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PIPELINE
EQUIPMENT
TrI TooL INc.TrI TooL INc.For more
information visitwww.tritool.com
PFM, ILUc and HPU Mahines
and Speial Appliatin Equipment
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Tri Tool's pipeline equipment is
establishing new standards for
portable pipe facing machines
in terms of both speed and
precision results.
Dependable High-PerformancPipeline Equipment Solution
Global trends in petroleum demand have extendedexploration regions creating a critical demand for pipelineequipment to support operations at deeper depths. Difcultoffshore projects require extensive levels of customer co-engineering and logistics support to ensure that machinesin mission-critical roles receive the parts and specializedaccessories needed to perform reliably and efciently in theworlds harshest working environments. Tri Tools pipeline
equipment is redening the performance and precisionstandards for offshore and deep-water pipeline equipment.
With the successful release of theirnew line of heavy-duty pipelineequipment, Tri Tool engineers,working in close cooperation withleading offshore pipeline contractors,were challenged to produce awide range of pipeline equipmentwith superior performance levels.
Above: The power ful PFM 614is the strongest pipe facing machine
for small range pipe available in the industry.
The new PIPEMASTER Serieswas the result. Additionalsolutions are being developedsuch as special machineryfor weld reinforcement, weldproling, high-speed pipesevering, pipe alignment, andhigh-speed counter-boring.
Tri Tool Inc. is keenly aware thattheir customers rely on their ongoing engineeringresearch and quality manufacturing to consistentlyproduce the best tools available. Thousands ofsatised customers throughout the world attest tothe accomplishment of that goal. Tri Tool looks to thefuture with an unwavering dedication to designinginnovative, quality products, backed by the highestlevel of customer support in the industry.
PFM 614
Left: The PFM Series continues the legacy of reliability andprecision of our BEVELMASTER Series ID Mount tools.
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Widest pipe size range in the industry. Up to 2.00 (50.8mm) wall thickness. Most powerful machine in its class. Safety chip guard with integral auto shutoff.
The Ultimate Pipeline Powerhouse
The PFM 3248 is a portable ID mount machine tool for beveling, facing,and/or counterboring 32 through 48 pipe. Powerful twin hydraulicdrive motors and helical gears provide for smooth power delivery andoptimal surface nish. A set of hydraulic cylinders with rapid and slowfeed control, advance and feed the cutting head into the pipe. Thelarge diameter mandrel shaft provides optimum stability during heavycutting operations.
PFM 3248 Pipe Facing Machine
Widest pipe size range in the industry. Up to 1.88" (47.8mm) wall thickness. Most powerful machine in its class. Safety chip guard with integral auto shutoff. Optional short perch mandrel available.
Accuracy, Power and Performance
The Model PFM 1632 is a portable ID mount machine forbeveling and facing 16 through 32 pipe. This high performancemachine is the fastest in the industry, delivering completebevels in under 2 minutes on 1.5" wall pipe. Can be optionallycongured to operate from either side.
PFM 1632 Pipe Facing Machine
Four ID tracking radial arms. Up to 1.60" (40.6mm) wall thickness. Most powerful in its class. Safety chip guard with integral auto shutoff.
ID Mounted Pipe Facing Machine
The Model PFM 816 is a portable ID mount machine for bevelingand facing 8 through 16 pipe. The tool is congured with twinhydraulic motors powering a set of helical gears to drive themain spindle for smooth power.
PFM 816 Pipe Facing Machine
Up to 2.48" (63mm) wall thickness. Optional short perch kit for use when limited clamping
surface is available. Safety chip guard with integral auto shutoff.
OD Mounted Pipe Facing Machine
The Model PFM 614 is a portable OD mount machine for bevelingand facing 6 through 14 pipe. An optional kit is available thatallows beveling on 4" pipe. Production cycle times from prep toprep of under one minute can be achieved with this high RPMfacing machine.
PFM 614 Pipe Facing Machine
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The ILUC clamp series was developed to provide internal line up forwelding of small-bore piping systems. This modular system allows for
many different congurations to t awide variety of applications. Availableoptions include copper backing forroot pass integrity, purge dams for TIGwelding, and a pneumatic drive systemfor horizontal operations. For verticaluse, an emergency brake system isactuated on loss of pneumatic pressureor electrical current preventing the
clamp from dropping into the pipeline.
ILUC - Internal Line-Up Clamps
Internal alignmentclamps are available in
many congurations and sizes tot your application such as the ILUC 810
(top) and the ILUC 1012 (bottom).
Above: The ILUC 810 is tted with copper shoes that extend and conform to the ID othe pipe, providing support for the weld root pass. The ILUC is tted with Purge Damcreate an Oxygen-free weld backing chamber deep within the pipe. Below: The impILUC 3436 pipe clamp for large diameter pipe is a unique design that provides pipealignment, weld backing and pipe rounding simultaneously.
Internal Line Up Clamps
ILUC 3436
ILUC 810
ILUC 1012
Rapid and dependable weld alignment of pipeline sections. Fifteen model sizes for pipe from 6 (168mm) to 60 (1524mm). Pipe rounding capabilities are available as an option on internal
clamp sizes 18 (457mm) and above.
