Planetary Gear Units by Wikov · PDF filePlanetary Gear Units by Wikov Orbi-fl eX Catalogue EN1510. ... The all new planetary gearbox Orbi-fl eX series offers a clear advantage over

Orbi-fl eX

The Essence of Engineering

Planetary Gear Units by Wikov

Orbi-fl eX Catalogue EN1510


Orbi-fl eX catalogue© Wikov Industry a.s. 2015, EN1510

List of Content

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1 Introduction 4 1.1 Wikov company profi le 4 1.2 Product portfolio 52 Product description and key features 6 2.1 Overview 6 2.2 Key technical features 7 2.2.1 Flexible pin technology 7 2.2.2 Gears 9 2.2.3 Shafts 9 2.2.4 Bearings 9 2.2.5 Housings 9 2.2.6 Lubrication 10 2.2.7 Sealing 10 2.2.8 Cooling 10 2.2.9 NVH (Noise, Vibrations and Harshness) 10 2.2.10 Sensors 11 2.2.11 Condition monitoring system – WiGuard 11 2.2.12 Other equipment 11 2.3 General information 12 2.3.1 Cerfi tication 12 2.3.2 Explosive protection cerfi tication 12 2.3.3 Painting 12 2.3.4 General note 12 2.3.5 Gearbox labeling 13 2.3.6 Copyrights 13 2.4 Summary of basic types 14 2.5 Mounting arrangements 15 2.6 Gearbox name convention 163 Gearbox selection 17 3.1 Introduction 17 3.2 List of used symbols 17 3.3 Gearbox type and size selection 18 3.3.1 Required gearbox ratio 18 3.3.2 Required power rating 18 3.3.3 Required output torque rating 18 3.3.4 Determination of the nominal gearbox size 18 3.3.5 Check for maximum peak torque 18 3.3.6 Torque of driven machine 18 3.4 Gearbox thermal rating 18 3.4.1 Gearbox utilization 18 3.4.2 Gearbox thermal capacity 18 3.4.3 External cooling requirement 18 3.5 Gearbox bearings life 18 3.6 Gearbox selection for variable load conditions 18 3.7 Application factor table 19 3.8 Peak torque factors 21 3.9 Gearbox torque rating chart 21 3.10 Gearbox utilization factor 21 3.11 Gearbox thermal power ratings 21 3.12 Thermal factor 22 3.13 Reference output speed 224 Dimension sheets 23 4.1 2PC type dimension chart 23 4.2 3PC type dimension chart 245 Power ratings 25 5.1 2PC type power ratings chart for motors with frequency 50 Hz 25 5.2 2PC type power ratings chart for motors with frequency 60 Hz 26 5.3 3PC type power ratings chart for motors with frequency 50 Hz 27 5.4 3PC type power ratings chart for motors with frequency 60 HZ 286 True ratios 29 6.1 2PC type true ratios 29 6.2 3PC type true ratios 307 High and low speed shaft variants 31 7.1 High speed shaft with parallel key 31 7.1.1 2PC gearbox type 31 7.1.2 3PC gearbox type 32 7.2 Low speed hollow shaft with shrink disc 348 Mounting equipment 35 8.1 Foot base frame 35 8.2 Torque reaction arm 36

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© Wikov Industry a.s. 2015, EN1510Orbi-fl eX catalogue4

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1.1 Wikov company profile

Wikov is the leading manufacturer of mechanical gearboxes in the region of Central and Eastern Europe. We have been active in the field of mechanical engineering for more than 130 years. For nearly 100 years, we have been a traditional manufacturer of gear wheels and mechanical gearboxes.

Our aim is to keep delivering state-of-the-art products to our customers through intensive core engineering and product development, as well as constant training of experts within our engineering teams.

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1 Introduction

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1.2 Product portfolio

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We have been delivering our products to many industries all around the world.

Detailed knowledge of various applications is our key strength in designing new products.

Oil & Gas

Rail Vehicles

Hydro Energy

Metallurgy

Cement & MineralProcessing Industry

Mining Industry

Wind and Tidal Energy

Sugar Industry

Thermal and NuclearPower Plants

Rubber, Plastic &Chemical Industry

2 Product description and key features


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2.1 Overview

The all new planetary gearbox Orbi-fl eX series offers a clear advantage over traditional parallel shaft as well as conventional planetary solutions. It is a result of continuous research & development activities as well as real world experience of Wikov gained over the years in many industries and applications.Advanced design and analysis techniques together with extensive testing were used during the development to ensure the highest technology level of engineering with an excellent performance to cost ratio. State of the art manufacturing technologies and advanced quality procedures within Wikov group ensure the maximum quality level of the product.

The Orbi-fl eX series covers output torque range from 121 to 2360 kNm with 22 basic sizes. The whole range is based on a highly modular system with the main focus on high quality, good economics and short delivery time. If standard solution does not meet customer requirements, dedicated Wikov engineering and application team is available to adjust the design to any customer need.Gearboxes are available in various arrangements suitable to diff erent industrial applications.Some of the key technical features of the all new Orbi-fl eX series are described in the following chapter.

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2.2 Key technical features

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2.2.1 Flexible pin technology One of the key technological feature, which has been well proven in wind, tidal, mining, off -shore but also industrial applications, is so called fl exible-pin technology. This Wikov patented technology off ers signifi cant advantages over a traditional approach to a planetary gearboxes design.

Achieving higher power density by using more than 3 satellites in one planetary stage is well known approach. However, if conventional solid pin design is used, problems caused by key component deformations, manufacturing tolerances and mainly behavior under various operation loads may occur. Traditional approach to cope with deformation in the system is to make key components stiff er at a weight penalty cost.

The key benefi ts are:• Multi-satellite arrangement (up to 8 planets)• Simple open carrier design• Compact dimensions• High Power Density• Better safety factors and lifetime of gears and bearings• Shock load resistance• Optional overload stop

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Fig. 1 – Multi-satellite planetary stage



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By introducing a controlled flexibility into the system, high power density can be achieved in a very safe way.Unlike similar systems using fl exible annulus (ring) gear or carrier, both of which is not an ideal solution in terms of fatigue life, Wikov solution is introducing the flexibility into the system through the specially designed flexible pin.Benefits of a flexible pin over a conventional design are described on a simple example.

In case of conventional planetary stage (fi g. 2), the planetary stage system stiff ness, as well as gear micro geometry, can be well optimized for a nominal torque. Under such, both, gear contact pattern as well as planet bearing load sharing are good. In case of unexpected overload,

deformation in the structure leads to a uneven gear contact pattern as well as planet bearing loading. One side will be loaded more than the other one. Both, gear and bearing life is compromised.

If fl exible pin planetary stage is used (fi g. 3), extra fl exibility in the specially designed pin allows planet to fl oat under load in a limited manner.

By a nature of the pin design, planet stays parallel with to both, sun and annulus gear. Equal planet bearing load sharing, as well as even gear contact pattern is achieved for various loads including overload. Both, gear and bearing life, are signifi cantly improved.

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Fig. 2 – Conventional planetary stage

Nominal load Overload

Planet

Contact pattern

Planet

Planet carrier

Contact pattern

Planet

Planet carrier

Contact pattern



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Fig. 3 – Flexible pin planetary stage

Nominal load Overload

2.2.2 Gears All gears are made according to the highest Wikov quality standards. Planetary gears are designed as spur gears. Sun and planet gears are manufactured as case hardened and ground. Ring gears are either quenched or nitrided, ground or shaped. Input bevel gears (if used) use cyclo-palloid geometry, and are case hardened and HPG-cut. Input parallel shaft gears (if used) are designed as helical and manufactured as case hardened and ground.

