13
INTERACTIVE SCHEMATIC The Bookmarks panel will allow you to quickly navigate to points of interest. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page. VIEW ALL CALLOUTS Cover Page Information Schematic Machine Views Component Table Tap Table Fluid Power Symbols Electrical Symbols Front Frame Rear Frame Tap Views Features Options Bookmarks X EC-C3 EC-C2 E-C60 EC-C1 E-C61 To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution. This document is best viewed at a screen resolution of 1024 X 768. FUNCTION Zoom In HOTKEYS (Keyboard Shortcuts) Zoom Out Fit to Page Hand Tool “CTRL” / “+” KEYS “CTRL” / “-” “CTRL” / “0” (zero) “SPACEBAR” (hold down) Find “CTRL” / “F”

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  • INTERACTIVE SCHEMATIC

    The Bookmarks panel will allow you to quickly navigate to points of interest.

    Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi-gate the schematic and machine views.

    When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

    VIEW ALL CALLOUTS

    Cover PageInformation

    SchematicMachine Views

    Component TableTap Table

    Fluid Power Symbols

    Electrical Symbols

    Front Frame

    Rear Frame

    Tap Views

    Features

    Options

    Bookmarks X

    EC-C3EC-C2 E-C60

    EC-C1

    E-C61

    To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

    This document is best viewed at a screen resolution of 1024 X 768.

    FUNCTION Zoom In

    HOTKEYS (Keyboard Shortcuts)

    Zoom OutFit to PageHand Tool

    CTRL / +

    KEYS

    CTRL / -CTRL / 0 (zero)SPACEBAR (hold down)

    Find CTRL / F

  • Hydraulic System

    2005 Caterpillar, All Rights Reserved Printed in U.S.A.

    RENR4197-03September 2005

    16H Motor Grader

    ATS1-UP

  • Page 1 of 2COMPONENT LOCATION

    Description PartNumberMachineLocation

    SchematicLocation

    Cover 101-9346

    Cylinder Gp 9T-8944 5Cylinder Gp 262-1905 6Cylinder Gp 9T-3206 7

    Cylinder Gp 121-9244

    12

    Cylinder Gp 165-2507 8Cylinder Gp 165-2506

    11109

    Cylinder Gp 262-1904 4

    3F-13, G-1,

    J-2, J-4

    Cylinder Gp 9T-3050

    2

    Manifold - Left 102-8385Manifold - Right 102-6238Motor Gp - Gear 224-7040 13Motor Gp - Gerotor 9T-5977 14Pump Gp - Metering

    Pump Gp - Piston 184-7448

    15

    Pump Gp - Piston(Implement And Steering) 177-7517 17

    16

    Swivel Gp 260-6502 20Tank Gp And Filter 207-2410 21Valve Gp - Check 175-0447 22Valve Gp - Combination 9T-5957 23

    2425262728293031

    B-11

    B-9

    F-11Switch As - Pressure 230-5771 19 B-6Sensor Gp - Pressure 167-1709 18 B-5

    C-13

    C-7Valve Gp - Control 107-0560Valve Gp - Control 107-0554Valve Gp - Control 107-0562Valve Gp - Control 107-0555Valve Gp - Control 107-0558Valve Gp - Control 107-0565Valve Gp - Control 107-0556Valve Gp - Control 107-0563Valve Gp - Mounting

    (Fan Speed Solenoid) 193-5765 32

    D-1, D-14,H-14

    G-11F-4

    G-12

    F-3

    G-8G-7

    F-5

    D-8D-6B-5

    G-10

    B-5

    E-6E-9E-4D-10

    E-13, H-4E-2, H-3

    E-12E-3

    C-11

    Valve Gp - Pump Control(Pressure And Flow Compensator)

    (for Hydraulic Fan Pump)

    104-3122 34 C-9(for Implement & Steering Pump)

    168-2210 33 C-10

    Valve Gp - Unit Test 4 (LH)(Implement Control Valve Manifold) 104-8658

    Valve Gp - Unit Test 4 (RH)(Implement Control Valve Manifold) 104-8676

    36 D-13

    E-137

    (Wheel Lean)(Side Shift)

    (Right Blade Lift)(Left Blade Lift)

    (Circle Drive)(Center Shift)

    (Blade Tip)(Articulation)

    (Fan Drive)

    (Fan Drive)

    (Hydraulic Fan)

    (Steering)111-0491

    1

    E-7Note A222-3771Note B

    (Circle Drive)(Hydraulic Fan)

