Piping Specifications

CONTRACT NO. J'i~~ ( SHEET NO. GTe 118/EDI04 A1Qatar Petroleum $~

,"'u I ..... _I_"T"IIo

Piping Class I CS1-150-2PIPING MATERIALS QATAR PETROLEUM I

Services: Rating: 150# RF Pressuro I Tomp. Limits

HFO, Diesel and Thermal Fluid Material: Carbon Steel Prt\ss ( Barg ): 19.65 17.93 15.86 10.23

Design Standard: ASME 831.3 Temp. {' C): -29 to 38 94 149 300C.A: 3mm

Wall I Rating Ends Description & Type Dimensional Std.Item Size (NB) Material Notes

Sch.80Pipe 112'"-1112" BE Seamless ASME 838.10 "'" ~S1'M A106 Gr. 8 1 2" - 6" Sch.40 BE ASME B36.101 API 5L API5 Gr. B

8"-16'" Seamless

Sch 30 V &lamless ASME 838.101 API 5L API5 Gr. B 18--2';"

V- BE Sch STD v V BE SAW (100% Radiographed) ASME 636.101 API 5l API5LGr. B

30"·32" SAW (100% Radiographed)Sch 20 ./ BE iASME 836.10f API5l API5L Gr. B

~ 1f2" - 24 W@lding Neck Flange. / ASME 816.5 ASTMA10S N 2,8Flar.ge 150# WN,;? v'

end to match pipe sch.

2,8150# WN-RF Welding Neck Flange, ASME 816.47 ASTM A105 N30" - 32" end to match pipe actl. SERIES AI

MSS-SP-44

1/2- " 24Bind Flanges 150# BL· RF Blind Flange ASME 816.5 AS MA10S N 8 BL- RF30" - 32· 150# Blind Flange ASME B16.47 ASTMA105N 8

- SERIES AI MSS·SP-44

1/2' - 16 As Pipe Long Radius. 90 oog. I 45 deg.Elbow ASMEB16.Y" ASTMA234/B:/ elbows. seamle&s

Long Radius, 9() deg./45 deg.As Pipe ASME B16.918" - 32" ASTM A234 WPB-W8'7 30 deg. elbows. welded (100% Radfoglilphed)

Equal Tee. Reducing Tee. Cap.FrtIlngs ,/ Ecc. & Cone. Reducer / /'/ \,..Bod ASTM A234 WPB

18" • 32" 112'"· 16" As Pipe Se.lmless ASME B16.9

AsPlpe BW We!ded (100% RadIOgraphed) ASME B16.9 ASTM A234 WPB-W 8WAs Pipe Weldolets M8S SP 97 ASTMA105N112" - 8"

112" . 1 112"Nipples 8ch 160 TOE I TBE, 80mm Long AS'w1E 636.10 ASTM Al06 Gr. B

1/2" ·32 150# Spiral wound. graphitec ASME 81620 Graphlled I S$316 wlU1 SS316 centering ring.

Gaskets

I

.150# Stud Bolts with 2 heavy hex ASME B18.2.1 A193 Gr. B7 Nuts

Bolbng 112"-32" ASME 818.2.2 A194 Gr. 2H

Cadmium Plated

Spectacle Blind, Spade and150# ASME 816.481 AST A516 Gr 60 61/2" - 32'" -ISpeclacl8 Blind. Spacer API 590 Spa1:le and Spacer

I

I

I I

DOCUMENT DESCRIPTION DATE PIPING CLASS CS1-150-2 5128/05

TB/LT111 00300/03 Page No. 27 of 93

SHEET NO: CONTRACT NO: A-2GTe 118IEDI04

QATAR PETROLEUM PIPING MATERIALS Piping Class CS1-150-2

Sorvlce.s: Rating: 150# RF Pronuro I Tomp. l.Jmits

HFO. Diesel and Thennal Fluid Mal.rlal : GaIt>on Steel Press ( Barg ) 19.65 17.93 15.88 10.23

DHlgn StandJIrd: ASME 831.3 CoA: 3mrr Temp. (0 C) -2910 38 94 149 300

Itam SIU(NB) WolI/~tlng Ends Doacrlptlon & Type Dimensional

Muorial Not..Std.

Gale Valves :rr,"12" 150# F/

r->olld Wedge Gale Vaw, boiled API 602 1 ASTMA105 N or 9

ASME7 bonnet. OS & Y, HW as EN ISO A216 Gr. wca 15761 Tnm13'll.Cr ,

2".6'" 150# FL·RF Rexible Wedge Gate Valve, OOIted API 600 1 A216 G!. wca 9 ASMEBI6.5 bonnet. OS & Y, HW BS 141': Trim 13%Cr.

Vw ../ 150# F\.·RF Flexible Wedge Gate ValVe, bolted API 600 1 A216G. WC8 9

'"" ASME 816.5 bon~OS & Y, GO as 1414 Tnm 13'l1>Ct.

30"-32" 150# FL·RF Flexible Wedge Gate Valve, boI'ed as 14141 A216 Gr. WCB 9 ASME 816.47 bonnet, OS & y, GO API6D Tnm lJ'll. Cr.

SERIES A

Globe Valves 1rr-l1rr 15Ol1 F\.·RF Globe valve, bolted bonnel. plug type as EN ISO AS MA105 Ncr 9.10

ASMEBY -./ dtsc, OS & Y, HW ../" 15761 A216 Gr. wca Trim 13% Cr.

2" -6" 150# FL·RF Globe valve. bolted bonnet. plug type as 1873 A216Gr. wca 9, 10 ASME B16.5 disc, OS & Y, HW Trim 13%Cr.

8"-14" 150# FL·RF Globe valve, boiled7t. plug lype as 1873 A216 Gr. WCB 9,10 ASME 816..5 disc, as & Y, GO Trim 13% Cr.

Check Valves lIT· 112" 150# F\.·RF IPtSlon Lifl Type cheel< valve lot as EN ISO ASTM A1as Nor 11 ASME 816.5 ./ hol1zorItai ,"s18l/atlon, botted cap 15761 A216Gr, wee

../ Tnm 13% Cr.

2" ·24" 150# Wafer Dual Pale Cl\adt valve. suitable for AP~ A216 Gr. WCB ASME 816.5 hol1ZXln I veIt1caJ Installallon Trim 13% Cr.

2". 24" 150/11 F\.-RF SwWlg Check wive. suitable fo- BS 1868 A216 Gr. WCB 7,11 ASMEB16.5 hor1Zalla 1verticallnslal'a Tr'r'n 13% Cr.

30" - 32" 150# Wefer Dual Plat Checl< valve, su table for API 594 A216 Gr.WCB ASME B16.47 honzootal 1vor1lCal Inslallatron Tnm 13% Cr.

SERIES A

30" . 32" 150t1 FL-RF s.,.;ng cneck valve. suitable for BS 1888 A216Gr. WCB 7, 11 ASME 816.47 honzonlall vertlcallnal8llat.on Tn 13% Cr.

SERIES A

81111 Valves lrr· lIZ" 150# FL·RF Ball Valve, Full f Reduced Bore. fire safe as 5351 ASTM A105 N or 3,4 ASME 86.5 08S1gn. PTFE seats, wlltI anllsta c <levtce A216 Gr. WCB

& blowout proof stem, Floabng Type Ball. WO ,

Trim 3% Cr.

2".6" l50R FL-RF Ball Valve. F I Reduced Bore. re sate APl6DI AS,M .4.105 N Of 3,/ASME 816.5 deslg'l, PTFE seats, with anllStatlc dBVlce BS 5351 A216 Gr. WeB

& blowout proof stem, WO! .JI,JSr.;b ,..(t Tnm 13% Cr.

Lb vJl~ T"" ,.

/

I

~.

DATE DOCUMENT DESCRIPTION 5128/05 PIPING CLASS CSi-1SQ.2

TB/LT111 00300/03 Page No. 28 of 93

I

CONTRACT NO: SHEET NO: GTe 118IED104 A-J

QATAR PETROLEUM PIPING MATERIALS Piping Class CS-150-2

Services: HFO. DIesel and Thermal d

Deslgn Standard: ASME B31.3

Rating: 15011 RF Material: Cartlon Steel

C.A:3mm

Pressun I Temp. LimitPress ( Barg ): 19,65 Temp. (oC); -291038

s 17.93

94

15.86 10.23 149 300

BAAHCHSlZE 2414"I" 3" ," IS"'Z" S" S" 10 I'Z" IS N' 30'" 37'112" JU" 1112" 26" 2l/"

AT RT RT AT ! ET ,VIOl WOl. WOt. WOt. wOt. AT RT RT3T WOl '1'101. wOt. RT RT ! RTWOl RT30" WOl WOt. '1'101. WOl WOl RT RT RT AT RT RT RT I AT'1'101. VIOl. WOl WOt. ETI

RT RTWOl WOl WOl. WOl WOl RT RT211" WOt. WOl WOl WOt. AT AT AT RT I ET VIOl RT'1'101. WOl wO'. WOl '1'101.. WOl WOl RT RT RT AT RT RT Ell'110'2E'

RT24" WOt. WOl '1'101. WOt. VIOL RT RT RT AT RT ETWOl WOI. WOl WOt. 20" WOt. WOl AT ET'1'101. WOl VIOl. '1'101. '1'101. RT RT RT RT RT'1'101.

wOt. VIOl WOt. WOt. RT RT RT RTIII" VIOl VIOl '1'101. wo. i:TAT wa. WOl. VlOt. '1'101. RT RT RT RT ETIll" VIOl ATVIOl VIOl

14" wa. RT'1'10. wa. '1'101.. '1'101. RT RT RT ETWOl. wOt. ~ RT'1'101.. WOl. wa. RT RT1T I wa. '1'101. VIa. ET'1'101.rn z VIOl RT RT10" Wa. Wa.VIa. WO~ WOl AT ET::> ~ WOt VIOl. RT RTll" VIOl WOl. ETVIOl. '1'101.

RT RTWOt. '1'101. VIOl. WOt. ETfr VIOl 4" ATI'lT ETVIOl VlOt. WOl WOl.

RT ET; EQUAL TEE (BW)VIOl '1'101. wa. ET3" WOl 'Z" WOl WOl wa. ET G TEE VlfTH REDUCERwOt. RT: REClIC G 7 REDO

I lIZ" RT WCX-: WEl.OCILETRT RT ET I" RT RT ET

3/4" RT ET 1fZ" ET

.

I',,

DATE DOCUMENT DESCRIPTION 5128105 PIPING CLASS CSH 50-2

TB/LT111 00300/03 Page No. 29 of 93

A-4 CONTRACT NO SHEET NO;J'.I.w~ GrC 1111iEDI04 18 Qatar Petrolam

QATAR PETROLEUM PIPING MATERIALS Piping Class I CS-150-2

Services: HFO, DIesel and Thermal Fluid

Design Stlindard: ASME 831 3

Rating: 1501l AF M.~ri.1 : Cartlon Steel

C.A: 3mm

Pressure I ramp. Limits Press ( Barg): 19.65 17.93

Temp! • C) ·29 to 38 94 15.86 10.23 149 300

NOlES:

1. ASTM A 106 Gr. B pipes can be used instead of API 5L Gr B seamless Pipes. 2. 300# Flanges 0 be used only for connection with Control Valves and InstrumentS. ,f reqUIred 3. Generally B Valves ahall be reduced bore. FUll Bore Valves 'hall be provided wherever IndIcated In \he P&ID 4. Ball valves are used only for 'nstrument connectIons nd vent & drain connedJOOS_ 5. Non-Desll1Jctive examinallo sha be as follows:

Radiography: 5% for all Butt We!as and MPI for 10" & above Butt welds: 5%

5. Spectacle Bhnd dlmel'lsHlnS for 32" are as per the drawing MI5-8355-M500-M 7. Swing check valves sha be used ISIstead of wafer type only tor HFO service II recommended by the vendor. B. Flange faczllQ s~ be amoolll wtlll surface finish 3.2 to 6.3 microns. 9. All gate & globe valves sha have renewable seats and shall be provided WitIl back seets The seats shall have stel e 6

hard fadng, where Ilpproprlate. 10. Globe valves sI\8J1 have renewable plugs , ,. Piston & SWIng c:hecl< valves shall have the piston & I hartllared with sl~Jlite 6. And valves shan nav~ non renewable.

