26
Published by WS 0663 TV Service Printed in the Netherlands Subject to modification EN 3122 785 16340 © Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Color Television Chassis TC5.1U CA G_16340_000.eps 100306 Contents Page 1. Technical Specifications, Connections and Chassis Overview 2 2. Safety Instructions, Warnings, and Notes 3 3. Directions for Use 6 4. Mechanical Instructions 6 5. Service Modes, Error Codes, and Fault Finding 7 6. Block Diagrams, Test Point Overviews, and Waveforms Chassis Block Diagram 9 7. Circuit Diagrams and CBA Layouts Diagram CBA Main Board 10 11-12 CRT Panel 13 14 Layout Side AV Board 14 Layout Keyboard Panel 40-P25207-KEA1X 14 Layout Keyboard Panel 40-P25207-KEB1XG 14 8. Alignments 15 9. Circuit Descriptions, Abbreviation List, and IC Data Sheets 18 10. Spare Parts List 24 11. Revision List 26

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Color Television

Chassis

TC5.1UCA

G_16340_000.eps 100306

Contents

Page

1. Technical Specifications, Connections and Chassis Overview 2 2. Safety Instructions, Warnings, and Notes 3 3. Directions for Use 6 4. Mechanical Instructions 6 5. Service Modes, Error Codes, and Fault Finding 7 6. Block Diagrams, Test Point Overviews, and Waveforms Chassis Block Diagram 9 7. Circuit Diagrams and CBA Layouts Diagram Main Board 10 CRT Panel 13 Layout Side AV Board Layout Keyboard Panel 40-P25207-KEA1X Layout Keyboard Panel 40-P25207-KEB1XG 8. Alignments 15 9. Circuit Descriptions, Abbreviation List, and IC Data Sheets 18 10. Spare Parts List 24 11. Revision List 26

CBA 11-12 14 14 14 14

Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by WS 0663 TV Service

Printed in the Netherlands

Subject to modification

EN 3122 785 16340

EN 2

1.

TC5.1U CA

Technical Specifications, Connections and Chassis Overview

1. Technical Specifications, Connections and Chassis Overview1.1 Technical SpecificationsTuning - technology Tuning - presets/channels Freq Bands TV Systems Off Air/ Cable TV Systems Multi Mains voltage Mains frequency Standby Power consumption Sound Systems Audio output (RMS) Scan Modes Sound Features Sound Control PLL 181 Full-Cable NTSC M (3.58 - 4.5) NTSC 90-140V 50/60Hz 800 VA). Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard. Wear safety goggles when you replace the CRT. Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points: General repair instruction: as a strict precaution, we advise you to re-solder the solder connections through which the horizontal deflection current flows. In particular this is valid for the: 1. Pins of the line output transformer (LOT). 2. Fly-back capacitor(s). 3. S-correction capacitor(s). 4. Line output transistor. 5. Pins of the connector with wires to the deflection coil. 6. Other components through which the deflection current flows. Note: This re-soldering is advised to prevent bad connections due to metal fatigue in solder connections, and is therefore only necessary for television sets more than two years old. Route the wire trees and EHT cable correctly and secure them with the mounted cable clamps. Check the insulation of the Mains/AC Power lead for external damage. Check the strain relief of the Mains/AC Power cord for proper function, to prevent the cord from touching the CRT, hot components, or heat sinks. Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply): 1. Unplug the Mains/AC Power cord and connect a wire between the two pins of the Mains/AC Power plug. 2. Set the Mains/AC Power switch to the "on" position (keep the Mains/AC Power cord unplugged!). 3. Measure the resistance value between the pins of the Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm. 4. Switch "off" the set, and remove the wire between the two pins of the Mains/AC Power plug. Check the cabinet for defects, to prevent touching of any inner parts by the customer.

2.3

Warnings In order to prevent damage to ICs and transistors, avoid all high voltage flashovers. In order to prevent damage to the picture tube, use the method shown in figure Discharge picture tube, to discharge the picture tube. Use a high voltage probe and a multi-meter (position VDC). Discharge until the meter reading is 0 V (after approx. 30 s).

V

E_06532_007.eps 250304

Figure 2-1 Discharge picture tube All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. Available ESD protection equipment: Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. Wristband tester 4822 344 13999. Be careful during measurements in the high voltage section. Never replace modules or other components while the unit is switched "on". When you align the set, use plastic rather than metal tools. This will prevent any short circuits and prevents circuits from becoming unstable.

2.42.4.1

NotesGeneral Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode (see chapter 5) with a color bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3). Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols. The semiconductors indicated in the circuit diagram and in the parts lists, are interchangeable per position with the

2.2

Maintenance InstructionsWe recommend a maintenance inspection carried out by qualified service personnel. The interval depends on the usage conditions: When a customer uses the set under normal circumstances, for example in a living room, the recommended interval is three to five years. When a customer uses the set in an environment with higher dust, grease, or moisture levels, for example in a kitchen, the recommended interval is one year. The maintenance inspection includes the following actions:

EN 4

2.

TC5.1U CA

Safety Instructions, Warnings, and Notes2.4.4 Lead-free Solder Philips CE is producing lead-free sets (PBF) from 1.1.2005 onwards. Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 5 and 6 refer to the production year, digits 7 and 8 refer to production week (in example below it is 1991 week 18).

semiconductors in the unit, irrespective of the type indication on these semiconductors. Manufactured under license from Dolby Laboratories. Dolby, Pro Logic and the double-D symbol, are trademarks of Dolby Laboratories.

2.4.2

Schematic Notes All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm). Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ohm). All capacitor values are given in micro-farads (= x10-6), nano-farads (n= x10-9), or pico-farads (p= x10-12). Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF). An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values. The correct component values are listed in the Spare Parts List. Therefore, always check this list when there is any doubt.

E_06532_024.eps 230205

Figure 2-2 Serial number example Regardless of the special lead-free logo (which is not always indicated), one must treat all sets from this date onwards according to the rules as described below.

