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PlantStruxure™
Process Automation Systems
Delivering integrated solutions for Industrial End Users
Schneider Electric
Building Blocks of EcoStruxure> Delivering integrated solutions for Industrial End Users
Schneider Electric
The Foundation forFor Industrial Users
Schneider Electric
PlantStruxure™
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
Introduction
Remote Terminal Units
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Distributed IO and Devices
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Architecture & Networks
●Transparent access to information●From the plant floor to the enterprise
●Based on Ethernet●Global interoperability
●Future-proof investment
●Optimised for every application
●Lower total cost of ownership
●And integrating other standard protocols
Ethernet – fastest growing technology in
Industrial networks
CAGR of Ethernet devices to 2012*
*ARC Report 2008
Schneider Electric
Overview of ConneXium Product Family
●The ConneXium Product Line consists of the following:●Unmanaged Switches
●Simple connectivity for Ethernet devices on a single network segment
●Plug-and-Play devices: no network traffic management capability
●Managed Switch ● management capability: optimizes throughput,
redundancy & access control, with user selected capabilities.
●Large selection based on port count and cable types●3 ranges (Basic Managed, Managed & Extended
Managed) based on price & capabilities. ●Full selection: cables & accessories to connect Industrial
Ethernet networks
Schneider Electric
ConneXium™ Basic managed switches
●TCSESB083F23F0 ●ConneXium Basic Managed Switch – 8 TX
●TCSESB083F2CU0 ●Connexium Basic Managed Switch – 6TX / 2FX-multi mode
●TCSESB093F2CU0 ●ConneXium Basic Managed Switch – 6TX / 3FX-multi Mode
●TCSESM163F2CS0 ●ConneXium Managed Switch – 14TX / 2FX – Single Mode
●TCSEAM0200 ●Basic Switch Memory Backup Adapter
Schneider Electric
ConneXium™ Basic managed switches
Management Features
●Command Line Interface (CLI)
●Telnet Server●Web Management●Remote Monitoring
(RMON)●DHCP Option 82●HTTP/TFTP – File
Transfer
Redundancy Features
●RSTP (Rapid Spanning Tree Protocol)
●MRP (Media Redundancy Protocol)
●HIPER-Ring (High Performance Redundancy)
●Dual Input Power Supply
Diagnostic Features
●HTML Log Files●LED Indicators●Alarm Relay●Port Mirroring●IEEE 802.1ab Topology
Discovery
Security Features
●Password Protection●Simple Network
Management Protocol (SNMP) V1/V2
Schneider Electric
ConneXium™ Basic managed switches
Performance Optimization
●Quality of Service (QoS)
●Port Priority●Differentiated Service
Code Points (DSCP)●Fast Aging after
Disconnection
Filtering ●Internet Group Management Protocol (IGMP) Snooping
Time Protocols
●Simple Network Time Protocol (SNTP)
●Precision Time Protocol (PTP)
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
ConneXium Tofino – Firewall Capability●The Firewall capability is a built-in Security Function that provides:
●The tools to control and monitor Traffic between two networks
●The ability to Compare the communication traffic flow passing through the Firewall against the set of configured rules.
●Automatically Blocks any communications traffic that does not matches the configured rules.
●Places Limits on the amount and type of traffic between devices.
●Discards and logs all communication traffic not matching the configured rules.
External PortConnection
Internal PortConnection
Unauthorized Traffic
Authorized Traffic
All Traffic
Schneider Electric
ConneXium Tofino Ethernet Firewalls● Product Application
Existing control system Existing control system with with no security Firewall to provide security
Modbus TCP/IP
Distributed I/O
Remote I/O
Modbus TCP/IP
Distributed I/O
Remote I/O
Unprotected Zone
Secure Zone
Firewall
Schneider Electric
ConneXium Tofino Ethernet Firewalls●Existing Distributed Control System
●New requirement to add access control for communications over the Modbus TCP/IP network to a critical control system for improved security
●Solution is to add a Tofino Firewall between the Quantum PLC and the Switch connecting it to the network
Modbus TCP/IP
Firewall
Secure Zone within a distributed system
Distributed I/O
Pressure Transmitter
LEL SensorFlow Control
H2S Sensor
Schneider Electric
ConneXium Tofino Ethernet Firewalls
●New stand-alone control system with the requirement to limit the access to the PLC system. Only the SCADA system can access the PLC and it is limited to reading and writing to specified memory locations.