2.2.3 ShaftsAll shafts are made of high strength tensile steels either quenched or case hardened. Low speed output shafts can be either forged or cast. Carriers are either forged, cast or made of billet.

2.2.4 BearingsVarious roller bearings are used for supporting of gears and shafts. Heavy duty bearing arrangement is available on request for all gearboxes.

2.2.5 HousingsGearbox housings are either cast or fabricated as appropriate. Cast housings are made either from grey cast or spheroidical graphite cast iron. Fabricated housings are made of steel. Both, cast and fabricated housings are optimized by CAE methods to ensure good stiff ness, low noise emission, excellent cooling properties and minimum weight.

Planet carrier

Flexible pin Spindle

PlanetPlanet carrier

Flexible pinSpindle

Planet

Contact pattern Contact pattern



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2.2.6 Lubrication Gearboxes are primarily designed as splash lubricated. Oil level is optimized to keep adequate lubrication with minimum churning losses. For non-standard gearbox mounting positions, high nominal speeds or due to cooling requirements, gearboxes may be fi tted with forced lubrication and cooling. Oil heaters can be fi tted on request.

2.2.7 SealingBased on gearbox mounting arrangements, environmental and operational requirements, input and output shafts can be fi tted with various type of sealing as per fi g. 4.

2.2.8 CoolingGearboxes are design in order to achieve maximum radiation and convection values from the surface of the gearbox housings. In case gearboxes are operated outside of the limit of thermal capacity, forced oil circulation fi tted with external cooling is used. Oil to water or oil to air coolers can be used.

2.2.9 NVH (Noise, Vibrations and Harshness)For all gearboxes, noise emissions have been optimized up to a highest possible level by carefull gear microgeometry optimization and gearbox housing design.

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Single or double oil lipseal for normal enviroment

Single face oil lip seal and labyrinth seal for high dust environment

Single face oil lip seal, labyrinth seal and steel face seal for special applications

Fig. 4 – Sealing solution examples



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Fig. 5 – WiGuard - condition monitoring system

2.2.10 SensorsGearboxes can be fitted with various thermometer, vibration, speed and pressure sensors. On request, Wikov Condition Monitoring System (WiGuard) can be fi tted.

2.2.11 Condition monitoring system – WiGuardWiGuard (fi g. 5) is a condition monitoring system developed by Wikov company. It prevents unexpected downtime or serious gearbox failures by detection and early warning and thus adjusting of the maintenance schedule in case of an incipient wear in the gearbox would occur. Monitored values include bearing temperatures and vibrations, oil temperature, pressure and cleanliness, and rotational parts speed.

On a special request, torque – either on the shaft or in the gearbox reaction, can be measured.All key data are on-line monitored, saved, analysed and reported to a remote server via the internet connection (Ethernet and/or GPRS). Customer has got a real time web access to all measured values while reports with evaluation summary and recommendations are sent monthly. Please contact us for more details.

2.2.12 Other equipmentOther equipment, such as various types of gear or fl exible couplings, hydrodynamic couplings, drive-shafts, brakes, back-stops etc. can be fitted on request. Electric, hydrostatic or pneumatic motors can be fi tted on request.



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2.3.1 Cerfitication Wikov can deliver gearboxes with certifi cation of any major indepdent certification body (e.i. DNV GL, ABS, etc.) if requested. Cooperation with customer is expected as detail information about the gearbox applications are required.

2.3.2 Explosive protection cerfiticationGearboxes can be certifi ed according to 94/9/EC (ATEX). Please contact us for further details.

2.3.3 PaintingPlanetary gear units are painted in RAL 5013 „Cobalt Blue“ as standard. Any special painting available on request.

2.3.4 General noteAll information in this catalogue are non-binding are subjected to change without notice. Weights and dimensions are average values.

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2.3 General information



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2.3 General information

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2.3.5 Gearbox labelingAll gearboxes are fi tted with stainless steel label marked with basic parametres as shown:

2.3.6 CopyrightsAll product described in this catalogue are trademarks of Wikov. Copyrights © 2015 – All rights reserved.

1) Gearbox type e.g. 2PC-0510-0040-FKS-FHS (see section 2.6 for more details)2) Power in kW – high-speed shaft3) Speed in rpm – high-speed shaft4) Total gear ratio5) Gearbox part number (Wikov internal)6) Customer order number7) Batch number / gearbox number

8) Total weight in kg9) Oil quantity in litres10) Oil grade/type11) Application factor12) Wikov quality stamp13) Certifi cation body/customer quality approval stamp

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TYPE №

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WikovCzech Republicwww.wikov.com

P1

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Ord. №13



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Gearbox types as shown on fi g. 6 are available as standard.

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2.4 Summary of basic types

x P C

x P P

x P B

Single or multi-stage co-axial

Single or multi-stage withparallel shaft input

Single or multi-stage withbevel gear input

Fig. 6 – Summary of basic variants



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2.5 Mounting arrangements

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Following gearbox mounting arrangements (fi g. 7) are available as standard. Other possible arrangements available on a special request.

Foot base

Torque arm

ESM mounts (torque only)

ESM mounts

Torque linkage

Flange



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Gearbox arrangement can be clearly described by an ordering code. Please refer to this code

when requesting a quotation. Variants marked with *) are available on request.

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2.6 Gearbox name convention

SHF-SKF0040-0510CP2

Gearbox typeC – Co-axial (planetary stages only)P* – Parallel input stageB* – Bevel input stage

Number of planetary stages1*, 2, 3 and 4*

Gearbox size 0130 – 2600

Gear ratio 0003 – 0340 (higher ratio applicable for xP and xB types

High-torque (Low-speed) stageF – Flexible pinO – Flexible pin with overload stopS – Solid pin

High-speed shaftK – Shaft with keyA* – Male splined shaftC* – Cylindrical shaft

Low-speed shaftS – Shrink disc (hollow shaft)A* – Male splined shaftE* – Female splined (hollow) shaftK* – Shaft with key

R* – Square shaftC* – Cylindrical shaft

Mounting arrangementF – FlangeB – Base frameT – Torque armL* – Torque linkageE* – ESM mounts

Gearbox positionH – HorizontalA – Vertical, input on the topV – Vertical, input at the bottomO – Other

LubricationS – SplashF – ForcedC – Forced with coolingO – Cooling only

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3 Gearbox selection

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3.1 Introduction

3.2 List of used symbols

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Based on your requiremens, the gearbox type and size can be easily selected through

instructions given in this chapter. For online version, please go to our website www.wikov.com.