Integral type seals. 12. Alllnhne process ba valves are wnnlon mount all type. And batJ valves 4· and belOw used lor vents. drains & strumefl(

isolabons are ttoabnll type

DOCUMENT DESCRIPTION DATE PIPING CLASS CS-150-2 512el2005

TB/lT111 00300103 Page No. 30 of 93

J~ fl....:JJ ;....bi) ( Qatar Petroleum s~

PIPING MATERIAL CLASS CS1-150-4

SERVICE: Instrument Air, Firewater (Dry System)

PRESSURE/TEMPERATURE at'C o 38 50 84

RATING Bar(g) 19.6 19.6 19.3 18.2

CODE ASME B31.3

CORROSION ALLOWANCE Nil

MATERIAL C.S. Galvanized

PIPE Y>" to 2" SCH XS THRD-M API 5L Gr B SMLS (GALV),

(Notes 1, 2, 3, 4, 5, 6) Dimensions to ANSI B 36.1 OM

3" to 12" SCH STD BE API 5L Gr B SMLS,

Dimensions to ANSI B 36.1 OM

NIPPLES (L=100mm) y," to 2" XS THRD-M API 5L Gr B (SMLS), Galvanized

W' to 2" XS PE x THRD-M API 5L Gr B (SMLS),

Galvanized

SWAGES W' to 2" XS PE x PE API 5L GRB SMLS, Galvanized

FLANGES (Notes 1,3,4) Class 150 RF, ASME B16.5, Forged Carbon Steel A105

W' to 2" THRD-F, Galvanized, SM, 3.2 to 6.3 microns

3"to 12" Weld Neck, Bore to match pipe I.D"

SM, 3.2 - 6.3 microns

ORIFICE FLANGES Class 300 RF ASME B16.36, Forged Carbon SteelA105

2" Threaded, Galvanized, 3.2 to 6.3 microns.

3" to 12" Weld Neck, bore to match pipe I.D,

SM, 3.2 to 6.3 microns.

FITTINGS (Notes 1, 3, 4,7) OLETS Forged CS. A105

Y>" to 2" Nippolets, THRD-M, MSS-SP-97, 3000#

Y>" to 2" Threadolets, THRD-F, MSS-SP-97, 3000#

3" to 12" Weldolet, BW, MSS-SP-97, 3000#

Page No. 31 of 93 TB/LT111 00300/03

J~ ft-.,JJ ~ ( Qatar Petroleum s~

GASKETS

BOLTING

VALVES

Forged Carbon Steel Fittings: Elbows, Tees, Caps, Couplings

~"to 2"- 3000#, THRD-F, Galvanized, A105 (Galv), ANSI 816.11

Unions: (Union to have integral seats) Y2" to 2" 8S 3799, THRD-F, 3000#, A105 (Galv), ANSI 816.11

Hex. Head Plugs: Y2" to 2", THRD-M, 3000#, A 105 (Galv), ANSI 816.11

Wrought Carbon Steel A234 Gr WPB Fittings: Elbows, Tees, Reducers and Caps, ANSI B16.9

3" to 12" Buttweld, Sch to match pipe

PTFE, 150#, ANSI 816.21

SS316L Spiral wound with PTFE filler, 300#, ASME B16.20, CS Outer Ring. (For Orifice flange)

Alloy steel, A193 Gr 87 Stud 801ts; A194 Gr 2H Hex Nuts,

Galvanized.

Type Size Range Rating Ends Description

Gate Yo" to 2" 800# Threaded Solid Wedge, as & Y, BB, ASTM A105, 13%Cr Trim, BS 5352

3" to 12" 150# RF Flexible Wedge, as & Y, BB, ASTM A216 WCB, 13%Cr Trim, API 600

Globe Yo" to 2" 800# Threaded Plug Disc, as & Y, ASTM A105. 13%Cr Trim, BS5352

3" TO 8" 150# RF Plug Disc, as & Y, BB, A216 WCB, 13%Cr Trim, BS 1873

Check Yo" to 2" 800# Threaded I SS Spring Loaded, Bolted Cover, ASTM A105, 13%Cr Trim, BS5352

3" to 12" 150# Wafer Double Disc, Metal to metal seat, API-594, A216 WCB, Inconel-X 750 Spring, 13%Cr Trim

Ball Yo" to 2" 800# Threaded ASTM A105, SS316 Trim, PTFE seat, BS5351, Fire Safe

3" to 12" 150# RF A216 WCB, SS316 Trim, PTFE seat, BS 5351, Fire Safe

STRAINERS

Class 800. Threaded A 105, Stainless Steel Screen

Y2" to 2" Y type with flanged strainer cap, 40 mesh.

2

TB/LT111 00300/03 Page No. 32 of 93

J'J.ti-,.JJ ~ ( Qatar Petroleum ~

Class 150 Flanged RF, A216 Gr WCB, Stainless Steel Screen

3" and above Y type with flanged strainer cap, 40 mesh,

NOT Visual 100%

RT 20% (Instrument Air); 100% (Fire Water)

LP/MPI 20%

HYOROTESTING 1,5 times design pressure,

NOTES

1, All welded pipe, flanges and fittings shall be hot dipped galvanized after fabrication.

2. Bending of galvanized pipe is not allowed.

3. Where galvanizing has been burnt off, the surfaces shall be brushed and cold galvanized or zinc coated.

4. Piping shall be coated and wrapped, as applicable, in accordance with OP Specification OP-SPC-L-002

5. Threaded connections shall be sealed with PTFE tape or sealing compound approved by OP.

6. One end of each pipe length with threaded ends shall be provided with a threaded coupling.

7. Wrought elbows shall be long radius type.

8. Fabrication of piping shall comply with the requirements of OP specification ES.5.14.001 O.

3

Page No. 33 of 93 TB/LT111 00300/03

BRANCH TABLE

MAIN

PIPE SIZE I

BRANCH PIPE SIZE

Ii %" 1 1Y2" 2" 3" 4" 6" 8" 10" 12"

Ii TS %" TR TS 1" TR TR TS 1Y.!" TR TR TR TS 2" TR TR TR TR TS 3" TH TH TH TH TH TS 4" TH TH TH TH TH TR TS 6" TH TH TH TH TH TR TR TS 8" TH TH TH TH TH W TR TR TS 10" TH TH TH TH TH W TR TR TR TS 12" TH TH TH TH TH W W TR TR TR TS

TH Threadolet

TR = Reducing Tee

T8 Straight Tee

W = Weldolet

4

Page No. 34 of 93TB/LT111 00300103

DESCRIPTlON' RATING OR TYPE OFNOMINAL PIPE NOTE REV.ITEM ENOSSCHEDULESIZE (NPS) REFERENCE STD.

PIPE·

GENERAL DETAILS

Flanged Seamless carbon steel API5l Grade 8. or ASTM A1066 and below Sch.40 2.3.6. 3 8to 12 Sch.30 Flanged PTFEI/ned. 8.10.

12.13. 14.15.

Flanged. Carbon SlUt to ANSI B16.5. ASTM A105 or A216 Grade12 and below Class 150FLANGES 4.5.7. moulded Or WCB. 8.11. flared raised 15. face

Flanged.45' & ga" 12 and below Class 150 Castor fabricated carbon steel pipe as above. castings 6,15. ELBOWS mOUlded or to ASTM A216. Grade WCB or equivalent.

raised face

Flanged.12 a'nd below Class 150 Cast or fabricated carbon steel pipe as above, castings REDUCERS, 8.15. nes, CROSSES, moulded or to ASTM A216, Grade WCB or equivalent. LATERALS & raised face

MISC. FmlNGS

BOLTING BS 4882 inch series. alloy steel stuO bolts Grade 87. Nuts Grade 2H (heavy series). 8P Std. 175 9.

Gaskets are not normally requirea. see manufacturers recommendations. GASKETS

Before lining each item shall be smooth. clean. free of burrs and other deposits. After lining the oipe shall be FABRICATION 15. subjected to a electrostatic test tor pin holes in addItion to-normal hydrostatic tests.

All subject to approval by 8P. IMPULSE UNES & FITTINGS

INSTRUMENr

NOTES

n. User to confirm allowable pressure temperature rating with lined pipe supplier.

"2. Lining may be of the locked-in swaged pipe construction or loose type. method of construction to be SUbject to approval by BP.

"3. Electric-resistance-welded pipe to ASTM A58? may be used providing the mill and the quality control manufacturing procedures are approved bp BP. Pipes to other Standards shall be subject to approval by SP.

4. Class 300 flanges normally are required for globe-type regUlating control valves for NPS 8 (DN 200) and below. Check instrument details.

'5. Flanges to other Standards shall be subject to pressure/temperature limitations/calculations and approval by SP.

'6. Pipe schedules quoted are nominal only and SUbject to agreement between BP and supplier.

? Flared raise face and loose line shall be prOVided with means of preventing creep of PTFE.

'8. The design of fittings and the details of attachment of flanges vary with each manufactlirer, the design shall be sub;ect to approval by BP.

9. Consult manufacturer for recommended bolt loadir,g, bolting in stainless steel or other materials may be considered when corrosion due to leakage is considered a problem.

10 At high veolocity, gases may create static electric charges. considerastion should be given to bonding of flanges and earthing.

11. Radial clamp type flanges are available from some suppliers and shall be used only with the approval of 8P

12. No welding or bending operations shall be carried out on lined pipe.

13. Lines shall not be used as electric earths.

14. PTFE lined pipe or fittings should not be stored or handled below -18"C (O"F).

'15. The linings. pipe fittings. tolerances. hydrostatic and electrostatic testing and packaging shall meet the 3

requirements or ASTM F423 or as 6374 Pt. 2.

BP ENGINEERING STANDARD 170

SHEET 1 : PIPE & FITTINGS

NON,SHOCK PRESSURE/TEMPERATURE RATING! FLANGE RATING: ANSI 8165/Class 150

bar (ga) ,96 19.2 17.7 1419.6 158 MATERIAL: Carbon Steel PTFE lined12.28 I

"c 100 150- 20 50 ZOO PIPING SPECIFICATION L3-150-1 IREV. 3 I Sept. '90 0 I 230

?s ..::231

Page No, 35 of 93 TB/LT11100300/03

DESCRIPTIONNOMINAL PIPE TYPE OF RATINGITEM NOTE REV.SIZE(NPS) ENDS GENERAL DETAILS REFERENCE STD. I PLUG VALVES Class 150Sand below Flanged RF Forged or cas:steel body and plug, lull PTFE lined body 28.84.

and PTF:: Covereo plug comp!ete with anti·st.atic de"ice to 8S 5353.

BUTTERFLY 3 and above Clas5150 Wafer type. cast steel body and dis!<. PTFC: liner ana - 27.26. VALVES PTFE encaosulate-d disk. FTFE stem $ '.. 84

3and above Class ISO FlangedRF As above.

CHECK VALVES 6 and below Class 150 Flanged RF Cast steel. disc type, bolted bonneUcover. PTFE lined 5.26. (ror hOrizontal lines). 84.

Class 150 Flanged RF Cast steel, vertical bailor disc type, bolted body. PTFE lined. with solid PTFE ball or poppeI.

