Piazzola Pergola Awning - · PDF file• The front profile will start to bend at a free span of 4 m or more. This has no effect on the functionality of

Piazzola® Pergola AwningManufacturing and installation guide

Date Changes Page

2 Piazzola® Pergola Awning Version 1.01

Pergola Awning Piazzola®

General information

• Maximum fabric surface 30 m² per awning section (acrylic fabric, Tibelly).• To confection the fabric, a wide side hem of 10 cm should be used at both fabric sides.• The front profile will start to bend at a free span of 4 m or more. This has no effect on the functionality of

the system. You can opt for an arched front profile or a coupled system with two shorter front profiles.• Fabric winding method: Bottomwise.

Control by ASA motor Control by Somfy motorFabric roller -57 mm -61 mmBottom cover -21 mmTop cover -22 mmWall cover -0 mmUpper front profile -176 mmLower front profile -175 mmSide guide Projection – 270 mmWater gutter Length side guide + 36 mm

Post(when using part nbr. 4217 015-...) Standing height + length “A “ -10 mm (when using part nbr. 4217 145-... ) Standing height + length “A” + length below ground level

Support beam -154 mmSupport beam (fabric support) -10 mmFabric -155 mm

Maximum and minimum width

Cut sizes

WidthProjection

150 to 349 cm 350 to 500 cmFrom 200 to 250 cm XFrom 251 to 600 cm X X

Length side guide

40

10

Oversize side guide max. 1m

Pas

sage

hei

ght

70°

130

Projection

"A"

23,

3 A

wni

ng h

eigh

t to

refe

renc

e ite

m

229±10

Ref

eren

ce it

em


General information

Version 1.01 Piazzola® Pergola Awning 3

• Place an extra support beam to support the fabric upward a projection of 3.50 m.• When using the Piazzola, in case of rain (short light rainfall) we always recommend (a) support beam(s)

supporting the fabric and apply a lock set. The Piazzola should then be placed at a minimum angle of 17degrees.

• For a better drainage one can choose to place rings in the fabric.

Overview of drawingsIn the undermentioned overview two drawings are visible with important sizes.

Angle connection in mm

Side view wall mounting in mm

Motor diagram

12,

5 5

0

37,5 37,5

75

75

9

15x15 scale 2:3 voor afbeelding 3x3 cm

241

,9

73,

3

70°

126

233,3

73,

3

• For a single unit use 40 Nm.• For a double unit (2 linked units) use 80 Nm.

Notes



Assembly instruction

1. Cut the length material into the correct size(see table cut sizes).

2. On the operating side, drill a hole of 11 mm inthe bottom cover for lead-through of the motorcable. Fit a tulle in this hole.

15x15 scale 1:10 voor afbeelding 3x3 cm3. Around the centre point of the length, drill a

hole of 6.5 mm along the drill line in the groove of the bottom cover for placement of the top cover support. Note: No wall bracket can be placed here.

4. Slide the mounting plate with socket-head screws in the same groove. Turn 1socket-head screw through the hole of 6.5mm. Tighten the other socket-head screws.


5. Slide the wall brackets into the bottom cover.Place the outside brackets at 10 mm from theoutside of the bottom cover.

6. A third bracket is required if the width > approx.4.50 m. It should be placed more or less in themiddle.

7. Using screws, fasten all wall brackets to thebottom and backside.

8. Pull the plastic insert strip into the bottom cover.


9. Slide the two PVC inserts into the fabric.10. Wind up the fabric on the fabric roller.11. Fit the cord pulleys.

12. Place the motor into the control side of the steeltube, and insert the bearing plug on the bearingside.


13. Make 4 windings of cord on the cord pulley andensure that the cord runs neatly. TIP: Apply dou-ble sided tape in the cord pulley before windingthe cord. The first 4 windings will then be fixedin place and will remain so during transport.

14. Assemble the top cover supports (bearingside and control side) as shown on the figure.

15. Use screws to fasten both top cover supports tothe bottom cover.

16. Place the cord pulleys opposite the wheels onthe top cover supports and fix these into place.


Cord length per side: 2x the projection plus 1.5 times the width plus 1 m.




17. Hook the cover support into the bottom coverand place it alongside the socket-head screwthat is projecting through the cover.