Symbol Description Unit

Cp Peak torque factor [-]CS Coeffi cient for the number of peaks [-]CT Thermal factor [-]CU Utilization factor [-]iR Required ratio of the gearbox [-]KA Application factor [-]L10h Nominal bearing life [h]M1p Max. peak torque on high-speed shaft [Nm]M2 Low-speed shaft torque [Nm]M2R Required low-speed shaft torque rating [Nm]MN Nominal gearbox low-speed shaft torque rating [Nm]n1 Speed – high-speed shaft [rpm]n2 Speed – low-speed shaft [rpm]n2B Reference low-speed [rpm]n2i Constant speed during acting of partial loads – low-speed shaft [rpm]n2m Mean speed – low-speed shaft [rpm]p Fatique life exponent [-]P2 Power – low speed shaft [kW]P2eq Equivalent power rating [kW]PR Required power rating [kW]Pth Gearbox thermal power rating [kW]PthC Gearbox thermal capacity [kW]PN Nominal gearbox power rating [kW]Tamb Ambient temperature [°C]ti Time portion of acting of partial loads in the total working cycle [%]U Gearbox utilization [%]

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3 Gearbox selection


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3.5 Gearbox bearings life

3.6 Gearbox selection for variable load conditions

3.4 Gearbox thermal rating

3.3.1 Required gearbox ratio

3.4.1 Gearbox utilization

3.4.2 Gearbox thermal capacity

3.4.3 External cooling requirement

3.3.2 Required power rating

3.3.3 Required low-speed side torque rating

3.3.4 Determination of the nominal gearbox size

3.3.5 Check for maximum peak torque

3.3.6 Low-speed side torque

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For KA see Section 3.7For CS see Section 3.8

For Pth see Section 3.11For Cu see Section 3.10For Ct see Section 3.12

For gearboxes which drive the machines with variable loads and speeds the power rating can be determined by using following formulas:

Then the required gearbox power PR is calculated as following:

And the torque of low-speed side shaft M2:

All other equations apply as above:

Otherwise contact us.

For n2B see Section 3.13

no external cooling required

additional cooling required (optional)

For MN see Section 3.9

For Cp see Section 3.8

For


3 Gearbox selection

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3.7 Application factor table

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Industry Driven machineApplication factor / Eff ective daily operating period

< 3h 3-10h > 10h

Agitators Luquids and solids 1,2 1,5 1,65

Agitators Pure liquids 1 1,25 1,5

Agitators Uniform solid material 1,1 1,35 1,4

Agitators Concrete mixers - 1,5 1,5

Cement & mineral processing Breakers - 1,2 1,4

Cement & mineral processing Ball mills - - 2

Cement & mineral processing Roll crushers - - 2

Cement & mineral processing Rotary kilns - - 2

Cement & mineral processing Separators - 1,6 1,6

Cement & mineral processing Tube mills - - 2

Conveying systems Apron feeders - 1,25 1,5

Conveying systems Belt conveyors < 150 kW 1,15 1,25 1,4

Conveying systems Belt conveyors > 150 kW 1,15 1,3 1,5

Conveying systems Bucket conveyors - 1,4 1,5

Conveying systems Screw feeders 1,15 1,25 1,5

Conveying systems Shakers, screens 1,55 1,75 2

Cooling systems Heat exchangers 1,5 1,5 1,5

Cooling systems Dry cooling towers - - 2

Cooling systems Wet cooling towers 2 2 2

Cooling systems Blowers (axial and radial) - 1,4 1,5

Crushing & shredding Various Please contact us Please contact us Please contact us

Fluid pumping Centrifugical pumps 1,15 1,35 1,45

Fluid pumping Reciprocating pumps (single cylinder) 1,35 1,5 1,8

Fluid pumping Reciprocating pumps (multi cylinder) 1,2 1,4 1,5

Fluid pumping Screw pumps - 1,3 1,5

Fluid pumping Rotary pumps (gear type, vane) - - 1,25

Hydro energy Water turbines Please contact us Please contact us Please contact us

Lifting equipment Slewing gears for cranes 1 1,4 1,8

Lifting equipment Luffi ng gears for cranes 1 1,1 1,4

Lifting equipment Travelling gears for cranes 1,1 1,6 2

Lifting equipment Hoisting gears for cranes 1 1,1 1,4

Lifting equipment Jib cranes 1 1,2 1,6

Lifting equipment Jack-ups for platforms and lift boats Please contact us Please contact us Please contact us

Lifting equipment Hauling winches 1,4 1,6 1,6

Lifting equipment Hoists - 1,5 1,8

Lifting equipment Goods lifts - 1,2 1,5

Lifting equipment Passenger lifts - 1,5 1,8

3 Gearbox selection


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Industry Driven machineApplication factor / Eff ective daily operating period

< 3h 3-10h > 10h

Metallurgy Drivers for continuous casting - 1,4 1,4

Metallurgy Cooling bed transfer frames - 1,5 1,5

Metallurgy Ingot pushers 1 1,2 1,2

Metallurgy Winding machines - 1,6 1,6

Metallurgy Plate tilters 1 1 1,2

Metallurgy Roller straighteners - 1,6 1,6

Metallurgy Roller tables continuous - 1,5 1,5

Metallurgy Roller tables intermittent - 2 2

Metallurgy Reverse tube mills - 1,8 1,8

Metallurgy Shears continuous - 1,5 1,5

Metallurgy Shears crank type 1 1 1

Metallurgy Roll adjustment drives 0,9 1 -

Metallurgy Rolls - reversing blooming mills - 2,5 2,5

Metallurgy Rolls - slabbing blooming mills - 2,5 2,5

Metallurgy Rolls - wire blooming mills - 1,8 1,8

Metallurgy Rolls - reversing sheet mills - 2 2

Metallurgy Rolls - reversing plate mills - 1,8 1,8

Mining Track drives 1,2 1,6 1,8

Mining Crushers 1,55 1,75 2

Mining Screens and shakers 1,55 1,75 2

Mining Slewing drives - 1,55 1,8

Mining Bucket wheel excavators Please contact us Please contact us Please contact us

Mining Longwall shearer drum head drive Please contact us Please contact us Please contact us

Mining AFC and BSL drives Please contact us Please contact us Please contact us

Rubber, plastic and chemical Extruders - 1,5 1,8

Rubber, plastic and chemical Calenders - 1,65 1,65

Rubber, plastic and chemical Mixers for uniform media 1 1,3 1,4

Rubber, plastic and chemical Mixers for non-uniform media 1,4 1,6 1,7

Sugar industry Beet washing machines - - 1,5

Sugar industry Beet shredders - - 2

Sugar industry Beet choppers - - 2

Sugar industry Crystallizers - 1,5 1,8

Waste water treatment Thickeners central drive - - 1,2

Waste water treatment Filter presses 1 1,3 1,5

Waste water treatment Flocculation apparates 0,8 1 1,3

Waste water treatment Aearators - 1,8 2

Waste water treatment Raking equipment 1 1,2 1,3

Waste water treatment Combined longitudinal and rotary rakes 1 1,3 1,5

Waste water treatment Pre-thickeners - 1,1 1,3


3 Gearbox selection

21

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3.8 Peak torque factors

Peak torque factors (Load peaks per hour) 1 - 5 6 - 30 31 - 100 100 - 200 >201

CS 1 1.05 1.15 1.25Contact us

Cp 2.3 1.7 1.6 1.3

3.10 Gearbox utilization factor

Gearbox utilization U 30% 40% 50% 60% 70% 80% 90% 100%

CU 0,66 0,76 0,83 0,88 0,92 0,95 0,98 1,0

3.9 Gearbox torque rating chart

Gearbox sizeNominal torque rating MN Ratio ranges [-]