STIl.ll/NERS 8and beloW Class 150 Flanged RF Cast steel flanged, PTFE lined tp.l9. complete with PTF'E 28.84. or PTFE Covered strainer , • and blind flange with blind spacer ring.

FLOW GLASSES 8 and below Class 150 Flanged RF Castor fabricated steel tubular or bull's eye type, PTFE 28.79. lined. 64.

SPADES Band below Class 150 Flangeo RF Carbon steel, PTFE lined, re\lersible type. 6.28, 84.

FOR NOTES SEE SHEETS NUMBERED BP ENGINEERING STANDARD 170 CONSECUTIVELY FROM VN1

SHEET2 : VALVES & ANCILLARIES

FLANGE RATING: ANSI 8165/Class 150

PIPING SPECIFICATION L3-150-1 IREV. 0 Nov. '87 I RS .:2JI

TB/LT111 00300/03 Page No. 36 of 93

PIPING MATERIAL CLASS L4-150-1

SERVICE

DESIGN PRESSURE (Barg)

DESIGN TEMPERATURE (0C)

CODE

CORROSION ALLOWANCE

MATERIAL

PIPE

FLANGES

PULLED BENDS

FITTINGS

THREADOLET

GASKETS

BOLTING

NDT

Produced Water (Sour)

19.6 18.2

(-) 20 84

ASME B 31.4

Nil

CS, HDPE lined

2" - 6": API 5L Gr B, SMLS, SCH 40; Dimensions to ANSI B 36.10 M.

8" - 16": API 5L Gr B, SMLS, SCH 20; Dimensions to ANSI B 36.10 M.

Class 150, Weld Neck RF, SM, 3.2 to 6.3 microns ASTM A 105N (HDPE Lined), ANSI B16.5

Pipe as above. Minimum centre line radius 25 x NPS.

Wrought Carbon Steel A234 WPB (Internally FBE Coated), Fittings (Elbows, Reducer, Tees) Flanged Schedule to match pipe, Dimensions to ANSI B 16.9

Y2" - 2", THRD-F, MSS-SP-97, 3000#

1/8" thick Natural Rubber, Ring, Shore hardness 60

A193 GR B7M / A194 GR 2HM, PTFE COATED

Visual 100%

RT 100% on butt joints

MPI 20%

Lined Pipe Checking: Conduct 100% check using holiday detection tester

Page No. 37 of 93 TB/LT111 00300103

J~J4U~ Qatar Petroleum

HYDROTESTING 1.5 times design pressure

VALVES

OPTION-1:

Type Size Range Rating Ends Description

Wedge gate All sizes 150# RF ASTM A216 WCBIWCC/A105N with O.OOT (75 microns) internal ENP coating, SS 316 trim, solid wedge, Bolted bonnet, as & Y renewable seat, API 6D I API 600.

Globe All sizes 150# RF ASTM A216 WCBIWCC/A 105 with 0.003" (75 microns) internal ENP coating, SS 316 trim, bolted bonnet, plug or ball type disc, BS 1873.

Check All sizes 150# Wafer Dual plate check valve ASTM A216 WCBIWCC with 0.003" (75 microns) internal ENP coating, Metal to Metal seat, Inconel X 750 spring, API 594.

Ball All sizes 150# RF ASTM A216 WCBIWCC/A105 with 0.003" (75 microns) internal ENP coating, SS 316 ball, API6D, TRUNNION MOUNTED BALL, ANTI-STATIC; SELF-RELIEVING SEAT.

Butterfly All sizes 150# RF ASTM A216 WCBIWCC/A105 with 0.003" (75 microns) internal ENP coating, SS 316 Trim, API 609

OPTION-2:

Valves - all types and sizes: Super Duplex Stainless Steel SS 2507.

NOTES

1. This specification shall be used for pipelines designed to ASME B31.4.

2. Materials shall comply with the requirements of QP-STD-R-001 and NACE MR 0175 I ISO 15156. Material

composition shall conform to Table-3 of QP-STD-R-001 [C; 0.16 % max.; Mn; 1.40 % max.; S: 0.01 % max.; CE:

0.41 % max.]. Hardness shall not exceed 22 HRC.

3. All welds shall be ground smooth and flush

4. Pipe-work shall be hydrostatically tested, cleaned and shot-blasted before lining.

5. Flanges to other Standards shall be subject to pressure I temperature limitations I calculations and approval by

QP.

6. All work should be carried out in accordance with BS 6374. All bends and reducers shall conform to this Code of

Practice.

2

Page No. 38 of 93 TB/LT111 00300/03

7. HDPE liner thickness shall be 7.00 mm for sizes up to and including 8" NPS, and 8.00 mm for sizes 10" NPS and

above. Liner thickness shall be confirmed with HDPE lining contractor.

8. Lining Contractor shall be consulted to establish maximum lengths of spools and fillings that can be lined.

Generally, 12 m to 850 m.

9. Lining shall be spark tested for faults and voids with high voltage tester.

10 Grade of HDPE lining shall be certified as suitable for use with sour produced water. The material shall be

subject to approval by QP.

3

TB/LT111 00300/03 Page No. 39 of 93

--

ASME CLASS

150#

SERVICE

PIPING CLASS CORROSION ALLOWANCE

L5-150-1 I 0

I FRESH WATER

TEMPERA TURE 6 C

,RESSURE bar 9 I ',00 I 120 (NOTE-ill· 1- I

192 184 I lUT-16.9 (NoiE=!; ----~I

PIPING DESiGN CODE

o 19.6

ASME B 313

NOTES;.

1. PRESSURE - TEMPERATURE RA TINGS INDICA TED ARE A.PPLICABLE

TO FLM~GES AND FLANGED FITTiNGS ONLY AND PIPE WALL

THICKNESSES ARE BA.SED ON DESIGN Cor-JDITIONS

2.

3.

4.

5.

6.

NDT OF WELDS SHALL BE AS FOLLOWS:.

RADIOGRAPHY ALL BUTT WELDS 10%

THE II\!TERNALLY OF ALL PIPE EQUIPMENTS IN CLUDING PIPES, FITTING,

FLANGES,W,LVES ETC. SHALL BE COA.TEO WITH FBE IN ACCORDANCE

WITH SPECWICATION 1.379-1274.

PIPEWORK SHALL BE HYDROSTATICAI.L Y TESTED BEFORE LINING.

PIPEWORK SHALL BE CLEANED AND SHOT BLi\STEO BEFORE LINING.

BUTT-WELDING ELBOWS OF LONG RADIUS TYPE ARE PREFERRED

MISCEllANEOUS PIPE CONNECTIONS

PIPING DESIGN CONDITIONS

I PRESSURE bar 9 I 2.5 [ TEMPERATURE o{].84

BRANCH CONNEcnONS

SYMBOL

E

W

. DESCRIPTION ~ EQUAL/REDUCiNG TEES, BW

WELDOLETS

l1jtJ r;t::-H~j~ ~I

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4 Cd

J ~ 2 ~

\1/\ 1.5 w 10 9:: . 0-1 ":I:

0'5 ~, "e ~

~5~75L015 2 3 4 6 8 10 12Nc en _

RUN PIPE DI{jv1ETER iN INCHES 25.07.01 REISSU£O FOR CONSTRUCTION ~-Il Q G P C ISPECIFICATIO'.l 20.05.01 APPROVEOFORCONSTRUCTION J'ILY. rSl\lI •• . • .26.01.01 REISSUED FOR APPROVAL J LYZ ysNl-J EPIC Of 18 M.Ol1HAC/SAG & 8 WATER I 1379 1277 ANNEXURE

DATE REVISION BY CH APPO ~lINES IN OlIKHAN !>REA I

ITEM SIZE I DESCRIPTION

MAIN TENANCE JOINTS

ALL FLANGED. TO BE KEPT TO A MI~JIMUM

VENTS

PRESS. CONN.

PIPE JOINTS

DRAINS

IPIPIN

2"

2"

2"

ALL BUTT WELDED

FLANGED BALL VALVE WITH BLIND FLANGE AS PER DRAWING NO. 1.379-1277-05

FLANGED BALL VALVE WITH BLIND FLANGE AS PER STANDARD NO. 1379-J277-05

. FLANGED PLUG VALVE WITH 1" BLIND FLANGE WITH

1/2" NPT TAPPING AS PER DRAWING NO. 1379-1277-03

8 ~ TERI L SPECIFICATION AG MA A - ' 2

ND

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-l.

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PIPING CLASS L5-150- 1 SHEET 2 or 2

PIPING DESIGN CODE 1 ASME B 31.3 I I PIPES ~VTTINGS, FLANGES, NUT & SOL TS AND ',SKETS

ITEM NOMINAL DIAMETER (Inches) 1 11.:'1 2 1 .3 I 4 I 6 1 8 110 1121141161 I I I I I I I I I I I I I I I -~ WALL THICKNESS (mm/Sch.) 40 140 1 10 110 110 1 10 1 10 110 110 110 110 I I I L_I I r 1 I I I I I I I I I PIPES MA TERIAL API SPt..C 5L (EPOXY LINED AFTER FABRICA nON AND TESTING)

_._.~--

GRADE GRADE B ----_ .. _-METHOD OF MANUFACTURE, ENDS SEAMLESS. BE ---MA TERIALAND GR ADE ASTM A 2.34 G, VIPS. TO ASME S 16.9 & MSS-SP-95

."- ~

FITTINGS METHOD OF MANUFACTURE. ENDS SMLS.BW I WELDED.8W -THICKNESS/RATING THICK,\JESS TO MATCH PIPE THICKNESS - _. -MATERIAL AND GRADE ASTIvI A 105 - - -

FLANGES TYPE. FLANGE FACING WN. RF TO AS~~E 8 16.5 - ---END THICKNESS THICKNESS TO MATCH PIPE THICKNESS -

BLINDS MATERIAL AND GRADE ASTM A 105 - - ---FLANGE FACING RF TO ASME 8 16.5

. I MATERIAL AND GRADE --

A 285 Gr. C UPTO 24" N8 & A 515 Gr. 70 OVER 24" NB -- •._-SPECTACLE BLiNDS/ STANDARD NO. API 590 _.. SPACER & BliNDS

FLANGE FACING RF --- -'- -

BOL TING STUD BUL IS (cULLY THREADED) ASTM A 19.3 Gr 87 IvI TO ASME 8 1'8.2.1 ----- .. -NUTS (HEAVY. HEXAGON AL) ASTM A 194 Gr 2H M TO ASME B 18.2.2 _.- -~

GASKETS TYPE AND MATERIAL PTFE WITH REINFORCED TANGED INSERT AS PER AS~IE 8 16.21 -"~ _._ ....

c.I\PS MATERIAL AND GRADE / RATING ASTM A 2.34 C, IYPS TO ASME 8 16.9 • ____4 ..-METHOD OF MANUFACTURE, ENDS SMLS. BW --

THERMOWELL MATERIAL/MFG. DETAILS SS 3H3L / AS PER BP S- 2006

._--VALVES

TyPE SIZE RATING ENDS MANUF. STD BODY MATERIAL TRIM M.<\ TERIAL SPECIAL REOuIRE\IE,\JT~

1" TO 1.5" 15011 RF BS 5.351 ASTM A 105N/A 216 Gr. WCB A182 F316

BALL 2" to 8" 150# RF API 60 A.STM A 105N/A 216 Gr WC8 AI82 F316 ----10" & ABOVE __150# RF API 60 AST,\1 A 105N/A 216 Gr. WCB BOOY MATERI!lL + 75 ENP COATING ----_.- ----I" TO 15" 150# RF BS 5.353 ASTM A 105N/A 216 Gr. WCB AI82 F.315

I:)LUG 2" to 8" ASTM A 105N/A 216 Gr. WCB -

150# RF API 60 AI82 F315

10" & ABOVE 150# RF API 60 ASTM A 105N/A 216 Gr WCB BODY MATERIAL + 75 ENP COATiNG

1" TO 1.5" 150# RF 85 5352 ASTM A 105N/A 216 Gr. WCB A182 F316

CHECK 2" to 12" 150# RF API 60 ASTM A 105N/A 216 Gr. WCB A182 F316

--GATE

I" to 1.5" 150# RF API 600 ASTM A 105N/A 216 Gr. WCB A182 F.316 ._-2" & ABOVE 150# RF API 60 ASTM A 105N/A 216 Gr WC8 A182 F.316

GLOBE 1" to 1.5" 150# RF BS 5352 ASH'! A 105N/A 216 Gr. WCB A182 F.316 t2" & ABOVE RF 85 1873 ASTM A 105N/A 216 Gr WeB AI82 F316

-;>1",. 4:>:t .,(,),10., ,

[F)IPING MA TERlf,L SPECIFICA TION ~ ;80~: ~,.s~ 0 ~~a;.~~<~~ 8 1-'~07 0' "("",ro rM cCMr~ CJ LY/ ~ a.G.p.c. ISPECIFIC,\TION N~~CJ LY

CJ L'r ".i/",o1 EPIC Of 13 ~O.l 24 RAC/SAG & 8 WAfER I 1379 1277 AWI'XU"r -8 i3 NO OA TE REVISION 8Y C" .Pi' PIPEUI15 I' (l.'Wfi AREI. ~ . c. .