Modbus TCP/IP
Firewall
Secure Zone
SCADA System
Schneider Electric
Control Network
●Based on Ethernet●100Mbps
●Global Data●Real-time data exchange
●Distributed control
●Peer to peer communications
●Time synchronisation
●Optimize with ConneXium switches
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IO Networks
●Choice of proprietary and/or Ethernet based IO networks
●Remote IO●Guaranteed cycle times
●Fast scan
●Distributed IO●Flexible architectures
●Fieldbus & device network integration
●Extend IO capabilities into the field
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RIO Head End Adaptor (140 CRP 31200)
●Service port
●Interlink port (to mix RIO and DIO)
●Integrated Device Network (Dual Port)
Quantum Drop Adaptor (140 CRA 31200)
●Service port
●Integrated Device Network (Dual Port)
New products – Quantum modules
Quantum Ethernet I/O
CRP
NOE
Interlink
Schneider Electric
●DRS 8 ports (TCSESM083F23F1)
●8 copper
●DRS 8 ports (TCSESM063F2CU1)
●6 copper
●2 fiber optic multimode
●DRS 8 ports (TCSESM063F2CS1)
●6 copper
●2 fiber optic single mode
New Firmware - Dual Ring Switch (DRS)
Quantum Ethernet I/O
●Web based predefined configurations
Schneider Electric
Daisy chain loop●Basic architecture
●No DRS
●Recovery Time < 50 ms
●31 Quantum drops
●Low cost
Main ring(Copper)
Architectures examples
Quantum Ethernet I/O
Availabilit
yFlexible
RSTP
Schneider Electric
Main Ring(Copper or Fiber Optic)
DIO Cloud
Quantum RIO
Sub Ring
Main ring, sub rings and clouds●RIO / DIO merged●recovery time < 50 ms●31 drops●15 Sub rings●128 DIO
Architectures examples
Quantum Ethernet I/O
Availabilit
yFlexible
RIOSub Ring
DIO Cloud
DIO Cloud
Port mirroring
CR
P
NO
E
CR
P
NO
ERSTP
Schneider Electric
Device Networks
Ethernet Profibus CANopen
●Choose the device network that is right for your application
Schneider Electric
Ethernet Topologies
Star Daisy Chain Daisy Chain Loop Ring
●By using Ethernet as the IO network you have the freedom to choose from a number of topologies to match your application and budget
Schneider Electric
Instrumentation Fieldbus
●Support for all standard process instrumentation fieldbuses
●Profibus PA●HART●Foundation Fieldbus
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Single location to engineer your system
System design software
Engineering data exchange
Object libraries
Simulation
Documentation
… I have everything I need to engineer my automation system in one package …
Application design software
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Operation oriented user interface
●Easy navigation
●Powerful alarm management
●On line trends
●Process Analyst
●Built-In User security
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Operator screens
Alarm Banner showing most recent alarms & events
User login and security functions
Device faceplate pop-up
Screen Navigation, access to trends,
system status, alarm windows etc
Context sensitive system object
Schneider Electric
Process analyst
Overlaid analog and stacked digital pens
on the same pane
The value of all pens are displayed a the current cursor location
Alarms display ontime, offtime, acknowledge time and operator comments
Save a snapshot or a favourite in run-time.
