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PHOENIX Compounding TechnologyThe specialist for rubber compounds
Division ContiTech of Continental AG
As a material, rubber with its unique properties plays
an inconspicuous but always reliable role in virtually
every area of daily life. Water hoses in the garden, bath
tub mats in the household, gaskets in window frames,
fuel hoses at gas stations, windshield wipers, engine
mounts and naturally, last but not least, tires are just
a small selection of the functional elements produced
using rubber compounds which make our everyday life
safer and more pleasant.
The compounding recipe plays a decisive part in the
properties of these products. A suitable recipe makes
the product capable of fulfi lling the specifi c require-
ments which are steadily increasing in terms of environ-
mental compatibility, setting characteristics, dynamic
mechanical stress as well as resistance to temperature,
weathering and various media.
I Leaf from the rubber tree family – supplier of the renewable raw material natural rubber
I Standard delivery formwig-wag sheets
Rubber – the versatile, resilient material
2 |
Phoenix has been successfully involved in the develop-
ment and production of compounds and their process-
ing into varying fi nished products for over 100 years.
Currently, Phoenix Compounding Technology GmbH
has approx. 2000 compounding recipes. Our standard
line includes a variety of different recipes which are
continuously being improved and expanded.
Over many years, an experienced team of chemists
and development engineers has developed a line of
compounds to meet the high requirements of widely
differing standards. Phoenix compounds are produced
as required in many varied delivery forms and adjusted
to the specifi c production process.
Rubber compounds – development, production, processing
I Ingredients for rubber compounds
Over many years, an experienced team of chemists
| 3
Mixing – in state-of-the-art internal mixers
We use state-of-the-art technology to ensure that our
rubber compounds always undergo stringent produc-
tion controls – an important criterion for uniform quality.
Phoenix compounds are used wherever economy is an
absolute prerequisite.
Phoenix rubber compounds contain rubber, fi llers,
plasticizers, anti-aging agents, crosslinking agents,
processing auxiliaries and vulcanization accelerators.
They can be used directly with benefi ts for effi cient,
large-scale industrial production. Phoenix rubber com-
pounds are subject to stringent production controls
using state-of-the-art testing equipment. They offer the
opportunity to produce fi nished rubber products such
as molded, injection-molded and calendered products
from the compounds, especially for manufacturers of
rubber products who do not have their own compound-
ing facilities.
Production
The compounds are grouped together in rubber fam-
ilies for the purposes of optimal production control.
While rolling mills were used almost exclusively for
producing compounds in the past, we generally use
Banbury-type mixers today.
Delivery forms
We deliver rubber compounds in different delivery
forms to match the processing methods used by your
equipment: extrusion, IM, CM, TM, confectioning,
Auma vulcanization.
4 |
Total quality approach
I Wig-wag sheet also perforated40, 80, 120, 240 mm and slit in middle
I Endless strips in Poolbox, > 15 mm width (standard 40, 80, 120 mm)
I Release agent-free slabThicknesses of 3 – 12 mm
I Calender sheets/rolls with foil interleaves, alternatively powdered
I Granules2 – 5 mm
Optimal storage
Optimal storage is a basic prerequisite for reliable
processing of the compound. Our storage facilities
are temperature-controlled in both summer and win-
ter to ensure ideal conditions for storage of rubber
compounds, including special-purpose materials. Our
warehouses work with transponder-aided computer
systems, ensuring reliable tracking and shipment of the
goods at all times.
| 5
More than 2.000 compounding recipes form the basis for numerous products in daily use.
PHOENIX Compounding Technology
R We get things rolling.
R We keep the world moving.
R We promote safety and stability.
R We ensure safety. Even under pressure.
R We get things rolling.
R We keep the world moving. R We transmit power to the ground.
R We bring traction to the fi eld.
R We ensure grip. Worldwide.
We are a specialist for HTV solid silicone compounds with
an annual capacity of more than 1.600 t. In a separate
production line we are mixing different qualities for a wide
range of applications in our facility in Waltershausen.
Silicone compounds and their products are used
wherever temperature resistance between -70°C to
>200°C is required. Furthermore the products are
well known for a good durability, electrical insulation
and their suitability according to the specifi cations of
German Federal Institute for Risk Assessment (BfR)
and the US Food and Drug Administration (FDA).