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PIPING SPECIFICATION

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TB/LT111 00300/03 Page No. 42 of 93

ITEM

PIPING MATERIAL SPECIFICATION

NOMINAL PIPE SIZE RATING OR TYPE OF (NPS) SCHEDULE ENDS GENERAL

SHEET 1

DETAILS

OF 5

PIPE 1 1/2 and below

Sch. 80 Threaded NPT Seamless carbon steel API Sl Grade B.

FLANGES 2 and below

Class 150 Threaded NPT RF

Forged carbon steel ANSI 816.5 ASTM A10S.

PULLED BE~ms

Pulled bends shall not be used.

~.-.

450 &: 900

ELBOWS

2 and below

Class 3000 Threaded NPT Forged carbon steel ANSI B16.11.

REDUCERS. TEES & CAPS

2 and below

Class 3000 Threaded NPT Forged carbon Steel· ANSI B16.11.

PROPRIETARY REINFORCED BRANCH CONNECTIONS

3 to 6

3 to 6

To suit pipe To suit branch

BW

To suit branch

Seamless wrought carbon steel. ANSI 816.9. Forged carbon steel ASTM A105.

COUPLINGS AND UNIONS

2 and below

Class 3000 Threaded NPT Forged carbon steel ANSI 816.11.

THREADED FITIINGS

2 and below

Class 3000 Threaded NPT Forged carbon steel ANSI B16.11.

NIPPLES 2 and below

6000 lb Threaded NPT Hexagonal. forgedcarbon steel.

SOl TING BS 1769. Carbon steel, UNC threads. heavy series.

GASKETS CAF Jointing graphited both sides. flat ring type ANSI B16.21

Self-centeringThickness 1.5mm.

FABRICATION . AND RADIO

GRAPHY

lOS Random radiography of butt welds before galvanizing•

SHEET 1 PIPE AND FITTINGS FLANGE RATING: 150 L8 MATERIAL = GALVANISED CARBON STEEL API PIPING

SPECIFICATION 1el fREY. 0 f

5l

PENCOL INTERNATIONAL LIMITED

11

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J'.I ~ ;....b::s1J ( Qatar Petrolarn ~

PIPING MATERIAL SPECIFICATION SHEET 2 OF 5

Nol4INAL PIPE SIZE PATING OR TYPE OF

ITEM (NPS) SCHEDULE ENDS Gn,ERAL OET AI LS

WEDGE GATE VALVES

GLOBE VALVES

CHECK VALVES

BALL VALVES

STRAINERS

FLOW GLASSES

-, SPADES

1/2 to 2

1/2 to 2

1/2 to 2

1/2 to 2

1/2 to_ 1 1/2

1/2 to 1 1/2

1/2 to 4

PN. 25 Threaded NPT Gun metal body and trim, union non-rising" stem, screwed gland, backseating, integral seats, hexagonal ends. BS 5154.

PN. 25 Threaded NPT Gun metal body and trim, union bonnet, inside screw,

rising stem, renewable

plug-type or ball-type disk, integral seat, backseating, hexagonal ends. BS 5154.

PN. 25 Threaded NPT Gun metal body and trim, swing check, screwed-in cover, integral seat, regrindable disk and seat, hexagonal ends. BS 5154.

Class 800 Threaded HPT Forged carbon steel, , reduced bore, PTFE seats

and sea1s,stainless steel ball, welded sealed body. BS 5351.

Threaded NPT Foraed or cast carbon steel or body, I YI type. threaded

or flanged strainer cap, Class 150 Fl anged RF stainless steel screen.

Threaded NPT Foraed or cast carbon

Class 150 or F1 anged RF

ste~l, all mOVing parts in chromium alloy, stainless steel, bronze or brass.

Class 150 Carbon steel, reversible type, faced both sides.

SHEET 2 VALVES AND ANCILLARIES FLANGE RATING: 150 LB MATERIAL: GALVANISED CARBON STEEL API 5L PIPING

SPECIFICATION 1C1 /REV. 0 /


12

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NOTES

1~ PIPE AND FITTINGS

1.1 Pipe and fittings NPS2 (DN50) and below shall be purchased ga1vanised.

L 2 One end of each 1ength of pi pe with threaded ends shall be pravi dec with a threaded coupling.

1 ~3 Pipe and fittings NPS3 (ON80) and above shan be galvanised after fabrication.

L4 Wel d-neck fl anges shall be used only where wel ded di rect to butt welding fittings.

1~5 Class 300 flanges are required for globe-type regulating control valves.

1~6 Orifice flanges shall have a minimum rating of Class 300~

L7 Threaded connections sharr-be sealed with PTFE tape or a sealing compound approved by the purchaser.

1~8 Unions shall have metal-to-metal seats.

2. VALVES AND ANCILLARIES

2.1 1/2" to 2" valves· to PN32 may be used~

2~2 Non-geared globe valves shall have rising stems.

2~3 Chromium plated balls shall not be used~

2.4 Gaskets for bo1 ted connections between bodies and bonnets or covers should be as specified for the pipeline flanges.

SHEET 3 GD~ERAL NOTES

FLANGE RATING 150 LB

MATERIAL : GALYANISED CARBON STEEL API 5L

PIPING SPECIFICATION 1el fREY. 0 /


13

TB/LT111 00300/03 Page No. 45 of 93

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BRANCH PIPE SIZE (NPS)

MAIN PIPE SIZE (NPS)

1/2

3/4

1

1/2

ET

UT

ur

3/4

ET

VT

1

£T

1 1/2 2 3 4 6

I 1/2

2

VT

UT

ur UT

ur UT

ET

UT ET

3 P2 P2 P2 P2 A £T

4 P2 P2 P2 P2 A VT ET

6 P2 P2 P2 P2 A B UT ET

/-~

ET UT Pl P2 A B

:=

::<

-:=

= ;:;::

EQUAL TEE UNEQUAL TEE PROPRIETARY.. -REINFORCED BRANCH CONNECTION TYPE PROPRIETARY REINFORCED BRANCH CONNECTION TYPE P2 OR SET-ON BRANCH OR UT Pl OR SET-ON BRANCH OR UT.

1 2

(SEE NOTES) (SEE NOTES)

SHEET 4 : BRANCH CONNECTION DATA

FLANGE RATING: 150 LB

MATERIAL: GAlVANISED CARBON STEEL API 5L

PIPING SPECIFICATION 1C1 /REY. 0 /

PENCOl INTERNATIONAL lIMITED

14

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J4~~ ( Qatar Petroleum ~


NOTES

1. All set-on branches shall be checked in accordance with the pressure design requirements of ANSI/ASHE 831.3, and reinforcement shall be provided where found necessary.

2. All branch connections shall be checked to ensure that they are adequate for stress conditions resulting from all causes, eg. thermal expansion, dead weight of valves and fittings, pipe settlement. The stress intensification factors given in ANSI/ASME 831.3 shall be used.

3. Any use of proprietary reinforced branch connections outside the limits of size defined in the chart, shall be subject to approval by the Purchaser.

4. Fer the complete range of configurations of proprietary reinforced branch connections covered by the Types specified in the chart, see BP Std.260.

5. The end. connections of fittings shall in all cases be in accordance with the applicable Piping Specification of this Standard.

6. The following sketches define Pl, P2, and P3.

·n<RUO£O Oil: sOcJ;E'T· ....~

,. ;'I

i;_'_~ IT]

SHEET 5 8P~NCH CONNECTION DATA


MATERIAL; GAlYANISED CARBO AP I 5l

PIPING SPECIFICATION lCl /REY. a /


15

TB/lT111 00300103 Page No. 47 of 93

J~fl-,..1J~ ( Qatar Petroleum ~

·PIPING SPECIFICATION

1Al

....-. "'::_'- . .. .-.... _... "'. ~

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, .... ,/••

/L· .

:", ....

,'. :

TB/LT111 00300/03 Page No. 48 of 93


ITEM

PIPE

NOMINAL PIPE SIZE RATING OR (NPS) SCHEDULE

1 1/2 and Sch. 80 below 2 to 6 Sch. 40 au &above Sch. 30

TYPE OF ENDS

SHEET 1 OF 7

Gn~ERAL DETAILS

Pl ai n

BW

Seamless carbon steel API 5l Grade B.

FLANGES 8 and below

Class 150 Slip-on RF or Forged carbon steel Weld-neck RF ANSI 816.5 ASTM A105.

(Material Group No.l.l) At Wellheads Class 3000 API RTJ

PULLED 1 1/2 and Sch~ BO Plain Pipe as above~

BENDS below Minimum centre-line radius 5 x NPS.

45° and 1 1/2 and Class 3000 SW Forged carbon steel 900 below ANSI 816;11: ELBOWS 2 to 8 To suit BW Seamless wrought carbon

pipe steel ANSI 816:9.

REDUCERS, 1 1/2 and Class 3000 SW/Threaded Forged carbon steel TEES .& below NPT ANSI B16.1 L CAPS 2 to 8 To suit BW Seamless wrought carbon

pipe steel ANSI B16.9:

PROPRIETARY 1 1/2 and Class 3000 (SW ) Forged carbon steel REINFORCED below (Threaded NPT) ASTM Al05~

BRANCH" 2 taB ....·To suit BW ) CONNECTIONS pipe

COUPLINGS 1 1/2 and Class 3000 (SW Forged carbon steel AND UNIONS below (Threaded NPT ANSI B16. 11 •

THREADED Threaded fittings shall not be used except for the connections FITTINGS to threaded valves defined in this Specification.

NIPPLES 1 1/2 and Sen. 80 (Plain As pipe below (Threaded NPT

BOLTING Alloy steel stud bolts ASTM A193 Grade B7. Nuts Grade ASTM A194 2H (heavy series).

SHEET 1 : PIPE AND FITTINGS FLANGE RATING 150 LB MATERIAL : CARBON STEEL API 5L GR. B PIPING

SPECIFICATION lAl /REY. 0 /

PENCOl INTERNATIONAl LIMITED

16

Page No. 49 of 93 TB/LT111 00300103

J'!l~~ ( Qatar Petroleum ~

PIPING MATERIAL SPECIFICATIO~

SHEET 2 OF 7

ITEM

GASKETS

NOMINAL PIPE SIZE RATING OR TYPE OF (NPS) SCHEDULE ENDS GENERAL DETAILS

CAF jointing graphited both sides. Self-centeringflat ring type. ANSI 816.21. Thickness 1.5mm for NPS 1/2 to NPS 24, and 3mm for NPS 26 and above.

