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PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

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Page 1: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST
Page 2: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

PHILIPPINE TEXTILE RESEARCH INSTITUTEDepartment of Science and Technology

Juana Invest? Reaping the Returns from R&D4th PCIEERD-DOST Anniversary, 27 June 2014

EDSA Shangrila Hotel, Ortigas Center Mandaluyong, Philippines

JULIUS L. LEAÑO JR.Supervising Science Research Specialist

Chief, Chemicals, Dyes, Auxiliaries and By-product UtilizationOIC, Natural Fiber Utilization Section

NATURAL DYES forPhilippine

Textiles

Page 3: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Opportunities on Natural Colorants

Colorants Market 2012Source: http://www.ihs.com/products/chemical/planning/ceh/dyes.aspx

Leaño, J.L. and Cabansag, JJ. Market Insights and Prospects for Natural Dyes and Colorants in the Philippines, 2013.

Dyes and Colorants Imports of the Philippines (2012) (Source: UNDP)

Page 4: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Women empowerment

Cultural preservation

Environment conservation

Livelihood generation

Countryside development

The NatDyes Brand

Competitive SME’s thru S&T

Page 5: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

FINISHING

Finishes Dyes

Page 6: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

The Natural Dye Color Palette

Page 7: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Developed Technologies

100 Natural Dyes Extraction & Application30 Natural Dyes Powder Production8 Natural Dyes for Silkscreen Printing16 Top-Dyeing4 Compound Dyeing

dye sources

water-based extract

powder

Page 8: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Benchmarks

2) Oeko Tex and GOTS

Colorfastness (CF) to LaunderingCF to RubbingCF to LightCF to Perspiration

1) Colorfastness Evaluation (ISO and AATCC tests)

3) Functionality: anti-bacterial and UV-blocking properties

4) Technologies, papers and experts have been invited to speak and present in international conferences.

5) A Dynamic R&D and support program on natural dyes

Page 9: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

The NatDyes Center@PTRIThe Philippines’ Dyes and Color Innovation Center

Tech. transfer support

Page 10: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Abel Iloko

Abra Tiniri

Piña at Seda

Lumban Embro

Hablon

T’nalakInaul

Iloilo Lace

Knitted Pineapple

Hinabol

Page 11: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

The Natural Dye Technologies

Extraction Dye Application

Textile Printing/Painting

PastesDye Powder

Page 12: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Eairth

Exports clothes to Hongkong,

Los Angeles,San Francisco,

New York, Tokyo and Paris

Page 13: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

R’Teh Handicrafts

Baler, Aurora

-Localized the indigo dye extraction and cake production technologies in Baler through a contract research.

- Adopted the technologies and produced indigo powder thereafter.

Page 14: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Non-Timber Forest Products-Task Force (NTFP-TF’s) Communities

Nueva Viscaya

Quezon

Oriental Mindoro

Occidental Mindoro

Aklan

Palawan

Negros Occidental

Misamis Oriental

Zamboanga del Sur

Page 15: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Dela Cruz House of Pina

Kalibo, Aklan

Page 16: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Budz Embroidery

Lumban, Laguna

Page 17: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

LASIWWAI WeaversKlobi, Lake Sebu, So. Cotabato

Page 18: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Higaonon Weavers

Impasug-ong, Bukidnon

Page 19: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

100 weavers6 Barangays involved3 natural dye colors14,004 meters of hinabol fabric467,630 PhP net income (US)300,000 PhP (local)45% increase in number of active weavers

Page 20: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

The Crossover

Up-scaling and Expanding the Application and Production of Philippine Natural Dyes

Page 21: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST
Page 22: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Textiles

Pigments

Food, Cosmetics, Materials

Page 23: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Dye plant parts

Natural Dyestuff

Natural pigments*

Natural printing and painting pastes*

Natural dyed yarns

Natural dyed fabrics

Natural dyed garments

Page 24: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Take advantage of the local (captive) market.

Go mainstream!

It is not the cost but the value you put on your clothes.

Page 25: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST
Page 26: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST
Page 27: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

PHILIPPINE TEXTILE RESEARCH INSTITUTEDepartment of Science and Technology

Juana Invest? Reaping the Returns from R&D4th PCIEERD-DOST Anniversary, 27 June 2014

EDSA Shangrila Hotel, Ortigas Center Mandaluyong, Philippines

JULIUS L. LEAÑO JR.Supervising Science Research Specialist

Chief, Chemicals, Dyes, Auxiliaries and By-product UtilizationOIC, Natural Fiber Utilization Section

NATURAL DYES forPhilippine

Textiles

Page 28: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

% Increase in Cost (from Undyed Material)

*Foreign Producer

Natural Dyed ~150%

Synthetic Dyed ~30%

COMMERCIAL COST COMPARISON OF DYED MATERIAL

*Foreign Producer Local Producer

Natural dyed vsSynthetic dyed

2x cost 3x cost

*Portland, Oregon and San Rafael, California

Page 29: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

*Foreign Commercial Cost (converted to Php)

Undyed Dyed

Silk (spun) 17,200.00/kg 38,700.00/kg

Silk fabric 45” width, 2.7 oz.

1,460.00/yd 3,870.00/yd

1,190.00/kg 3,150.00/kg

*Portland, Oregonhttp://www.aurorasilk.com/index.html

COMMERCIAL COST OF DYED MATERIAL

Page 30: PHILIPPINE TEXTILE RESEARCH INSTITUTE€¦ · PHILIPPINE TEXTILE RESEARCH INSTITUTE Department of Science and Technology Juana Invest? Reaping the Returns from R&D 4th PCIEERD-DOST

Dyestuff Cost, Php(per kg)

*Commercial(converted to Php)

Indigo powder 7,000 6000 (light) -8000 (medium-dark)

Dye source sappan barks 50/kg 2,820.00annatto seeds 150/kg 2,080.00leaves 40/kg 425.00

COST COMPARISON OF NATURAL DYES

*San Rafael, Californiahttp://www.dharmatrading.com/dyes/natural-dyes-from-plants-and-insects.html?lnav=dyes.html