PLASMA SPARK HEAVY. Page 1 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1.KEY FEATURES 2.MODULAR FRAME 3.SUCTION SYSTEM / SCRAPS COLLECTOR

PLASMA

SPARK HEAVY

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Copyright © 2011 – Gasparini Industries srl

SPARK HEAVY – Rev01

1.1. KEY FEATURESKEY FEATURES

2.2. MODULAR FRAMEMODULAR FRAME

3.3. SUCTION SYSTEM / SUCTION SYSTEM /

SCRAPS COLLECTORSCRAPS COLLECTOR

4.4. POWER PACK: POWER PACK:

POSSIBILITY TO CHANGE POSSIBILITY TO CHANGE

IT IN FUTURE TIMEIT IN FUTURE TIME

5.5. DOWNDRAFT TABLEDOWNDRAFT TABLE

6.6. CUTTING HEADCUTTING HEAD

7.7. 2D BEVELING HEAD2D BEVELING HEAD

8.8. DRILLING HEADDRILLING HEAD

9.9. OXYFUEL HEADOXYFUEL HEAD

10.10. MARKING HEADMARKING HEAD

11.11. ADDITIONAL FUME ADDITIONAL FUME

EXTRACTOR FROM THE EXTRACTOR FROM THE

TORCH TORCH

12.12. HEAD Z STROKE UP TO HEAD Z STROKE UP TO

350 mm350 mm

13.13. Z SPEEDZ SPEED

14.14. CNCCNC

15.15. WEB-CAMWEB-CAM

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1 KEY FEATURESRequirements for a good workpiece to be cut by plasma:

POWER PACK

CNCCONTROL

THC LIFTER SYSTEM

NESTING SOFTWARE

?

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High dinamic machine:- Speed along X and Y axis: up to 100 m/min- Acceleration along X and Y axis: up to 1g

HIGHDINAMICMACHINE

1 KEY FEATURESRequirements for a good workpiece to be cut by plasma:

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1) Double X-axis motor with high precision angular gearbox. Backlash ≤ 4 arc min (1 arc minute =1’).

2) High precision helical grinded rack and pinion on X-axis and straight on Y-axis: pitch tolerance = 35 μm/m = 0.000035 m/m

1 KEY FEATURES

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High stiffness carriage structure

SAME CARRIAGE FOR ALL AVAILABLE OPTION

1 KEY FEATURES

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2 MODULAR FRAME

The length can easily configured and also increased in the futureThe length can easily configured and also increased in the future

1500

1500

+ 1500/

3000/4500

45006000

12000

????

+ ???+ 1500/

3000/4500

+ 1500/

3000/4500

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2 MODULAR FRAME

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3 SUCTION SYSTEM & SCRAPS AND DUST COLLECTOR

1. X-axis movement operated by two fixed chains and motorized pinions

2. Double side suction for machine with width 2,5 m or more

LOW AIR CONSUMPTIONSMALL FILTER

HVAC-FRIENDLY

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3 SUCTION SYSTEM & SCRAPS AND DUST COLLECTOR

MOVABLE HOOD

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3

1. EASY UNLOADING OF THE SCRAP BOXES The extraction of the boxes on trolleys require less than 2 m2.

2. SAVE SPACE ON FACTORY FLOORThis concept does not require any additional space around the machine for scrap unloading

SUCTION SYSTEM / SCRAPS AND DUST COLLECTOR

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3 SUCTION SYSTEM / SCRAPS AND DUST COLLECTOR

• Doors suction operated by mechanical cams

MUCH LOWER AIR COMPRESSED CONSUMPTION

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4 POSSIBILITY TO CHANGE POWER PACK IN THE FUTURE

To be used only with downdraft

table

To be used only with downdraft

table

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5 DOWNDRAFT TABLE

• FOR HEAVY APPLICATION

• LONGER CLEANING-INTERVAL

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6 CUTTING HEAD

Anti-collision systemThe cutting head is housed so as to absorb the shock of any possible impact during cutting and immediately stop the main moving parts, causing the torch to re-ascend along its axis and prevent damage to the system. During this operation, the orbital pins installed on the system reposition the torch perpendicular to the cutting surface so that as soon as the obstacle is removed, cutting can resume from the point at which it was interrupted.