To be 'Ring Type l at API Connections.

'._-", ;.:..

"", ....

PENCOL

SHEET 2 : PIPE AND FITTINGS FLANGE RATING: 150 LB MATERIAL : CARBON STEEL API 5L GR. PIPING

SPECIFICATION lAl /REV. 0 /

INTERNATIONAL LIMITED

B

17

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J~ft....,JJ~ t Qatar PetrolEum ~

SHEET 3 VA~VES AND ANCILLARIES F~ANGE RATING: 150 LB MATERIAL: ChRBON STEtL API 5L GR. B PIPING

SPECIFICATION 1Al fREY. 0 f


18

TB/LT111 00300/03 Page No. 51 of 93


NOMINAL PIPE SIZE RATING OR TYPE OF

ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS

BALL All si zes Anti-static. renewable seats VALVES and seals: BS 5351.

1/2 to Clais 800 Threaded NPT Forged carbon steel. 1 1/2 Full bore. stainless

steel ball.

2 to 8 Class 150 Flanged RF Cast carbon steel. Full bore. carbon steel ball with nickel plasmaoverlay in the sealing area. or stainless steel ball.

NEEDLE 1/2 to Class 800 Flanged RF Globe-type. forged VALVES 1 1/2 carbon steel. renewable

needle-point disk, bolted bonnet. 13% chromium trim. BS 5352.

SPADES All sizes Class 150 Carbon steel, reversible type. faced both sides.

AIR FILTERS, May be required for LUBRICATORS machinery but shall AND be regarded as special REGULATORS ...-...... items.

SHEET 4 : VALVES AND ANCILLARIES FLANGE RATING: 150 LB MATERIAL: CARBON STEEL AP. 5L GR. e PIPINlJ

SPECIFICATION lAl /REV. 0 /


19

TB/LT111 00300/03 Page No. 52 of 93

J~~~ ( Qatar Petroleum ~


NOTES

1- PIPE ANO FITTINGS

1.1 A ~inimum corrosion allowance of 1.3mm (0.050 in) has been included in the pipe schedules quoted.

1.2 Class 300 flanges are required for globe-type regulating control valves for NPS 8 below.

1.3 The use of segmental bends shall be subject to approval by the £ Purchaser. Where approved. these shall be in accordance with

BP Std. 167: Part l.

1.4 Where butt-welding elbows are specified. long radius type are preferred.

1.5 Orifice flanges for NPS 16 (ON 400) and below shall have a minimum rating of Class 300.

1.6 Subject to approval by the Purchaser. thickness other than 3rr:n (0.125 in) may be used for NPS 26 (ON 650) and above.


2.1 Non-geared globe· valves shall have rising stems.

2.2 Gaskets for bolted connections between bodies and bonnets or covers should be as specified for the pipeline flanges.

SHEET 5 GENERAL NOTES


MATER AL: CARBON STEEL API SL GR. B

PIPING SPECIFICATION lAl fREY. 0 f


20

TB/LT111 00300/03 Page No. 53 of 93



MAIN PIPE SIZE (NPS)

1/2

3/4

1

1/2

ET

UT

VT

3/4

ET

UT ET

1 1/2 2 3 4 6 8 10

1 1/2

2

3

4

6

8

10

UT

P2

P2

P2

P2

P2

P2

UT

P2

P2

P2

P2

P2

P2

UT

P2

P2

P2

P2

P2

P2

ET

P2

P2

P2

P2

P2

P2

ET

UT

UT

P1

Pl

Pl

ET

UT

S8

58

58

ET

ur

S8

SB

ET

UT

58

ET

ur ET

ET UT Pl P2 S8

:

::

:

:

::

EQUAL TEE UNEQUAL TEE PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES) SET-ON BRANCH.

SHEET 6 : BP~NCH CONNECTION DATA


MATERIAL: CARBON STEEL API 5l GR. B

PIPING SPECIFICATION lAl /REV. 0 /


21

TB/LT111 00300103 Page No. 54 of 93

J<J~~ l Qatar Petroleum? ~


NOTES

1. All set-on branches shall be checked in accordance ..... ith the pressure design requirements of ANSI/ASHE 831.3. and reinforcement shal1 be provided where found necessary.

2. All branch connections shall be checked to ensure that they are adequate for stress conditions resulting from all causes. ego thennal expansion. dead weight of valves and fittings. pipe settlement. The

( .. stress intensification factors given in ANSI/ASME B31.3 shall be used.

3. Any use of proprietary reinforced branch connections outside the limits of size defined in the chart. shall be subject to approval by the Purchaser.

4. For the complete range of confi gura ti ons of propri etary rei nforced branch connections covered by the Types specified in the chart, see BP Std.260.

5. The end connections of fittings shaH in all cases be in accordance with the applicable Piping Specification of this Standard.

6. The following sketches define Pl. P2 and P3.

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' ,. I

l_'_ I I ~ I~.L.-~IT]

.

SHEET 7 BRANCH CONNECTION DATA - GENERAL NOTES

FLANGE RATING: 150 L8

MATERIAL: CARBON STEEL API 5L GR. 8

PIPING SPECIFICATION lAl /REY. 0 /


22

TB/LT111 00300/03 Page No. 55 of 93


3A2

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TB/LT111 00300/03 Page No. 56 of 93



ITEM OIPS) SCHEDULE ENDS GENERAL DETAILS

PIPE 11/2 and Sch. 40s Plain Stainless steel ASTM A3l2 below GR. TP 316. 2 to 8 Sch. 40 BW Seamless carbon steel

API 5L Grade 8. (FBE coated).

FLANGES 8 and Class 300 Weld-neck RF Forged carbon steel below ANSI 816.5 ASTM A10S

(FBE coated)~ At Wellheads Class 3000 API RTJ (Materi al Group No~ 1.1).

2 x lU Class 300 RF/THRD HPT Forged stainless steel Reducing ASTM A182 GR. F316~

PULLED 1 1/2 and Sch. 40s Plain Pipe as above~ BENDS below Minimum centre-line

radius 5 x NPS~

450 and 1 1/2 and Class 3000 SW/Threaded Forged stainless steel 90° below NPT ASTM A182 GR. F315. ELBOWS 2 to 8 To suit BW Seamless wrought carbon

pipe steel ANSI 816:9. (FBE coated)~

REDUCERS. 1 1/2 and Class 3000 SW/Threaded Forged stainless steel TEES & below tiPT ASTM A182 GR. F3l6 CAPS 2 to 8· ··'-To suit BW Seamless wrought carbon

pipe steel ANSI B16.9. (FBE coated).

PROPRIETARY 1 1/2 and Class 3000 (SW Forged stainless steel REINFORCED below {Threaded NPT ASTM A182 GR~ F3l6 BRANCH 2 to 6 To suit BW Forged carbon steel CONNECTIONS pipe ASTM A105 (FBE coated).

COUPLINGS 1 1/2 and Class 3000 {SW Forged stainless steel AND UNIONS below (Threaded NPT ASTM A182 GR. F315.

SHEET 1 PIPE AND FITTINGS FLANGE RATING: 300 LB MATERIAL: CARBON STEEL API SL GR. 8

(FSE COATED) PIPING

SPECIFICATION 3A2 (REV. 0 (


30

TB/LT111 00300/03 Page No. 57 of 93

J4J ft-,.J.J ~ ( Qatar PetrolEun ~


ITEM

}WMINALPIPE SIZE (NPS)

RATING OR SCHEDULE

TYPE OF ENDS GENERAL

SHEET 2

DET AILS

OF 7

THREADED FITTINGS

Threaded fittings shall not be used except for the connections to threaded valves defined in this Specification.

NIPPLES 1 1/2 and below

Sch. 40s (Plain (Threaded HPT

As pipe

BOlTING Alloy steel stud bolts to ASTM A193 Grade B7. Nuts to ASTM A194 Grade 2H (heavy series).

GASKETS CAF jointing. Self-centering flat ring type~ ANSI B16~21~ Thickness 1.5mm for NPS 1/2 to NPS 24, and 3mm for NPS 26 and above~

Gaskets to be graphited both sides for C.S~fC~S: Joint Gaskets to be ungraphited both sides for CS~/S~S~ Joint and S.S~/S.S~ Joint

To be Ring Type to ANSI at all API Connections~

16 - 20 Stainless Steel

SHEET 2 : PIPE AND FITTINGS FLANGE RAT NG: 300 lS ~~TERIAL : CARBON STEEL API 5l GR. B

(FBE COATED)PIPING

SPECIFICATION 3A2 fREY. 0 /

PENCOl INTERNATIONAL LIMITED

31

TB/LT111 00300/03 Page No. 58 of 93

J~ ft--,.J.J ~ ( Qatar PEtroiarn ~

PIPING MATERIAL SPECIFICATION-. . SHEET 3 OF 7

NOMlfJAL PIPE SIZE RATING OR TYPE OF

ITE~' (NPS) SCHEDULE ENDS GENERAL DnAl LS

WEDGE GATE VALVES

GLOBE VALVES

CHECK VALVES

All sizes Solid wedge. 13% chromium trim, back-seating.

1/2 to Class 800 Threaded NPT Forged carbon steel, 1 1/2 bolted bonnet. BS 5352.

2 and Class 150 Flanged RF Cast carbon steel, above chromium facing of edge

and seats acceptable for valves NPSS and above. Bolted bonnet, renewable seat. BS 1414.

All sizes 13% chromium trim, bolted bonnet, plug or ball-type disk.

1/2 to 1 1/2

Class 800 Threaded NPT Forged carbon steel. BS 5352.

2 to 8 Class 300 Flanged RF .Cast carbon steel, renewable seat; back-seating. BS 1873.

All sizes 13~ chromium trim. .-.--- :.;,. Bolted cover•

1/2 to Class 800 Threaded NPT Forged carbon steel, 1 1/2 piston-type (for hori

zontallines) 8$5352.

2 to 10 Class 300 Flanged RF Cast carbon steel, swing check, chromium facing of seat and disk acceptable for valves NPS8 and above. 85 1868.

SHEET 3 : VALVES AND ANCILLARIES FLANGE RATING: 300 LB MATERIAL: CARBON STEEL API 5l GR. 8

(FBE COA.TED)PIPING

SPECIFICATION 3A2 fREY. 0 f


32

TB/LT111 00300/03 Page No. 59 of 93



nEM (NPS) SCHEDULE ENDS GENERAL DETAILS

BALL All sizes Anti-static, renewable seats VALVES and seals. BS 5351.

1/2 to 1 1/2

Class 800 Threaded NPT Forged carbon steel. Full bore, stainless steel ball.

2 to 8 Class 300 Flanged RF Cast carbon steel. Full bore, carbon steel ball with nickel plasmaoverlay in the sealing area. or stainless steel ball.

NEEDLE VALVES

1/2 to 1 1/2

Class 800 Flanged RF Globe-type, forged carbon steel, renewable needle-point disk, bolted bonnet. 13% chromium trim. BS 5352.

SPADES All sizes Class 300 Carbon steel~ reversible , type, faced both sides.

SHEET 4 : VALVES AND ANCILLARIES FLANGE RATING : 300 LB MATERIAL : CARBON STEEL API 5L GR. B

(FBE COATED)PIPING

SPECIFICATION 3A2 /REY. 0 /


33

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J4 jL...,JJ ....b!J ( Qatar PEtroleum ~


NOTES

1~ PIPE AND FITTINGS

1~1 A minimum corrosion allowance of l.3mm (0.050 in) has been included in the pipe schedules quoted.