[Nm] 2PC 3PC

130 121 000

20 – 40 110 - 340

180 164 000

230 206 000

280 248 000

330 300 000

410 368 000

460 410 000

510 455 000

590 535 000

680 615 000

790 710 000

890 803 000

1000 900 000

1100 996 000

1200 1 115 000

1400 1 250 000

1600 1 395 000

1700 1 560 000

1900 1 750 000

2100 1 930 000

2400 2 145 000

2600 2 360 000

3.11 Gearbox thermal power ratings

Gearbox type Gearbox size / Gearbox thermal power rating Pth [kW]

[-] 130 180 230 280 330 410 460 510 590 680 790 890 1000 1100 1200 1400 1600 1700 1900 2100 2400 2600

2PC 96 117 135 152 171 195 209 223 247 270 295 319 343 366 393 422 452 485 522 555 593 630

3PC 67 82 96 108 123 140 150 161 178 195 214 231 248 265 284 305 327 351 377 401 428 454

3 Gearbox selection


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Operating cycles per hour [%]Thermal factor CT [-] / Ambient temperature Tamb [°C]

10 20 30 40 50

100 1,14 1,00 0,87 0,73 0,55

80 1,20 1,07 0,94 0,76 0,58

60 1,32 1,16 1,01 0,84 0,68

40 1,54 1,35 1,18 0,99 0,78

20 2,02 1,79 1,56 1,30 1,03

3.13 Reference speed – low-speed side

Gearbox size

Reference speed n2B (low-speed side)

[min-1]

130 14

180 14

230 22

280 16

330 24

410 14

460 17

510 12,5

590 16

680 12,5

790 *

890 15

1000 19,5

1100 20

1200 14

1400 19

1600 9

1700 14

1900 15

2100 12,5

2400 10,5

2600 9,5

Note: for values market *) please contact us

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Orbi-fl eX catalogue© Wikov Industry a.s. 2015, EN1510 23

4 Dimension sheets

4.1 2PC type dimension chart

Size Nominal output torque D1 D2 D3 D4 2) D5 D t s No. of

bolts L1 L2 L3 L4 Weight cca. 1)

[-] [Nm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [-] [mm] [mm] [mm] [mm] [kg]

130 121 000 720 665 610 210

See

sect

ion

7.1.1

660 30 26 34 695 273Se

e se

ctio

n 7.1

.1163 900

180 164 000 770 715 660 240 730 35 26 42 745 285 167 1 120

230 206 000 895 830 750 260 775 40 33 28 790 295 194 1 350

280 248 000 930 865 785 260 830 40 33 32 830 303 194 1 570

330 300 000 980 915 840 280 890 45 33 38 880 315 198 1 840

410 368 000 1 020 945 860 300 960 45 39 30 940 330 207 2 260

460 410 000 1 115 1 025 935 330 985 50 39 32 970 339 235 2 580

510 455 000 1 115 1 025 935 330 1 010 50 39 34 1 010 348 235 2 920

590 535 000 1 210 1 120 1 025 350 1 065 55 39 36 1 070 363 246 3 495

680 615 000 1 210 1 120 1 025 370 1 120 55 39 42 1 120 380 246 4 100

790 710 000 1 320 1 220 1 115 380 1 180 55 45 36 1 180 396 271 4 900

890 803 000 1 320 1 220 1 115 400 1 230 60 45 38 1 225 410 271 5 600

1000 900 000 1 460 1 345 1 215 430 1 310 65 52 32 1 270 427 304 6 350

1100 996 000 1 460 1 345 1 215 450 13 75 65 52 32 1 310 442 304 7 080

1200 1 115 000 1 565 1 450 1 320 450 1 410 70 52 36 1 360 460 304 8 050

1400 1 250 000 1 565 1 450 1 320 480 1 440 70 52 36 1 400 479 326 9 010

1600 1 395 000 1 665 1 545 1 400 500 1 470 75 62 32 1 445 500 363 9 950

1700 1 560 000 1 665 1 545 1 400 530 1 540 75 62 32 1 495 523 363 11 100

1900 1 750 000 1 755 1 635 1 495 530 1 590 80 62 36 1 560 548 363 12 300

2100 1 930 000 1 755 1 635 1 495 560 1 630 80 62 36 1 610 570 363 13 700

2400 2 145 000 1 755 1 635 1 495 600 1 695 90 62 40 1 670 600 396 15 500

2600 2 360 000 1 945 1 825 1 685 600 1 775 90 62 40 1 720 620 396 16 700

D5

D4D3D2D1

DL3

t

s

L4

L2 L1

1) Weight assumed without oil and shrink disc2) For details see section 7.2


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4 Dimension sheets

4.2 3PC type dimension chart

L1

L3L4

t

L2

D5

D

D4D3D2D1

s

Size Nominal output torque D1 D2 D3 D4 2) D5 D t s No. of

bolts L1 L2 L3 L4 Weight cca. 1)

[-] [Nm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [-] [mm] [mm] [mm] [mm] [kg]

130 121 000 720 665 610 210

See

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7.1.2

660 30 26 34 755 273

See

sect

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7.1.2

163 1 130

180 164 000 770 715 660 240 730 35 26 42 795 285 167 1 450

230 206 000 895 830 750 260 775 40 33 28 830 295 194 1 800

280 248 000 930 865 785 260 830 40 33 32 870 303 194 2 100

330 300 000 980 915 840 280 890 45 33 38 920 315 198 2 500

410 368 000 1 020 945 860 300 960 45 39 30 975 330 207 3 000

460 410 000 1 115 1 025 935 330 985 50 39 32 1 005 339 235 3 250

510 455 000 1 115 1 025 935 330 1 010 50 39 34 1 040 348 235 3 600

590 535 000 1 210 1 120 1 025 350 1 065 55 39 36 1 100 363 246 4 200

680 615 000 1 210 1 120 1 025 370 1 120 55 39 42 1 150 380 246 4 750

790 710 000 1 320 1 220 1 115 380 1 180 55 45 36 1 200 396 271 5 450

890 803 000 1 320 1 220 1 115 400 1 230 60 45 38 1 250 410 271 6 100

1000 900 000 1 460 1 345 1 215 430 1 310 65 52 32 1 295 427 304 6 760

1100 996 000 1 460 1 345 1 215 450 1 375 65 52 32 1 335 442 304 7 450

1200 1 115 000 1 565 1 450 1 320 450 1 410 70 52 36 1 380 460 304 8 350

1400 1 250 000 1 565 1 450 1 320 480 1 440 70 52 36 1 430 479 326 9 300

1600 1 395 000 1 665 1 545 1 400 500 1 470 75 62 32 1 480 500 363 10 300

1700 1 560 000 1 665 1 545 1 400 530 1 540 75 62 32 1 530 523 363 11 500

1900 1 750 000 1 755 1 635 1 495 530 1 590 80 62 36 1 585 548 363 12 850

2100 1 930 000 1 755 1 635 1 495 560 1 630 80 62 36 1 635 570 363 14 000

2400 2 145 000 1 755 1 635 1 495 600 1 695 90 62 40 1 685 600 396 15 500

2600 2 360 000 1 945 1 825 1 685 600 1 775 90 62 40 1 730 620 396 17 000

1) Weight assumed without oil and shrink disc2) For details see section 7.2


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5 Power ratings

5.1 2PC type power ratings chart for motors with frequency 50 Hz

Gearbox ratio

Input speed

Gearbox size / Power rating [kW]

