TEL: (09) 5792208 FAX: (09) 579 2207 EMAIL: info@apstools.co.nz

PLASTIC MOULD COMPONENTS ANCILLARY EQUIPMENT

Lifting Eye Bolts PM1 Mould Clamps PM1 Sprue Bushes PM2 Sprue Cutters PM2 Work Finishers PM3 COOLING, INSULATION & HEATING

Athena Temperature Controllers PM4 - PM6 Expanding Plugs PM7 Fountains PM7 Hasco Waterway Plugs PM7 Heaters - Band PM8 - PM9

- Cartridge PM9 - Coil PM10

Heat ExchangePlugs PM10 Heat Pipes PM11 Hose - Accessories PM12 - PM13

- High Temperature

Hose Clips (Stainless Steel Band) PM13 - PM14 Nozzle Heaters

Pressure Plugs PM14 Quick Connect Couplings (Moldtite)

Thermocouples PM15 Water Fittings - European PM15 - PM17

- International PM18 - PM21

TEL: (09) 5792208 FAX: (09) 579 2207 EMAIL: info@apstools.co.nz

PLASTIC MOULD COMPONENTS

GUIDING, LOCATION & EJECTION

Ball Stops (Spring Plungers) PM29 Ejector - Blades PM22

- Pins PM23 - Sleeves PM24

Friction Pullers PM25 Knock Out Couplers PM26 - PM27 Location Rings PM27 Plastic Die Bushes PM28 - PM29 Plastic Die Pins - PG2000 PM28 - PM29

- Hasco PM29 Spring Plungers (Ball Stops) PM29 Taper Locks PM30 HASCO

Hot Runner Systems PM30 Injection Nozzles PM31 INSERTS - ENGRAVED & VENTED

Date Inserts PM31 Poppet Valves PM32 Re-Cycling Inserts PM32 Sintered Vent Inserts PM33

MOULD CLAMPS

METRIC l3 h d3 d1 d2 d4 l3 T Thread Flange Eye Eye Thread Vertical Carrying

Diameter Diameter O/D I/D Length Capacity for one 13 18 M8 20 36 20 13 0.1430 17 22 M10 25 45 25 17 0.230

20.5 26 M12 30 54 30 20.5 0.340 27 30 M16 35 63 35 27 0.700 30 35 M20 40 72 40 30 1.200 36 45 M24 50 90 50 36 1.800 45 55 M30 65 108 60 45 3.200 54 65 M36 75 126 70 54 4.600

Material: Steel C15 acc. To Din 17210

MOULD CLAMPS PART STUD SIZE LENGTH MAX. CLAMP

NUMBER (mm) (mm) HEIGHT (mm) FTBZ-12 12 100 35 FTBZ-16 16 125 50 FTBZ-20 20 160 60

LIFTING EYE BOLTS PM1

SPRUE BUSHES STOCK SIZES AVAILABLE

d2 L d3 d1 k 80 90 95 110 120 140

12 X X X X X 40 3.3 20 16 X X X X 40 3.3 20 20 X X X X 40 3.3 20

Material: 1020 Please Note: SUPPLIED -- NOT HARDENED

When hardening, the following methods are recommended. • Quenching Temperature 750 - 820°C Water Cooling

• Tempering Temperature 150 - 200°C Air Cooling • Flame Hardening is also applicable

EOC SPRUE BUSHES #FW30 D L d RADIUS 18 36 3.5 15.5 18 46 3.5 15.5 18 46 4.5 15.5 18 56 4.5 15.5

SPRUE CUTTERS Plier type with flat jaw for

cutting flush PART NO. LENGTH SPRUE DIAMETER

MTC4 115mm 4mm MTC21 125mm 5mm MTC22 150mm 8mm MTC23 175mm 9mm

PM2

CERAMIC PLASTIC DEBURRING TOOL

• Space-Age ceramics make SAFE deburring possible because of the "Work Finisher's" unique non-blade edge. Eliminates OSH problems with user lacerations. • Deburrs hard plastics and soft metals effortlessly, without fear of injury. • Excels on ultra-hard resins that are difficult to deburr with carbon steel tools. Does not chatter or cut into plastics. • Ergonomically designed, allows for full blade control without tiring operator. • The "Work Finisher" will hold its edge indefinitely without the need to resharpen.

Available in: MODEL WF-1540 (14MM X 1.5MM Blade)

MODEL WF-620 (5MM X 1.5MM Blade)

WORK FINISHER PM3

ATHENA TEMPERATURE CONTROLLERS

HOT RUNNER CONTROL SYSTEMS Athena has achieved its reputation as the leader in the field of "hot runner" temperature control through a series of firsts in the plastics industry: • Microprocessor-based self-tuning temperature controllers, from basic units to sophisticated modules featuring Modbus® communications • 1, 2 and 3-zone portable models and modular mainframe systems up to 48 zones • Wide range of cables, connectors and accessories, including cables compatible with Incoe® and Fast Heat® hot runner systems • CompuStep® heater conditioning system • CompuCycle® power control system • Built-in diagnostics • SafeChange™ "hot swap" feature provides safe disconnect in case

of inadvertent removal of module for energized mainframe • Automatic power hold if thermocouple breaks • Self-regulating manual power controllers • Mainframes field-convertible to global power supply voltages • Series K control computers for hot runner control applications up to 264 zones

HOW TO ORDER A HOT RUNNER CONTROL SYSTEM 1. Specify type of controller required. IMP, RMA, RMB or RMC 2. Amperage required per zone? (heater wattage x voltage) 15 or 30 amp 3. How many zones of control are required? up to 48 zones 4. Specify the mainframe cabinet.