1.2 Where butt-welding elbows are specified, long radius type are preferred.

1.3 FBE coating of materials is on pipe bore~

2~ VALVES AND ANCILLARIES


2~2 Gaskets for bolted connections between bodies and bonnets or covers should be as specified for the pipeline flanges~

SHEET 5 GENERAL NOTES


MATERIAL: CARBON STEEL

PIPING SPECIFICATION 3A2

API 5L GR. B (FBE COATED)

fREY ~ 0 f


34

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J~~~ l4 Qatar Petroleum -.."'::

PIPING MATERIAL SPECIFICATION - SHEET 6 OF 7


MAIN PIPE SIZE 1/2 3/4 1 1/2 2 3 4 6 8 10 (NPS r 1/2 ET

3/4 UT ET

1 UT VT £T

1 1/2 UT UT UT ET

2 P2 P2 P2 P2 ET

3 P2 P2 P2 P2 UT ET

4 P2 P2 P2 P2 VT UT ET

6 P2 P2 P2 P2 Pl SB UT ET

8 P2 P2 P2 P2 Pl SB S8 UT ET

10 P2 P2 P2 P2 Pl SB S8 S8 UT ET

ET ~ EQUAL TEE UT = UNEQUAL TEE Pl P2 S8

= = =

PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES) SET-ON BRANCH.



MATERIAL: CARBON STEEL API 5L GR. B (FBE COATED)

PIPING SPECIFICATION 3A2


fREY. 0 /

35

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NOTES

1. A11 set-on branches shall be checked in accordance with the' pressure design requirements of ANSI/ASHE 831.3, and reinforcement shall be provided where found necessary.

2. All branch connections shall be checked to ensure that they are adequate for stress conditions resu ting from all causes, ego thennal expansion, dead weight of valves and fittings, pipe settlement. The stress intensification factors given in ANSI/ASHE B31.3 shall be used.


4. For the complete range of configurations of proprietary reinforced branch connections covered by the Types specified in the chart, see BP Std .260.

5. The end connections of fittings shall in all cases be in accordance with the applicable Piping Specification of this Standard.

6. The following sketches define Pl, P2 and PJ.

'~~U.OEO Ollt 50Cl:ET·wE'~

i;I:'

I

~--'~ IT:]

SHEET 7 BRANCH CONNECTION DATA


MA ERIAL: CARBON STEEL API 5L GR. B (FBE COATE

PIP"NG SPECIFICATION 3A2 fREY. 0 f


36

TB/LT111 00300/03 Page No. 63 of 93

.•• c ':.'~ ••-., -. --;T:~••- .

J'.l fl.-,JJ ~ ( Qatar Petroleum ~


3B4

- :.~~~.. " . ...--~'

--:~:'.' .....

19

TB/LT111 00300103 Page No. 64 of 93

J4~~ Qatar Petroleum

(

~

ITEM



SHEET 1

DETAILS

OF 7

PIPE 1 and below 1 1/2 2 3 to 4

5ch.

Sch. Sch. Sch.

160

80 BO 40

Pl ai n

Pl ai n Bioi BW

( ( ( ( (

Seamless carbon steel AP I 5L X 52.

6 to 8 0.375" wt Bioi Seamless carbon steel

FLANGES 8 and below

Class 300 Weld-neck RF Forged carbon steel ASTM A10S 'Gr. X52 1

•

PULLED BENDS

1 1/2 and below

2 to 8

To suit Pipe

To suit pipe

Pl ai n

BW

Pipe as above~

Minimum centre-line radius 5 x NPS. Pipe as above:

450 and 90° ELBOWS

r 1/2 and Class 3000 below 2 to 4 &8 To suit

pipe 6 0.375 11 wt

SW

BW

BW

Forged carbon steel ASTM A350 LF2. Seamless wrought carbon steel MSS-SP-75 WPH Y52.

REDUCERS. TEES & CAPS

1 1/2 and Class 3000 below 2 to 8 To suit

·····pipe

SW/ThreadedNPT

BW

Forged carbon steel ASTM A350 LF2. Seamless wrought carbon steel MSS-SP-75 WPH Y52.

.. ;:

PROPRIETARY REINFORCED BAANCH CONNECTIONS

1 1/2 and below 2 to 8

Class 3000

To suit pipe

SW ) Threaded NPT) Bioi

Forged carbon steel ASTM-A350 LF2.

COUPLINGS AND UNIONS

1 1/2 and below

Class 3000 (SW (Threaded NPT

Forged carbon steel ASTM A350 LF2.

THREADED 'FITIINGS

Threaded connections shall not be used except for the connections to threaded valves defined in this Specification.

SHEET 1 PIPE AND FITTINGS FLANGE RATING: 300 LS MATERIAL: CARBON STEEL API 5L X52 PIPING

SPECIFICATION 384 fREY. 0 /

PENCOL INTERNATIONAL L MITED

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J4fi.-,JJ ~ Qatar Petroleun ~

ITEM GENERAL DETAILS


NOMINAL PIPE SIZE RATING OR TYPE OF (NPS) SCHEDULE ENDS

SHEET 2 OF 7

NIPPLES

BOlTING

GASKETS

1 1/2 and To suit below - pfpe

(Plain As pipe1Threadea NPT -

Alloy steel stud bolts to ASTM A193 Grade 87. Nuts to ASTM A194 Grade 2H (heavy series).

CAF jointing graphited both s;des~

Self-centering flat ring type. ANSI 616.21. Thickness 1.5mm for NPS 1/2 to NPS 24. and 3mm for NPS26 and above.

SHEET 2 : PIPE AND FITTINGS FLANGE RATING: 300 LB MATERIAL: CARSON STEEL API SL X 52 pIPING

SPECIFICATION 3B4 fREY. 0 /

PENeOl INTERNATIONAL lIMITED

21

Page No. 66 of 93 TB/LT111 00300103 I

PIPING MATERIAL SPECIFICATION - SHEET 3 OF 7 NOMINAL PIPE SIZE RATING OR TYPE OF

ITEM (NPS 1 SCHEDULE ENDS GENERAL DETAILS

WEDGE GATE A11 sizes Solid wedge. VALVES 'T3l chromium trim,

back-seating.

1/2 to Class 800 Threaded NPT Forged carbon steel, 1 1/2 bolted bonnet. BS 5352.

2 and Class 150 Flanged RF Cast carbon steel, above chromium facing of edge

and seats acceptable for valves NPS5 and above. Bolted bonnet. renewable seat. BS 1414.

GLOBE All sizes 13~ chromium trim. VALVES· bolted bonnet, plug

or ball-type disk.

1/2 to Class 800 Threaded NPT Foraed carbon steel. 1 1/2 BS 5352.

2 to 8 Class 300 Flanged RF Cast carbon steel. renewable seat, back-seating. 'BS 1873.

CHECK All sizes l3~ chromium trim. VALVES Bolted cover.

1/2 to Class 800 Threaded NPT Forged carbon steel, 1 1/2 piston-type (for hori

zontal lines) BS 5352.

2 to 10 Class 300 Flanged RF Cast carbon steel. swing check, chromium facing of seat and disk acceptable for valves NPS8 and above. BS 1868.

SHEET 3 = VALVES AND ANCILLARIES FLANGE RATING: 300 LB ,. MATERIAL : CARBON STEEL API 5L X 52 PIPING

SPECIfICATION 384 fREY. 0 f


22

Page No. 67 of 93 TB/LT111 00300/03

ITEM

PIPING MATERIAL SPECIFICATION - -NOMINAL PIPE SIZE RATING OR TYPE OF (NPS) SCHEDULE ENDS GENERAL

SHEET 4

DETAILS

OF 7

BALL - VALVES

An sizes Anti-static, renewable seats and s'eal s~' BS "5351.' .

1/2 to 1 1/2

Class 800 Threaded NPT Forged carbon steel, Full bore. stainless steel ball.

2 to 8 Class 300 Flanged RF Cast carbon steel, Full bore. carbon steel ball with nickel plasma overlay in the sealing area or stainless steel ball.

NEEDLE VALVES

1/2 to 1 1/2

Class 800 Flanged RF Globe-type, forged carbon steel, renewable needle-point diSK, bolted bonnet. 13% chromium trim. as 5352.

SPADES All sizes Class 300 Carbon steel, reversible type, faced both sides.

SHEET 4 : VALVES AND ANCILLARIES FLANGE RATING: 300 LB MATERIAL: CARBON STEEL API SL X 52 PIPING

SPECIFICATION 384 IREV. 0 /


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PIPING MATERIAL SPECIFICATION . .- . . "

SHEET 5 OF 7

NOTES

1. PIPE AND FITTINGS

1.1 Where Butt-welding elbows are specified. long radius type are preferred.


2.1 Non-geared globe valves shall have rising stems.

'2.2 Gaskets for bolted connections between bodies and bonnets or covers' should be as specified for the pipeline flanges.

SHEET 5 : GENERAL NOTES


MATERIAL: CARBON STEEL API 5L X 52

PIPING SPECIFICATION 364 /REV. 0 /


24

TB/LT111 00300/03 Page No. 69 of 93

PIPING MATERIAL SPECIFICATION .. SHEET 6 OF 7

8RANCH PIPE SIZE (NPS)

MAIN PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 (t-lPS)"

1/2 ET

3/4 VT ET

1 UT UT IT

1 1/2 UT UT UT ET

2 P2 P2 P2 P2 ET

3 P2 P2 P2 P2 VT ET

4 ?2 P2 P2 P2 UT UT ET·

6 P2 P2 P2 P2 Pl S8 UT ET

8 P2 P2 P2 P2 P1 SB SB UT ET

10 P2 P2 P2 P2 P1 SB S8 S6 VT ET

ET VT

= =

EQUAL TEE UNEQUAL TEE

Pl P2 SB

= = =

PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES) PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES)SET-ON BRANCH.



MATERIAL: CARBON STEEL API SL X 52

PIPING SPECIFICATION 3B4 fREY. 0 /

PENCDL INTERNATIONAL LIMITED

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TB/LT111 00300/03 Page No. 70 of 93


NOTES

1. All set-on branches shall be checked in accordance with the pressure design requirements of ANSI/ASME B31.4. and reinforcement shall be provided where found necessary.

2. All branch connections shall be checked to ensure that t~ey are adequate for stress conditions resulting from all causes. ego thermal expans i on, dead we i ght of va 1ves and fi tt i ngs. pi pe settl ement. The stress intensification factors given in ANSI/ASME B31.4 shall be used.

3. Any use of proprietary reinforced branch connections outside the limits . of size defined in the chart, shall be subject to approval by the

Purchaser.

4. For the complete range of configurations of proprietary reinforced branch connect; ons covered by the Types specifi ed in the chart. see BP Std.260.

5. The end connections of fittings shall in all cases be in accordance with the applicable Piping Specification of this Standard.

6. The following sketches define Pl, P2 and·P3.

';"",I'l(,l.:;£;' ::>1lI sOcx:[1' ......f"...,:)

i "" I

L-.:...

, -.... 8r~2J



MATERIAL: CARBON STEEL API 5L X 52

PIPING SPECIFICATION 384 fREY. 0 f


26

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J .Ji-JJ L :. (4 . J--C::::C:I ~

Qatar Petroleum ~


. :. '. ~. ~:'- .. ~... 383

~ ..... :.. ' .

'". ...~ ..

'.. '.

, .... •,;'_ .... ,!o- .

. ~.:'

. .. '

..',:

27

TB/lT111 00300/03

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J~ fl-,J.1 .J-6.g Qatar Petroleun

l m ~ _



SHEET 1

DETAILS

OF 5

2 3 to 4

Sch. Sch.

80 40

BW BW

( Seamless carbon steel ( API 5L X 52 (HDPE lined).

6 to 8 Sch~ 40 BW ERW (HOPE lined)

2 to 8 Class 300 Weld-necK RF Forged carbon steel ASTM AlaS 'Gr. X52'. (HOPE lined).