[-] rpm 130 180 230 280 330 410 460 510 590 680 790 890 1000 1100 1200 1400 1600 1700 1900 2100 2400 2600

20

1 500 940 1 275 1 601 1 927 2 332 2 860 3 187 3 536 4 158 4 780 5 518 6 241 6 995 7 741 8 666 9 715 10 842 12 124 13 601 15 000 16 671 18 342

1 000 627 850 1 067 1 285 1 554 1 907 2 124 2 358 2 772 3 187 3 679 4 161 4 663 5 161 5 777 6 477 7 228 8 083 9 067 10 000 11 114 12 228

750 470 637 801 964 1 166 1 430 1 593 1 768 2 079 2 390 2 759 3 120 3 497 3 870 4 333 4 857 5 421 6 062 6 800 7 500 8 335 9 171

25

1 500 760 1 030 1 293 1 557 1 884 2 310 2 574 2 857 3 359 3 861 4 458 5 042 5 651 6 253 7 000 7 848 8 758 9 794 10 987 12 117 13 467 14 817

1 000 506 686 862 1 038 1 256 1 540 1 716 1 904 2 239 2 574 2 972 3 361 3 767 4 169 4 667 5 232 5 839 6 529 7 325 8 078 8 978 9 878

750 380 515 647 779 942 1 155 1 287 1 428 1 679 1 931 2 229 2 521 2 825 3 127 3 500 3 924 4 379 4 897 5 494 6 059 6 734 7 408

28

1 500 700 948 1 191 1 434 1 735 2 128 2 371 2 631 3 093 3 556 4 105 4 643 5 204 5 759 6 447 7 228 8 066 9 020 10 119 11 159 12 402 13 646

1 000 466 632 794 956 1 156 1 419 1 580 1 754 2 062 2 371 2 737 3 095 3 469 3 839 4 298 4 818 5 377 6 013 6 746 7 440 8 268 9 097

750 350 474 596 717 867 1 064 1 185 1 315 1 547 1 778 2 053 2 321 2 602 2 879 3 223 3 614 4 033 4 510 5 059 5 580 6 201 6 823

31,5

1 500 608 825 1 036 1 247 1 508 1 850 2 061 2 288 2 690 3 092 3 570 4 037 4 525 5 008 5 606 6 285 7 014 7 844 8 799 9 704 10 785 11 866

1 000 406 550 691 831 1 006 1 234 1 374 1 525 1 793 2 061 2 380 2 692 3 017 3 339 3 737 4 190 4 676 5 229 5 866 6 469 7 190 7 911

750 304 412 518 623 754 925 1 031 1 144 1 345 1 546 1 785 2 019 2 263 2 504 2 803 3 142 3 507 3 922 4 399 4 852 5 393 5 933

35

1 500 565 766 962 1 158 1 401 1 719 1 915 2 125 2 499 2 873 3 316 3 751 4 204 4 652 5 208 5 839 6 516 7 286 8 174 9 015 10 019 11 023

1 000 377 511 641 772 934 1 146 1 277 1 417 1 666 1 915 2 211 2 500 2 802 3 101 3 472 3 892 4 344 4 858 5 449 6 010 6 679 7 349

750 283 383 481 579 701 859 958 1 063 1 249 1 436 1 658 1 875 2 102 2 326 2 604 2 919 3 258 3 643 4 087 4 507 5 009 5 512

40

1 500 491 666 837 1 007 1 219 1 495 1 665 1 848 2 173 2 498 2 884 3 262 3 656 4 045 4 529 5 077 5 666 6 336 7 108 7 839 8 712 9 586

1 000 328 444 558 672 812 996 1 110 1 232 1 449 1 665 1 923 2 174 2 437 2 697 3 019 3 385 3 777 4 224 4 739 5 226 5 808 6 390

750 246 333 418 504 609 747 833 924 1 087 1 249 1 442 1 631 1 828 2 023 2 264 2 539 2 833 3 168 3 554 3 920 4 356 4 793


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5 Power ratings


Gearbox ratio

Input speed


[-] rpm 130 180 230 280 330 410 460 510 590 680 790 890 1000 1100 1200 1400 1600 1700 1900 2100 2400 2600

20

1 800 1 128 1 530 1 921 2 313 2 798 3 432 3 824 4 244 4 990 5 736 6 622 7 489 8 394 9 289 10 399 11 658 13 010 14 549 16 321 18 000 20 005 22 010

1 200 752 1 020 1 281 1 542 1 865 2 288 2 549 2 829 3 326 3 824 4 414 4 993 5 596 6 193 6 933 7 772 8 674 9 699 10 881 12 000 13 337 14 674

900 564 765 961 1 156 1 399 1 716 1 912 2 122 2 495 2 868 3 311 3 745 4 197 4 645 5 199 5 829 6 505 7 275 8 161 9 000 10 003 11 005

25

1 800 912 1 236 1 552 1 868 2 260 2 773 3 089 3 428 4 031 4 633 5 349 6 050 6 781 7 504 8 400 9 418 10 510 11 753 13 185 14 541 16 160 17 780

1 200 608 824 1 035 1 246 1 507 1 848 2 059 2 285 2 687 3 089 3 566 4 033 4 520 5 003 5 600 6 278 7 007 7 835 8 790 9 694 10 774 11 854

900 456 618 776 934 1 130 1 386 1 544 1 714 2 015 2 317 2 675 3 025 3 390 3 752 4 200 4 709 5 255 5 877 6 592 7 270 8 080 8 890

28

1 800 840 1 138 1 429 1 721 2 082 2 553 2 845 3 157 3 712 4 267 4 926 5 572 6 245 6 911 7 736 8 673 9 679 10 824 12 142 13 391 14 883 16 375

1 200 560 759 953 1 147 1 388 1 702 1 896 2 105 2 475 2 845 3 284 3 714 4 163 4 607 5 158 5 782 6 453 7 216 8 095 8 927 9 922 10 916

900 420 569 715 860 1 041 1 277 1 422 1 578 1 856 2 134 2 463 2 786 3 122 3 455 3 868 4 337 4 840 5 412 6 071 6 696 7 441 8 187

31,5

1 800 730 990 1 243 1 496 1 810 2 220 2 474 2 745 3 228 3 711 4 284 4 845 5 430 6 009 6 727 7 542 8 417 9 412 10 559 11 645 12 942 14 239

1 200 487 660 829 998 1 207 1 480 1 649 1 830 2 152 2 474 2 856 3 230 3 620 4 006 4 485 5 028 5 611 6 275 7 039 7 763 8 628 9 493

900 365 495 621 748 905 1 110 1 237 1 373 1 614 1 855 2 142 2 422 2 715 3 005 3 364 3 771 4 208 4 706 5 279 5 822 6 471 7 120

35

1 800 678 919 1 155 1 390 1 681 2 063 2 298 2 550 2 999 3 447 3 980 4 501 5 044 5 583 6 250 7 006 7 819 8 744 9 809 10 818 12 023 13 228

1 200 452 613 770 927 1 121 1 375 1 532 1 700 1 999 2 298 2 653 3 001 3 363 3 722 4 166 4 671 5 213 5 829 6 539 7 212 8 015 8 818

900 339 460 577 695 841 1 031 1 149 1 275 1 499 1 724 1 990 2 250 2 522 2 791 3 125 3 503 3 909 4 372 4 904 5 409 6 011 6 614