PFM 816
Custom PFM 816
PFM 1632
(2) PFM 1632s
Track Mount Mill
PFM 614
ID Weld Profler
Custom HSS System
Custom OD Turning System
Custom PFM 1632
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ri Tools special engineering team canevelop and manufacture custom equipmentased on proven designs, to meet virtuallyny project requirement or specic workituation.
Our engineering department has a quarterentury of experience in providing machineool solutions to satisfy the most rigorous andemanding specications.
ri Tools advanced special engineeringapabilities were utilized to safely and
successfullycomplete
a pipelinemaintenanceproject on theAlaska Pipeline.By modifying
Tri Tool split-frame lathes,workers wereable to severout a section of
he pipeline that contained a malfunctioningalve, while ensuring that the new valveection could be welded in accurately and
with a minimal amount of down time.
or any special needs, dont hesitate to callri Tool Inc. for experienced technical designssistance for your pipeline machining or
welding requirements.
Engineering and Custom Equipment Manufacturifor a wide range of pipe and pipeline solutions
Special Equipment
Produces 1 step high-quality surface nish. Most accurate deep counterborer available. Consistent RMS 125 nishes while holding
.010 tolerance on taper at 8" deep.
This system, based on the dependable 600 Se-ries Clamshell platform, generates the accurate,deep couterbores critical for SCR quality t-ups.
This auto-feed system is powered by a high
speed hydraulic motor.
Deep Counterbore System
Reliable Weld Reinforcement
The Model WPS is a portable machine for weldcrown removal that strengthens the weld andproduces a smooth surface for X-ray and A.U.T.testing. WPS systems, based on our proven 600Series Clamshell, can be congured for prolingon the ID or OD surface as required.
WPS - Weld Proling System
Tri Tools OD Turning System was developedto extend the capabilities of the 200 SeriesBEVELMASTER ID Mounted Beveling System.
This innovative solution adds accurate ODturning applications for various sized pipe, toprepare the end for reliable A.U.T. testing orfor pipe diameter matching.
OD Turning System
Portable Precision Measuring
The Laser Dimensioning System (LDS) offersportable, ultra precision measuring. Using
laser sensors, the LDS determines physicaldisplacement without contacting the object.A servo driven rotating platform is securelymounted into the pipe. The control unitdetermines reference points around thecircumference and reports the dimensionsgraphically or by spreadsheet. ID, OD, and wallthickness are reliably recorded, enabling pipeto be sorted according to whether specic wallthickness and optimum t criteria, etc. havebeen met.
Laser Dimensioning System
Positive pneumatic mounting. Measures full 360 rotation.
Simple set-up and operation. Reliable accurate recording.
Tri Tool Engineering can modifytandard machines or design
and manufacture completelyustom equipment for your most
demanding pipeline applications...
bove: Custom built, laser aligned, self propelled surfacing ma-hine performs precision weld proling on the pipe ID.
Above: The rotating Laser measuring head. Beloweasy-to-use control unit touch screen.
TrI TooL INc.
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3041 Sunrise Blvd. Rancho Cordova, CA 95742
(888) TRI TOOL (916) 288-6100 Fax (916) 288-6160
www.tritool.com
Copyright Tri Tool Inc. All rights reserved.Printed in the USA PN 81-0520 (09-09)
TrI TooL INc. Worldwide Salesand Service
Save time and money with dependable TRI TOOL portable machining equipment!
Split Frame High Speed In-Line Severing and Beveling
Remove Pipe Coatings Quickly and Easily
Dependable Power for TRI TOOL PFM Series
The HSS Series machines are OD mounted split frame lathesused for high speed severing of in-line pipe on offshore weldcut-outs. Based on the rugged 600 series Clamshell platform, theunit features OD tracking for out-of-round conditions, and has anoptional template tracer.
The Coating Removal System was developed to address challengesfaced during pipeline maintenance that required the efcientremoval of pipe coating material. Utilizing Tri Tools provenstandard pipe cutting technology, its Model 200 Series tool hasbeen adapted to meet this challenge. Up to 4 (101mm) thickcoating can be removed from the OD of the pipe with a trackingmodule so as not to cut into the parent material of the pipe. Withup to 12 of axial travel, remaining coating can have desired bevel.
This heavy-duty, dual-pump (60 GPM and 5 GPM), pressurecompensated, hydraulic supply unit is designed specically toprovide power for the Tri Tool PFM Series equipment. The 5 GPMpump (at 2000 psi) provides feed and clamping power and the60 GPM pump powers the cutting head drive. The HPU 7560/5is pendant controlled (up to 50 ft. away) and is skid mounted forportability on the work site.
HPU 7560/5 Hydraulic Power Unit
HSS - High Speed Sever System
Coating Removal Systems
Above: The HSS precisely bevels the outer pipe without disturbing the inner pipe.
Left: The HSS High Speed SeveringSystem provides the optimalcombination of precision and
performance, delivering incredibleaccuracy while operating atmaximum cutting rates.
Above: HPUs on their way to destinations all over the world.
Above: PPE Coating Removal System capable of 3.5 coating removal in one operation
Pumps provide optimum pressure response to cutting loads Filtered to prevent contamination circulating to the pump Units can be custom built with diesel power if required.
The perfect solution for pipe-in-pipe beveling situatio Precision, high speed severing and beveling Split frame makes positioning possible for in-line cutt