Schneider Electric
Magelis HMIs
●“Connectability” for flexible integration●Web, multi-media, email, data exchange functions●Store data locally or in db●Multiple network and protocol options
●Wide Range to minimize costs●Choose the system that meets the application
requirements
●Easy to program & install●One software environment-VijeoDesigner●Large image library●Snap-in mounting
• Over 80 physical formats• 41 communication drivers
Revolutionary 22mm-mount “HMISTU”
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Operating & Monitoring Architecture
●Operator station & system server redundancy
●Extend to plant floor HMI
●Remote web based stations
●Portable device notifications●Smart phone
●Mobile Apps
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Hot StandbyPeer to peer comms
Distributed functionality
Process libraries
Regulatory control
Advanced process control
One flexible controller family
More …
Device Integration
High speed logic
Motion & machine control
Stand-alone operation
Scaleable architecture
Extensive communication
Fast Device Replacement
Hot-swap
Distributed IO
Remote IO
Multitasking controller OS
Safety
Online changes
Process control requirementsDiscrete control requirements
Ruggedized
All programmed with
Schneider Electric
Scalable, integrated and collaborative
ModiconM340
ModiconPremium
ModiconQuantum
>Regulatory control>Motion function blocks>Counting>Web server>Extended temperature
FTP server for direct and open historical data download
>Regulatory control>Motion function blocks>Counting>Web server>Weighing>High Availability
Real-time communication to local and remote IO
>Regulatory control>Web server>Weighing>High Availability>Safety>Time stamping>Intrinsically safe IO>Online changes
Large range of partners to enhance the controller capabilities
Configured using a single software package
Size
Schneider Electric
M340 Controller
●Compact●Small size to reduce cabinet space
●Robust●Vibrations 3 G, Shocks 30 G●Ruggardized for harsh environments
●Fast●7k instructions per millisecond
●Communicative●3 built-in communication ports
•4 racks over 100m•Up to 100 in-rack I/Os
FTP serverfor direct and
open historical data download
Schneider Electric
Premium Controller
●High availability●Automatic switchover reduces downtime
●Application specific modules●Safety, reflex processing, counter,
motion control, weighing, regulation
●Wide choice of communication networks●Ethernet, Modbus●CANopen, ASi, Profibus, InterBus, WorldFIP
•Up to 16 remote I/O racksover 750 metres •Hot standby functionality
Real-time communication
to local and remote I/O
Schneider Electric
Quantum Controller
●High availability & safety●Reduces downtime and protects
●On-line changes●No system downtime, increased flexibility for
maintenance
●Meets requirements in specific industries●Time stamping●Intrinsic safety
•Up to 31 remote I/O racksover 4.5km•Hot standby functionality
Large range of partners to
enhance the controller capabilities
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
Distributed IO and Devices
Schneider Electric
Distributed IO and devices
●Connect distributed IO and devices on the same network
●Reduced installation cost●More information available from the
devices
Energy data information
Motor control & motor protection
Distributed IO for normal & harsh environments
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
High Availability Architectures
●Eliminate unplanned system related stoppages
●Failures at any level result in a notification to the operator
●Take one or all to meet your process requirements
●Redundant system servers & operator clients
●Redundant networks for control and IO
●Redundant hot-standby controllers
99,99996% availability
Schneider Electric
Modicon™ Quantum™ PLC HSBY CPU
Single mode F.O. 140CPU67261
Splitters
Taps
Trunk terminations
Taps
490NRP95400
Single mode fiber, up to 10 Km
Schneider Electric
Modicon™ Quantum™ PLC HSBY CPU
●Targeted applications ●MMM●Power●O&G●Infrastructures markets (i.e. tunnel, subways or airports)
●Compatibility●Compliant with previous versions
●Greater memory capacity:●RAM capacity of the 140CPU67261 extended to 4 Mbytes ●Cache memory has been doubled to 8 Mbytes
●Improved performance:●More memory transferred each PLC cycle
●Firmware improved to allow faster exchanges between the CPUs ●Reduce PLC scan time up to 20%
Schneider Electric
The HSBY CPU
1
2
3
4
5
6
7
8
9
10
11
12
13
Model Number, Module Description, Color Code
Lens Cover (open)
LCD Display (here covered by the Lens Cover)
Physical Key Switch (Protection against cyber attacks)
Keypad (with 2 red LED indicators)
Modbus Port (RS-232/RS-485)
USB Port
Modbus Plus Port
PCMCIA Slots A and B (for memory extension)
LED Indicators (yellow) for Ethernet Comm.
HSBY Duplex Fiber Optic Comm Port
Restart Button
Battery
Schneider Electric
The HSBY CPU Offer
S908 support
EIO Quantum drops
EIO Modicon X80 drops
User Memory
HSBY Fiber link
Mix S908 / QEIO
Add a EIO drop online
Multimode
1 Mo
Multimode
3 Mo
Single mode
3 Mo
Yes
Up to 16 Up to 31 Up to 31
Up to 31 Up to 31 Up to 31
No
YesNo
67160 67260 67261
Yes
Yes Yes
CCOTF Yes Yes Yes
Yes Yes
HSBY Unlocated Data 512 Ko 1.5 Mo 1.5 Mo
Safety Certified No No No SIL3
Multimode
1 Mo
Yes
No
No
No
No
512 Ko
67160S
No
Schneider Electric
HSBY Safety Architecture
14
0 C
RP
93
2
14
0 C
RP
9
32
100 M bits/s Ethernet1
40
CR
A
14
0 N
RP
14
0 N
RP
14
0 C
RA
14
0 N
RP
14
0 N
RP
Redundant Power Supplies
(can be mixed 24vdc / 240vac)
Hot Standby CPU
Long Distance with Fiber Optic
Up to 31 drops
14
0 C
RA
14
0 C
PS
14
0 C
PS
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Certified safety controller
●SIL3 compliance to IEC 61508 / 61511 standards
●Certified by the German TÜV Rheinland Group
●Hot standby 1oo2 hot repair SIS
●Includes the following applications
Emergency Shut-Down Fire detection and Fire AlarmBurner Management System Boiler Protection
Schneider Electric
Easily integrates with overall system
●Keep the SIS functionally separate from the process control system ●And take advantage of one system for your entire process
Visualisation environment
System Engineering SoftwareSafety Instrumented System (SIS)
Process controllers
Control Network
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
RTU hardware
●Integrates with plant control system
●Supports remote configuration
●Range of communication options●PSTN, radio, GSM/GPRS, leased line, ADSL
broadband●SMS, email
●RTU specific protocol support●DNP3●IEC60870
●GPS time synchronizationand data time stamping at the source
●Inbuilt web server anddata logging
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Remote site architectures
●Single modem for multiple RTUs●Secure dial-In feature for RTUs●Dial-out with full redundancy support
●Support for multiple communication protocols●DNP3
●IEC60870
●Other protocols
●Range of communication options
●PSTN, 3G, Edge, Broadband, etc
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Historian
●Plant-wide data storage and reporting
●Flexible clients●Excel client
●Web client
●Reporting services client
●Multiple ways to share data●Email
●File share
●Custom
Schneider Electric
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Manufacturing Execution System: Ampla
●A suite of operations management software
●Real-time information and analytics
●Metrics
●Production
●Quality
●Downtime
●Maintenance
●Knowledge
●Planner
●Inventory
●Cost
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Manufacturing Execution System
●Analyse information from across your business
●Make prioritised decisions
●Improve process efficiencies
●Support continuousimprovement for business managers
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Introduction
Distributed IO and Devices
Schneider Electric
Business system connectivity
●Integrate plant information with the enterprise
●Standard interfaces for ERP
●Seamless information exchange
●Benefits●Reduced time to decision
●Complete view of business performance
Schneider Electric
PlantStruxure™
Ampla
PlantStruxure™
Questions?
