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Melamin GmbH is said to cut nitrogen oxide emissions from diesel engines in commercial vehicles. The urea solution is injected into a special exhaust system catalyst. The nitrogen oxides are converted to nitrogen and water. OMV hopes to implement the technology by 2005, when stricter exhaust standards come into force in Europe. Handelsblatt Wirtschafts- und Finanzzeitung, 3 Apr 2003, 14 (66), 20 (in German) Toshiba unveils photocatalyst A new titanium dioxide photocatalyst for painting and surface materials has been developed by Toshiba Ceramics. This is five times more active than conventional photocatalysts. A medium sized production plant is to be built by Toshiba Ceramics. Chemical Market Reporter, 28 Apr 2003 (Website: http://www.chemicalmarketreporter.com) JR Tokai rolls into photocatalytic materials business Central Japan Railway Co (JR Tokai) has started working with a group at Tokai University to carry out research into high-performance photocatalytic materials for automotive and building material applications. The partners aim to develop materials which will remove odours from inside smoking cars in trains, and remove dirt from the surfaces of the cars. The company plans to develop, produce, and sell the materials. Nikkei Net, 23 Apr 2003 (Website: http://www.nni.nikkei.co.jp/) New paint helps fight sick-house syndrome On 1 May 2003, Plaza of Legacy Co will launch a new paint which is claimed to combat the causes of sick- house syndrome. The paint is chiefly made from titanium dioxide, which is known to break down formaldehyde and other toxic chemicals. The titanium dioxide is coated with apatite to enhance its catalyst function. Tests have shown that the paint reduced formaldehyde in the air to 0.015 ppm from 0.041 ppm forty days after it was applied. The company is aiming for sales in the first year of Yen 700 M. Nikkei Net, 25 Apr 2003 (Website: http://www.nni.nikkei.co.jp/) Photochemical process destroys toxic organics in wastewater Prosys GmbH, Bremen, is developing a photo-catalysed process for destroying toxic wastes such as chlorinated organics and organotins in water. The catalyst is a chlorophyll- like dye adsorbed on a spherical particulate carrier. The dye absorbs visible light and transfers the energy to the dissolved oxygen in the water. Chemical Engineering, Apr 2003, 110 (4), 15 PATENTS Gelatinous aluminoxanes Aluminoxanes, used as co-catalysts for metallocene olefin polymerization catalysts, are more active if they are first partially hydrolysed to form gels. US 6,529,991, 13 May 2003, Albermarle Corp, Richmond, VA, USA One-pot synthesis of metal bis(imine) complexes Metal bis(imine) catalysts, especially those based on iron or cobalt, are useful olefin polymerization catalysts. The catalysts can be made by mixing all the starting materials for making the bis(imine) with a metal salt in a flask containing an interior filter. This gives a better yield of the catalyst than the usual two-pot process in which the bis(imine) is made in a separate step. US 6,562,973, 13 May 2003, Equistar Chemicals LP, Houston, TX, USA Continuous vapour-phase synthesis of acryllic acid from acrolein The catalyst is a complex mixed oxide containing Mo, V, W, Cu, and an alkali metal. The activity of the catalyst is controlled by varying the alkali content. The linear, fixed bed is divided into sections packed with catalysts of varying activity, the least active coming first. This catalyst distribution permits more accurate control of the temperature along the reactor, thus eliminating hot spots, preventing catalyst deterioration, and improving productivity. US 6,593,000, 13 May 2003, Nippon Shokubai Co Ltd, Osaka, Japan Dual catalyst bed for methanol oxidation The purpose is to make formaldehyde by oxidising methanol. The first bed contains a vanadia/titania catalyst, the second a molybdena/titania catalyst. Splitting the process in this way reduces the amount of CO formed and prevents the volatilisation of the moybdena. US 6,559,345, 6 May 2003, Lehigh University, Bethlehem, PA, USA Epoxidation catalysts A process for epoxidizing olefins having 3 or more carbon atoms. The catalyst is a supported catalyst containing Ag, Ti, optionally Au. The support can be an inert material containing Ti. Both hydrogen and oxygen gases must be present. US 6,692,986, 13 May 2003, Dow Global Technologies Inc, Midland, MI, USA Polyethylenes suitable for electrical equipment The electrical properties of polyolefins can be improved if the anionic constituent of the catalyst is initially chemically bonded to an inert particulate solid. US 6,526,920, 13 May 2003, ExxonMobil Chemical Patents Inc, Houston, TX, USA BOOKSHELF Advanced catalysts for emission controls Papers presented to the SAE 2003 World Congress. No editor, 2003, SAE International, Hitchin, UK, ISBN 0-7680-1181-7, 93 pp, £53 Handbook of green chemistry & technology A substantial book having 23 chapters, 26 international contributors, and many references to catalysis. J Clark and D Macquarrie (eds), 2002, Blackwell Publishing, Abingdon, ISBN 0632057157, 540 pp, £149 JUNE 2003 7 FOCUS ON CATALYSTS

Photochemical process destroys toxic organics in wastewater

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Melamin GmbH is said to cut nitrogenoxide emissions from diesel enginesin commercial vehicles. The ureasolution is injected into a specialexhaust system catalyst. The nitrogenoxides are converted to nitrogen andwater. OMV hopes to implement thetechnology by 2005, when stricterexhaust standards come into force inEurope.