18. Hook the top cover into the bottom cover anduse screws to fasten it to the ends of the topcover supports.

19. Attach the cord tensioners at 50 cm from thecentre on the sloping side of the lower frontprofile. Note: Cord tensioners come in left andright versions.

20. Slide the central pulley into the opening in thelower front profile.

21. Slide the front profile onto the fabric.22. Fasten the guide blocks onto the lower front

profile using screws.


23. The support consists of two posts with hingeand footplate connected to a support beam.

24. Drill two holes into the post as shown in thefigure (page 3 angle connection).

25. Use a machine screwing tap M8 to tap a threadin the post and support beam. Provide sufficientlubrication. Minimum tap 25 mm.

26. Screw the socket-head bolt M8x50 on bothsides of the support beam. Let it oversize for±15 mm. Insert the socket-head bolts throughthe holes in the post and tighten them.

27. Screw the bottom hinge at the top of the postand the baseplate at the bottom.

15x15 scale 1:20 voor afbeelding 3x3 cm 15x15 scale 1:20 voor afbeelding 3x3 cm

28. Drill 6.5 mm holes in the left and right sideguide for fastening to the top cover supports.

40 12

6,5

29. Slide the mounting plate of the fabric supportinto the side guide, place it in the requiredposition, and use it to fasten the support.

30. Slide the mounting plate of the top hinge intothe side guide. Fasten the top hinge at therequired position of the side guide. Leave spacefor the nut on the outside.

31. Insert the guide plate into the top of the sideguide and slide into place. Use a rubber hammerto tap firm. Note: If the lock set is used, it can bemounted now (see number 66).


32. Take the water gutter sections and drill holes of5 mm at intervals of ± 60 cm along the drill line.

33. Screw a cover plate against the front of thewater gutter.

34. Hook the water gutter sections into the sideguide, keeping the cover plate on the front evenwith the front of the side guide, and screw intoplace.


35. Fasten the mounting plate to the wall at adistance that is equal to the length of the aw-ning, measured on the outside (when using awall cover, deduct the thickness of the endplateof the wall cover = 6 mm).

#25 #27




36. Hook the wall brackets into the mounting plateand fasten the socketplate screws on the bottomside.

37. Pull out the front profile by 30 cm.38. Feed the cord along the wheels of the guide

blocks into the front profile.39. Slide the side guide over the wheels of the guide

blocks and over the leg of the top coversupport.


40. Attach the side guide to the legs of the top coversupports.


41. Place the two hinges at the desired positionsabove one another, and connect these.


42. Measure the Piazzola diagonally and ensurethat the system is perfectly perpendicular. Whenusing concrete pads, place the posts at exactlythe same height. When using the baseplate,fasten it to the ground.

43. Tighten the nuts on the side of the wall bracket.

15x15 scale 1:100 voor afbeelding 3x3 cm44. Hook the springs on the left and right into thescrew eyes of the guide blocks.

45. Place the pulley on the other side of the spring.46. Slide the central pulley towards the centre of the

bottom front profile.47. Lead the cord through the side guide and lay it

over the top of the wheels in the end bearing.Ensure that the cord is not crossed in the sideguide.

48. Lead the cord as shown in the figure below.

Pull out each spring to a maximum of 60% of its own length.

49. Tension the springs lightly.50. Check that the cord runs well over all the wheels

of the pulleys.51. Further tension the springs by pulling the cord

in the cord tensioners.52. Allow the fabric to run out to its full length.53. Determine at which point of the side guide the

springs are least tensioned. This is the pointwhere the awning will sag.

54. Then mark the position of the front profile inrelation to the side guide.

55. Stop the front profile at the marked point whiledrawing in.

56. Tension the springs in such a way that the fabricis (sufficiently) tight. For this, pull the cord in thecord tensioners.

57. Let the awning run in and out a couple of timesto check correct functioning

58. Straighten the top cover by turning the socket-head screw at the back of the bottom cover.

59. Attach the wall cover and wall cover end platesto one another.

60. Pull the plastic insert strip into the gulley ofthe wall cover and fasten the end plates usingscrews.

61. Place the wall cover on the top cover andposition the end plates even against the wall.




62. Determine the position of the holes and drill thesein the wall cover and wall.

63. Attach the wall cover to the wall and the end platesto the mounting plate (bottom slot end plate).

64. Hook the cover extension into the top cover.65. Drill holes in the cover extension and the side

guides.66. Attach them to one another using screws.

