg per feed / Mixture of plastic

Overall reaction :- Input out put

(20 Kg Plastic mixture Catalysis (oil(70%) +(20%) gas + (10%)solid )

300’c to 350’c 

(20 Kg Plaster  –  14 liter Gil, 4 liter gas 2 kg carbon powder.)

To convert 20 Kg plastic oil 0.3% catalyst is required.

20Kg Plastic + 0.3% catalyst is feed.

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 2/13

20 Kg plastic + 0.6Kg catalyst

14.liter - oil  –  4 litter Gas + 2 Kg Carbon solid

Per day: - 8 hrs operation

Total input :-150 Kg / Hr/batch X8X 70% oil.

Per day: - 840 Liter –  oil can be produced from 1200 Kg

1200 Kg plastic/ day  120 kg Carbon solids

240 liter  –  Gas.

Energy balance

To heat 3000C to 3500c energy required (intension of oil)

12 to 15 liter Diesel per batch to pimp oil and strange 20 energy resumption

Percent plant energy consumption

Input

Recylc

30% of produce oil from plastic using for reactor + heating + pump

20% gas produced is also using for reactor + heating

25 HP (electricity )pumps are using to run the pump

Classification of plant operation

1) 

Ideal condition energy input

2) 

Altered energy input

Air

blower

and

heater

ReactorCyclone

precipitato

r

Condens

er

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 3/13

Ideal condition Altered condition

Petroleum diesel used as energy

source

Oil produced from plastic used as

energy source (recycle )

Ball pumps Gas (20%)also used as energy source

Residence time 10 mins /20 kg 150kg/ hr

Economics: (present Condition in plant)

Working Capital

Raw materials :- 20 kg (Plastic mixture)

Per Kg 8Rs including Trasport

20Kg X 8= 160 Rs

Catalyst Cost:-Per Kg -22 Rs

0.6X22=13.2 Rs

Energy cost for 2 Tons batch process

I deal condition energy in put Alternate Condition input

Per batch = 15 liter Diesel / Batch 30% -4.2 liter

20% Gas input

Total=1035 to 1500 Rs /batch Total= 600 Rs to 1000 Rs /ba

Total materials Cost Balance

2 Tons= 150 Kg input

1200 Rs  –  Plastics

132 Rs  –  Catalysis’s 

1500 Rs  –  Ideal energy in put /batch

2838 Rs = Total Cost/batch

Per day

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 4/13

150X8 hrs X8 Rs Plastics

9600 Rs = Plastic /Day

132 X 8 hrs = catalysis

1056 = Catalysis cost /day

1500 X 8 = 12,000  –  energy / day 

25 HP liter energy input pumping cost

25 HP = 1000 Rs Per day Converted to waits X kj X 1000 Rs

Labor:- 5 to 8 8X1000

8000 Labor

Miscellaneous:-  1000 to 2000 Rs (Transport+office))

Per day Total Cost

9,600 Plastic raw

1,056 catalysts

12,000 energy input

1,000 25 Hp Pumps

8,000 Labor2,000 Miscellaneous

33,656 Total

840 liters = Cost = 45 Rs X 840 Liters=37800/ sale /day

37800 4000 + Rent

33400

4000 Loss amount

Present condition with ideal energy

input is loss with 4000.

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 5/13

Altered energy input Economic

9600 - Plastic

1050 - Catalyst

8000 - Energy

1000 - Pump energy + stored

3000 - workers

2000 - Miscellaneous

3000 - Rent & Transport

27650

37500-----overall income

27650 ----expenditure

09850 –  Profit .

Till not able to manage because premising problem.

Like 1) choking

2) Abstraction

3) Pumping

Present Problem:- Raw materials, choking and energyinput.

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 6/13

Forecasted balance sheet if we buy.

Plant location :- Bangalore or Tumkur.

Total plant cost :- 40 Lakhs

Per share = 4 lakhs X 10 persons share = 40 lakhs

3Rs/ Kg Raw materials in Bangalore

150 X 8 X 3 = 3600

3600 - Plastic

1050 - Catalyst

8000 - Energy

1000 - Pump energy + stored

3000 - Workers

2000 - Miscellaneous

3000 - Rent & Transport

21650 –  total expenditure

37500 Rs. Total incomes from oil

21650 Rs. Total expenditure

15,850 1day profit

15,850 X 26 days = 4,12,100 Rs Profit/Month

4, 12,100/10 persons share =41,210 Rs /month

41,210/ per share / per month

41210 X12 months =494000 profit each year( amazing )

494250 –  per year

One time Investment 4,00,000/-

Each year –  4, 94,000 Rs profit

Deprecation / company growth amount not included.

Cheers

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 7/13

 

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 8/13

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 9/13

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 10/13

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 11/13

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 12/13

7/27/2019 Plastic to Oil Using Catalytic Pyrolsis

http://slidepdf.com/reader/full/plastic-to-oil-using-catalytic-pyrolsis 13/13