2.4.3

Rework on BGA (Ball Grid Array) ICs General Although (LF)BGA assembly yields are very high, there may still be a requirement for component rework. By rework, we mean the process of removing the component from the PWB and replacing it with a new component. If an (LF)BGA is removed from a PWB, the solder balls of the component are deformed drastically so the removed (LF)BGA has to be discarded. Device Removal As is the case with any component that is being removed, it is essential when removing an (LF)BGA, that the board, tracks, solder lands, or surrounding components are not damaged. To remove an (LF)BGA, the board must be uniformly heated to a temperature close to the reflow soldering temperature. A uniform temperature reduces the risk of warping the PWB. To do this, we recommend that the board is heated until it is certain that all the joints are molten. Then carefully pull the component off the board with a vacuum nozzle. For the appropriate temperature profiles, see the IC data sheet. Area Preparation When the component has been removed, the vacant IC area must be cleaned before replacing the (LF)BGA. Removing an IC often leaves varying amounts of solder on the mounting lands. This excessive solder can be removed with either a solder sucker or solder wick. The remaining flux can be removed with a brush and cleaning agent. After the board is properly cleaned and inspected, apply flux on the solder lands and on the connection balls of the (LF)BGA. Note: Do not apply solder paste, as this has been shown to result in problems during re-soldering. Device Replacement The last step in the repair process is to solder the new component on the board. Ideally, the (LF)BGA should be aligned under a microscope or magnifying glass. If this is not possible, try to align the (LF)BGA with any board markers. So as not to damage neighboring components, it may be necessary to reduce some temperatures and times. More Information For more information on how to handle BGA devices, visit this URL: www.atyourservice.ce.philips.com (needs subscription, not available for all regions). After login, select Magazine, then go to Repair downloads. Here you will find Information on how to deal with BGA-ICs.

P

b

Figure 2-3 Lead-free logo Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only lead-free soldering tin Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle. Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: To reach a solder-tip temperature of at least 400C. To stabilize the adjusted temperature at the solder-tip. To exchange solder-tips for different applications. Adjust your solder tool so that a temperature of around 360C - 380C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch off unused equipment or reduce heat. Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clean the solder-joint from old tin and re-solder with new tin. Use only original spare-parts listed in the Service-Manuals. Not listed standard material (commodities) has to be purchased at external companies. Special information for lead-free BGA ICs: these ICs will be delivered in so-called "dry-packaging" to protect the IC against moisture. This packaging may only be opened shortly before it is used (soldered). Otherwise the body of the IC gets "wet" inside and during the heating time the structure of the IC will be destroyed due to high (steam-) pressure inside the body. If the packaging was opened before usage, the IC has to be heated up for some hours (around 90C) for drying (think of ESD-protection!). Do not re-use BGAs at all!

Safety Instructions, Warnings, and Notes For sets produced before 1.1.2005, containing leaded soldering tin and components, all needed spare parts will be available till the end of the service period. For the repair of such sets nothing changes.

TC5.1U CA

2.

EN 5

In case of doubt whether the board is lead-free or not (or with mixed technologies), you can use the following method: Always use the highest temperature to solder, when using SAC305 (see also instructions below). De-solder thoroughly (clean solder joints to avoid mix of two alloys). Caution: For BGA-ICs, you must use the correct temperatureprofile, which is coupled to the 12NC. For an overview of these profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions) You will find this and more technical information within the "Magazine", chapter "Repair downloads". For additional questions please contact your local repair help desk. 2.4.5 Alternative BOM identification In September 2003, Philips CE introduced a change in the way the serial number (or production number, see Figure 2-1) is composed. From this date on, the third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative BOM (Bill of Materials used for producing the specific model of TV set). It is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different O.E.M.s. By looking at the third digit of the serial number, the service technician can see if there is more than one type of B.O.M. used in the production of the TV set he is working with. He can then consult the At Your Service Web site, where he can type in the Commercial Type Version Number of the TV set (e.g. 28PW9515/12), after which a screen will appear that gives information about the number of alternative B.O.M.s used. If the third digit of the serial number contains the number 1 (example: AG1B033500001), then there is only one B.O.M. version of the TV set on the market. If the third digit is a 2 (example: AG2B0335000001), then there are two different B.O.M.s. Information about this is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26 = 35 different B.O.M.s can be indicated by the third digit of the serial number. 2.4.6 Practical Service Precautions It makes sense to avoid exposure to electrical shock. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard. Always respect voltages. While some may not be dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

EN 6

3.

TC5.1U CA

Directions for Use

3. Directions for UseYou can download this information from the following websites: http://www.philips.com/support http://www.p4c.philips.com

4. Mechanical InstructionsSee Chapter 10, Parts List.

Service Modes, Error Codes, and Fault Finding

TC5.1U CA

5.

EN 7

5. Service Modes, Error Codes, and Fault Finding5.15.1.1

Trouble ShootingCan not Power On

Can not Power On

Is power supply for IC101 correct? If not, check Q820, Q821, Q007, Q008, D001 Check B+, +12V, Ok?

Fuse OK?

Y

Y Check Horizontal Scan circuit: Check H-Vcc and H-out of IC 101 Check Q401, T401 and Q411

N (1) Check if B+ shorted to earth. (2) To check whether D822 and R821 are turnoff. (3) To check whether D823 and R823 are turnoff. And whether C836 shorted.

N

Check standby circuit: Check Pin64 of IC101, Check Q825, Q824, Q823, Q822.

Is it IC801 Pin 1 shorted to earth?

Is DB801 OK? N Y N

Replace DB801

Y Check/Replace IC801

Check the components such as C801, C802, C806, C807 and C815G_16340_004.eps 100306

Figure 5-1 Can not Power On 5.1.2 No Raster, Sound OK

No Raster Sound OK

Is the power supply of Q401 and Q411 ok?

Y

Check Pin 13 (H-OUT) voltage ok?

Y

Check each output voltage of FBT

N

Is there any shorted in the scan part of the circuit?N

Y

Change the shorted part.

N

Change IC101

To check whether R404, C401, T401, Q401, R422 are ok?

G_16340_005.eps 100306

Figure 5-2 No Raster, Sound OK 5.1.3 Raster OK, Sound OK, No TV/AV picture

Raster OK, Sound OK, No TV/AV picture

Check whether Q917 is ok?N

Y

Check C238, ok?N

Y

Change IC901

Replace Q917

Replace C238

G_16340_008.eps 100306

Figure 5-3 Raster OK, Sound OK, No TV/AV picture

EN 85.1.4

5.

TC5.1U CA

Service Modes, Error Codes, and Fault Finding

Raster OK, Sound OK, No AV picture

Raster OK, Sound OK, No AV picture

Is the signal waveform at Pin 12 and Pin 14 of IC901 right?

N

To check whether R903, C903, R902 and R905, C908, R908 are ok?

Y

Check Q917, Q918, Q919, ok?Y

Replace IC901

N

Replace the fail component.G_16340_006.eps 100306

Figure 5-4 Raster OK, Sound OK, No AV picture 5.1.5 Raster OK, Sound OK, No TV picture

Raster OK, Sound OK, No TV picture

Is the signal waveform at Pin 15 of IC901 right?N

Y

Replace IC901

Check R234, Q204, R235, C229G_16340_007.eps 100306

Figure 5-5 Raster OK, Sound OK, No TV picture 5.1.6 No picture, dense noise dots

No picture, dense noise dots Is the signal at Pin41, Pin42 of IC101 ok? Is the antenna feed line or the adapter broken?N N

Y

Check/Replace IC101

Y

Is the signal at IF pin of the tuner ok?N

Y

Check the relative circuit of Q101, Z141 etc

Handing the antenna fault

Is the signal at Pin SCL, SDA of tuner ok?N

Y

Is the supply voltage of tuner ok?N

Y

Check/Replace Tuner

Check signal at P5, P57, P58, P59, and P60 of IC101 and replace the abnormal relative circuitY

Check/Replace IC201, IC202, D101.