2 to 8 To suit Pipe

BW Pipe as above. Minimum centre-line radius 12 x NPS.

j Not Applicable~

. "';. ":"; .. '.

.--. . .~ ..: -

Not Applicable~

ETARY ReED

H r:nONS

up to 3/4 Class 3000 (BW ) Threadolet to (Threaded NPT) ANSI 816.11

Forged Carbon .steel ASTM-A350 LF2.

.-.:.".. . - " . , ','

"" ...

......

No other r~inforced branch connections are applicable~ .: .... , ... :

INGS NTr)NS

Not Appl icable. . :

:NGS Threaded plugs shall be used to Class 3000. Forged carbon steel to ASTM A10S

'LES Not Appl icable~ .....

. ING Alloy steel stud bolts to ASTM A193 Grade B7. Nuts to ASTM A194 Grade 2H (heavy series).

SHEET 1 : PIPE AND FITTINGS FLANGE RATING: 300 LB MATERIAL: CARBON STEEL API SL X 52

(HOPE LINED)PIPING

SPECIFICATION 3B3 /REV. 0 I


28

TB/lT111 00300103

Page No. 73 of 93

ITEM GENERAL


NOMINAL PIPE SIZE RATING OR TYPE OF (NPS) SCHEDULE ENDS DETAILS

SHEET 2 OF 5

GASKETS CAF jointing graphited both sides:Self-centering flat ring type. ANSI 616.21. ThicKness 1.5mm for NPS 1/2 to NPS 24.

SPACERS For details of Spacers see Sht. 5 of this Specification.

SHEET 2 : PIPE AND FITTINGS FLANGE RATING: 300 LB MATERIAL: CARBON STEEL API 5l X 52

(HOPE LI NED)PIPING

SPECIFICATION 383 /REV: 0 /


29

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Page No. 74 of 93

J'.Iji....,J1~ ( Qatar PEtroleum ~

PIPI~G MATERIAL SPECIFICATION SHEET 3 OF 5


ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS

WEDGE GATE All sizes Solid wedge. 13~ chromium VALVES trim, back-seating.

2 and Cl ass 150 Flanged RF Cast carbon steel, above chromium facing of edge

and seats acceptable for valves NPS5 and above. Bolted bonnet. renewable seat. BS l414~

GLOBE All sizes l3~ chromium trim. VALVES bolted bonnet, plug

or ball-type disk~

2 to 8 Class 300 Flanged RF Cast carbon steel. renewable seat~ back-seating~ as 1873.

CHECK All sizes 13~ chromium trim. VALVES Bol ted cover~

2 to 10 Class 300 Flanged RF Cast carbon steel. swingcheck, chromium facingof seat and disk acceptable for valves NPS8 and above. BS 1868.

BALL All sizes Anti-static, renewable seats VALVES and seals. BS 5351.

2 to 8 Class 300 Flanged RF Cast carbon steel, Full bore, carbon steel ball with nickel plasma overlay in the sealing area. or stainless steel ball.

-, SPADES Ali sizes Class 300 Carbon steel, reversible type, faced both s; des.

SHEET 3 VALVES AND ANCILLARIES FLANGE RATING: 300 LB MATERIAL : CARBON STEEL API 5L X 52

(HDPE LI NED)PIPING

SPECIFICATION 3B3 /REV. 0 /


30

TB/LT111 00300/03 Page No. 75 of 93


NOTES


1.1 Where Butt-welding elbows are specified, long radius type are preferred.



2~2 Gaskets for bolted connections between bodies and bonnets or covers should be as specified for the pipeline flanges.

SHEET 4 : GENERAL NOTES


MATERIAL: CARBON STEEL AP! 5l X 52 (HDPE LINED)

PIPING SPECIFICATION 383 fREY. 0 I


31

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MATERIAL: CARBON STEEL TO ASTM A515-70

SURFACE FINISH: 3.2 TO 12.5 HM

+D·le; ID -+0OD - o·ts, -0·1.5

lJ ALL DIMENSIONS I~ MM

SPACER DETAILS

PIPE '..__• ~ 0.0. I. D. HDPE/FBE HDPE/HOPE N.B. t t

8 355.6 202.7 15 3D

.': 6 285.75 154.0 12 25

4 203.2 102.3 10 20

;,'

SHEET 5 : SPACERS


MATERIAL: CARBON STEEL

PIPING SPECIFICATION 3B3 /REV. 0 /


32

TB/LT111 00300/03 Page No. 77 of 93

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J., ft...,.J.J ~ ( Qatar Petroleum ~


301

, ~ .._....... ('.

TB/LT11100300/03 Page No. 78 of 93

J~~~ ( Qatar PetrolaJm ~


ITEM

NOMINAL PIPE SIZE (NPS)

RATING OR SCHEDULE

TYPE OF ENDS GENERAL

SHEET 1

DETAILS

OF 7

PIPE Stainless steel ASTM A312 Grade TP 316.

1 1/2 and below

Sch. 405 Pl ai n Seamless.

2 to 6 Sch~ 40s Bevel Seamless.

8 Sch~ 40s Bevel Seamless~

FLANGES 8 and below

Class 300 Weld-neCK RF Forged stainless steel ANSI 816.5, ASTM A182, Grade F316.

2" x 1" Reduci ng

Class 300 RF/THRD~NPT (Haterial Group No~ 2.2).

PULLED BENDS

1 1/2 and below

Sch ~ 40s Plain Pipe as above, minimum centre-line radius 5 x NPS.

45° and 1 1/2 and Class 3000 SW/Threaded Forged steel ANSI B16.11, 900 below NPT ASTM A182, Grade F3l6. EL80WS

2 to 8 To suit pipe

BW Seamless wrought steel ANSI 816.9, ASTM A403, Grade WP316~

REDUCERS, TEES &

1 1/2 and be low

Class 3000 SW/Threaded NPT

Forqed steel ANSI 816.11. ASTM A182. Grade F316.

CAPS 2 to 8 To suit

pipe BW Seamless wrought steel

ANSI B16.9, ASTM A403, Grade WP316.

PROPRIETARY REINFORCED BRANCH

1 1/2 and below 2 to 6

Class 3000

To suit

(SW ) Forged steel (Threaded NPT) ASTM Al82, Grade F3l6. BW )

CONNECTIONS pipe

SHEET 1 : PIPE AND FITTINGS FLANGE RATING: 300 LB MATERIAL: STAINLESS STEEL ASTM A312

GR. TP 316 PIPING

SPECIFICATION 301 /REV. 0 /

PENCOl INTERNA IONAl LIMITED

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ITEM (NPS) SCHEDULE ENDS GENERAL DEiAILS

COUPLINGS

THREADED FITTINGS

NIPPLES

BOLTING

GASKETS

1 1/2 and Class 3000 SW/Threaded Forged steel ANSI 816.11. below . NPT ASTM A182. Grade F3l6.

Threaded connections shall not be used except for the connections to threaded valves defined in this Specification.

1 1/2 and Sch. 40$ {Plain As pipebelow (Threaded NPT

Alloy steel stud bolts to ASTM A193 Grade 87 with heavy series nuts to ASTM A194 Grade 2H.

CAF jointing. self-centering flat ring type. ANSI 816.21. thickness 1.5mm. supplied ungraphited .

. . ....... .

SHEET 2 : PIPE AND FITTINGS FLANGE RATING: 300 LB MATERIAL: STAINLESS STEEL ASTM A312

GR. TP 316. PIPING

SPECIFICATION 301 /REV. 0 /

?ENCOL INTERNATIONAL LIMITED

45

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ITEM (NPS) SCHEDULE ENDS GENERAL DETAI LS

WEDGE GATE VALVES

All sizes Solid wedge, back seating, bal ted bonnet.

1/2 to 1 1/2

Class 800 Threaded NPT Forged carbon steel, 13% chromium trim, as 5352.

2 and Class 300 Flanged RF Cast stainless steel, above Type 316, renewable seats.

stainless steel trim. as 1414.

GLOBE All sizes Bolted bonnet, ball or VALVES plug type disk, back

seating.

1/2 to 1 1/2

Class 800 Threaded NPT Forged carbon steel. as 5352.

2 to 8 Class 300 Flanged RF Cast stainless steel, renewable seat. as 1873.

CHECK All si zes Stainless steel trim, VALVES bolted cover.

1/2 to Class 800 Threaded NPT Forged carbon steel. 1 1/2 piston type (for hori

zontal lines). BS 5352.

2 to 8 Class 300 Flanged RF Cast stainless steel, renewable seat, swing check. BS 1868.

SHEET 3 VALVES AND ANCILLARIES FLANGE RATING; 300 LB MATERIAL: STAINLESS STEEL ASTM 312

GR. TP 316 PIPING

SPEClFICATION 3D1 fREY. 0 /

PENCOL INTER~ATIONAL LIMITED

46

TB/LT111 00300103 Page No. 81 of 93

SHEET 4 VALVES AND ANCILLARIES FLANGE RATING: 300 B MATERIAL: STAINLESS STEEL ASTM 312

GR. TP 316 PIpING

SPECIFICATION 301 fREY. a /


47

TB/LT111 00300/03 Page No. 82 of 93

PIPING P~TERIAl SPECIFICATION . . SHEET 5 OF 7

NOTES


1.1 Corrosion allowances have not been considered ;n calculation of the schedules quoted.

1.2 Where butt-welding elbows are specified, long radius type are preferred.


2.1 Non-geared globe valves shall have rising stems.

2.2 Gaskets for bolted connections between bodies and bonnets or covers should be as specified for the pipeline flanges.

2.3 Stainless steel valve materials are as follows:

Forgings ASTM A1S2 - F316

Castings ASTM A351 - CF8M

Plate ASTM A240 - 316

Valve tr;m·~ 18-10-2 or 18-10-3.

SHEET 5 GEHERAL NOTES

FLANGE RATING : 300 LB

MATERIAL: STAINLESS STEEL ASTM A312 GR. TP 316

PIPING SPECIFICATION 301 fREV. 0 /

PENCOl INTERNATIONAL lIMITED

48

TB/LT111 00300103 Page No. 83 of 93



MAIN PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 (NPS)

1/2 ET

3/4 UT ET

1 VT UT ET

1 1/2 UT UT UT ET

2 P1 C C C ET

3 Pl C C C VT ET

4 Pl Pl C C VT UT ET

6 Pl P1 Pl P1 D UT UT ET

8 Pl Pl Pl P1 D E UT UT ET

10 P1 Pl Pl Pl D E E UT VT ET

ET ;; EQUAL TEE ..... UT = UNEQUAL TEE Pl P2 5B

= :::

PROPRIETARY REINFORCED PROPRIETARY REINFORCED SET-ON BRANCH

BRANCH CONNECTION TYPE BRANCH CONNECTION TYPE

1 (SEE NOTES)2 (SEE NOTES)

C = Pl OR P2 0 :: 58 OR P1 E ;; 58 OR VT.



MATER AL: STAINLESS STEEL ASTM A312 GR. TP 316

PIPING SPECIFICATION 3D1 fREY. 0 I


49

TB/LT111 00300/03 Page No. 84 of 93


NOTES

1. All set-on branches shall be checked in accordance with the pressure design requirements of ANSI/ASHE 831.3, and reinforcement shall be provided where found necessary.

2. All branch connections shall be checked to ensure that they are adequate for stress conditions resulting from all causes, e.g. thermal expansion, dead weight of valves and fittings, pipe settlement. The stress intensification factors given in ANSIjASME B31.3 shall be used.


4. For the complete range of configurations of proprietary reinforced branch connecti ons covered by the Types specifi ed in the chart, see BP Std.260.

5. The end connections of fittings shall in all cases be in accordance with the applicab,e Piping Specification of this Standard.