    (Wheel Lean)Steering (RH)Steering (LH)

    (Side Shift)(Center Shift)

    (Blade Tip)

    (Blade Lift)

    (Articulation)

    Accumulator - Steering 248-6251 B-6

    Valve Gp - Shuttle 131-0753 35 C-8

    Valve Gp - Pump Control(Pressure And Flow Compensator)

  • Page 2 of 2COMPONENT LOCATION

    Accumulator Gp 160-9413Cylinder Gp - Ripper 113-5264

    3839

    Pump Gp - Electric Drive(Secondary Steering) 123-8915 40

    Valve Gp - Check 9T-6146 42Valve Gp - Control 107-0559 43

    Valve Gp - Relief 9T-8071 4544

    Valve Gp - Mounting (Blade Cushion Solenoid Valve) 253-1320

    Valve Gp - Check 9T-1013 41

    G-2, G-14J-13

    A-6

    C-7I-13

    A-7F-2, F-13

    A-7

    Attachments

    Description PartNumberMachineLocation

    SchematicLocation

    (Secondary Steering)

    (Ripper)(Secondary Steering)(Secondary Steering)

    (Blade Cushion)

    239-9893239-9894

    4647

    I-6I-1

    AccuGrade AttachmentsManifold Gp - Control (LH)Manifold Gp - Control (RH)

    Note A: Used on 16H(1-215).Note B: Used on 16H(216-UP).Note C: Used on 16H(216-221).

  • TAP LOCATION

    TapNumber Description

    SchematicLocation

    BB C-9C-12

    B-8

    Implement And Steering Load Sensing Signal PressureCC Pump Supply Pressure (Implement / Steering)

    AA Pump Output Pressure (Fan)

  • FLUID POWER SYMBOLS

    ONE POSITION TWO POSITION THREE POSITION

    VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

    LINES CROSSING LINES JOINING

    TWO-WAY THREE-WAY FOUR-WAY

    SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION(FIXED)

    2-SECTION PUMP

    MAIN AUX.

    SPRING(ADJUSTABLE)

    VARIABILITY LINE RESTRICTION(VARIABLE)

    LINE RESTRICTIONVARIABLE and PRESSURE

    COMPENSATED

    PRESSURECOMPENSATION

    PUMP: VARIABLE andPRESSURE COMPENSATED

    ENERGY TRIANGLESHYDRAULIC PNEUMATIC

    MEASUREMENT

    PRESSURE TEMPERATURE FLOW

    ROTATING SHAFTS

    UNIDIRECTIONAL BIDIRECTIONAL

    PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING

    MANUAL CONTROL SYMBOLS

    HYDRAULIC MOTORS

    FIXEDDISPLACEMENT

    VARIABLE DISPLACEMENTNON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    HYDRAULIC PUMPS

    FLUID STORAGE RESERVOIRS

    CROSSING AND JOINING LINES

    VALVE ENVELOPES VALVE PORTS

    BASIC COMPONENT SYMBOLS

    FLUID CONDITIONERPUMP or MOTOR

    FIXEDDISPLACEMENT

    VARIABLE DISPLACEMENTNON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    VALVES

    PILOT CONTROL SYMBOLSRELEASED PRESSURE

    EXTERNAL RETURN INTERNAL RETURN

    REMOTE SUPPLY PRESSURE

    SIMPLIFIED COMPLETE INTERNALSUPPLY PRESSURE

    ACCUMULATORS

    SPRING LOADED GAS CHARGED

    SOLENOIDor MANUAL

    SOLENOIDand PILOT

    SOLENOID and PILOT or MANUAL

    COMBINATION CONTROLS

    SOLENOID SERVO THERMAL DETENT

    HYDRAULIC AND PNEUMATIC CYLINDERS

    DOUBLE ACTINGSINGLE ACTING

    BASICSYMBOL

    SPRINGLOADED

    CHECK VALVES

    TWOPOSITION

    INFINITEPOSITIONING

    FLOW IN ONEDIRECTION

    FLOW ALLOWED INEITHER DIRECTION

    THREEPOSITION

    CROSSFLOW

    PARALLELFLOW

    INTERNAL PASSAGEWAYS

    NORMAL POSITION

    A B

    P T

    A B

    P TSHIFTED POSITION INFINITE POSITION

    CONTROL VALVES

    ATTACHMENT

    MANUAL SHUTOFF

    SHUTTLE PILOTCONTROLLED

  • ELECTRICAL SYMBOLSHydraulic Symbols (Electrical)

    325-AG135 PK-14

    Circuit IdentificationNumber

    Wire Color Wire Gauge

    Harness identification codeThis example indicateswire 135 in harness "AG".