• Size frame required is the number of control modules plus any accessory modules.

• If 15 amp modules are used, specify MFL style frame. • If 30 amp modules are used, specify MFH style frame. • If a Series RMC controller is used, specify an MFL-C or MFH-C style frame.

• If a current/voltage monitor is require, specify CV suffix in mainframe ordering code.

(IMP and RMA only; not applicable to RMB or RMC). Note: Contact factory for combination mainframes (15 A and 30 A together).

5. Specify cables, connectors and terminal mounting boxes. 6. Choose optional mainframe accessories:

Floor Transformer Kits Closure (blanking) panels

NOTE: Athena's mainframes are compatible with all D-M-E Company's G Series and SMART SERIES® ITC, MCS, YUDO® and INCO® brand mainframes. Use "D" ordering suffix for 60 Hz and °F Use "X" ordering suffix for 50 Hz and °C Use "E" ordering suffix for 50 Hz and °C, CE-compliant

PM4

ATHENA TEMPERATURE CONTROLLERS

30 amp Mainframes are available on Indent only in the following configurations 1 zone 2 zone 3 zone 5 zone 6 zone These are for HIGHER WATTAGE HEATER APPLICATIONS. The current/voltage monitor option will be factory installed and must be ordered at the same time.

POWER AND THERMOCOUPLE CABLES THERMOCOUPLE CABLE FOR MFL AND MFH MAINFRAMES

Code Description TC05C10A 5 ZONES 10 FOOT LONG TC08C10A 8 ZONES 10 FOOT LONG TC12C10 12 ZONES 10 FOOT LONG

MOULD POWER CABLES FOR MFL MAINFRAMES 15amp

Code Description MPCL05C10A 5 ZONES 10 FOOT LONG MPCL08C10A 8 ZONES 10 FOOT LONG MPCL12C10A 12 ZONES 10 FOOT LONG

HIGH POWER MOULD POWER CABLE FOR MFH MAINFRAMES Code Description

MPCH23C10A 2 OR 3 ZONES 10 FOOT LONG MPCH05C10A 5 ZONES 10 FOOT LONG MPCH06C10A 6 ZONES 10 FOOT LONG

TERMINAL MOUNTING BOXES Available in 5, 8 and 12 zones

CONTROLLER STANDS

Available ex stock in 8 zone

PORTABLE CONTROLLER (HORIZONTAL SINGLE ZONE) Part Number: IMPX-PX15B 230V 15AMP with IMP Controller Has NEMA 3 Pin power input and 5 pin output. To order cable for above specify part number: MPTC-10. 5 pin power and thermocouple 10 foot long. Refer page 6 of ATHENA Catalogue (Series IMP) for full specifications.

MULTI MAINFRAMES - SERIES MFL 15 AMP SIZES AVAILABLE COMMENTS

1 zone 2 zone 3 zone 1, 2 and 3 zones have a handle on top and 5 zone 8 zone 12 zone either 1 or 2 blanking panels

There are various options up to 48 zone. Please refer to the ATHENA Catalogue, our office or Representative for further information.

CABLES ALSO AVAILABLE IN 20 FOOT

PM5

ATHENA TEMPERATURE CONTROLLERS

CABLE CONNECTORS Ref Dom/Exp CE Description ACKTF15 ECKTF15 Mold end kit/thermocouple cable 5-zone (10, 15 or 30 amps)

C ACKT18 ECKTF18 Mold end kit/thermocouple cable 8-zone (10, 15 or 30 amps) ACKTF112 ECKTF112 Mold end kit/thermocouple cable 12-zone (10, 15 or 30 amps) ACKPF112B ECKPF112B Mold end kit for all 10 or 15 amp power cables D ACKPF13C ECKPF13C Mold end kit for 2 or 3 zone, 30 amp power cables ACKPF15C ECKPF15C Mold end kit for 5-zone, 30 amp power cables E ACKTF112A ECKTF112A Frame end kit for all thermocouple cables ( 10, 15 or 30 amps) ACKPM112B ECKPM112B Frame end kit for all 10 or 15 amp power cables F ACKPM13C ECKPM13C Frame end kit for 2 or 3 zone, 30 amp power cable ACKPM15C ECKPM15C Frame end kit for 6-zone, 30 amp power cable

MAINFRAME CONNECTORS Ref Dom/Exp CE Description G ACKTM212A ECKTM212A Thermocouple input kit for all mainframes (10, 15 or 30 amps)

ACKPF212B ECKPF212N Power output kit for all 10 or 15 amp Mainframes H ACFPF23G ECKPF23C Power output kit for 2 or 3 zone, 30 amp mainframes ACKPF25C ECKPF25C Power output kit for 6-zone, 30 amp mainframes

215N003U01 215N003U01 PC board edge connector for all mainframes and modules I 614A011U01 614A011U01 PC board edge connector for all mainframes and modules w/pins