6. The following sketches define Pl, P2 and P3.

-Tt<FlE,AOEO 0" SOCJ;f'T .wao

Hi t=:=J1 0' • . I _1.-

I ~ i~~~crJ .


FLANGE AATING 300 LB

MATERIAL: STAINLESS STEEL ASTH A312 GR. TP 316

PIPING SPECIFICATION 301 /REY. 0 /

PEN COL INTERNATIONAL LIMITED

50

TB/LT111 00300103 Page No. 85 of 93

SPECIFICATION FOR PRESSURISED & RESTRAINED, LAMINATED JOINT GLASS REINFORCED PLASTIC PIPING SYSTEMS

(I) INTRODUCTION:

(i) Design of piping system shall conform to the requirements of ISO 14692, and additionally to AWIIVA M45 for underground applications, as appropriate.

(ii) All GRP components (including bends and fittings) shall be designed and fabricated by one manufacturer.

(iii) Pipe size shall be as shown on the drawings, unless noted otherwise. Nominal sizes indicated refer to internal diameters.

(iv) Installation of underground pipes shall be in accordance with these additional QP requirements, vendor's recommendations and the approved Project Method Statement.

(v) The following is the logical sequence of events to be adhered to during the contract.

• 1000 hr tests shall not be permitted to commence until pipe design calculations are approved by OP

• Stress Analysis can not be finalized until 1000 hour tests are completed successfully.

• Fittings shall not be installed until Stress Analysis recommendations are approved by OP. unless otherwise agreed with OP on a project-by-project basis However, long straight pipe runs may be installed after pipeline design calculations (pipe and joint) have been approved.

• Sectional Hydrotesting on site can not commence until recommendations of approved Stress Analysis have been implemented for the section under test.

(II) QP'S ADDITIONAL RI;QUIRI;MENTS:

(A) DESIGN:

(i) General: Minimum wall thickness shall be 5 mm for both above-ground and underground piping for diameters up to and including 150 mm. For diameters above 150 mm, minimum wall thickness shall be 10 mm. Operating and design conditions are indicated in Enquiry Sheet, Annex. I. All pipes and joints shall be capable of withstanding an external pressure of 100 KPa (ie. full vacuum) without infiltration in both the straight and misaligned positions. All pipes and joints shall be designed for a service Ilfe of 30 years, with up to 5% deflection in their installed condition.

(ii) Stiffness: Minimum stiffness of pipes and fittings, bo1h above ground and underground shall be 10,000 N/m 2. For pipes 1000 mm diameter and above, manufacturer shall

q recommend stiffness for QP review and approval, but it shall not be less than 5,000 N/m 2

'iJ

J., :~

(iii) 1000 hr Test Pressure and Qualified Stress: The 1000-hour test pressure for pipes '4 and fit1ings shall be based on pressure only, and shall be established in accordance with

ISO 14692 Any additional thickening of pipes due to reqUirements of AWWA M45 and

I~ 1)7 ~g,e No. 86 of 93 TB/LT111 00300/03

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'---~---------------------------'

default thickness specified herein by QP, shall not be taken into account when determining the 1000 hr test pressures. However, the qualified stress shall be validated based on the 1000 hr Test Pressure over the overall thickness (excluding the top coating) of the pipe supplied I tested.

(iv) Project Specific 1000-hour tests: Project specific 1000hr tests shall be carried out on the following items for each product sector representative for range of diameters as specified in Table A 1 of ISO 14692-2 Annex A to be used on the project, unless otherwise agreed with QP.

a) Pipe and Joint (2 No. samples) b) Elbow (2 No. samples) c) Tees (2 No. samples)

Note: The joint length for the specimen used for qualification of pipe + joint shall be based on the calculated bond length as per ISorrS24817. Bond lengths shall be measured exclUSive of a 1 in 6 taper.

(v) Lamination Thickness of Joints and Mitered Fittings and Qualified Stresses: The lamination thickness for all joints and mitered frttings shall be in accordance with ISOrrS24817, but shall as a minimum be made equivalent to the thickness of the structural wall (Le. including inner liner thickness) of the main pipe.

Qualified stresses of fittings used in stress analysis shall be those actual stresses qualified by 1000 hr tests (Le. before additional thickening). Any additional thickening identified from the stress analysis shall be in addition to the minimum requirement of equaling the main pipe structural wall thickness.

(vi) Lamination Joints: Lamination bond lengths shall be calculated in accordance with ISOrrS24817 and shall be measured exclusive of a 1 in 6 taper.

(vii) Thickness of Reducing Tees: Thickness of lamination for both run and branch shall be the thickness of the main run pipe structural wall, as a minimum, for main pipe runs of diameters up to 1000 mm.

(Viii) Thickness of Reducer: Thickness of lamination shall be the thickness of the higher size main pipe structural wall, as a minimum.

(ix) Stress Analysis: Stress analysis shall be based on the manufacturer's qualified stress, as validated by the relevant 1000 Hour tests. ReqUirement for thrust blocks shall be determined by stress analysis. Surge forces generated at all components shall be used as an input file for stress analysis purposes.

(x) On-Site Hydrostatic Testing: Sectional Hydrotesting shall be undertaken at 1.5 x Design Pressure for a mintmum duration of 30 minutes, but actual duration shall be based on length of section under test, after consultation with the manufacturer.

The final System Hydrotest shall be undertaken at 1.5 x Design Pressure for a minimum of 1 hour and then reduced gradually to 1.1 x Design Pressure for a period of 24 hours

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(xi) Hydrostatic Factory Tests: Hydrostatic Factory Tests at 1.5 x Design Pressure shall be carried oul on 100% of all pipes and 5% of all filtings.

(B) MATERIAL:

1. Raw Materials:

(i) General: Generally. epoxy, polyester and vinyl esters are acceptable for most mediums. However, manufacturer shall recommend I select the most suitable resin based on the medium and design temperature, unless otherwise specified by QP Isophthalic resins shall comply with the relevant provisions of BS 3532 Type B

(ii) Glass: Glass shall comply with the relevant provisions of the following standards:

BS 3691 for ravings BS 3496 for chopped strand mat. BS 3396 or 8S3749 for woven fabric. Surface tissues shall comply with one of the above Standards.

(iii) Sand Aggregate: Sand aggregate shall not be utilized.

(iv) Additives: Use of additives such as fire retardant, UV inhibitors, coloured pigments or dyes is permissible, and shall be SUbject to the approval of QP.

2. Product:

(0 Pipes shall be suitable for the operating temperatures stated in the Enquiry Sheet. Pipes shall be suitable for immersion in corrosive ground water.

(ii) All pipes shall have a resin-rich internal liner. Minimum thickness shall be 1.5mm for vinyl ester and polyester pipe and 0.5 mm minimum for epoxy pipes. The resin-rich liner shall be reinforced with "e" glass surface tissue. Resins shall be cured to achieve 90% of the manufacturer's recommended Barcol hardness value.

(iii) Fillers. as defined in BS 5480, shall not be used.

(iv) All exposed pipework and chambers shall be painted in accordance with requirements of RegUlation for Colour Code Identification for Pipework in RLC (Doc No RlC/GUOO2l2004) on-site.

(v) All pipes shall be solid wall construction. Additional exterior stiffeners shall be prOVided to maintain circularity on large diameter pipes, as required

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3. Mechanical Properties:

(i) Pipe stiffness shall be a minimum of 10,000 N/m2 , for diameters of less than 1000 mm.

For pipes 1000 mm diameter and above, manufacturer shall recommend stiffness for QP review and approval, but it shall not be less than 5,000 N/m 2

(i) Pipes shall sustain the following short term deflections when subjected to parallel plate loading.

a) No visible liner cracks at 9% deflection.

b) No visible structural cracks at 15% deflection.

4. Flanges:

(i) Flanges shall be filament wound with epoxy or vinyl ester resins.

(ii) Drilled flanges shall conform to ASME B 16.5 flat face, and to the rating specified in the Enquiry Sheet. All bolts shall be galvanized

(iii) Flanges manufactured by hand-lay-up methods are not accepted for diameters up to and including 1800 mm.

5. Gaskets:

(i) Gasket material shall be EPDM rubber, conforming to BS 2494 Type "W requirements or as per manufacturer's recommendations and approved by QP.

(ii) Gasket lubricant shall be as recommended by the gasket manufacturer.

(iii) Gaskets for flanged fittings shall conform to ASME B16.21 & BS 6920 (for potable water applications only)

(C) INSPECTION:

(i) Manufacturer shall provide sufficient "type" test results to prove the proposed pipe design will meet the desired service life and the service conditions. Also refer to items 8 & 9 of table below.

(ii) Manufacturer as a minimum should have a long term regression line (HOB) for the offered pipe.

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(iii) Routine Quality Control shall be done according to the following:

ROUTINE QUALITY CONTROL TESTING

No Test Description Method Frequenc Evaluation

V Criteria

, 1. Dimensional ASTM 100% As per standards control D3567

BS 5480 2. Curing (Barcol ASTM 100% As per

I hardness) 02583 specifications

I 3. Stiffness BS 5480 1 in 50 As per

ASTM specifications D2412

4. Longitudinal I BS 5480 1 in 50 As per standard tensile strength

I 5 Loss on ignition ASTM 1 in 50 As per

02584 specifications 6. I Hoop tensile ASTM i 1 in 50 As per

Istrength D2290 ! I specificationsi i !

7. I Hydrostatic BS 5480 )100% of No visible leak or pressure test pipeS and weeping

I 5% of all : flanged I and non

I I

i flanged I

I I fittings. II I

I I

8. Assembled joint 18014692 IType IAs per standard tightness test, AWWA Test internal C950

, i

pressure. external i pressure and

ishear loading.

9. Cyclic Loading 1808533 IType ~ j As perstandard (if applicable)

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(D) INSTALLATION:

1. In the case of underground piping, the GRP pipe shall be buried in dune sand I granular fill surround as per manufacturer's recommendations and approved by OP

2. All buried joints shall be restrained, laminated joints unless otherwise specified.

3. All joints for exposed piping shall be flanged, laminated or mechanical couplers, as specified.

4. All test water shall be disposed of in accordance with RLC Environmental Guidelines

(E) CERTIFICATION and DOCUMENTATION:

1. Material certificates shall conform to EN 10204 3.1.

2. 1DOD-hour test shall be witnessed by a TPIA, approved by OP.

3. Manufacturers Serial Number shall provide a cross-reference on all required Documentation in accordance with EN 10204 3.1.

4. Manufacturer shall be ISO 9001 and ISO 14001 accredited.

5. Manufacturer shall hold Water Regulations Advisory Scheme (WRAS) certification for compliance of GRP pipe in compliance with BS 6920 for potable water applications.

6. Manufacturer shall provide the production data for all the GRP components as per clauses 11.6.1 to 11.6.3 of ISO 14692-2.

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Annex I

Enquiry Sheet

1. Project

Project name

Location

Type of system

Fluid composition

Special operations

2. Service conditions

Design pressure (MPa)

Service cyclicity and transient loads

Above-ground or buried system?

Design external pressure (MPa) Full vacuum (OP default requirement)

Maximum fluid temperature (0C)

Minimum fluid temperature (0C)

Maximum ambient temperature ("C)

Minimum ambient temperature ("C)

Flow velocity and particulate content Not to exceed 3 m/s (OP default requirement)

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3. Additional items

Is manufacturer's supervision of installation required? Yes (OP default requirement)

Is potable water health certification required?

If "Yes" above, specify applicable health authorities

Restrictions on resin/curing agent Yes-as per Design Temp (OP defauft)

Are resin-rich internal liners required? Yes (OP default requirement)

Electrical conductivity requirements

Fire performance requirements?

Chemical resistance requirements

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Documents

Piping Specifications