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Pipe#3Pipeflow Civil Engineering Fluid Mechanics
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Covered in this lecture:
1. Minor losses2. Equivalent Lengths3. Noncircular pipes4. Multiple pipe systems - series
Minor Losses
S Losses due to entrances, expansions, bends,valves, fittings, etc.
S A’int necessarily minor, can be significant
S Caused by turbulence, flow separation
S Denoted by
hm or hlm = K V2
2gwhere K (or Ke, Kc, Kb, KE, etc.) is determined experimentally foreach fitting.
Sudden Expansion
he = KV2
12g = [1 - (D1
D2)2] V2
12g
2
in which
K = [1 - (D1D2
)2]2
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Sudden Contraction
S The process of converting pressure to velocity(shown 1 to 0) is very efficient, the vena con-tracta is point 0
S The process of converting velocity back to pres-sure to is not as efficient (shown 0 to 2)
V1 V2
1
0 2
S Head loss is expressed in terms of V2
hc = KcV2
22g
S Values are available in Tables
S Entrance loss Ke from reservoir varies (0.78 re-entrant, 0.5 for square- edged, to 0.04 for wellrounded)
S Exit loss to a reservoir is always KE = 1.0
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Equivalent Length
The head loss through a component is expressed in terms of alength of pipe Le needed for the same head loss, so
hm = f LeD
V2
2gNow if K = S? i’s in the section, and we know f and D, we can write
Le = KDf
Example: If all the minor loss add up to K = 20 in 5000 ft of lineof 12 inch diameter line, and if f = 0.020, the equivalent length ofthe minor losses
Le = KDf = 20 (12 in 1 ft/12 in )
0.02 = 1000 ft
So 5000 ft + 1000 ft = 6000 ft of pipe without the minor losseswould have the same amount of head loss as the pipe section withthe minor losses.
Noncircular Pipes
The D used in our equations is actually the hydraulic diameter,
Dh = 4AP
where A is the area of the flow, and P is the wetted perimeter of thepipe section. For a circular pipe
Dh = 4AP =
4p D2
42pD/2
= D
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Example: What are the Reynolds number, relative roughness, andhead loss for 1000 ft for a 8 in by 1 ft rectangular cast iron pipe (e= 0.00085 ft carrying water (? = 1 x 10- 5 ft2/s) at 9 ft/s?
Dh = 4AP = 4(8/12 ft) × 1 ft
2 × (8/12 ft) + 2(1 ft)= 0.80 ft
Using Dh as D
Re = VD? = (9 ft/s)(0.80 ft)
1 × 10- 5 ft2/s= 720, 000
Also use Dh for D in the calculation of relative roughness
ÁD = 0.00085 ft
0.80 ft= 0.001063
From Moody, f = 0.022, so
hf = f LD
V2
2g
hf = 0.0221000 ft0.80 ft
(9 ft/s)2
2 × 32.2 ft/s2 = 34.6 ft
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Example: If steel pipe with D=15 cm, Find i) the dischargethrough the pipe in the flowing figure for H = 10 m , and ii) deter-mine the head loss H for Q = 60 l/s.
Standard Elbows
Water at 20 deg C
Square- edgedentrance
1
2
H = ?
Q = ?12 m
30 m 60 m
Globe Valve
Part i) Writing the energy equation between points 1 and 2, using2 as the datum (z = 0) and including all losses
H + 0 + 0 =V2
22g + 0 + 0 + 1
2V2
22g + f
102 m0.15 m
V22
2g + 2 × 0.9V2
22g + 10
V22
2g + 1.0V2
22g
velocityhead at 1
pressurehead at 1
pressurehead at 2
elevationhead at 2 entrance
losselbowloss valve
lossfrictionloss
L = 30 + 12 + 60 m
exitloss
or
H =V2
22g (13.3 + 680 f )
Guess f = 0.022, so
10 =V2
22g (13.3 + 680 f )
V = 2.63 m/s
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So for ? = 1.01 µm2/s, e/D = 0.0017, then Moody gives
Re = (2.63 m/s )(0.15m)1.01 µm2/s
= 391, 000
For which f = 0.023. Repeating the procedure gives V2 = 2.60 m/s,Re = 380,000 and f = 0.023. The discharge is
Q = V2A2 = (2.60 m/s)(p4)(0.15 m)2 = 0.0459 m3/s = 45.9 l/s
Part ii) Q is known, solution is straightforward
V2 = QA = 0.06 m3/s
(p /4)(0.15 m)2 = 3.40 m/s Re = 505, 000 f = 0.023
and
H =V2
22g (13.3 + 680 f )
H = (3.4 m/s)2
2 × 9.8 m/s2 (13.3 + 680 × 0.023 ) = 17.06 m
Using equivalent lengths
Using the technique of equivalent lengths, the value of f is approxi-mated, say f = 0.022. The sum of minor losses is 13.3, and the ki-netic energy at point 2 is considered a minor loss, so
Le = KDf = 13.3 × 0.15
0.022 = 90.7 m
So the total pipe length is 30 m + 12 m + 60 m +90.7 m = 192.7 m.
Solving for Part i) of the problem
10 m = f L + LeD
V22
2g = f192.7 m0.15 m
(V2 m/s)2
2g m/s2
If f = 0.022, V2 = 2.63 m/s, Re = 391,000, so from Moody new f= 0.023.