MOLD CONNECTORS Ref Dom/Exp CE Description

MTC05A MTC05E Mold thermocouple output connector 5-zone, and all 30 amps A MTC08A MTC08E Mold thermocouple output connector 8-zone MTC12A MTC12E Mold thermocouple output connector 12-zone PICL05A PICL05E Mold power input connector 5-zone PICL08A PICL08E Mold power input connector 8-zone B PICL12E PICL12E Mold power input connector 12-zone PICH23A PICH25E Mold-high power input connector 2-3 zone, 30 amp PICH05A PICH05E Mold-high power input connector 5-zone, 30 amp PICH06A PICH06E Mold-high power input connector 6-zone, 30 amp

PM6

EXPANDING WATERWAY PLUGS

EXPANDING WATERWAY PLUGS STD. Diameter Length

6 10 8 10 10 10 12 10 14 12 16 12 Material: Plug = Brass O-ring = Viton

Temperature Maximum: 200°C

Supplied in 10 packs

FOUNTAINS

HASCO WATERWAY PLUGS Z942 SERIES

OUTSIDE DIAMETER d2 LENGTH L1

6 M3 8 11.5 8 M4 8 11.5 10 M6 10 14 12 M6 10 14

PM7

BAND HEATERS

DIAMETER LENGTH WATTAGE EX-STOCK 1M LEAD 25 20 80 X 25 30 100 X 30 30 160 X X 30 35 145 X X 30 40 165 X X 30 50 235 X X 32 38 195 X X 35 30 145 X X 35 35 170 X X 35 40 195 X X 38 25 140 X 38 50 300 X X 40 25 140 X X 40 30 165 X X 40 40 225 X X 40 50 345 X X 40 60 415 X X 40 75 420 X 45 50 315 X 50 35 245 X X 50 40 280 X X 55 35 270 X 55 50 385 X 60 35 295 X 65 20 180 X 65 35 295 70 40 395 X X 80 50 565 X 85 40 480 with 2M Lead X 70 40 395 with 2M Lead X

X Indicates stock range at time of printing balance will be added later.

PIROMAX BRASS BAND HEATERS (FROM ROTFIL) FEATURES: - Completely sealed against external contaminants, such as melted plastics. - During manufacture the heaters are submitted to extremely high pressure, this ensures high insulation, and excellent thermal transfer to every part of the nozzle. - Inner profile is perfectly round, ensuring good contact with the nozzle. - Braided metal cable 1 metre long with 2 nickel power leads, and galvanised copper earth lead. TECHNICAL DATA: - Brass tubular sheath (also available in stainless) - Standard power density Brass 4.5W/CM² Stainless 7W/CM² - Tear-resistant connection for power cable. - Dielectric strength 1500V - Perfect roundness - Small connection cap - 230 volt - 45° Axial connection - No thermocouple

PM8

CARTRIDGE HEATERS

EXTRA SLIM BAND HEATERS - STAINLESS STEEL These heaters are not sealed against liquids. The have 1M Lead length. Grounded.

DIAMETER LENGTH WATTAGE EX-STOCK 30 35 180 40 25 170 60 35 230

BAND HEATERS

METRIC DIAMETER LENGTH WATTAGE COMMENTS

10mm 100mm 315 10mm 100mm 560

12.5mm 130mm 500 12.5mm 130mm 630 12.5mm 160mm 630 12.5mm 160mm 800 12.5mm 200mm 800 16mm 200mm 1300 with Thermocouple 20mm 150mm 1000

IMPERIAL DIAMETER LENGTH WATTAGE COMMENTS

3/8" 5" 500 3/8" 8" 760 with Thermocouple

We will be adding more sizes to the range as the need arises

PM9

COIL HEATERS

Round Section with built-in Thermocouple available ex stock Square Section available on Indent only.

HEAT EXCHANGE PLUGS

HEAT EXCHANGE PLUGS DME EOC WV12

STD. Diameter Length 8 15 10 15 12 15 Material: Plug = Brass O-ring = Viton

Temperature Maximum: 200°C Available individually

Installation Key and Plug Extractor also available

COIL HEATER DIA. X LGTH (mm) CROSS SECTION BUILT IN THERMOCOUPLES

19 X 30 3mm Diameter YES

PM10

HEAT PIPES Core cooling for Plastic Injection Moulding Industry. Features: • Leading edge Heat Pipe Technology • Suitable for use with all polymers • High cooling (heat transfer) capacity • Lower cycle times • Reduces sink marks • Eliminates blocked cores • Reduced tool maintenance • Simplified, lower cost tool design • Easier tool construction • Wide choice of sizes

Temperature range: 5°C to 250°C NB: This is the Heat Pipe Temperature and NOT that of the polymer Material: High conductivity Copper to BS 2781 C106 (ISO-CU-DHP), Electroless Nickel Plated

L +0.00mm D +0.00mm -0.50mm -0.10mm

Available Indent only - 7-10 day delivery

STANDARD SIZES - Other diameters and lengths available on request d1 Length - l1

Diameter 50 75 100 125 150 200 250 300 2 X X X X

2.5 X X X X 3 X X X X X X 4 X X X X X X X 5 X X X X X X X 6 X X X X X X X 8 X X X X X X 10 X X X X X X 12 X X X X X X 15 X X X X X X 20 X X X X X X

HOW TO ORDER: eg CP2.0 x 50

Available Indent only - 7-10 day delivery

OTHER PRODUCTS AVAILABLE Annular Core Cooling Heat Pipes Mini Core Cooling Water Fountains Baffled Heat Pipes Maxi Core Cooling Water Fountains Cooling/Heating Tubes Parallel Water Fountains 10mm Large Heat Pipes (with special functions) Parallel Water Fountains 16mm Midi Core Cooling Water Fountains Parallel Water Fountains 25mm For further information on any of the above products please refer to your APS Representative or contact the office directly.