Handelsblatt Wirtschafts- und Finanzzeitung, 3 Apr2003, 14 (66), 20 (in German)

Toshiba unveils photocatalyst

A new titanium dioxide photocatalystfor painting and surface materials hasbeen developed by Toshiba Ceramics.This is five times more active thanconventional photocatalysts. Amedium sized production plant is tobe built by Toshiba Ceramics.

Chemical Market Reporter, 28 Apr 2003 (Website:http://www.chemicalmarketreporter.com)

JR Tokai rolls into photocatalyticmaterials business

Central Japan Railway Co (JR Tokai)has started working with a group atTokai University to carry out researchinto high-performance photocatalyticmaterials for automotive and buildingmaterial applications. The partnersaim to develop materials which willremove odours from inside smokingcars in trains, and remove dirt fromthe surfaces of the cars. Thecompany plans to develop, produce,and sell the materials.

Nikkei Net, 23 Apr 2003 (Website:http://www.nni.nikkei.co.jp/)

New paint helps fight sick-housesyndrome

On 1 May 2003, Plaza of Legacy Cowill launch a new paint which isclaimed to combat the causes of sick-house syndrome. The paint is chieflymade from titanium dioxide, which isknown to break down formaldehydeand other toxic chemicals. Thetitanium dioxide is coated with apatiteto enhance its catalyst function. Testshave shown that the paint reducedformaldehyde in the air to 0.015 ppmfrom 0.041 ppm forty days after it wasapplied. The company is aiming forsales in the first year of Yen 700 M.

Nikkei Net, 25 Apr 2003 (Website:http://www.nni.nikkei.co.jp/)

Photochemical process destroys toxicorganics in wastewater

Prosys GmbH, Bremen, is developinga photo-catalysed process fordestroying toxic wastes such aschlorinated organics and organotins inwater. The catalyst is a chlorophyll-like dye adsorbed on a sphericalparticulate carrier. The dye absorbsvisible light and transfers the energyto the dissolved oxygen in the water.

Chemical Engineering, Apr 2003, 110 (4), 15

PATENTSGelatinous aluminoxanes

Aluminoxanes, used as co-catalystsfor metallocene olefin polymerizationcatalysts, are more active if they arefirst partially hydrolysed to form gels.

US 6,529,991, 13 May 2003, Albermarle Corp,Richmond, VA, USA

One-pot synthesis of metal bis(imine)complexes

Metal bis(imine) catalysts, especiallythose based on iron or cobalt, areuseful olefin polymerization catalysts.The catalysts can be made by mixingall the starting materials for makingthe bis(imine) with a metal salt in aflask containing an interior filter. Thisgives a better yield of the catalystthan the usual two-pot process inwhich the bis(imine) is made in aseparate step.

US 6,562,973, 13 May 2003, Equistar Chemicals LP,Houston, TX, USA

Continuous vapour-phase synthesis ofacryllic acid from acrolein

The catalyst is a complex mixed oxidecontaining Mo, V, W, Cu, and an alkalimetal. The activity of the catalyst iscontrolled by varying the alkalicontent. The linear, fixed bed isdivided into sections packed withcatalysts of varying activity, the leastactive coming first. This catalystdistribution permits more accuratecontrol of the temperature along thereactor, thus eliminating hot spots,preventing catalyst deterioration, andimproving productivity.

US 6,593,000, 13 May 2003, Nippon Shokubai Co Ltd,Osaka, Japan

Dual catalyst bed for methanoloxidation

The purpose is to make formaldehydeby oxidising methanol. The first bedcontains a vanadia/titania catalyst, thesecond a molybdena/titania catalyst.Splitting the process in this wayreduces the amount of CO formedand prevents the volatilisation of themoybdena.

US 6,559,345, 6 May 2003, Lehigh University,Bethlehem, PA, USA

Epoxidation catalysts

A process for epoxidizing olefinshaving 3 or more carbon atoms. Thecatalyst is a supported catalystcontaining Ag, Ti, optionally Au. Thesupport can be an inert materialcontaining Ti. Both hydrogen andoxygen gases must be present.

US 6,692,986, 13 May 2003, Dow Global TechnologiesInc, Midland, MI, USA

Polyethylenes suitable for electricalequipment

The electrical properties of polyolefinscan be improved if the anionicconstituent of the catalyst is initiallychemically bonded to an inertparticulate solid.

US 6,526,920, 13 May 2003, ExxonMobil ChemicalPatents Inc, Houston, TX, USA

BOOKSHELFAdvanced catalysts for emissioncontrols

Papers presented to the SAE 2003World Congress.

No editor, 2003, SAE International, Hitchin, UK, ISBN0-7680-1181-7, 93 pp, £53

Handbook of green chemistry &technology

A substantial book having 23chapters, 26 internationalcontributors, and many references tocatalysis.

J Clark and D Macquarrie (eds), 2002, BlackwellPublishing, Abingdon, ISBN 0632057157, 540 pp,£149

JUNE 2003 7

F O C U S O N C A T A L Y S T S