Check EEPROM

G_16340_009.eps 100306

Figure 5-6 No picture, dense noise dots

Block Diagrams, Test Point Overviews, and Waveforms

TC5.1U CA

6.

EN 9

6. Block Diagrams, Test Point Overviews, and WaveformsChassis Block Diagram

G_16340_010.eps 100306

Circuit Diagrams and CBA Layouts

TC5.1U CA

7.

EN 10

7. Circuit Diagrams and CBA LayoutsMain Board123MT2336/37

2

3

4

5

6

7

8

9S001A S002AMENU

10S003AVOL DN

11S006ACH UP

12

10!AC 120V

11

12

CIRCUIT CONTAINS AND CIRCUIT ITSELF ARE SUBJECT TO CHANGE WITHOUT NOTICE.S004AVOL UP

P5011SDA0 SCL0

TV/AV

POWER

S501

TV/AV

+5VR043 10K R001 10K

STD-BY

CRTKR KG KB

R519 2.7K 1/2W

Q501 C4544

+5VR501 560 R502 680 R504 0 C501 390P D504 1N4001

R023A 1K5

R024A 1.8K

R025A 2K7

R026A 4K3

R027A 6K2 R0333 120K R070A 47

IR001A3 2 1

!

S801

P801

3 2

3C801 220n AC250V

!R801 1M 1/2W

T80136-LIF007-XX0

400V 100n C803

A

S005ACH DN

S008LED D1001B LED D1001A

!220n AC250V C802

P803

!T802

A!C804A 470p AC400V

36-LIF007-XX0

1 R520 2.7K 1/2W R521 2.7K 1/2W R518 15K 2W 1 2 Q502 C1815

2

P002

1

2

3

4 R001A 10K

R503 680

R003 1K 5 4 4 3 3 2 2

R0334 470

C070A 47u 16V

R033B NC

!1 1

F801

!

PTC RT801

+

!

P001B1 1

C805A 470p AC400V

EHTSCREEN FOCUS

B1 2 3

+

EHT SCREEN FOCUS

SL503 *10uH

3

R508 680

R507 0 C502 390P

+9V1

Q003 C1815

+5V

63

RMT-IN

X-RAY

2 R036 470 R036A 10K C027 220p

R010 NC D02 IN4148 Q006 C1815

R01 4K7 R02 27K

RL01+ Q01 C2236

L502 *JUMP

Q505 C4544 R516 15K 2W R510 560 Q506 C1815 R511 680 R512 0 C503 470P

C511 220u 16V

BB G R ROTATE 5 2

GR514 2.7K

R018 10K RESET C009 10u + R009 10K

R019 10K

62

+

TV Sync

KEY

3

+13V

61 R023 100 60

S-SW

GND

4

R

ROTATE

RESET

5 X001 8M C031 39P C032 39P

+33VD101 uPC574J Q821 4544 C104 100n

HEATER

C504 10u 250V

+

D501 1N4148 R523 1K Q507 A562 D502 1N4148 R515 1K R522 6801

L504 0 200V L505

24C08

IC001

C508 10n

R513 680 L506

P503

P201

R026 R025 10K 10K 8

C021 C022 10u 10n + R024 47 R027 22

59

SW

X-TAL

6

C029 10n

9 + C028 10u 16V R031 1K L801 100uH R821 3A/250V 10 R826 10 2W Q820 C2230 R829 10K D834 9V1 R833 1K R838 10K R832 1K Q824 C1815 D826 8V2 C834 0.01u R827 4K7/5W IC802 1 615A 2 R831 C835 0.1u 33K VR802 330 Q822 C1815 C836 D828 470u 6V2 16V Q823 C1815 C834A 0.1u D827 1N4148 + R834 820K D823 RU4YX R823 2A/250V 15 R814 1K5 1/4W C813 100n 5 D812 IN4148 + 7 C810 220P 3 R812 1KOLP/SS

IC802(1/2)R813 15 1/2W D810 FR104 SFH615A-3

+5V58 SCL0

IC101

X-TAL

7 C030 220P C034 0.01 + L002 10uH R034 10K R033 1K Q008 A1015 R032 1K +

3

6

R028 22 4 5 56 C023 C024 22P 22P SDA0 SCL0 MUTE STD-BY D215 1N4148 R209 10K C209 +12V 10u 16V C212 R212 4.7K 1N4148 + C025 10u 16V 54

EXT.MUTE

5V

9

+5VC033 10u 16V

D001 5V1

R830 1K

+5V

C026 0.1u +

55

5V

GND

10

R828 22K/2W R836 1K 1/4W

GND

TV AGND

11

53

TV AGND

+9VB R211 4K7

FBP-IN SCP-OUT H-OUT

12 R247 330 13 C247 R246 8200p 8K2

R214 270 52 R215 270 R216 270 C213 C214 47u 0.01 L212 10uH 49 RGB 9V B-OUT

Q825 C1815

Q209 DTC124

G

51

G-OUT

H-AFC

14

V/C/D V-OUT 16

+

C210 47u 16V R213 10K

C211 0.1u 16V

R

50

R-OUT

V-SAW

15

C246 0.47u 50V + R245 470

C248 0.47u 16V

+5VA

+9VIC2027805 C262 220u 16V

+12VIC2017809

D824 1N4001

C832 C831 1000u 100n 16V

+9VR G B

AGC R101 100 SCL0 R101A 100 SDA0

L201 22uH 48 C215 180 47 IK-IN U COM PORT APC FIL H-VCC 17 + R248 1K Ys IN 18 C243 + 1u 50V 45 SVM OUT Y-IN 20 C241 + 1u 50V 43 RF AGC TV-DGND 22 C242 100n R242 100 R243 100 C244 10n C245 2200u 16V

R244 10

D202-D204 1N4148X3

C261 10n

9VC264 C263 0.1u 100u 50V 16V Cb

C260 47u 16V

TU101AGC VT SCL SDA VCC 33V IF

R217 4K7 R219 30K C216 0.22u 50V +

INPUT

G

EC101 4.7u 50V

R102 150 C108 0.01 L102 1uH R103 470

Vp

B

R220 220K

C218 1u 50V

GND

VCC

OUT

46

BLACK DET

Cb IN

19

D261 R261 IN4148 330

Q205 A1015 D262 IN4148

POMP UP

R

C217 2200p +

IC301

TDA8172Vref

+12VR260 OPEN Cr D214 1N4148 R262 1K2 C250 D213 47u 3V9 50V +

+9V +9VR222 100K AGC R223 100K

1

2

3

4 R304 1.5 1W

5

6

+14VD212 IN4148 C301 220u 35V C251 4.7u 50V + + C302 100u 35V D301 IN4001 + C303 10u 50V