PM11

PUSH FIT BRASS TAILPIECES PART NUMBER DESCRIPTION

AT206P FOR AS206P COUPLER AT308P FOR AS308P COUPLER

BRASS BARRELL NIPPLES BN1/8BSP X 1 1/8BSP X 1" BN1/8BSP X 2 1/8BSP X 2" BN1/8BSP X 3 1/8BSP X 3" BN1/4BSP X 2 1/4BSP X 2" BN1/4BSP X 3 1/4BSP X 3" BN3/8BSP X 3 3/8BSP X 3

BRASS REDUCING BUSHES BF32240402 1/4BSPT MALE TO 1/8BSPP FEMALE BF32240604 3/8BSPT MALE TO 1/4BSPP FEMALE

BRASS ADAPTOR BF32000606 3/8BSPP FEMALE TO 3/8BSPT MALE

WATER HOSE TALKOB NUMBER COLOUR FERRULES CODE

ATFW10B BLUE ATFK1810 ATFW10R RED ATFK1810

MAXIMUM PRESSURE 15 BAR MATERIAL EPDM TEMPERATURE + 140°C INSIDE DIAMETER 10mm

CRIMPING TOOL FOR ABOVE TALKOB NUMBER NOTE: Spare Jaws, Gears,

ATFP100 and Housings available.

BRASS TAILPIECES TALKOB NUMBER DESCRIPTION

ATF1/810 1/8BSPT - 3/8 HOSE ATF1/410 1/4BSPT - 3/8 HOSE

PUSH FIT BRASS TAILPIECES PART NUMBER DESCRIPTION

AT206P FOR AS206P COUPLER AT308P FOR AS308P COUPLER

BRASS HOSE JOINERS PART NUMBER DESCRIPTION

APHS38 FOR 3/4" ID HOSE

HOSE ACCESSORIES PM12

HOSE CLIPS

BRASS HEX SOCKET BHS1/8 1/8" BSP BHS1/4 1/4" BSP

OIL Maximum Pressure: 15 bov

Temperature: + 150°C 10mm ID x 17.5 OD

Colour: Black

HOSE ACCESSORIES

Code Number Size Steel HAS004P 6 - 16mm X HAS006P 9.5 - 22mm X HAS008P 11 - 25mm X HAS010P 14 - 27mm X HAS012P 14 - 32mm X HAS016P 17 - 38mm X HAS020P 19 - 44mm X HAS024P 27 - 51mm X HAS028P 33 - 57mm X HAS032P 40- 64mm X HAS036P 46 - 70mm X HAS040P 52 - 76mm X HAS044P 59 - 83mm X HAS048P 65 - 89mm X HAS052P 71 - 95mm X HAS056P 78 - 102mm X HAS060P 84 - 108mm X HAS064P 90 - 114mm X HAS072P 103 - 127mm X HAS080P 117 - 140mm X HAS084P 125 - 146mm X HAS088P 106 - 152mm X HAS096P 115 - 164mm X HAS104P 133 - 170mm X HAS116P 146 - 197mm X HAS120P 159 - 206mm X HAS124P 165 - 213mm X HAS128P 175 - 217mm X HAS136P 181 - 225mm X HAS152P 206 - 251mm X HAS188P 260 - 311mm X HAS200P 279 - 330mm X HAS212P 298 - 349mm X

PM13

PRESSURE PLUGS

STANDARD DIAMETER BSP NPTF 1/16" X 1/8" X 1/4" X 3/8" X 1/2" X 3/4" X MINIMUM HARDNESS - ALL SIZES ROCKWELL 38 HRC

Code Number Size Stainless Steel NHC1016 10 - 16mm X NHC0818 8 - 16mm X NHC1220 12 -20mm X NHC1625 16 - 25mm X NHC2032 20 - 32mm X NHC2540 25 - 40mm X NHC3045 30 - 45mm X NHC3256 32 - 56mm X NHC4060 40 - 60mm X NHC5070 50 - 70mm X NHC7090 70 - 90mm X

NHC90110 90 - 110mm X

HOSE CLIPS PM14

THERMOCOUPLES

ROTFIL MANIFOLD THERMOCOUPLE #TC405 J Type with 4mm Dia. X 12mm Long Pin Sheath material is AISI 304 (DIN1.4301) Precision to IEC 584-2 Class B Standard cable 1000mm Fibreglass insulated lead with tinned copper over braid

ROTFIL TC002, MgO - Insulated Type with J (FeCO) Diameter Probe Length Lead Length