“Antispatter” systemThe system boasts an innovative antispatter system which increases the life of the torches, thanks to a high-pressure jet of special liquid that flushes away the dross and keeps the surface clean at the cutting point.

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7 2D MANUAL CUTTING HEAD (Beveling head)

setting range +/- 45°

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8 DRILLING HEADDrilling Ø 20 mm and Taping M18 HT160

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8 DRILLING HEAD

Features:

1. 6 tool units (on request available with 8 tool)

2. Standard capabilities:

• Maximum drilling diameter: 20 mm

• Maximum taping: M18

• Conunterbore and countersink

3. Upgradable for every SH machine

4. Available also for “high-carriage” machine.

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8 DRILLING HEAD: LUBRIFICATION SYSTEM

• “MINIMAL LUBRIFICATION SYSTEM”

• FRICTION REDUCTION

• LONGER LIFE OF THE TOOLS LESS RUNNING COST

• NO OIL SPREADING ON THE MACHINE

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3 DRILLING HEAD: Z SPEED

8 m/min 15 m/min

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8 DRILLING HEAD: NEW SOFTWARE DRILLING CYCLE

• RETURN HEIGHT BY THE OPERATOR SAVING TIME

• NEW ZERO POINT DETECTION BETTER DEPTH PRECISION

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8 DRILLING HEAD: RIGID TAPPING

• FROM COMPENSATING TAPPING TO RIGID TAPPING NO COMPENSATING SYSTEM NEEDED ANYMORE

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9 OXYFUEL HEAD (oxycut)

Max cutting thickness: 100 mmMax cutting thickness: 100 mm

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10 MARKING AND SCRIBING HEAD

• IDENTIFICATION MARKS AND IDENTIFICATION MARKS AND PART NUMBERPART NUMBER

• FABRICATION AND BENDING FABRICATION AND BENDING LINESLINES

• CENTER LOCATIONS FOR THE CENTER LOCATIONS FOR THE POSITIONING AND WELDING OF POSITIONING AND WELDING OF PARTS WITH REFERENCE POINTS PARTS WITH REFERENCE POINTS OR LINESOR LINES

• SUITABLE FOR VIEWING AFTER SUITABLE FOR VIEWING AFTER PAINTINGPAINTING

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11 TOP (ADDITIONAL) FUME EXTRACTION

SINGLE UNIT DRILLING HEAD

TOP FUME EXTRACTION:

•IMPROVED QUALITY ENVIRONMENT

•LESS NOISE

SINGLE UNIT

DRILLING HEAD

•FOR SMALL HOLES

•IT CAN BE USED IN COMBINATION WITH ALL THE OPTIONS

•ENGRAVING APPLICATION

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12 Z HEAD STROKE UP TO 350 mm

O H

CELL BEAMS

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14 CNC• Embedded torch height control (THC)• Automatic calculation of sheet metal alignment by touching two points• Interface between console and power panel made of optical fiber• Counter for the number of piercing• Parametrical embedded catalog• Safe restart of interrupted cut taking the laser pointer near to the cut profile• Dynamic pan and zoom of torch position• No. 5 zero point references

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15 WEB-CAM for the LASER POINTER

• EASIER

• FASTER

• ERGONOMIC

MACHINE SETTING

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THANKS FOR YOUR [email protected]

Gasparini Industries srl

Documents

PLASMA SPARK HEAVY. Page 1 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1.KEY FEATURES 2.MODULAR FRAME 3.SUCTION SYSTEM / SCRAPS COLLECTOR