40

1 800 590 799 1 004 1 209 1 462 1 794 1 998 2 218 2 608 2 998 3 461 3 914 4 387 4 855 5 435 6 093 6 799 7 603 8 530 9 407 10 455 11 503

1 200 393 533 669 806 975 1 196 1 332 1 478 1 738 1 998 2 307 2 609 2 924 3 236 3 623 4 062 4 533 5 069 5 686 6 271 6 970 7 668

900 295 400 502 604 731 897 999 1 109 1 304 1 499 1 730 1 957 2 193 2 427 2 717 3 046 3 400 3 802 4 265 4 703 5 227 5 751


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5 Power ratings


Gearbox ratio

Input speed


[-] rpm 130 180 230 280 330 410 460 510 590 680 790 890 1000 1100 1200 1400 1600 1700 1900 2100 2400 2600

110

1 500 171 232 292 351 425 521 581 644 758 871 1 006 1 137 1 275 1 411 1 579 1 770 1 976 2 209 2 479 2 734 3 038 3 343

1 000 114 155 195 234 283 347 387 430 505 581 670 758 850 940 1 053 1 180 1 317 1 473 1 652 1 822 2 025 2 228

750 86 116 146 176 212 261 290 322 379 436 503 569 637 705 790 885 988 1 105 1 239 1 367 1 519 1 671

140

1 500 138 188 236 284 343 421 469 521 612 704 812 919 1 030 1 140 1 276 1 430 1 596 1 785 2 002 2 208 2 454 2 700

1 000 92 125 157 189 229 281 313 347 408 469 542 612 686 760 850 953 1 064 1 190 1 335 1 472 1 636 1 800

750 69 94 118 142 172 211 235 260 306 352 406 459 515 570 638 715 798 892 1 001 1 104 1 227 1 350

160

1 500 127 173 217 261 316 388 432 479 564 648 748 846 948 1 049 1 175 1 317 1 470 1 644 1 844 2 034 2 260 2 487

1 000 85 115 145 174 211 259 288 320 376 432 499 564 632 700 783 878 980 1 096 1 229 1 356 1 507 1 658

750 64 86 109 131 158 194 216 240 282 324 374 423 474 525 587 659 735 822 922 1 017 1 130 1 243

180

1 500 111 150 189 227 275 337 376 417 490 564 651 736 825 913 1 022 1 145 1 278 1 429 1 603 1 768 1 965 2 162

1 000 74 100 126 151 183 225 250 278 327 376 434 491 550 608 681 764 852 953 1 069 1 179 1 310 1 442

750 55 75 94 114 137 169 188 208 245 282 325 368 412 456 511 573 639 715 802 884 983 1 081

200

1 500 103 140 175 211 255 313 349 387 455 523 604 684 766 848 949 1 064 1 187 1 328 1 490 1 643 1 826 2 009

1 000 69 93 117 141 170 209 233 258 304 349 403 456 511 565 633 709 792 885 993 1 095 1 217 1 339

750 51 70 88 106 128 157 174 194 228 262 302 342 383 424 475 532 594 664 745 821 913 1 004

220

1 500 95 129 161 194 235 288 321 357 419 482 557 629 706 781 874 980 1 094 1 223 1 372 1 513 1 681 1 850

1 000 63 86 108 130 157 192 214 238 280 321 371 420 470 521 583 653 729 815 915 1 009 1 121 1 233

750 47 64 81 97 118 144 161 178 210 241 278 315 353 390 437 490 547 611 686 756 841 925

235

1 500 90 121 152 184 222 272 303 337 396 455 526 594 666 737 825 925 1 033 1 155 1 295 1 429 1 588 1 747

1 000 60 81 102 122 148 182 202 225 264 303 350 396 444 491 550 617 688 770 864 952 1 058 1 165

750 45 61 76 92 111 136 152 168 198 228 263 297 333 369 413 463 516 577 648 714 794 873

250

1 500 82 112 140 169 205 251 279 310 365 419 484 547 614 679 760 852 951 1 063 1 193 1 316 1 462 1 609

1 000 55 75 94 113 136 167 186 207 243 279 323 365 409 453 507 568 634 709 795 877 975 1 072

750 41 56 70 85 102 125 140 155 182 210 242 274 307 339 380 426 475 532 596 658 731 804

270

1 500 77 104 130 157 190 233 260 288 339 389 450 508 570 631 706 792 883 988 1 108 1 222 1 358 1 494

1 000 51 69 87 105 127 155 173 192 226 260 300 339 380 420 471 528 589 659 739 815 906 996

750 38 52 65 79 95 117 130 144 169 195 225 254 285 315 353 396 442 494 554 611 679 747

290

1 500 72 97 122 147 178 218 243 270 317 365 421 476 533 590 661 741 827 925 1 037 1 144 1 271 1 399

1 000 48 65 81 98 119 145 162 180 211 243 281 317 356 394 441 494 551 616 692 763 848 933

750 36 49 61 74 89 109 122 135 159 182 210 238 267 295 330 370 413 462 519 572 636 699

340

1 500 67 90 113 137 165 203 226 251 295 339 391 442 496 548 614 688 768 859 964 1 063 1 181 1 300

1 000 44 60 76 91 110 135 151 167 196 226 261 295 330 366 409 459 512 573 642 709 787 866

750 33 45 57 68 83 101 113 125 147 169 195 221 248 274 307 344 384 430 482 531 591 650

Note: Value in bold indicates the gearbox generally don´t require external cooling


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Gearbox ratio

Input speed


[-] rpm 130 180 230 280 330 410 460 510 590 680 790 890 1000 1100 1200 1400 1600 1700 1900 2100 2400 2600

110

1 800 206 279 350 422 510 625 697 773 909 1 045 1 207 1 365 1 530 1 693 1 895 2 124 2 371 2 651 2 974 3 280 3 646 4 011

1 200 137 186 233 281 340 417 465 516 606 697 804 910 1 020 1 129 1 263 1 416 1 581 1 768 1 983 2 187 2 430 2 674

900 103 139 175 211 255 313 348 387 455 523 603 682 765 846 948 1 062 1 185 1 326 1 487 1 640 1 823 2 006

140

1 800 166 225 283 340 412 505 563 625 735 844 975 1 102 1 236 1 367 1 531 1 716 1 915 2 142 2 403 2 650 2 945 3 240

1 200 111 150 189 227 275 337 375 416 490 563 650 735 824 912 1 021 1 144 1 277 1 428 1 602 1 767 1 963 2 160

900 83 113 141 170 206 253 281 312 367 422 487 551 618 684 765 858 958 1 071 1 201 1 325 1 473 1 620

160

1 800 153 207 260 314 379 465 518 575 676 778 898 1 015 1 138 1 259 1 410 1 581 1 764 1 973 2 213 2 440 2 712 2 984

1 200 102 138 174 209 253 310 346 384 451 518 598 677 759 840 940 1 054 1 176 1 315 1 475 1 627 1 808 1 989

900 76 104 130 157 190 233 259 288 338 389 449 508 569 630 705 790 882 986 1 106 1 220 1 356 1 492

180

1 800 133 180 227 273 330 405 451 500 588 676 781 883 990 1 095 1 226 1 374 1 534 1 715 1 924 2 122 2 358 2 595