15x15 scale 1:100 voor afbeelding 3x3 cm 15x15 scale 1:100 voor afbeelding 3x3 cm

67. The lock set can only be used with an ASA ETR-A ora Somfy Orea motor. Place the lock set at least 110mm from the end of the side guide. At this place notop hinge can be mounted. The plastic stopper hasto be screwed on the front profile, as shown at thedrawing. Note: At this place no top hinge can bemounted.

10


110




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Parts list68 4000 226 Hexagon nut M8 stainless 467 4210 529 Flat washer without shamfer M8 stainless A2 466 4217 270 Lock set Piazzola 165 4452 238 Neopren strip 10x2mm selfadhesive 464 4217 171 Reinforcement corner set Piazzola 263 4217 170 Cover reinforcement corner Piazzola 262 4210 534 Hexagon socket set screw M6x10 stainless 261 4217 100 Mounting plate Piazzola 160 4215 164 Cord tensionner, left 159 4452 097 Self drilling pancil. screw with Philips Head ST4,2x22 458 4215 166 Cord tensionner, right 157 4210 152 Countersunk plate screw with Philips Head ST4,2x45 stainless 456 4215183 / 185 Spring 25mm, length 350mm / 570mm 255 4217 050 Guide block Piazzola left 154 4215 172 Screw eye with nut M6 253 4215 158 Stainless pulley for cord 2,5mm with synth. runner 252 4217 055 Guide block Piazzola right 151 4215 211 Central pulley for cord 2,5mm 150 6295 562 Alu upper front profile Summerlight 149 6295 572 Alu lower front profile Summerlight 148 4410 402 Flat washer without shamfer DIN 125-1 A M6 stainless 447 4000 386 Hexagon bolt M6x20 stainless 446 4217 060 Guide plate Piazzola left 145 4217 185 Cylinder hexagon screw M6x16 stainless 244 6252 160 Side guide Piazzola 243 4217 000 Hinge Piazzola upside 242 4410 238 Cylinder hexagon screw M6x20 stainless 441 4217 065 Guide plate Piazzola right 140 4217 070 Clamping plate Piazzola stainless 239 4217 260 Bearing block set Piazzola, Cubola, Summerlight 138 4217 010 End plate for end bearing Piazzola 237 4452 083 Plate screw with countersunk Philips Head 3,5x16 mm 436 4217 045 Cover plate gutter Piazzola 235 6252 210 Gutter side guide Piazzola 234 4210 141 Pancil. Plate screw with Philips Head ST4,2x22 633 4211 130 Synth. sealing strip 132 4217 075 Cover plate for wall cover Piazzola 231 6252 230 Wall cover Piazzola 130 4217 152 Support set intermediate support beam Piazzola 229 6252 180 Support beam Piazzola (fabric support) 128 6252 180 Support beam Piazzola 127 4217 005 Lower hinge Piazzola 226 4217 280 Adjustment hexagon screw M8x50mm 425 4217 175 Cylinder hexagon screw M8x70 stainless 224 4410 400 Cylinder hexagon screw M8x30 stainless 823 4210 063 Socket head bolt M8x30 countersunk Philips Head 822 4217 015 Base plate Piazzola 221 6252 170 Post Piazzola 220 - Fabric 119 4217 190 Drilling screw 4,2x13 DIN 7504 stainless A2 1118 - Adaptor ASA / Somfy 117 - Friction ring ASA / Somfy 116 6253 306 Steel tube 85 115 4217 080 Synth. cord pulley tube 85 214 4217 205 Synth. Washer 16mm 113 4210 142 Countersunk plate screw with Philips Head ST4,2x32 stainless 612 4217 202 Synth. bearing bung 85 with axle 15 111 - ASA / Somfy motor 110 4215 190 Bristle for top cover 19 - Alu motor support ASA / Somfy 18 4215 114 Synth. bearing block complete 17 6252 200 Cover support Piazzola 16 4217 027 Top cover support Piazzola left complete 15 4217 032 Top cover support Piazzola right complete 14 4217 120 Wall bracket Piazzola 23 4211 772 Mounting plate Gota 140mm 22 6252 190 Top cover Piazzola 11 6252 150 Bottom cover Piazzola 1No. Part number Description Nbr.

Documents

Piazzola Pergola Awning - · PDF file• The front profile will start to bend at a free span of 4 m or more. This has no effect on the functionality of