1mm 100 1000mm 1.5mm 100 1000mm

QUICK CONNECT COUPLINGS EURO PROGRAMME - BRASS TO 200°C

A S PART NUMBER TAIL OD TAIL ID STYLE NON-VALVED VALVED

ATL6510 9 6 STRAIGHT X ATL6510OV 9 6 STRAIGHT X

ATL9013 13 9 STRAIGHT X ATL9013OV 13 9 STRAIGHT X

ATV6510/90 9 6 90° X

ATV6510/90OV 9 6 90° X ATV9013/90 13 9 90° X

J TYPE (FeCuNi) PART NO. DIA. X LGTH (mm) LEAD LENGTH HE J2-06 0.50 X 100 1 Metre HE J2-10 0.50 X 150 1 Metre HE J3-06 0.50 X 240 1 Metre HE J3-10 0.75 X 250 1 Metre HE J6-10 1.50 X 250 1 Metre

WATER FITTINGS EURO. PROGRAMME

PM15

WATER FITTINGS

QUICK CONNECT COUPLINGS - MALE THREAD A S

PART NUMBER TAIL OD TAIL ID THREAD NON-VALVED VALVED ATU65 1/4" 9 6 1/4" BSPT X ATU65 3/8" 9 6 3/8" BSPT X ATU90 3/8" 13 9 3/8" BSPT X

EURO. PROGRAMME

QUICK CONNECT COUPLINGS - FEMALE THREAD S

PART NUMBER TAIL ID THREAD VALVED NON-VALVED ATI651/4 6 G1/4" ATI653/8 6 G3/8" ATI901/4 9 G1/4"

PM16

BRASS PLUGS OR NIPPLES - MALE THREAD D S A

PART NUMBER TAIL ID THREAD NON-VALVED VALVED ATN65 1/8OV 9 6 1/8" BSPT X ATN65 1/4OV 9 6 1/4" BSPT X ATN65 1/4V 9 6 1/4" BSPT X

ATN90 3/8OV 13 9 3/8" BSPT X ATN90 3/8V 13 9 3/8" BSPT X

BRASS PLUG EXTENSIONS - MALE THREAD THREADED IN SECTIONS FOR EASE OF CUTTING

PART NUMBER DESCRIPTION SUITABLE FOR ATN65 1/8 100 1/8" BSP X 100 LONG 65 SERIES COUPLER ATN65 1/4 100 1/4" BSP X 100 LONG 65 SERIES COUPLER ATN90 1/4 100 1/4" BSP X 100 LONG 90 SERIES COUPLER ATN90 3/8 100 3/8" BSP X 100 LONG 90 SERIES COUPLER

EURO. PROGRAMME

HOSE TAIL TO COUPLER ATN6510 6mm ID TO SUIT 10mm ID HOSE

WATER FITTINGS PM17

WATER FITTINGS INTERNATIONAL PROGRAMME - BRASS TO 200°C PART NUMBER TAIL TAIL NON TALKOB 200 SERIES 300 SERIES 500 SERIES OD ID STYLE VALVED VALVED AS205 5/16 1/4 STRAIGHT X AS205V 5/16 1/4 STRAIGHT X ATL7010 OV AS206 3/8 1/4 STRAIGHT X ATL7010 AS206V 3/8 1/4 STRAIGHT X ATL9510 OV AS306 3/8 1/4 STRAIGHT X ATL9510 AS306V 3/8 1/4 STRAIGHT X ATL9513 OV AS308 1/2 1/4 STRAIGHT X ATL9513 AS308V 1/2 1/4 STRAIGHT X AS506 3/4 1/4 STRAIGHT X AS506V 3/4 1/4 STRAIGHT X AS215 5/16 1/4 90° X AS215V 5/16 1/4 90° X ATV7010/90 OV AS216 3/8 1/4 90° X ATV7010/90 AS216V 3/8 1/4 90° X ATV9510/90 OV AS316 3/8 1/4 90° X ATV9513/90 OV AS318 3/8 1/4 90° X ATV7010/45 OV AS226 45° X ATV9510/45 OV AS326 45° X ATV9513/45 OV AS328 45° X

WATER FITTINGS INTERNATIONAL PROGRAMME

PM18

WATER FITTINGS

BRASS PLUGS OR NIPPLES - MALE THREAD

PART NUMBER A HOLE SW HEX L NON TALKOB MOLDTITE THREAD DIA. SIZE LENGTH VALVED VALVED ATN701/8 AP251 1/8" 6mm 7/16" 24mm X ATN701/4 AP252 1/4" 6mm 9/16" 28mm X

ATN701/4 V AP252SV 1/4" 6mm 14mm 28.5mm X ATN703/8 AP253 3/8" 11/16" X ATN951/4 AP352 1/4" 9mm 9/16" 34mm X

ATN951/4 V AP352SV 1/4" 9mm 16mm 32mm X ATN953/8 AP353 3/8" 9mm 7/8" 35mm X ATN951/2 AP354 1/2" 9mm 7/8" 46mm X

AP554 1/3" 13mm 7/8" 43mm X

INTERNATIONAL PROGRAMME

QUICK CONNECT COUPLINGS with PUSH ON TAILS PART NUMBER TAIL TAIL NON

TALKOB 200 SERIES 300 SERIES OD ID STYLE VALVED VALVED AS206P 5/16 1/4 STRAIGHT X AS306P 3/8 1/4 STRAIGHT X AS308P 1/2 1/4 STRAIGHT X 1/3 1/4 STRAIGHT X AS216P 5/16 1/4 90° X