1 200 89 120 151 182 220 270 301 334 392 451 520 589 660 730 817 916 1 023 1 144 1 283 1 415 1 572 1 730

900 67 90 113 136 165 202 225 250 294 338 390 441 495 548 613 687 767 858 962 1 061 1 179 1 297

200

1 800 124 168 210 253 306 376 419 465 546 628 725 820 919 1 017 1 139 1 277 1 425 1 593 1 787 1 971 2 191 2 411

1 200 82 112 140 169 204 251 279 310 364 419 483 547 613 678 759 851 950 1 062 1 192 1 314 1 461 1 607

900 62 84 105 127 153 188 209 232 273 314 363 410 460 509 569 638 712 797 894 986 1 095 1 205

220

1 800 114 154 194 233 282 346 386 428 503 579 668 755 847 937 1 049 1 176 1 312 1 467 1 646 1 816 2 018 2 220

1 200 76 103 129 156 188 231 257 285 336 386 445 504 564 625 699 784 875 978 1 097 1 210 1 345 1 480

900 57 77 97 117 141 173 193 214 252 289 334 378 423 468 524 588 656 734 823 908 1 009 1 110

235

1 800 107 146 183 220 266 327 364 404 475 546 631 713 799 885 990 1 110 1 239 1 386 1 554 1 714 1 905 2 096

1 200 72 97 122 147 178 218 243 269 317 364 420 475 533 590 660 740 826 924 1 036 1 143 1 270 1 397

900 54 73 91 110 133 163 182 202 238 273 315 357 400 442 495 555 620 693 777 857 953 1 048

250

1 800 99 134 169 203 245 301 335 372 438 503 581 657 736 815 912 1 023 1 141 1 276 1 432 1 579 1 755 1 930

1 200 66 89 112 135 164 201 224 248 292 335 387 438 491 543 608 682 761 851 954 1 052 1 170 1 287

900 49 67 84 101 123 151 168 186 219 252 290 328 368 407 456 511 571 638 716 789 877 965

270

1 800 92 125 157 188 228 280 312 346 407 467 540 610 684 757 847 950 1 060 1 185 1 330 1 467 1 630 1 793

1 200 61 83 104 126 152 186 208 231 271 312 360 407 456 505 565 633 707 790 887 978 1 087 1 196

900 46 62 78 94 114 140 156 173 203 234 270 305 342 378 424 475 530 593 665 733 815 897

290

1 800 86 117 147 176 213 262 292 324 381 437 505 571 640 708 793 889 992 1 110 1 245 1 373 1 526 1 679

1 200 57 78 98 118 142 175 194 216 254 292 337 381 427 472 529 593 662 740 830 915 1 017 1 119

900 43 58 73 88 107 131 146 162 190 219 253 286 320 354 397 445 496 555 622 686 763 839

340

1 800 80 108 136 164 198 243 271 301 354 406 469 531 595 658 737 826 922 1 031 1 156 1 275 1 417 1 559

1 200 53 72 91 109 132 162 181 200 236 271 313 354 396 439 491 551 615 687 771 850 945 1 040

900 40 54 68 82 99 122 135 150 177 203 235 265 297 329 368 413 461 515 578 638 709 780

Note: Value in bold indicates the gearbox generally don´t require external cooling


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6 True ratios

SizeTheoretical / true ratio

20 25 28 31,5 35 40

[-] [-] [-] [-] [-] [-] [-]

130 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

180 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

230 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

280 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

330 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

410 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

460 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

510 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

590 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

680 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

790 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

890 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

1000 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

1100 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

1200 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

1400 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

1600 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

1700 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

1900 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

2100 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

2400 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

2600 20,5764 25,4716 27,6582 31,806 34,2382 39,3726

Basic ratios are only theoretical and may vary within a few percent. The real value may vary based on number of teeth and combination

of gear stages. For basic gearbox types, true ratios are as follows.

6.1 2PC type true ratios


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SizeTheoretical / true ratio

110 140 160 180 200 220 235 250 270 290 340

[-] [-] [-] [-] [-] [-] [-] [-] [-] [-] [-] [-]

130 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

180 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

230 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

280 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

330 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

410 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

460 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

510 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

590 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

680 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

790 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

890 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

1000 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

1100 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

1200 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

1400 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

1600 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

1700 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

1900 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

2100 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

2400 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

2600 113,814 140,891 152,986 175,929 205,639 217,782 236,478 254,561 271,941 292,736 336,637

6.2 3PC type true ratios


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7 High and low speed shaft variants