+5VA

L101 47uH

+5VA44 + Y/C 5V Cr IN 21 L205 22uH C219 100u 16V C220 0.01

C105 100u 50V

C106 0.01

33V

C107 0.01

R107 56

R106 1K

+

C109 1000

D211 IN4148 R249 0 D210 R251 24V 470

C305 0.33 D311 R303 *** 33K

R108 150

Q101 C3779

42

IF IN

C-IN

23 C238 100n

41 R903 22K

IF IN

D

IC901

R945 10K 10 1 R944 10K 11

4052

7

2

3

5 C223 4.7u 16V L204 22uH + C224 100u 25V C227 0.47 50V + + + 38 SF OUT ABCL-IN 27 + C235 33u 16V D205 1N4148

4

6

12

V1

P902R902 82

C903 47u 16V 5 +

+9VV1

3

FC904 10u 16V + R954 22k

+9V43

Q919 DTC124

+5VAAV1/AV2

0

V_OUT 13 Q901 C1815 3

R1

R904 1K

2

14

V2

Q918 DTC124TV/AV C226 680P

1

1

FR906 1K C905 10u 16V +

R953 22k

+9V

2

0

15

TV

G

L1

R916 1K

D1

+9V +9VR946A 2.2k

2

Q902 C1815

16

+9VQ917 C1815 + R946 2.2k C229 47u 16V

R227 270

C228 10u 16V

P903V2R908 82

C908 47u 16V +

R917 1K

R905 22K

R947 100K

R948 1K

R2

R910 1K

C909 10u 16V

R952 22k Q904 C1815 R401 220

!

C402 3n3 500V

+

F

+9V

C

FR912 1K C910 10u 16V +

+9VR951 22k R911 1K SIF C253 47 C254 47 R226 100 L411 1uH 18 C411 Q411 *3300p 3DD3402 1.6KV D411 RS3FS

H

L2

Q903 C1815 R913 1K L950 22uH

+9VX202 4.5MBF

+9VR941 68K R940 680 C923 1u 50V R939 560K + Q915 A1015 R938 12K C922 180 MUTE

Y

R942 2K2

RESET SYNC Q1003 C1815

CrR914 82

Cr

Q916 A1015

+9V

R1006 47 +

Cb

CbR915 82 C1016 10u

C1012 1.5n R1005 C1015 C1025 10u 3k3 470P+ +

I*P904

R1007 1k5

C1014 10u

C1038 10n R420A 2.2K C1037 10n R420 2.2K C1017 470n R1004 100K C1018 100n + L1001 22uH C1019 47u 16V C624 470u 25V +

NC

VCC

GND

S-OUT-L

S-OUT-R

GND

RO

NC

NC

LO

NC

C1013 10u

33

32

31

30

29

28

27

26

22

CAPL-M GND

21

R920 47

C930 100u 16V

Q912 A1015 C929 0.01u

IN-L2 IN-R2 GND IN-L1 IN-R1 REF MONOIN ADR-SEL XT-OUT GND SIF IN+ SIF IN-

D-VCC

19

R936 1K

R935 22K

C924 10u/16V

AGNDC

DVSS

20

+9V+

+ R937 100

C1010C1011 3u3 100n +

V0

I2S I2S SDA ST BY XT-IN TP IO IO SCL

14

R0R924 1K

13

R929 1K Q914 C1815 C1024 1n C1023 1n

R1023 1K

C1009 10u +

15

J

R923 75 C927 10u 16V

Q913 C1815

R931 220 R930 220

I2S

16

C925 33p

R933 15K

MSP 3425G

I2S

17

C926 220u 16V +

Q911 C1815

IC1001

ADR

18

L0R925 1K C928 10u 16V + R926 1K

R1022 1K

C1008 100n

VCC

GND

12

C1006 100n

1

2

3

4

5

6

7

8 C1031 10n

*P905F DSIF

+5VA

C1005 56p

C1004 56p

C1001 C1002 1.5p 1.5p X1001 R1010 18.432M 100

KR932A 1K C911 0.01u C912 100u 16V +

+9VR934A 1K R932 1K C913 0.01u C914 100u 16V R934 1K +

+9V

S-SW C1033 10n S-SW C1034 10n

+

F

9

Z101F1859

8

C221 1u 16V

40

IF GND

DVCC(3.3V)

R241 100 25 C236 10n 26 C280 0.1u C237 10u 50V +

R250 150

R253 100K

9V

D209 2V4 D208 1N4148

39

IF AGC

Fsc OUT

R311 4.7k

+

V2-IN

24

Y

Q202 C1815

-14V

C249 4u7 50V

C308 100u 35V

R302 3.9K

C306 *6800P

R239 1K R238 470 C281 0.1u R314 10K L208 22uH R315 5K6

37

S-Reg

EW-OUT

28

36 C225 0.01 35

IF VCC(5V)

IF-VCC(9V)

29 R232 100 C234 10n C233 100u 16V R233 330

+9V

PIF PLL

TV-OUT

30 Q203 C1815 R233A 3K3 R234 330 X201 4.5MBF

L209 10uH

R235A ***

+9VR235 120 R258 150 R254 100K R256 5K6

9V +130V+ +

34

DC NF

SIF-OUT

31

33

SIF-IN

EHT IN

32

+9VR225 330

Q204 C1815

1

2

3

C230 0.1

S702D206 IN4148 R257 4K7 C401 4.7u 160V Q401 2482 16 R402 2K4 1W

R404 4K7 7W MOF 2

C422 220u 160V

C421 10u 200V

R432 *6K8

R229 47K R231 33K C231 2200

R255 22K

3

+14V

R228 10K

+9V

R230 24K

C403 390P 500V 1 4

! !L431 C432 1000u 35V

T401+

! ! !19 L412 0.6uH R418 6.8K

C412 *8200p 1.6KV C413 *0.022 400V PPN

! !

!D412 FR104

L206 22uH

+9VR412 2K R413 15K R414 47K R415 3.9 2W

Q413 A1015 Q412 A1015 R417 2.2K R416 4.7K D410 1N4148

Q414 IRF630MFP

25

24

23 C625 100n

RESET I2S

+5VA +13V

R611 0.47 2W

R1003 ***

3

13 VCC2 LOUT+ 1

C627 0.22u 12 C626A 10n R612 1K R607 4.7K C626 3300P C631 0.22u 4 LIN

VCC1

R608 1K R1002 100 SDA0 SCL0 R1001 100 R656 10K Q602 A1015 R606 10K Q601 C1815 D602 1N4148 C661 100u 25V + C630A 10n

IC602 TDA7266RIN

LOUT-

2

+9V

+12VR605 47K

R609 4.7K

C630 3300P

7

ST-BY

ROUT+

15

6 + Q603 C124 R610 47K C634 0.1u 50V

MUTE P-GND 8

ROUTS-GND 9

14

9

10

11 C1035 C1036 22P 22P

+5VA +5VAR1011 100 1

P601 2 1

P602 2

01-2336PH-MA2 2006-01-11

W601 L

W602 R

!