QUICK CONNECT COUPLINGS with FEMALE THREAD PART NUMBER A

TALKOB 200 SERIES 300 SERIES THREAD VALVED ATI701/8 OV AS200 1/8 BSP X

ATI701/4 ATI953/8 OV AS300 3/8 BSP X

ATI951/4 1/4 BSP ATI951/4OV 1/4 BSP X

PM19

WATER FITTINGS

BRASS PLUGS OR NIPPLES - FEMALE THREAD PART NUMBER A HOLE SW HEX L NON TALKOB MOLDTITE THREAD DIA. SIZE LENGTH VALVED ATNI701/8 APF251 1/8" 6 1/2" 25mm X ATNI701/4 APF252 1/4" 6mm 5/8" 27mm X ATNI951/4 APF352 1/4" 9mm 5/8" 33mm X ATNI953/8 APF353 3/8" 9mm 19mm 35mm X APF554 1/2" 13mm 15/16 45mm X

BRASS EXTENSION PLUGS OR NIPPLES PART NUMBER L THREAD

TALKOB MOLDTITE DIMENSIONS LENGTH L1 AP251 1/8BSP X 8.1/2" 41mm

ATN701/8/10 AP252 1/8BSP X 100mm THREADED IN SECTIONS ATN701/4/10 AP252 1/4BSP X 100mm FOR EASE OF

AP252 1/4BSP X 5.1/2" 45mm CUTTING ATN7010/150 1/8BSP X 150mm SUITS 200 SERIES COUPLER

INTERNATIONAL PROGRAMME

BRASS ELBOWS WITH INTERNAL HEX TALKOB NUMBER THREAD

APHKL18 1/8BSP FEMALE APHKL14 1/4BSP FEMALE

VITON SEALS FOR COUPLERS

PART NUMBER TALKOB MOLDTITE

ATOR70V A200-8 FOR 200 SERIES ATOR122V A300-8 FOR 300 SERIES

A500-8 FOR 500 SERIES

PM20

WATER FITTINGS

HOSE TAIL TO COUPLER TALKOB NUMBER DESCRIPTION ATN7010 9mm HOSE TO 70 SERIES COUPLER

INTERNATIONAL PROGRAMME PM21

EJECTOR BLADES

STANDARD SIZES (mm) OVERALL LENGTH L

t w d D H 100 125 150 175 200 250 300 0.8 3 4 8 6 X X X 1 3 4 8 6 X X X 1 4 5 9 6 X X X 1 5 6 10 6 X X X X X 1 6 8 13 8 X X X X X 1 8 10 15 8 X X X X X X 1 10 12 17 8 X X X X X

1.2 3 4 8 6 X X X 1.2 4 5 9 6 X X X 1.2 5 6 10 6 X X X X X 1.2 6 8 13 8 X X X X X 1.2 8 10 15 8 X X X X X X 1.2 10 12 17 8 X X X X 1.5 4 5 9 6 X X X X X 1.5 5 6 10 6 X X X X X 1.5 6 8 13 8 X X X X X 1.5 8 10 15 8 X X X X X X 1.5 10 12 7 8 X X X X 2 8 10 15 8 X X X X X 2 10 12 17 8 X X X X

Please Note: These are standard size Ejector Blades, other sizes are available on request, but may take slightly longer to obtain due to manufacturing time. Materials: Tolerance:

JIS - SKD 61 t +0.00 H +0.00 D -0.05 Hardness: -0.01 -0.05 -0.15 Surface HRC 70°±2 d -0.01 w +0.00

Inside Bearing Surface HRC 40°± 2 -0.03 -0.01

Available on Indent only - 10-14 working days

PM22

EJECTOR PINS

PIN (HEAD) STANDARD LENGTH (mm) L1 d1 d2 K 100 150 200 250 300 350 400 450 500 1 6 4 X X X

1.5 6 4 X X X 2 6 4 X X X X

2.5 6 4 X X X X X 3 6 4 X X X X X X X X

3.5 7 4 X X X X X 4 8 6 X X X X X X

4.5 8 6 X X X X 5 9 6 X X X X X X

5.5 10 6 X X X 6 10 6 X X X X X X

6.5 10 6 X 7 11 6 X

7.5 11 6 X 8 13 8 X X X X X X

8.5 13 8 X X 9 13 8 X X 10 15 8 X X X X X X X

10.5 15 8 X 11 17 8 X X 12 17 8 X X X X X X X

12.5 17 8 X 13 18 8 X X 14 19 8 X X 15 20 8 X X 16 21 8 X X X X X 20 25 8 X X X X 25 30 8 X X X X

Please Note: These are standard stock size Ejector Pins, other sizes are available on request, but may take slightly longer to obtain due to manufacturing time.

