Originator: G.N.Gokulakrishnan/ggokulak Page 1 of 1 Date Issued: 08 Sep 06 Date : PHASED PPAP - CHECK LIST 1 2 3 1 Part Name / Identification 2 Ford Part Number 3 Engg.Release Level / Date 4 Supplier Part Number Nte : Attach PDF files where applicable Sl.N Description Y N Remarks Attachment 1.01 Production Purchase Order 1.02 Tooling Order (s) 1.03 Volume Requirements 1.04 Build Dates / Program Milestone dates 2.01 Drawing (Ford release) 2.02 2.03 DFMEA 2.04 DVP&R 2.05 PFC (Process Flow Chart) 2.06 PFMEA 2.07 Power Failure analysis and optr.instructions 2.08 2.09 Control Plan-Production (All processes) 2.10 List of checking aids & Calibration reports 2.11 MSA (GRR,Bias,Linearity,Stability etc) reports 2.12 Optr.Instructions / Visual Instructions 2.13 Raw Material test reports 2.14 Line inspection reports 2.15 Dim.Results (Part Layout) 2.16 Line Performance test reports 2.17 Initial Process Capability Study Reports 2.18 Supplement K - Completed with all details 2.19 BOM (Including sub assembly) 2.20 Approved sub supplier list 2.21 Sub Supplier PPAP & PSW (s) 2.22 Incoming Inspection plan(s) 2.23 PVP&R 2.24 Appearance approval report 2.25 IMDS certificate 2.26 Poke yoke list and Revalidation plan 2.27 Master Sample parts 2.28 List of customer tooling and identification 2.29 Packaging Std & Logistics (1121) 2.30 Production facility check sheet 2.31 W - CMS : Compliance report 2.32 CQI - 9 : Compliance report 2.33 2.34 E-108 : Branding compliance report 2.35 AIMS and 8D's - If any 2.36 List of open Issues / Action Plan - If any 2.37 SREA - If any 2.38 WERS Alert - If any 2.39 Capacity sheet (R@R) 2.40 PSW - Phase 1 / Phase 2 3.01 FCR / F&F (Functional Confirmation Report) 3.02 OEE details 3.03 Capacity sheet 3.04 PSW - Phase 3 ES (Eng.Spec - Ford release) / MS (Material Spec - Ford or International) CRT(Sup.K - Spl Characters identification List) Special Process qualification reports (Heat treating,electroplating,fastener,stamping, welding,plastics molding and machining)