D

Q208 2SA817A +

R837 10K

!

C833 4700u 16V

R835 120K 1/2W

C829 10u 50V

1 3 12 D811 FR104 C814 10uF 35V + D813 6V2

4

C

TMPA8859TCL-A27V01-TO TEST 8

C828 330u 160V

C827 10n 500V

2

7

D822 RU4AM

R811 1K +

IC801 STR-W67354 VCC D 1

P502

CRT BOARO.

40-02501C-CRG

57

SDA0

!FB 6 C815 1500p 2KV

OCP/BD

S/GND

R834A 6K8 R834B *470

D829 1N4148

C830 220P 500V

C812 1000p 4 14

C811 3.3uF 50V R840

R815 100

R816 0.12/2W

!

8.2M 1/2W C840 2200P AC400V

!P411D309 1.3W 51V R308 120 MOF 1/2W R309 120 MOF 2W L301 35-332220-00X

-14V

R310 10K

D310 1N4148

7

-14V

C309 330n 100V

L414 21uH

+33VR419 680 2W MOF

C304 4.7u 16V

R312 22K

R313 1.5 2W

COL C441 220P 500V

EHT1HV

!D303 8V2 C311 2700P 100V R316 10K 1/2W D441 FR104 MF +

+200V 11

Q402 C1815

!

R453 1K B+ 2 C451 100n AFC

C442 22u 250V A3

R422 0.33 2W D420 FR104 R421 10K/2W D421 FR104

7

T402!

10 C443 4u7 50V FOCUS A6 8 2

C433 220P 500V R433 0.68 C435 1000u 25V D432 FR104 R431 0.68 A4 2W FUS 2W FUS +14V -14V

A5 4 SCREEN 3 5 9 ABL

-14VD431 FR105

L432 C431 220p 500V

!20 R461 1.5 1W FUS

C414 *7200p 1.6KV

!

A1 A1` C419 *470n 400v

NO D.F A2

L413 *600uH

!

C415 4u7 50V

G_16340_011.eps 140306

!

+5V

Q007 C1815

R030 4.7 1/4W

J025 4K7

+130VR266 22K 2W + C826 470P 2KV

!

!

+

+

!GNDC505 1000P 2KV

L501 0 C509 10nSYNC

Q503 C4544 R517 15K 2W Q504 C1815 R505 560

+5VR007 C002 3.9K 1500

R005 22K C003 2700

R006 C008 10K 100P/27P C041 R044 C043 10u 2.2K 0.1u + 64 STD BY TV/AV 1

!P001+

+5V

2 3

C506 470u 16V

R004 *1K

5

! T803BCK-4201-78D01 IN4001 C821 1000u C822 25V 0.1u D820 RU4YX R820 5A/250V 16 7 C804-C805 4n7 250V AC C807 10n 500V RT802 *S237-479

R506 680

+12V +5V

R509 680

C01 100u

DB801D3SB60

B

R008 3.9K

!C806 680u 200V

C820 220P 500V

17

!

!R810 68K/2W

1 2 3 4

+

!

3 4

18

1 2 3 4+ +

5

C

D

+

+

+

+

+

+ +

EVERT COIL HOR COIL

!

+

1

F

+

G

+

+

200V

4

3

H

2 HEATER 1

P421

+

I

+

34 35 36 37 38 39 40 41 42 43 44

J

K

Circuit Diagrams and CBA Layouts

TC5.1U CA

7.

EN 11

Layout Main Board (Top Side)

G_16340_012.eps 100306

Circuit Diagrams and CBA Layouts

TC5.1U CA

7.

EN 12

Layout Main Board (Bottom Side)

G_16340_013.eps 100306

Circuit Diagrams and CBA Layouts

TC5.1U CA

7.

EN 13

CRT Panel

G_16340_014.eps 100306

Circuit Diagrams and CBA Layouts

TC5.1U CA

7.

EN 14

Layout CRT Panel

Layout Side AV Board

G_16340_017.eps 100306

Layout Keyboard Panel 40-P25207-KEA1X

G_16340_015.eps 150306

Layout CRT PanelG_16340_018.eps 100306

Layout Keyboard Panel 40-P25207-KEB1XG

G_16340_019.eps 100306

G_16340_016.eps 130306

Alignments

TC5.1U CA

8.

EN 15

8. Alignments8.1 How to Put the Set into Factory Mode Press the VOL- button to minimize the volume. Hold the VOL- button and simultaneously press the DISPLAY button on the remote control. Press the CH+ or the CH- button to select the parameter you want to adjust. Press the VOL+ or the VOL- button to adjust the selected parameter. To put the new values into the memory, leave the factory mode with the STANDBY button on the remote control, or switch the set off with the ON/OFF button.

8.2

Adjustment of the B+ (BAT) voltage1. Apply the Philips standard test pattern to the RF input. 2. Connect a DC voltmeter (range >200 Volt) to pins 1 (GND) and 3 (+) of S804 [1]. 3. Adjust potentiometer VR802 [2] in STANDARD mode in such a way the voltage reading is 130 +/- 0.5 Volt.

2

1

G_16340_020.eps 100306

Figure 8-1 Test pin & potentiometer position

8.3

RF AGC Alignment:1. Apply an 8-scale gray signal (60dB). 2. Adjust the AGC data in Factory Mode in such a way the noise just disappears. 3. Change the signal to 90dB. 4. Measure the voltage at test Pin C of Q101 (this is the PreAmplifier output). 5. Write down this voltage, and call it V1P-P. 6. Apply an 8-scale gray signal with Color Bar (90Db) 7. Adjust the AGC data in Factory Mode in such a way the picture is without distortion and interference. 8. Change the signal to 8-scale gray signal (90dB). 9. Measure the voltage at test Pin C of Q101 (Pre-Amplifier output) 10. Write down this voltage and call it V2P-P. 11. Calculate the value VP-P with the following formula: VPP={(V2P-P)-(V1P-P)}/3.

12. Apply 8-scale gray signal (90dB). 13. Measure the voltage at test Pin C of Q101 (Pre-Amplifier output) 14. Adjust AGC data until the voltage of Pin C of Q101 reaches the value of VP-P (=(V2P-P-V1P-P)/3)

G_16340_021.eps 100306

Figure 8-2 Test circuit

EN 16 8.4

8.