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If f = 0.023, V2 = 2.58, so Q = 45.6 l/s.
S Normally it is not necessary to use the new f toimprove Le, unless your first guess if f is verypoor.
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Multiple pipe systems
When fluid flows from one pipe to another of a different diameter,it is considered as connected in series.
ABH··
Ke
1
2
Not to scaleIn general two type of problems
S H is desired for a Q, or
S Q is desired for a given H
Writing the energy equation from A to B including all minor losses
H + 0 + 0 = 0 + 0 + 0 + KeV2
12g + f1
L1D1
V21
2g +velocity
head at B
pressurehead at A
pressurehead at B
elevationhead at B
entranceloss
friction
loss Pipe 1
+ KExpV2
12g + f2
L2D2
V22
2g + KExitV2
22g
friction
loss Pipe 2
Sudden Expansion
loss Pipe 1- 2
Expansion
Exit loss Pipe 2
velocityhead at A
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Using the continuity equation V1D1 = V2D2 to eliminate V2 fromthe above equation, along with our diameter calculation for Kexp= [1 - (D1/D2) 2 ]2 and setting Kexit = 1, we get
H =V2
12g [Ke +
f1L1D1
+ [1 - (D1D2
)2]2 +f2L2D2
(D1D2
)4 + (D1D2
)4]For pipes of known lengths and sizes, we can reduce this to
H =V2
12g (C1 + C2 f1 + C3 f2)
Where C1, C2, C3 are known.
S With Q given, Re is computed and f read fromMoody
S With H given, V1, f1, f2 are unknown. Assumevalues, solve for V, compute estimate of Re,solve for f ’s, etc.
Example: Suppose for our Figure,Ke = 0.5 L1 = 1000 ft D1 = 2 ft e1 = 0.005 ft
L2 = 800 ft D2 = 3 ft e2 = 0.001 ft? = 0.00001 ft2/s,H = 20 ftWe get
H =V2
12g [0.5 + f1(1000
2 ) + (1 - (23)2)2 + f2(8003 )(23)4 + (23)4]
20 =V2
12g (1.01 + 500 f1 + 52.6 f2)
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S Now for e1/D1 = 0.0025, and e2/D2 = 0.00033,From the Flat part (complete turbulent) ofMoody
. f1 = 0.025 f2 = 0.015
Solving for V1, V1 = 9.49 ft/s, and so V2 = 4.21 ft/s, for which
Re1 = 9.49 ft/s × 2 ft0.00001 ft
= 1, 898, 000
Re2 = 4.21 ft/s × 3 ft0.00001 ft
= 1, 263, 000
S With these values, from Moody
. f1 = 0.025 f2 = 0.016
So, V1 = 9.46 ft/s, so
Q = 9.46 ft/s × p4 (2 ft)2 = 29.8 cfs
Using Equivalent Pipes
S Equivalent lengths can be used since two pipesystems are said to be equivalent when the samehead loss produces the same discharge in bothsystems
Writing the head loss for the first pipe
hf 1 = f1L1D1
Q21
(D21p /4)22g
=f1L1D5
1
8Q21
p 2g
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Writing the head loss for the second pipe
hf 2 =f2L2D5
2
8Q22
p 2g
S For equvilent pipe, flow is equal, an the head lossis the same then:
For the two to be equivalent pipeshf 1 = hf 2 Q1 = Q2
Setting hf1 = hf2, and simplifyingf1L1D5
1=
f2L2D5
2Solving for L2 gives
L2 = L1f1f2
(D2D1
)5
S This is the length of a second pipe to be equiva-lent to that of the first pipe
Example: Replace 300 m of 25 cm pipe with an equivalent lengthof 15 cm pipe
S Approximate values of f1 and f2, assuming com-plete turbulence
If for this example f1 = 0.020 and f2 = 0.018, then
L2 = 300 m 0.0200.018(15 cm
25 cm)5 = 25.9 m
S For the assumed conditions, 25.9 m of 15 cmpipe has the same head loss as 300 m of 25 cmpipe.
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Example: Solve the previous reservoir example using equivalentpipes
S First express minor losses in terms of equivalentlengths, using f1 and f2 as fully turbulent
For pipe 1
K1 = 0.5 + [1 - (2/3)2]2 = 0.809entrance expansion
Le1 =K1D1
f1= 0.809 × 2
0.025 = 65 ft
For pipe 2
K2 = 1 Le2 =K2D2
f2= 1 × 3
0.015 = 200 ft
So we now have
1000 ft + 65 ft = 1065 ft of 2 ft diam. pipe800 ft + 200 ft = 1000 ft of 3 ft diam. pipeExpressing the 3 ft diam. pipe in terms of 2 ft diam. pipe
Le = 1000 ft × 0.0150.025 (2 ft
3 ft)5 = 79 ft
Le = L2 = L1f1f2
(D2D1
)5
By adding this to the 2 ft pipe, the problem is now equivalent to
1065 ft + 79 ft = 1144 ft of 2 ft diam. pipeSo if e = 0.05 ft, and H = 20 ft,With f = 0.025, V = 9.5 ft/s, Re = 1,900,000. Converges, so Q=9.5p = 29.9 ft3/s
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H = f1144 ft
2 ftV2
2g