Materials: Tolerance: Nitrided Hot Alloy Tool Steel d +0.00 k +0.00

Hardness: -0.02 -0.10 Outside 65HRC d2 +0.00 L 0.50 Inside 40HRC -0.10 +0.00

PM23

EJECTOR SLEEVES

STANDARD SIZES (mm) LENGTH (mm) d1 G H D 100 110 120 130 140 150 160 170 180 2 4 6 8 X X X X X X X X X 2 5 6 9 X X X X X X X X X 2 6 6 10 X X X X X X X X X

2.5 5 6 9 X X X X X X X X X 2.5 6 6 10 X X X X X X X X X 3 5 6 9 X X X X X X X X X 3 6 6 10 X X X X X X X X X 3 7 6 11 X X X X X X X X X

3.5 6 6 10 X X X X X X X X X 3.5 7 6 11 X X X X X X X X X 4 6 6 10 X X X X X X X X X 4 7 6 11 X X X X X X X X X 4 8 8 13 X X X X X X X X X 5 8 8 13 X X X X X X X X X 6 8 8 13 X X X X X X X X X 6 10 8 15 X X X X X X X X X 8 10 8 15 X X X X X X X X X 8 12 8 17 X X X X X X X X X

Please Note: These are standard Ejector Sleeves, other sizes are available on request, but may take slightly longer to obtain due to manufacturing time. Materials: Tolerances: JIS-SKD 61 d1 0.01 H +0.00 G -0.01 Hardness: 0.15 -0.05 -0.03 Surface HRC 70°±2 d2 = d1 0.50 D -0.05 L +2.00 Inside Bearing Surface HRC 40°± 2 -0.015 -0.00

Available on Indent only - 10-14 working days

PM24

FRICTION PULLERS

FRICTION PULLERS transmit axial forces through friction between the plastic sleeve and the bore wall. This friction force is variable and may be adjusted by means of the conical screw. This simple, well tried and tested principle, may be used to great advantage in three plate moulds, where medium tensile forces and medium accuracy of plate movement are sufficient. They may also be used as a "Brake" - if the movement of components require a delay in process, or to act as a "Shock absorber" - to prevent plate collisions. Note: The plastic sleeve should be located approximately 3mm in the locating bore. The retaining bore should be within the diameter range H7/H11, with a surface of Rt8. It is imperative that there be a radius "R" at the inlet. (This may also be achieved by using hardened drill bushes). The variable friction force should be adjusted to suit the application. Please also note that, when closing the mould, the tool locking device on the machine may be affected by the puller. FRICTION PULLERS SHOULD NOT BE LUBRICATED

PM25

KNOCKOUT COUPLERS ALBA QUICK KNOCKOUT COUPLERS

The ALBA COUPLER reduces mould setting times by providing a quick method of engaging the ejector plate in the mould to the ejector bar in the moulding machine. The ALBA COUPLER is particularly useful when using programmable ejection for positive plate return and multiple ejection strokes.

Barb Series A C D E

300 M12 X 1.75 22.82 20.05 46.6 400 M16 X 2.0 25.85 19.9 55 500 M16 X 2.0 35.1 25 68.1

Coupler Series B F G H I J K

300 M12 X 1.75 34 32 30.03 39 43 9.4 400 M20 X 2.5 39 38 38.1 48 48.26 13.85 500 M20 X 2.5 58 56 52 65 70 18.2

PM26

Plates Series L M N

300 15 42.55 27.56 400 15.25 52 37.21 500 18 68 50

KNOCKOUT COUPLERS

LOCATION RINGS

DIAMETER THICKNESS HOLE DIAMETER 100 15 35 110 15 35 120 15 30

• Step 1: The mould is closed and material is injected.

• Step 2: Mould opens, slides are pulled. Ejector bar engages coupler and locks as it pushes the mould ejector plate forward. Parts are ejected.

• Step 3: Ejector plate is returned. As the plate returns to its resting position, the ejector bar is released.

PM27

PLASTIC DIE PINS & BUSHES Plastic die pins and bushes are arranged with the pin body and bush OD of the same size to give

easy alignment. A radius is formed at one end of the bush bore and the entry end of the pin to

allow a smooth working action. An undercut is machined under the head of all pins. The OD and lead taper of the bushes are form ground. Hard wear and long life has been ensured by the use of a case hardening steel which is double quenched, stress relieved and hardened to 62C Rockwell.

The prefix number before the letter stands for the main body diameter e.g. 19 equals 19.05 Ø (.750") , 25 equals 25.4 Ø (1.000") The letter refers to body length L1 e.g. A 22mm, B35mm etc. The numbers after the letters refer to the overall length of the pins.

PART BODY OVERALL PIN DIAMETER BODY HEAD HEAD

NUMBER DIAMETER LENGTH LENGTH LENGTH THICKNESS DIAMETER B L2 P L1 T H

19A65 65 40 19A80 19.05 80 55 14.3 22 3 22 19A90 (3/4") 90 65 (9/16")

19A105 105 80 25A65 65 40 25A80 25.4 80 55 19.03 22 3 28 25A90 (1") 90 65 (3/4")

25A105 105 80 19B65 65 27 19B80 19.05 80 42 14.3 35 3 22 19B90 (3/4") 90 52 (9/16")

19B105 105 67 25B65 65 27 25B80 80 42 25B90 25.4 90 52 19.03 35 3 28

25B105 (1") 105 67 (3/4") 25B120 120 82 25B130 130 92 19C80 19.05 80 29 14.3 48 3 22 19C90 (3/4") 90 39 (9/16") 19C105 105 54 25C80 80 29 25C90 90 39 25C105 25.4 105 54 19.03 48 3 28 25C120 (1") 120 69 (3/4") 25C130 130 79 25C145 145 94 25C155 155 104 19D90 19.05 90 27 14.3 60 3 22 19D105 (3/4") 105 42 (9/16") 25D90 90 27 25D105 105 42 25D120 25.4 120 57 19.03 60 3 28 25D130 (1") 130 67 (3/4") 25D145 145 82 25D155 155 92

1.90E+106 19.05 105 27 14.3 75 3 22

PLASTIC DIE PINS & BUSHES PM28 PINS AND BUSHES SOLD SEPERATELY

PINS 'P' PIN SIZE 'B' PIN SIZE HEAD WIDTH HEAD DIA.