TC5.1U CA

Alignments

Screen & Focus Voltage Adjustment1. Apply the test pattern signal in normal status. 2. Enter the Factory mode 3. Press the "AV/CH" button to stop the vertical scan (Note: the RC/GC/BC is preset to 80, GD/BD to 40) 4. Adjust the SCREEN potentiometer on the line output transformer in such a way the horizontal line is just visible on the screen. 5. Turn on the vertical output, and adjust the "FOCUS" potentiometer on the line output transformer in such a way the focus is maximized.

8.5

White Balance Adjustment (NORMAL)1. Apply the black and white pattern in normal status. 2. Alignment of the normal color temperature a. Change the Color Temperature to the normal status b. Use a color analyzer to measure the black side of the screen. c. By changing the value of RC, GC and BC, set the reading of the color analyzer to PHILIPS standard x=285+/-4 y=296+/-4. d. Use a color analyzer to measure the white side of the screen. e. By changing the value of GD, BD, set the reading of the color analyzer to PHILIPS standard x=285+/-4 y=296+/-4. f. Separately set the brightness and contrast from minimum to maximum, repeat the step -b- up to and including -e- until the reading of the color analyzer is correct. The PHILIPS standard is: Warm:X=315+/-10, Y=321+/-10 Cool:X=269+/-10, Y=275+/-10

8.6

Adjustment of Sub-brightness1. Apply the Grey-scale / Color bar (NTSC signal) to the AV input, in normal status. 2. Enter factory alignment menu 5. 3. Select BRTC 4. Adjust the sub-brightness, until the 2nd dark bar of 8 level Grey scales can just be seen.

8.7

Picture Geometry Adjustment1. Apply the Philips standard testing pattern in normal status 2. Then enter menu 3 3. Adjust the following data to get the minimum distortion: a. HPOS6 (Horizontal Centre) b. PARA6 (Level) c. TRAP6 (Trapezium) d. HSIZE6 (Horizontal Size) e. CNRT6 (Top) f. CNRB6 (Bottom) 4. Apply the Philips standard testing pattern in normal status. 5. Enter menu 3. 6. Adjust the following data to get the minimum distortion: a. HIGH6 (Height) b. VP60 (Vertical Center) c. VLIN6 (Linearity) d. VSC6 (Vertical-S Correction)

Alignments 8.8 InitializationPut the set into Factory Mode (see How to Put the Set into Factory Mode, the first item of this chapter). Press the "SOUND" button, the screen displays "WAIT". When the screen displays FGSFGSFGSFG "OK", the initialization is finished. Now you can enter the following working procedure. Table 8-1 EEPROM Data EEPROM dataFAC 01 RC* 80 FAC 02 HIGH6* 27 FAC 03 HPOS5 0C FAC 03 HPOS6* 13 FAC 04 CNCX 7F FAC 05 BRTC* 40 FAC 06 ST3 20 FAC 07 MOD1 60 FAC 08 RFAGC* 25 FAC 09 V01 46 FAC 10 MODE4 22 FAC 11 MPB-STR 43 FAC 12 SVM 05 FAC 13 CLTM 44 FAC 14 HAFC 09 FAC 16 RC-W 00 FAC 18 S-COL 32 FAC 20 SEG-PO INT1 173 FAC 21 T-Hz120 -BAS 2D FAC 23 B-Hz120-BAS 19 B-Hz500-TRE 2C B-Hz1K5 0C B-Hz5K 0C B-Hz10K 0C T-Hz500 -TRE 4A T-Hz1K5 0C T-Hz5K 0C T-Hz10K 0C C-Hz120-BAS 38 FAC 24 COMB1 00 COMB2 05 SEG-POINT2 407 DATA-VL 01 DATA-VH 02 DATA-UF 08 SPE-POS1 06 SPE-DATA1 05 FAC 22 S-BRI 32 S-CON 32 S-SHP 32 GC-W 00 BC-W 00 GD-W 00 BD-W 00 FAC 19 M-COL 32 M-BRI 32 M-CON 1E YUVGC 03 YUVBC 03 AGCC 1C NOIS 01 ONTM 08 NSHP 1A PVLVL 80 PLMT 80 CLVO 43 CLVS 43 ABL 27 DCBS 14 FLG0 82 FLG1 0D SVM1 05 OSD2 20 OSDF2 64 PYNX 28 PYNN 18 PYXS 22 PYNS 10 MODE5 0B MPB-HMC 0D MODE6 19 MPB-HP 07 MODE7 54 MPB-LP 11 MODE8 2D MPB-LIM 00 MODE9 02 SUB-FRE 28 SUB-HP 02 V25 64 V50 68 V100 6E VOLMAX 32 CURTCEN A5 GATE 2A BRTS 00 OSD 21 OSDF 53 CCD OSD 4A CCD OSDF 65 TXCN 1F RGCN 16 MOD2 B0 MOD3 70 OPT 37 OPTM1 C0 OPTM2 00 HDCNT 00 SV3 20 SV4 19 SVD 19 ASSH 07 SHPN 10 SHPN 2A COLC 2C COLP 00 SCOL 07 SCNT 0C CNTC 4C TNTCT 40 CNTX 08 BRTX 20 BRTN 20 COLX 35 COLN 00 TNTX 28 TNTN 28 PARA6* 15 TRAP6* 12 HSIZE6* 1D CNRT6* 0B CNRB6* 0C VEHT6 03 PARA5 10 TRAP5 29 HSIZE5 13 CNRT5 0A CNRB5 06 VEHT5 03 VP60* 04 VLIN6* 0A VSC6* 0B VBLK6 00 VCEN6 2C VP60* 04 GC* 80 BC* 80 GD* 40 BD* 40 FAC 02 HIGH5 13 VP50 03 VLIN5 0A

TC5.1U CA

8.

EN 17

8.9

EEPROM Data:Note: although all items are adjustable, we only recommend to adjust the items with an asterisk (*). The other items are adjustable as well, but we strongly discourage adjusting them.

VSC5 0C

VBLK5 00

VCEN5 18

HEHT5 03 HEHT6 03

TNTCV 40

HSTOP FF

COL-OUT 73

VOL-MAI 00

FAC 15 RC-C 00 FAC 17 D-COL 32 M-SHP 32 SENSI-ON 00 SENSI -OFF 00 C-Hz1K 0C AV GAIN 19 C-Hz10K 0C OPTM3 08 D-BRI 32 D-CON 5A D-SHP 32 GC-C 00 BC-C 00 GD-C 00

C-Hz500 -TRE C-Hz1K5 3E 0C COMB3 00

EN 18

9.