Delivery forms
R sheets with foil interlayer
R blocks for staffer units
R endless stripes with silica coating
R calendar sheets / rolls
Portfolio
vulcanization: peroxide or addition cross linking
R multipurpose, 25 – 90 Shore A
R Extrusion, 60 – 80 Shore A
R Modifi ed qualities for high tear resistance,
30 – 70 Shore A
R Cable applications, 60 – 80 Shore A
R Highly insulating 40 – 80 Shore A
R Temper-free 40 – 90 Shore A
Colors
R 25 standard colors from transparent to black
R Special colors on request
Silicone compounds – the superior choice
8 |
You can count on exact test values from us.
Quality is a value present in all our goods and services,
from material specifi cation to product design and pro-
duction processes right through to various services.
Every employee thinks and acts along these lines.
A functioning quality management system described in
the Phoenix Compounding Technology Management
Manual is the basic prerequisite to ensure that our
company fulfi lls the requirements of our customers reli-
ably and economically.
Phoenix Compounding Technology GmbH has a
management system to DIN EN 9001:2008, an environ-
mental management system to ISO 14001:2009 and
an energy management system to ISO 50001:2011.
Further requirements relating to occupational safety
and machine safety, environmental protection and the
automotive industry are taken into account where they
are relevant to the company.
Testing elastomers and plastics
We have decades of experience when it comes to
testing elastomers and plastics. We have provided
these services to our customers both internally and
externally, including for in-depth studies, for many
years. Our endeavor is to make our testing services
available to you on a particularly economical basis.
I The high quality of the Phoenix rubber compounds is a prerequisite for users’ mass production.
Quality – the basis for success
TGA-ZM-05-07-00
CERTIFICATEDIN EN ISO 9001:2008
Management system as per
Evidence of conformity with the above standard(s) has been furnishedand is certi�ed in accordance with TÜV PROFiCERT procedures for
scope
Page 1 of 1. This certi�cation was conducted in accordance with the TÜV PROFiCERT auditing and certi�cation procedures and is subject to
regular surveillance audits. Veri�able under www.tuev-club.de. Original certi�cates contain a glued on hologram. TÜV Technische Überwachung Hessen GmbH, Rüdesheimerstr. 119, D-64285 Darmstadt, Tel. +49 6151/600331
Certi�cate registration No.
Audit Report No.
Valid until
First certi�cation
Hannoversche Straße 88, D-21079 HamburgEisenacher Landstraße 70, D-99880 Waltershausen
Development, production and sales of rubber compoundsas well as measurement and testing technology service
and Site Management
Certi�cation body of TÜV Hessen- Head of Certi�cation body -
| 9
www.compoundinfo.com
You can use Phoenix Compounding Technology’s
revised compound database to select from more than
550 rubber compounds.
R Phoenix Compounding Technology GmbH’s web-
site with the compound database application is
presented in the corporate design of ContiTech AG.
R News and information about testing and
compounding can be found at
www.phoenix-compounding.eu
R The search function of the website’s compound
database lets you identify the right compound
after entering the corresponding specifi cation.
Online – Choose your rubber compound
10 |
Rubber – the material of the future.
Locations – Germany, Hungary, China
I Hamburg-Harburg I Waltershausen / Thuringia
I Nyíregyháza, Hungary I Changshu, China
| 11
PC
T 90
00
EN
06
.15
(Sch
r/B
L)
PHOENIX COMPOUNDINGTECHNOLOGY GMBHHannoversche Strasse 100D-21079 Hamburg, GermanyPhone 040-7667-2664 /-2677 /-2652 /-2538Fax 040-7667-2633www.phoenix-compounding.eu
The content of this publication is not legally binding and is provided as information only. The trademarks displayed in this publication are the property of Continental AG and/or its ailiates. Copyright © 2015 ContiTech AG, Hanover. All rights reserved. For complete information go to: www.contitech.de/discl_en
Phoenix Compounding Technology GmbH is a leading specialist in the
development and production of the right rubber compounds for produc-
tion processes for high-quality elastomer products, functional parts,
components and systems.
We specialize in the sale of rubber compounds for the most varied of appli-
cations. Our standard product range comprises a multitude of formulas that
are constantly being improved and expanded. In many years of work, an
experienced team of chemists and development engineers has developed a
range of compounds that meets the needs of the most varied of standards.
We balance people’s expectations, environmental concerns and the
interests of the company.
Division ContiTech of Continental AG