    325-PK-14

    Wire Gauge

    Wire Color

    Circuit Number Identification

    Wire Number Identification Codes

    Current Standard

    Previous Standard

    Electrical Schematic Example Hydraulic Schematic Example

    325-PK

    Wire ColorCircuit Number Identification

    B A

    Wire

    Wire

    (EXAMPLE VALVE)

    Current Standard

    Transducer(Fluid)

    Transducer(Gas / Air)

    G

    Generator

    Electrical WirePressure Switch

    MElectric Motor

    Pressure Switch (Adjustable)

    Temperature Switch

    PressureSymbol

    TemperatureSymbol

    LevelSymbol

    FlowSymbol

    Electrical Symbols (Electrical)

    T

  • (1) ACCUMULATOR GPSTEERING248-6251

    A

    C

    B

    D

    E

    F

    G

    H

    I

    J

    A

    C

    B

    D

    E

    F

    G

    H

    I

    J

    14 13 12 11 10 9 8 7 6 5 4 3 2 1

    14 13 12 11 10 9 8 7 6 5 4 3 2 1

    LINE PATTERNS

    Drain / Return Lines

    Component Group

    Pilot / Load Sensing Pressure

    Pressure Line

    Attachment

    Air Line

    CALLOUTS

    Taps (Pressure, Sampling, Sensor) by letterYY

    HYDRAULIC CIRCUIT COLOR DESCRIPTIONSImplement & Steering Pump Output.Secondary Steering Pump Output.Steering Metering Pump Output and Cylinder Circuit.

    Supply Line.Drain / Return Line.Ripper Cylinder Circuit.Signal LineBlade Tip Cylinder Circuit.

    Hydraulic Fan Pump Output.

    Steering (Circle Drive) Control Circuit.Side Shift Cylinder Circuit.Blade Lift Cylinder Circuits.Articulation Cylinder Circuit.Center Shift Cylinder Circuit.Wheel Lean Cylinder Circuit.

    THIS SCHEMATIC IS FOR THE 16H Motor Grader

    Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

    Part #: 172-9362 CHG04

    AA

    CC

    BB(21) TANK GP ANDFILTER 207-2410

    (2) COVERLEFT

    101-9346

    (2) COVERLEFT

    101-9346

    (28) VALVE GPCONTROL (LEFT BLADE LIFT)

    107-0558

    (4) CYLINDER GP(BLADE LIFT)262-1904

    (30) VALVE GPCONTROL

    (SIDE SHIFT)107-0556

    (20) SWIVEL GP

    (7) CYLINDER GP(SIDE SHIFT)9T-3206

    (5) CYLINDER GP(BLADE TIP)9T-8944

    (25) VALVE GPCONTROL

    (BLADE TIP)107-0554

    (11) MANIFOLDLEFT

    102-8385

    METERING (STEERING)

    (8) CYLINDER GPSTEERING (LH)165-2507

    (39) CYLINDER GPRIPPER113-5264

    (9) CYLINDER GPSTEERING (RH)165-2506

    (12) MANIFOLDRIGHT

    102-6238

    (24) VALVE GPCONTROL

    (ARTICULATION)107-0560

    (26) VALVE GPCONTROL

    (CENTER SHIFT)107-0562

    (31) VALVE GPCONTROL

    (WHEEL LEAN)107-0563

    (29) VALVE GPCONTROL

    (RIGHT BLADE LIFT)

    107-0565

    (6) CYLINDER GP(CENTER SHIFT)262-1905

    (38) ACCUMULATOR GP(BLADE CUSHION)160-9413

    (43) VALVE GPCONTROL(RIPPER)107-0559

    (10) CYLINDER GP(WHEEL LEAN)

    121-9244

    (3) CYLINDER GPARTICULATION

    9T-3050

    (27) VALVE GPCONTROL (CIRCLE DRIVE)

    107-0555(32) VALVE GP

    MOUNTING(FAN SPEED SOLENOID)

    193-5765

    PUMP OUTPUTPRESSURE

    (33) VALVE GPPUMP CONTROL168-2210

    (34) VALVE GPPUMP CONTROL104-3122

    (16) PUMP GPPISTON (HYDRAULIC FAN)

    184-7448

    (17) PUMP GPPISTON (IMPLEMENT AND STEERING)