TC5.1U CA

Circuit Descriptions, Abbreviation List, and IC Data Sheets

9. Circuit Descriptions, Abbreviation List, and IC Data Sheets9.19.1.1

Brief Introduction of the ChassisChassis block diagram

G_16340_010.eps 100306

Figure 9-1 Chassis block diagram 9.1.2 Power Supply Section This section mainly consists of IC STR-W6735 (IC801). Transformer (T803). Bridge rectifier (DB801). Accessory circuits. The supply voltage for this chassis should be AC 110V. The allowed voltage range is 90V to 140V, the frequency range is 50/60Hz. The AC power with high/low frequency interference goes through an RC filter, consisting of C801, T801, C802, R801, and T802. The filter removes the high/low frequency interference. Then DB801 transforms the AC power to DC power. T803 and IC 801 work in standby state. T803 will provide a power voltage to IC101. IC101 scans for the "KEY IN" signal (Pin 3 of IC101) from the ON/OFF switch on the keyboard. If "KEY IN" = "power on" signal, pin 64 (IC101) will generate a signal to drive the photo coupler (IC8021). It acts as a feed back circuit (feed back to Pin 6 of IC801) for controlling IC801 to adjust MOSFET. Transformer T803 provides the following voltages: +13V voltage from Pin16. +130V (B+) voltage from Pin1. +12V from Pin 15. Pin 15 is also connected to two Positive Voltage Regulators (IC201, IC202) in-series. The outputs of these regulators are +9V and +5V respectively. The picture below shows IC201 and IC202:

G_16340_022.eps 100306

Figure 9-2 IC 201/202

Circuit Descriptions, Abbreviation List, and IC Data Sheets9.1.3 Tuning Section This section mainly consists of the tuner (TU101), the IF preamplifier circuit and the SAWFILTER. Table 9-1 Tuning section 1Pin 1 2 3 4 5 6 7 8 BP BT IF Supply voltage tuner section +5V Supply voltage tuning section +31V Intermediate frequency out Symbol AGC AS SCL SDA Description Auto gain control I2C bus address select I2C bus serial clock I2C bus serial data

TC5.1U CA

9.

EN 19

G_16340_023.eps 100306

Figure 9-3 Pre-amplifier circuit 9.1.4 Sound Process Section The SIF signal is sent out together with the TV signal from Pin30 of IC101. It passes through Q203, R225. X202 and a High-pass filter (consisting of C254, L206, C253) filters out the video signal and low frequency interference.

Table 9-2 Short specification of the tunerReceiving Channel Receiving System Intermediate Frequency VHF LOW BAND: CH2~B(55.25~127.25MHz) VHF HIGH BAND: CH C~CH W+11(133.25~361.25MHz) CH W+12~69(367.25~801.25MHz) NTSC Picture carrier: 47.74MHz Colour carrier: 42.17MHz Sound carrier: 41.25MHz

Antenna Input Unbalanced 75Ohms Impedance Output Imped- Unbalanced 75Ohms ance Band change- Digital change by PLL IC over systemG_16340_024.eps 100306

From Pin58 of IC101 the I2C bus clock signal goes to the tuner. The tuner works during the clock time. IC101 will send out a data signal from Pin57 to control the tuner's working state by controlling the +33V voltage. +33V is provided from Pin10 of T803. That voltage is put into the tuner at Pin7. A circuit inside the tuner transforms +33V into a voltage between 0 and +33V (as a function of the data, sent by IC101). The AGC signal is a close loop control voltage that keeps the amplitude of the signal constant. Output of tuner is the Intermediate Frequency signal (IF signal). The IF signal will pass pre-amplifier circuit (refer to the picture below). The amplified IF signal passes the SAW filter and is then sent to IC101 Pin41/42. IC101 creates a CVBS signal and sends it out from Pin30. CVBS will be selected by IC901, and then pass from Pin13 of IC901 to Pin20/24 if IC101. IC101 will demodulate the CVBS signal into an R, G, B signal. Next IC101 will send this R, G, B signal from Pin50/51/52 to the CRT board.

Figure 9-4 Sound process section 1 SIF will be finally sent into Pin2 of IC1001. An analog automatic gain control circuit (AGC) allows a wide range of input levels. The analog-to-digital conversion of the IF sound signal is done by an A/D-converter. The high pass filter, formed by a coupling capacitor at SIF_IN1+ suppresses video components. IC1001 is controlled via the I2C bus slave interface. The AV sound signal will be directly sent to Pin37/38 or Pin40/ 41 of IC1001. Q901/2 and Q903/4 form Emitter-Follower circuits to provide a better load ability. The (analog) sound signal will go from Pin26/27 of IC1001 to Pin4/12 of IC602. IC602 is a dual bridge amplifier. The output voltage of IC602 drives the speakers. The volume is adjusted via the I2C bus.

G_16340_025.eps 100306

Figure 9-5 Sound process section 2

EN 209.1.5

9.

TC5.1U CA

Circuit Descriptions, Abbreviation List, and IC Data SheetsTV Processor IF Integrated PIF VCO, aligned automatically Negative demodulation PIF Multi-frequency SIF demodulator, without external tankcoil Video Integrated chroma traps Black stretch Y-gamma Chroma Integrated chroma BPFs PAL/NTSC/SECAM demodulation RGB/Base-band Integrated 1 H base-band delay line Base-band TINT control Internal OSD interface Half-tone and transparent for OSD External YCbCr interface for DVD RGB cut-off/drive controls by bus ABCL (ABL and ACL combined) Synchronization Integrated fH x 640 VCO DC coupled vertical ramp output (single) EW correction with EHT output Sync out

Vertical Output Section This section mainly consists of IC301 (TDA8172), the Vertical Coil and the related circuit. The supply voltage of IC301 are +14V and -14V. These two voltages are provided by the LOT section. For the vertical scan, IC101 creates a Saw-tooth waveform at Pin16. This is the input signal of IC301. The main task of IC101 is to create the vertical scan waveform. The output signal of IC301 drives the Vertical Coil. If IC301 works in normal state, Pin6 will send a square-signal to maintain a high voltage at D214. If it does not, D214 will get a low voltage, Pin2 of IC101 senses this change and IC101 sends out a standby signal.

9.1.6

Horizontal Output and LOT Section The horizontal drive pulse is a square wave. IC101 creates this waveform at Pin13. Via Q401 the signal goes to the input of Q411. Q411 is a horizontal output triode with a damper inside. The signal from Pin C of Q411 drives the Horizontal Coil. When Q411 goes into cut-off state, a sub-coil inside the LOT will generate an EHT by inductance.