-0.01 mm +0.03 mm +0.03 mm -0.02 mm -0.02 mm +0.05 mm -0.03 mm -0.05 mm

14.3 19.05 3 22 19.05 25.4 3 28

BUSHES BUSH SIZE LENGTH OD ID

+0.00 mm +0.03 mm +0.03 mm -0.30 mm +0.05 mm +0.05 mm

14 25 19.05 14.3 19 25 25.4 19.05

HASCO PINS & BUSHES FOR PLASTIC MOULDS

(BALL STOPS) SPRING PLUNGERS

FIBRO #2471, 2472 AND 2475 SERIES M4 M5 M6 M8 M10 M12 M16 SPRING LOADED BALL

2471.01 9 12 14 16 19 22 24 with screwdriver slot 2471.03 33 with internal hex 2471.31 16 19 22 with screwdriver slot - Stainless 2471.34 26 with internal hex - Stainless

SPRING LOADED PIN 2472.01 18 20 22 22 with internal hex 2472.04 18 with internal hex

(l) Length in mm BALL: Hardened Ball Bearing Steel

Refer page F115 of the FIBRO CATALOGUE for further specifications

PIN - ZO3 SERIES PART SHOULDER LENGTH PIN PIN HEAD SHOULDER

NUMBER INCLUDING HEAD DIAMETER LENGTH DIAMETER DIAMETER Z03 56 15 20 25 20 Z03 56 15 35 25 20 Z03 76 15 55 25 20

Material: 1.01401/690 +70 HV30 DIN 16761 - B

BUSHES - Z11 SERIES PART OVERALL ID OD HEAD HEAD

NUMBER LENGTH DIAMETER THICKNESS Z11/56/15 56 15 20 25 6

Material: 1.0401/690 +70 HV30 DIN 16716 - E

PM29

TAPER LOCKS

HOT RUNNER SYSTEMS

FIBRO 2442 SERIES DIAMETER STANDARD LENGTHS

d1 s1 L1 17 27 36 46

12 M4 thread 34 16 M5 thread 34 20 M8 thread 54 25 M8 thread 54 30 M10 thread 72 42 M10 thread 92

Material: 1.2767 Hardness: 54 ± 2 HRC

PM30

INJECTION NOZZLES

DATE STAMPS

YEAR/MONTH (DIAMETER) 6mm 8mm 10mm 12mm 16mm

BASIC UNITS, PRESS FIT NEED HOLE AT BOTTOM FOR REMOVAL

FIBRO DATE STAMPS WITH REPLACEABLE INSERT

YEAR/MONTH EMBOSSED OUTSIDE LENGTH INSERT

DIAMETER (mm) DIAMETER 4 14 2.5 8 20 4.6 10 20 4.6 12 25 6.4

MATERIAL 1.2767 HRC 54 ±2 GROUND

PM31

POPPET VALVES DIAMETER (mm)

8 10 12 16

RE-CYCLING INSERTS

PM32

SINTERED VENTS Sintered Vents

Manufactured from either, Iron Alloys or Stainless Steel. These vents have a high thermal conductivity due to the high copper content. Pore Diameter Outside Number of Void % Full Length Part Number

(mm) Diameter (mm) Pores (mm) 0.5 4 39 55 10 50410 0.5 6 61 40 10 50610 0.5 6 61 40 15 50615 0.5 8 89 35 10 50810 0.5 8 89 35 15 50815 0.5 10 200 34 10 51010 0.5 10 200 34 15 51015 0.5 12 200 31 10 51210 0.5 12 200 31 15 51215 0.5 14 340 35 15 51415 0.5 16 340 32 15 51615 0.5 20 550 33 15 52015 0.5 28 970 30 15 52815 0.3 5 89 30 10 30510 0.3 5 89 30 15 30515 0.3 6 89 29 10 30610 0.3 6 89 29 15 30615 0.3 8 200 28 10 30810 0.3 8 200 28 15 30815 0.3 10 340 31 10 31010 0.3 10 340 31 15 31015 0.3 12 340 28 10 31210 0.3 12 340 28 15 31215 0.3 14 550 27 15 31415

Press fit for Sintered Vents must be: 4 - 8 mm 0.01 -0.02 mm 10 - 30 mm 0.015 - 0.035 mm NB: Do NOT strike or machine the end surface of Sintered Vents

Pore Dia. Outside Number of Full Length Effective Effective Part

(mm) Dia. (mm) Pores (mm) Length (mm) Dia. (mm) Number 0.1 10 880 10 5 6 101010 0.1 8 880 10 5 6 100810 0.05 10 880 10 5 4 51010 0.05 8 880 10 5 4 50810 0.05 6 880 10 5 4 50610 0.03 10 880 10 5 3 31010 0.03 8 880 10 5 3 30810 0.03 6 880 10 5 3 30610

PM33