SizeGear ratio / High speed shaft dimensions

20 25 28 31,5 35 40

D5 L3 D5 L3 D5 L3 D5 L3 D5 L3 D5 L3

[-] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

130 100 165 90 130 90 130 90 130 80 130 80 130

180 110 165 100 165 100 165 90 130 90 130 90 130

230 125 165 110 165 110 165 100 165 100 165 90 130

280 140 200 125 165 125 165 110 165 100 165 100 165

330 140 200 125 165 125 165 125 165 125 165 110 165

410 160 240 140 200 140 200 125 165 125 165 125 165

460 160 240 140 200 140 200 140 200 140 200 125 165

510 160 240 160 240 140 200 140 200 140 200 125 165

590 180 240 160 240 160 240 160 240 140 200 140 200

680 180 240 160 240 160 240 160 240 160 240 140 200

790 200 280 180 240 180 240 160 240 160 240 160 240

890 200 280 180 240 180 240 180 240 160 240 160 240

1000 200 280 200 280 200 280 180 240 180 240 160 240

1100 220 280 200 280 200 280 180 240 180 240 180 240

1200 220 280 200 280 200 280 200 280 200 280 180 240

1400 250 330 220 280 220 280 200 280 200 280 180 240

1600 250 330 220 280 220 280 200 280 200 280 200 280

1700 250 330 250 330 220 280 220 280 220 280 200 280

1900 250 330 250 330 250 330 220 280 220 280 220 280

2100 280 380 250 330 250 330 250 330 220 280 220 280

2400 280 380 250 330 250 330 250 330 250 330 220 280

2600 320 380 280 380 250 330 250 330 250 330 250 330

7.1 High speed shaft with parallel key

7.1.1 2PC gearbox type

Parallal shaft keys are designed according to DIN 6885/1

D5

L3


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110 140 160 180 200 220

D5 L3 D5 L3 D5 L3 D5 L3 D5 L3 D5 L3

[-] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

130 60 105 50 82 50 82 50 82 50 82 50 82

180 60 105 60 105 60 105 60 105 50 82 50 82

230 70 105 60 105 60 105 60 105 60 105 60 105

280 70 105 70 105 70 105 60 105 60 105 60 105

330 80 130 70 105 70 105 70 105 60 105 60 105

410 80 130 80 130 70 105 70 105 70 105 70 105

460 80 130 80 130 80 130 70 105 70 105 70 105

510 90 130 80 130 80 130 80 130 70 105 70 105

590 90 130 90 130 80 130 80 130 80 130 70 105

680 100 165 90 130 90 130 80 130 80 130 80 130

790 100 165 90 130 90 130 90 130 80 130 80 130

890 100 165 100 165 90 130 90 130 90 130 80 130

1000 110 165 100 165 100 165 90 130 90 130 90 130

1100 125 165 100 165 100 165 100 165 90 130 90 130

1200 125 165 110 165 110 165 100 165 100 165 90 130

1400 125 165 125 165 125 165 100 165 100 165 100 165

1600 140 200 125 165 125 165 110 165 100 165 100 165

1700 140 200 125 165 125 165 125 165 110 165 100 165

1900 140 200 140 200 125 165 125 165 125 165 110 165

2100 160 240 140 200 140 200 125 165 125 165 125 165

2400 160 240 140 200 140 200 140 200 125 165 125 165

2600 160 240 160 240 140 200 140 200 125 165 125 165


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235 250 270 290 340

D5 L3 D5 L3 D5 L3 D5 L3 D5 L3

[-] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

130 50 82 50 82 50 82 50 82 50 82

180 50 82 50 82 50 82 50 82 50 82

230 50 82 50 82 50 82 50 82 50 82

280 60 105 60 105 60 105 50 82 50 82

330 60 105 60 105 60 105 60 105 50 82

410 60 105 60 105 60 105 60 105 60 105

460 70 105 70 105 60 105 60 105 60 105

510 70 105 70 105 70 105 60 105 60 105

590 70 105 70 105 70 105 70 105 70 105

680 80 130 70 105 70 105 70 105 70 105

790 80 130 80 130 80 130 70 105 70 105

890 80 130 80 130 80 130 80 130 70 105

1000 90 130 80 130 80 130 80 130 80 130

1100 90 130 90 130 80 130 80 130 80 130

1200 90 130 90 130 90 130 90 130 80 130

1400 90 130 90 130 90 130 90 130 80 130

1600 100 165 100 165 90 130 90 130 90 130

1700 100 165 100 165 100 165 100 165 90 130

1900 110 165 100 165 100 165 100 165 90 130

2100 125 165 110 165 100 165 100 165 100 165

2400 125 165 125 165 110 165 110 165 100 165

2600 125 165 125 165 125 165 110 165 100 165



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7.2 Low speed hollow shaft with shrink disc

D6

Size Nominal output torque D6 Weight cca.

[-] [Nm] [mm] [kg]

130 121 000 460 126

180 164 000 485 141

230 206 000 570 235

280 248 000 570 235

330 300 000 590 251

410 368 000 650 324

460 410 000 670 372

510 455 000 670 372

590 535 000 720 464

680 615 000 750 501

790 710 000 780 592

890 803 000 830 688

1000 900 000 860 807

1100 996 000 920 937

1200 1 115 000 920 937

1400 1 250 000 960 1 082

1600 1 395 000 1 000 1 294

1700 1 560 000 1 080 1 536

1900 1 750 000 1 080 1 536

2100 1 930 000 1 140 1 702

2400 2 145 000 1 190 1 958

2600 2 360 000 1 190 1 958


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8 Mounting equipment

8.1 Foot base frame

BF5

BF2

BF10

BF4

BF1 BF8BF

3BF9 BF9 BF9 BF9 BF9

BF7

BF6

Size Nominal output torque BF1 BF2 BF3 BF4 BF5 BF6 BF7 BF8 BF9 BF10 Weight cca.

[-] [Nm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

130 121 000 1 040 770 410 960 840 750 147 40 130 33 1125

180 164 000 1 090 820 440 1 010 890 815 157 45 140 33 1 400

230 206 000 1 250 950 500 1 150 1 017 847 162 48 145 39 1 670

280 248 000 1 300 990 520 1 200 1 066 879 167 51 150 39 2 050

330 300 000 1 390 1 040 550 1 270 1 115 911 172 54 155 45 2 600

410 368 000 1 440 1 080 570 1 320 1 165 944 177 56 160 45 3 100

460 410 000 1 570 1 180 620 1 440 1 255 976 182 59 165 52 3 400

510 455 000 1 580 1 180 620 1 450 1 263 1008 187 62 170 52 3 869

590 535 000 1 660 1 270 670 1 530 1 350 1040 192 65 175 52 4 300

680 615 000 1 730 1 280 670 1 580 1 361 1073 197 67 180 62 4 820

790 710 000 1 840 1 390 730 1 690 1 470 1105 202 70 185 62 5 450

890 803 000 1 840 1 390 730 1 690 1 472 1137 207 73 190 62 1 360

1000 900 000 1 990 1 530 800 1 840 1 620 1170 212 75 195 62 3 850

1100 996 000 2 040 1 530 800 1 870 1 620 1202 217 78 200 70 3 850

1200 1 115 000 2 150 1 640 850 1 970 1 725 1234 222 81 205 70 3 850

1400 1 250 000 2 160 1 640 860 1 980 1 735 1266 227 84 210 70 3 850

1600 1 395 000 2 260 1 740 910 2 080 1 835 1299 232 86 215 70 3 850

1700 1 560 000 2 260 1 740 910 2 080 1 835 1331 237 89 220 70 3 850

1900 1 750 000 2 400 1 840 960 2 210 1 935 1363 242 92 225 78 3 850

2100 1 930 000 2 400 1 840 960 2 210 1 935 1395 247 95 230 78 3 850

2400 2 145 000 2 400 1 840 960 2 210 1 935 1428 252 97 235 78 3 850

2600 2 360 000 2 600 2 030 1 060 2 410 2 135 1460 257 100 240 78 3 850


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8 Mounting equipment

8.2 Torque reaction arm

Size Nominal output torque TA1 TA2 TA3 TA4 TA5 Weight cca.

[-] [Nm] [mm] [mm] [mm] [mm] [mm] [kg]

130 121 000 1000 720 900 100 37 80

180 164 000 1 136 814 1 032 106 40 149

230 206 000 1 205 861 1 098 109 42 184

280 248 000 1 273 908 1 164 112 43 219

330 300 000 1 341 955 1 230 115 45 253

410 368 000 1 409 1 002 1 295 118 47 288

460 410 000 1 477 1 049 1 361 121 48 322

510 455 000 1 545 1 096 1 427 124 50 357

590 535 000 1 614 1 143 1 493 127 51 392

680 615 000 1 682 1 190 1 559 130 53 426

790 710 000 1 750 1 238 1 625 133 55 461

890 803 000 1 818 1 285 1 691 135 56 496

1000 900 000 1 886 1 332 1 757 138 58 530

1100 996 000 1 955 1 379 1 823 141 59 565

1200 1 115 000 2 023 1 426 1 889 144 61 600

1400 1 250 000 2 091 1 473 1 955 147 62 634

1600 1 395 000 2 159 1 520 2 020 150 64 669

1700 1 560 000 2 227 1 567 2 086 153 66 703

1900 1 750 000 2 295 1 614 2 152 156 67 738

2100 1 930 000 2 364 1 661 2 218 159 69 773

2400 2 145 000 2 432 1 708 2 284 162 70 807

2600 2 360 000 2500 1 755 2 350 165 72 842

TA1

TA3

TA5

TA2


Notes

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EN1510© Wikov Industry a.s. 2015

Contacts

Wikov MGI a.s.Zbečník 356549 31 HronovCzech RepublicT: +420 491 488 111F: +420 491 488 412E: [email protected]

Wikov Gear s. r. o.Tylova 1/57316 00 PilsenCzech RepublicT: +420 377 177 314F: +420 377 177 119E: [email protected]

Documents

Planetary Gear Units by Wikov · PDF filePlanetary Gear Units by Wikov Orbi-fl eX Catalogue EN1510. ... The all new planetary gearbox Orbi-fl eX series offers a clear advantage over