9.29.2.1

IC descriptionMain IC (IC101) Description: The main IC is a TMPA8857CSNG, provided by TOSHIBA. It is an integrated circuit, suited for PAL, NTSC and SECAM TV. An MCU and a TV signal processor are integrated in a 64 pin DIP package. The MCU contains an 8-bit CPU, ROM, RAM, I/O-ports, timer/ counters, A/D-converters, an on-screen display controller, remote control interfaces, IIC bus interfaces, and the closed caption decoder. The TV signal processor contains PIF, SIF, Video, multistandard chroma, deflection, and RGB processors. Features: MCU: High speed 8-bit CPU 12 I/O ports I2C bus interface (multi-master) 14-bit PWM output, 1 channel, for a voltage synthesizer 7-bit PWM output, 1 channel 8-bit A/D converter, 3 channels Remote control signal preprocessor Two 16-bit internal timer/counters, 2 channels Two 8-bit internal timer/counters, 2 channels Time base timer Watchdog timer 16 interrupt sources: 5 external, 11 internal Stop and Idle power saving modes CCD decoder Digital data slicer for NTSC OSD Clock generation for OSD display Font ROM characters: 384 characters Characters display: 32 columns x 12 lines Composition: 16 x 18 dots Size of character: 3 (line by line) Color of character: 8 (character by character) Display position: H 256 / V 512 steps BOX function Fringing, smoothing, italic, underline function Conform to CCD regulation Jitter elimination

Circuit Descriptions, Abbreviation List, and IC Data Sheets

TC5.1U CA

9.

EN 21

G_16340_026.eps 100306

Figure 9-6 Block Diagram Main IC 1

EN 22

9.

TC5.1U CA

Circuit Descriptions, Abbreviation List, and IC Data Sheets

G_16340_027.eps 100306

Figure 9-7 Block Diagram Main IC 2 9.2.2 Vertical Deflection Booster (IC 301) The STV8172A is a vertical deflection booster, designed for TV and monitor applications. This device, supplied with up to 35 V, provides a maximum output current of 2.5 A, to drive the vertical deflection yoke. The internal fly back generator delivers fallback voltages of up to 75 V.

G_16340_028.eps 100306

Figure 9-8 Vertical Deflection Booster

Circuit Descriptions, Abbreviation List, and IC Data Sheets9.2.3 Demultiplexer (IC 901) The HCF4052B is a monolithic integrated circuit, fabricated in Metal Oxide Semiconductor technology, available in DIP and SOP packages. The HCF4052B analog multiplexer/demultiplexer is a digitally controlled analog switch, having low ON impedance, and very low OFF leakage current. This multiplexer circuit dissipates extremely low quiescent power over the full supply voltage range, independent of the logic states of the control signals. When a logic 1 is present at the inhibit input, all channels are off. This device is a differential 4-channel multiplexer, having 2 binary control inputs, A and B, and an inhibit input. The two binary input signals select 1 of 4 pairs of channels to be turned on and connect the analog inputs to the outputs.

TC5.1U CAType

9.

EN 23

Pin No. Pin Name 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33G_16340_029.eps 100306

Short Description Digital power supply +5 V Digital ground I2S2 data input

DVSUP DVSS I2S_DA_IN2 RESETQ NC NC VREF2 DACM_R DACM_L NC VREF1 SC1_OUT_R SC1_OUT_L NC AHVSUP CAPL_M AHVSS AGNDC SC2_IN_L SC2_IN_R ASG SC1_IN_L SC1_IN_R VREFTOP MONO_IN AVSS IN IN IN IN IN OUT OUT OUT OUT IN

Power-on-reset Not connected Not connected Reference ground 2 High-voltage part Loudspeaker out, right Loudspeaker out, left Not connected Reference Ground 1 High voltage part Audio 1 output, right Audio 1 output, left Not connected Analog power supply 8.0V Volume capacitor MAIN Analog ground Analog reference voltage High-voltage part Audio 2 input, left Audio 2 input, right Analog shield Ground Audio 1 input, left Audio 1 input, right Reference voltage IF A/D converter Mono input Analog ground

34 35 36 37 38 39 40 41 42 43 44 9.2.5

Figure 9-9 Demultiplexer Table 9-3 DemultiplexerPIN 1 and 2 3 4 and 5 6 7 8 9 10 11 and 12 13 14 and 15 16 Symbol Y CHANNELS IN/OUT COMMON "Y" OUT/IN Y CHANNELS IN/OUT INH VEE VSS B A X CHANNELS IN/OUT COMMON "X" OUT/IN X CHANNELS IN/OUT VDD

Dual Bridge Amplifier (IC 602) The TDA7266SA is a dual bridge amplifier, specially designed for LCD monitor, PC motherboard, TV, and portable radio applications.

9.2.4

Sound Processor (IC1001) Table 9-4 Sound Processor Pin No. Pin Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 AVSUP ANA_IN+ ANA_INTESTEN XTAL_IN XTAL_OUT TP D_CTR_I/O_1 IN/OUT D_CTR_I/O_0 IN/OUT ADR_SEL STANDBYQ I2C_CL I2C_DA I2S_CL I2S_WS I2S_DA_OUT I2S_DA_IN1 ADR_CL IN IN IN/OUT IN/OUT IN IN IN IN OUT Type Short Description Analog power supply +5V IF Input 1 IF common Test pin Crystal oscillator Crystal oscillator Test pin D_CTR_I/O_1 D_CTR_I/O_0 I2C BUS address select Stand-by ( Low-active) I2C clock I2C data I2S clock I2S word strobe I2S data output I2S1 data input ADR clock Figure 9-10 Dual Bridge AmplifierG_16340_031.eps 100306

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10.

TC5.1U CA

Spare Parts List

10. Spare Parts List

G_16340_032.eps 100306

Figure 10-1 Spare Parts Table 10-1 Spare Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NAME Side AV PWB S/T Screw W 3 X 10 AB Speaker Speaker Rubber Cushion S/T Screw W 3 X 14 HS Side AV Inlay Plate Model NO. S/T Screw F 3 X 10 BT Rear AV Inlay S/T Screw B 4 X 20 AB Rear Cabinet Cushion (25mm X 7mm) S/T Screw W 3 X 10 AB Main Board Main Board Bracket CRT Screw HA 6 X 30 Metal Cushion CRT Fibre Sheet S/T Screw W 3 X 10 AB Key Board S/T Screw W 3 X 10 AB QTY. 1 2 2 8 4 1 1 2 1 8 1 2 3 1 1 4 4 1 4 6 1 4 MGT Push Button MGT KEY Board & Front Cabinet MGT CRT & Front Cabinet MGT Main Board MGT Rear and Front Cabinet MGT Rear AV Jack MGT Speaker MGT Side AV PWB. REMARK

Spare Parts ListITEM 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 NAME Push Button S/T Screw W 3 X 10 AB Lens Decorative Piece for Power Knob Power Knob Power Spring Logo Front Cabinet S/T Screw W 3 X 10 AB S/T Screw W 3 X 10 AB Cushion (25mm X 7mm) Power Line Block Guide Rail (Left) CRT Support Guide Rail (Right) QTY. 1 1 1 1 1 1 1 1 4 4 2 1 1 2 1

TC5.1U CAREMARK MGT Lens

10.

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MGT CRT Support MGT Guide Rail

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11.

TC5.1U CA

Revision List

11. Revision ListManual xxxx xxx xxxx.0 First release.