    177-7517

    SIGNAL LINEPRESSURE

    (42) VALVE GPCHECK(SECONDARYSTEERING)9T-6146

    (23) VALVE GPCOMBINATION9T-5957

    (41) VALVE GPCHECK (SECONDARY

    STEERING)9T-1013

    (40) PUMP GPELECTRIC DRIVE (SECONDARY STEERING)123-8915

    (18) SENSOR GPPRESSURE(FAN DRIVE)

    167-1709

    (22) VALVE GPCHECK (FAN DRIVE)175-0447

    (13) MOTOR GPGEAR

    (HYDRAULIC FAN)224-7040

    (2) COVERRIGHT101-9346

    (37) VALVE GPUNIT TEST 4(RIGHT IMPLEMENTCONTROL VALVEMANIFOLD)104-8676

    (45) VALVE GPRELIEF (SECONDARY

    STEERING)9T-8071

    ADAPTER

    PUMPSUPPLY

    PRESSURE

    (14) MOTOR GPGEROTOR(CIRCLE DRIVE)9T-5977

    DCBA

    E KJHGF

    BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT

    BLADE CUSHIONATTACHEMENT

    BLADE CUSHION ATTACHMENT

    HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMPSTEERING

    RELIEF VALVE

    PRESSURE & FLOWCOMPENSATOR VALVE

    PRESSURE & FLOWCOMPENSATOR VALVE

    SIGNALRESOLVER VALVE

    STEERINGPRIORITY VALVE

    SIGNALPURGE VALVE

    SIGNAL RELIEF VALVE

    IMPLEMENTRELIEF VALVE

    SECONDARY STEERINGHYDRAULIC PUMP

    RIPPER

    EDCBA

    (4) CYLINDER GP(BLADE LIFT)262-1904

    (38) ACCUMULATOR GP(BLADE CUSHION)

    160-9413

    NOTE A: Used on 16H(1-215).NOTE B: Used on 16H(216-UP).NOTE C: Used on 16H(216-221).

    (19) SWITCH ASPRESSURE230-5771

    T1

    BA

    TPLS

    (29) VALVE GPCONTROL

    (RIGHT BLADE LIFT)107-0565

    (47) MANIFOLD GPCONTROL (RH)

    239-9894

    BLADE LIFT

    (4) CYLINDER GP(BLADE LIFT)262-1904

    (4) CYLINDER GP(BLADE LIFT)262-1904

    (28) VALVE GPCONTROL(LEFT BLADE LIFT)107-0558

    BLADE LIFT

    BLADE LIFT

    T1

    BA

    TPLS

    (46) MANIFOLD GPCONTROL (LH)239-9893

    ACCUGRADE ATTACHMENTS

    (35) VALVE GPSHUTTLE

    (44) VALVE GPMOUNTING

    (BLADE CUSHIONSOLENOID VALVE)

    253-1320

    (44) VALVE GPMOUNTING (BLADE

    CUSHION SOLENOID)253-1320

    (36) VALVE GPUNIT TEST 4

    (LEFT IMPLEMENT CONTROL VALVE MANIFOLD)

    104-8658

    Note C131-0753

    (15) PUMP GP

    NOTE B 222-3771NOTE A 111-0491

    260-6502

  • MACHINE COMPONENT LOCATIONS

    FWD

    24 25 26 27 28

    29 30 31 43

    36 37side dependent on machine arrangement.

    The Following Control Valves may be located

    or (RH) machineon either (LH)

    CC

    BB

    AA

    47

    46

    45

    44

    42

    41

    40

    39

    38

    37

    36

    34

    33

    32

    31

    30

    29

    28

    27

    26

    25

    24

    23

    22

    21

    20

    19

    18

    17

    16

    15

    14

    13

    12

    11

    10

    9

    8

    7

    6

    5

    4

    4

    3

    2

    2

    1

  • COMBINATION VALVE

    Alternate Locationfor some models.

    ALT

    CC

    CC

    BB

    BB

    AA

    42

    34

    34

    23

    23

    1

  • COMBINATION VALVE - PORT AND FEATUREIDENTIFICATION

  • HYDRAULIC AND STEERING SYSTEM

    ImplementDrain Lines

    ImplementSupply Lines

    ImplementSignal Lines

    Steering PumpSupply

    BB

    35

    23

  • HYDRAULIC FAN DRIVE

    Signal LineLine for Pump to theFan Speed Solenoid

    Vent Line to theCombination Valve

    Line to the FanDrive Motor fromthe Makeup Valve

    Line to the Makeup Valve from the Fan Drive Motor

    Line to theMakeup valvefrom the Pump

    Line to theHydraulic Tankfrom theMakeup Valve

    Tank Return Line

    3332

    22

    18

    16

    13

    AA

    FeaturesCover PageInformationComponent LocationPage 1 of 2Page 2 of 2

    Tap LocationFluid Power SymbolsElectrical Symbols

    SchematicMachine viewsMachine Component LocationsCombination ValveCombination Valve - Port And Feature IdentificationHydraulic And Steering SystemHydraulic Fan Drive

    b_05_grid:

    b_06_grid:

    c_07_grid:

    a_07_grid:

    c_09_grid:

    039_callout:

    002_callout:

    046_callout:

    004_callout:

    028_callout:

    029_callout:

    047_callout:

    038_callout:

    044_callout:

    006_callout:

    010_callout:

    037_callout:

    031_callout:

    003_callout:

    026_callout:

    024_callout:

    012_callout:

    015_callout:

    020_callout:

    025_callout:

    007_callout:

    005_callout:

    014_callout:

    030_callout:

    013_callout:

    042_callout:

    001_callout:

    019_callout:

    022_callout:

    018_callout:

    035_callout:

    016_callout:

    036_callout:

    021_callout:

    032_callout:

    027_callout:

    034_callout:

    011_callout:

    008_callout:

    009_callout:

    017_callout:

    045_callout:

    041_callout:

    040_callout:

    033_callout:

    023_callout:

    f_13_grid:

    b_09_grid: f_05_grid: g_11_grid: f_04_grid: g_12_grid: g_08_grid: g_07_grid: f_03_grid: d_08_grid: d_06_grid: g_10_grid: e_07_grid: b_11_grid: d_01_grid: d_14_grid: h_14_grid: g_01_grid: j_02_grid: j_04_grid: 002_d_01_grid_v01:

    003_f_05_grid_v01: 005_g_11_grid_v01: 006_f_04_grid_v01: 007_g_12_grid_v01: 008_g_08_grid_v01: 009_g_07_grid_v01: 010_f_03_grid_v01: 011_d_08_grid_v01: 012_d_06_grid_v01: 004_f_13_grid_v01:

    014_g_10_grid_v01: 015_e_07_grid_v01: 017_b_09_grid_v01: e_01_grid: f_11_grid: c_13_grid: e_06_grid: e_09_grid: e_04_grid: d_10_grid: e_13_grid: e_02_grid: e_12_grid: e_03_grid: c_11_grid: c_10_grid: d_13_grid: h_04_grid: h_03_grid: 019_b_06_grid_v01: 020_f_11_grid_v01: 021_c_13_grid_v01: 024_e_06_grid_v01: 025_e_09_grid_v01: 026_e_04_grid_v01: 027_d_10_grid_v01: 028_e_13_grid_v01: 029_e_02_grid_v01: 030_e_12_grid_v01: 031_e_03_grid_v01: 036_d_13_grid_v01: 037_e_01_grid_v01: g_02_grid: g_14_grid: j_13_grid: a_06_grid: i_13_grid: f_02_grid: 038_g_02_grid_v01: 039_j_13_grid_v01: 040_a_06_grid_v01: 041_a_07_grid_v01: 044_f_02_grid_v01: 045_a_07_grid_v01: i_01_grid: i_06_grid: 046_i_06_grid_v01: 047_i_01_grid_v01: c_12_grid: b_08_grid: 049_c_09_grid_v01: 049_c_09_grid_v02:

    048_c_12_grid_v01: 050_b_08_grid_v01: 050_b_08_grid_v02:

    001_b_06_grid_v01: 001_b_06_grid_v02: 023_c_07_grid_v01: 023_c_07_grid_v02:

    034_c_09_grid_v01: 034_c_09_grid_v02:

    042_c_07_grid_v01: 042_c_07_grid_v02: 048_c_12_grid_v02: 032_c_11_grid_v01: 049_callout:

    050_callout:

    048_callout:

    023_c_07_grid_v04: c_08_grid: 035_c_08_grid_v04: 049_c_09_grid_v04: 013_b_05_grid_v01: 022_b_05_grid_v01: 016_b_11_grid_v01: 033_c_10_grid_v01: 018_b_05_grid_v01: 018_b_05_grid_v05: 022_b_05_grid_v05: 013_b_05_grid_v05: 016_b_11_grid_v05: 033_c_10_grid_v05: 048_c_12_grid_v05: 032_c_11_grid_v05: restore_callouts:

    0001_grid_spacer: