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Phase III
Phase III
Phase Three Components:Phase three is divided into three main components as follows:
Component 1: Risk reduction for Chlorine in water treatment facilities (Giza governorate as a pilot project).
Component 2: Risk management for industrial zone (10th of Ramadan City).
Component 3: Hazardous waste information and management system (10th of Ramadan City).
Phase III
Scope of Phase III:
• Safe handling of Chlorine cylinder capacity of 65 Kg.
• Safe handling of Chlorine drums of one ton capacity in water treatment facilities.
• Minimizing the risk on the workers and community and raise the safety measures.
Phase III
• Generalization of the risk analysis procedure to other industrial zones and to the potentially hazardous medium and small size industries over Egypt.
• Development of an information system for the hazardous wastes management.
Scope of Phase III:
Phase III
Phase III Activities:
Component 1: Risk Reduction for Chlorine in Water Treatment Facilities:
1. Assessment of current situation.
2. Feasibility study for facility.
3. Requirements.
4. Enhancement of the selected facility
* Civil work * Safety systems * Alarm systems
Phase III
5. Risk assessment
* Cloud dispersion * Damage assessment * Emergency response plan
6. Acknowledgement of achievements
* Risk assessment presentation* Presentation of the rehabilited project* Final presentation of the water purification facilities
Component 1: Risk Reduction for Chlorine in Water Treatment Facilities:
Phase III Activities:
Phase III
7. Training and workshops
* Training for installations workers* Inception workshop for Giza Gov. and competent
authorities8. Awareness
* Awareness and preparedness guidelines* Translate and issuing technical file
9. Monitoring, evaluation and follow – up
Component 1: Risk Reduction for Chlorine in Water Treatment Facilities:
Phase III Activities:
Phase III
Component 2: Risk Management for Industrial Zone (10th of Ramadan City):
Phase III Activities:
1. Meeting with Industrial facilities management.
2. Meeting with authorities.
3. Field survey management and supervision.
4. Risk/damage assessment coordination.
5. Risk cadastre coordination.
Phase III
Component 2: Risk Management for Industrial Zone (10th of Ramadan City):
Phase III Activities:
6. Revise the regulations and safety aspects of hazardous substances and waste.
7. Assessment the expected risk from hazardous substances exposure and handling.
8. System design.
9. Define detailed database.
10. Program, adopt functions.
Phase III
Component 2: Risk Management for Industrial Zone (10th of Ramadan City):
Phase III Activities:
11. Collecting data for geographic information system.
12. GIS application.
13. Development of digital map of 10th of Ramadan City.
14. Training and workshops
Phase III
Component 2: Risk Management for Industrial Zone (10th of Ramadan City):
Phase III Activities:
15. Training workshop for workers of 8 selected industrial sectors.
16. Inception workshops for all sectors.
17. Awareness (awareness and preparedness guidelines).
18. Monitoring, evaluation and follow – up.
Phase III
Component 3: Hazardous Waste (HW) Information and Management System for (10th of Ramadan City):
Phase III Activities:
1. Assessment of current HW situation.
* HW identification and classification.* HW sources.* HW quantities.* HW iegislation.
2. Building a data base for HW.
Phase III
3. HW warehouse.
4. HW web-site.
5. Trainings and workshops.
Component 3: Hazardous Waste (HW) Information and Management System for (10th of Ramadan City):
Phase III Activities:
Phase III
Component -1Chlorine Risk Reduction in Water
Treatment Facilities
Phase III
Objectives:
.
• Identifying two installations, small one and medium one in Giza Governorate
• Develop and implement" low cost, low-tech" rehabilitation of the two selected installations to increase their safety measures.
• To develop a training course as a module for chlorine workers.
Phase III
• To increase the safety of the water treatment plant to minimize the risk posed from the chlorine cylinders used daily.
• Protect and provide safety to the workers who deal, with chlorine daily as well as for the population from the release of chlorine.
• Organizational control refers to measures and procedures established by management as part of a program to control exposure, or to monitor the effectiveness of other control measures.
Objectives:
Phase III
• How to minimize the chlorine risk on the workers health and the environment.
• To enable decision makers to recognize potentially hazardous situation, respond accordingly, and protect themselves and others.
• To allow the necessary steps to be taken to remedy the situation.
Objectives:
Phase III
Accomplishments:
Project Organization:
The project team has designed three explanatory charts to explain the project organization and the interrelation between all concerned parties in the project to make it easy to satisfy the project time schedule, as follows:
• Organization chart of the project.
• Flow chart of activities.
• Interrelation chart of activities.
Phase III
Organization Chart of the Project
MSEAEEAA
MSEAEEAA
PACPACSDCSDC
DB
Consultancy Firms and Personnel
SteeringCommittee
Technical Support Unit
Misr Chemical
El Nasr Co,
Ministry of Health
Civil Defense
Greater Cairo Water Co.
Holding Co. for drinking water and sewage drainage
Project Manager
Ministry of Man Power
Giza Governorate
EEAA Counter Part
GIS Environmental Specialist
Sakr Factory Administration
Translation Editing &
Documentation
System Developer
Env. Info.
Financial Manager
Phase III
Flow Chart of Activities Implementation
Steering Committee
National Consultants
Project Team:1. Project Manager.2. Financial Manager3. Technical Staff.4. Administrators.5. Translation, Editing and
Documentation. 6. System Developer
Competent Department of EEAA:
1. Legal Dept.2. Hazardous Substance
Dept.3. Hazardous waste Dept.4. Inspection Dept.5. Industrial Unit.
MSEAEEAA
(Project Team)
MSEAEEAA
(Project Team)
PACPAC
SDCSDC
1. Project Coordinator2. International Consultants.
Financial Support.
Technical ReportsPreparation &
Implementation of the project
activities
Phase III
Interrelation Chart of Activities Implementation
PACSDC Technical & Financial Reports.
1. Financial Support. 2. Review of Technical & Financial Reports. 3. Final Approval.
1. Technical Support (International Consultants)
2. Financial Support.
3. Review of Technical & Financial Reports.
1. T
echn
ical
Sup
port
2. F
inan
cial
Sup
port.
Final Approval
Technical & Financial
Reports
Information & Technical Support
Applicable Solution to Reduce Chlorine Risk
Approval & Financial
SupportTechnical Reports
Administration & Infrastru
ctures
In-kind Contribution
Progress Reports
Project Team
MSEA EEAA
Steering Committee
Local Consultants
1. T
echn
ical
Rep
ort
2. F
inan
cial
Rep
ort
1. Technical Report
2. Financial Report
Phase III
Project Advisory Committee (PAC):
The project Advisory Committee, with no decision making function, was composed of representatives of the following authorities:
Accomplishments:
• EEAA.
• Swiss Embassy.
• Egyptian-Swiss Development Fund.
• SDC appointed consultant.
• Guides for the implementation.
Phase III
• Project Supervisor.
• Project Coordinator.
• Project Manager.
• Project Financial Manager.
• Relevant environmental specialists basis.
Formation of the Steering Committee for component one:
The Steering Committee is formed from the following stakeholders from EEAA:
Accomplishments:
Phase III
Formation of the Steering Committee:
The Steering Committee is formed too from the following other relevant stakeholders:
Accomplishments:
• Giza Governorate
• Ministry of Health and Population.
• Civil Defense.
• Ministry of Manpower and Immigration.
Phase III
● SAKR Factory for Developed Industries.
●El-NASR Company for Intermediate Chemicals.
●MISR Chemical Industries Company.
●Holding Company for Drinking Water and Sanitary.
●Greater Cairo Water Company.
Formation of the Steering Committee for component one:
The Steering Committee is formed too from the following companies and factories:
Accomplishments:
Phase III
Implementation of Planned Activities:
Accomplishments:
1. Enhancement of the selected facilities.
2. Safety program.
3. Risk assessment.
4. Risk assessment presentation.
5. Training workshops.
6. Awareness.
Phase III
1. Enhancement of the selected facilities:
a. Civil work
Civil work Activities were implemented as follows:
Accomplishments:
• Platform carrying walls and stairs.
• Chlorination rooms carrying columns.
• Chlorination rooms carrying walls.
• Chlorination rooms reinforced concrete ceiling and Cantilevers.
• Airtight doors and airtight vents installation.
Phase III• Chlorination rooms, internally and externally
finished.
• Fixation of the four guide rails.
• Adjustment of surface of the platform & the rooms floor and drain pipes.
• Changing the location of the over-head hoist rail.
1. Enhancement of the selected facilities:
a. Civil work
Civil work Activities were implemented as follows:
Accomplishments:
Phase III• Introduction of the 2 four –wheel carriages.
• Installation of the spraying systems.
• Finishing and painting of all different activities related to civil works to be ready for equipment installation.
1. Enhancement of the selected facilities:
a. Civil work
Civil work Activities were implemented as follows:
Accomplishments:
Phase III
After Development Before DevelopmentManial Sheha Station
Phase III
After Development Before DevelopmentManial Sheha Station
Phase III
Manial Sheha StationAfter Development Before Development
Phase III
After Development Before DevelopmentManial Sheha Station
Phase III
After Development Before DevelopmentManial Sheha Station
Phase III
“Manial Sheha” Station After Development
Phase III
After Development Before Development
Abu Al-Nomros Artesian Unit
Phase III
After Development Before DevelopmentAbu Al-Nomros Artesian Unit
Phase III
After Development Before DevelopmentAbu Al-Nomros Artesian Unit
Phase III
After Development Before DevelopmentAbu Al-Nomros Artesian Unit
Phase III
Abu Al-Nomros Artesian UnitAfter Development Before Development
Phase III
Abu Al-Nomros Artesian Unit
Phase III
The New Security Room
Abu Al-Nomros Artesian Unit
Phase III
1. Enhancement of the selected facilities:
b. Safety Systems
For both pilot units the following safety items are provided:
Accomplishments:
• Personal protective clothing including.• An overall.• Gloves. • Rubber boots.
• Personal protective equipment including.• Canister-type gas mask for chlorine.• Portable air-bottles.
Phase III
1. Enhancement of the selected facilities:
b. Safety Systems
For both pilot units the following safety items are provided:
Accomplishments:
• A stand without wheels is provided to store the empty chlorine drum waiting for filling.
• Three Chlorine Gas detector 1610 B single point with additional siren and warning signal, with control panel.
Phase III
1. Enhancement of the selected facilities:
b. Safety Systems
For both pilot units the following safety items are provided:
Accomplishments:
• To make it easy to transfer the drum from truck to chlorination room, 2 four- wheel carriages were provided in Manial Sheha for carrying the two full chlorine drums, one in service and the other as stand-by.
Phase III
The Personal Safety Gears
2- Overalls
3- Gloves
1- Protective Mask
4- Boots
b. Safety Systems
Phase III
Chlorine gas detector 1610 B single point with additional siren with control panel
b. Safety Systems
Phase III
• So from the point of view of safety, Chlorine hazards are reduced by reduction of No. of chlorine full drums to two only instead of eight ones.
• In addition they are separately confined in airtight rooms, equipped with chlorine gas detection detectors having siren and warning signals.
1. Enhancement of the selected facilities:
b. Safety Systems
Accomplishments:
Phase III
• In case of chlorine leakage, detected by the detector, the water spraying system is manually activated from outside.
• The polluted water is then collected through the drain pipes into the retention basin.
• The Vacuum Regulator is mounted on a manifold equipped with Chlorine valve and a heater.
• Altogether are wall-mounted inside the Chlorine confinement. at Manial Sheha.
1. Enhancement of the selected facilities:
b. Safety Systems
Accomplishments:
Phase III
• A flexible cupper connection is used to connect the vacuum regulator with the Chlorine drum discharge valve.
• Out from the vacuum regulator comes the vacuum line going outside the Chlorine confinement. So upgrading the safety measure by having the high pressure cupper tube inside, only the vacuum line outside to distribute Chlorine dosing to the four units, using the existing flow meters, ejectors and booster pumps.
1. Enhancement of the selected facilities:
b. Safety Systems
Accomplishments:
Phase III
Chlorine Network
Phase III
1. Enhancement of the selected facilities:
c. Safety Alarm
Accomplishments:
• An ADVANCE single point Gas detector series 1610 B is provided. includes the detailed specifications of such gas detector. It is highly sensitive & it monitors gas levels below OSHA requirements, for either Chlorine or sulfur dioxide gas.
Phase III
1. Enhancement of the selected facilities:
c. Safety Alarm
Accomplishments:
• The sensor responds immediately to the presence of gas, and quickly recovers after the gas has cleared. It has audible and visual alarms. Series 1610B design includes protection against radio frequency / electromagnetic interferences (RFI/EMI) typically present at industrial and municipal plants
Phase III
Warning siren Alarm Light Signal
c. Alarm Systems
Phase III
Accomplishments:
• Ensure that the SCBA is fully charged and ready for immediate use.
• Put on working safety equipment (gloves, apron and Face shield or goggles).
• Inspect exterior of chlorine gas feed or storage room for any hazards (pressure relief line venting chlorine, blocked exhaust fan louvers...etc.).
2. Safety Program:
a. Pre-Entry guidelines:
Phase III
Accomplishments:
• Inspect interior of chlorine gas feeder storage room through the window for any hazards (chlorine leaks).
• If any hazard is found, stop to plan your next action. Get help now if you need it.
• If no hazard exists, proceed to the next step.
2. Safety Program:
a. Pre-Entry guidelines:
Phase III
• Turn on the ventilation fan. This fan must be running whenever anybody is in the chlorine gas room.
• Ensure that the chlorine gas feed or storage room air is being blown out without any restrictions.
• Open the door a crack and sniff the air for chlorine gas before opening it fully.
Accomplishments:
2. Safety Program:
a. Pre-Entry guidelines:
Phase III
2. Safety Program:
b. Start-up guidelines:
Accomplishments:
• The following start-up and shut-down guidelines are to be used during equipment maintenance and repair in the chlorine gas feed room.
• This DOES include instances such as equipment maintenance or repair; operating manifold valves; making or breaking piping connections; and changing active cylinders.
Phase III
Accomplishments:
• Inspect the following equipment outside and inside the chlorine room for proper connections, any obstructions or any breaks:
• Water line (piping, elbows, valves, and tees). • Chlorinator lines (piping, elbows, valves, and tees). • Electric lines (plugged into sockets)
2. Safety Program:
b. Start-up guidelines:
Phase III
Accomplishments:
• Ensure that the fresh air inlet, exhaust vent/louvers are not obstructed and that the suction side of exhaust fan is unobstructed.
• Vent lines (not plugged, vented to outside, and insect screen is on the outlet end).
• Start flow of water or ensure system is in "ON" mode.
2. Safety Program:
b. Start-up guidelines:
Phase III
Accomplishments:
• Check Chlorinator Vacuum:
• listen for the sound of water "whistling" through the injector.
• If no water "whistling" sound is heard, check the water supply upstream of the injector.
• Check the vacuum gauges (if supplied) for a vacuum reading, or disconnects vacuum line at the injector and check manually.
2. Safety Program:
b. Start-up guidelines:
Phase III
Accomplishments:
3. Risk Assessment Program:
• The methodology developed during the Implementation of the previous phases of the HSIMS project will be used to carry out the risk assessment.
• The extension of the toxic cloud will be calculated with a computer model, which simulates the atmospheric dispersion of a “denser-than-air” release.
Phase III
3. Risk Assessment Program:
The assessment comprises three main elements:
Accomplishments:
• Hazard identification.
• Consequence analysis.
• Frequency analysis
Phase III
3. Risk Assessment:
2 1 0 1 21.5
0.5
0
0.5
1.5
miles
miles
Phase III
Map Location
3. Risk Assessment:
Phase III
0 10 20 300
100
200
300
400
500
minutes
pounds/minute
SOURCE STRENGTH
3. Risk Assessment:
Phase III
0 20 40 600
100
200
300
minutes
ppm-min
DOSE
3. Risk Assessment:
Phase III
AT 10 METERS FROM THE SOURCE OF RELEASE
0 20 40 600
10,000
20,000
30,000
40,000
minutes
ppm
LOC
3. Risk Assessment:
Phase III
CONCENTRATION AT 100X, 0Y METERS
0 20 40 600
2,000
4,000
6,000
8,000
minutes
ppm
LOC
3. Risk Assessment:
Phase III
minutes
ppm
0 20 40 600
100
200
300
400
LOC
CONCENTRATION AT 100X, 100Y METERS
3. Risk Assessment:
Phase III
0 20 40 600
10
20
30
40
50
minutes
ppm
LOC
CONCENTRATION AT 1000X, 0Y METERS
3. Risk Assessment:
Phase IIILOC
0 20 40 600
5
10
15
20
minutes
ppm
CONCENTRATION AT 1700 METERS
3. Risk Assessment:
Phase III
minutes
ppm
0 20 40 600
2
4
6
8
10 LOC
CONCENTRATION AT 2040 METERS
3. Risk Assessment:
Phase III
• The risk assessment presentation has been prepared to clarify the objective of the risk management, specially the risk resulted from the chemicals.
• To clarify the reduction of such risk.
4. Risk Assessment presentation:
Phase III
• The objective.
• What are the requirements from the risk management.
• Matter equilibrium equation.
• The harmful effect of the wrong chemical usage.
• Disasters causes.
• Legal framework.
• Risk labels.
The presentation has contained the following points:
4. Risk Assessment presentation:
Phase III
• A training module is designed for local workers in water purification and wastewater treatment unit.
• This Training module very simple information and field visits to facilities concerned in liquid chlorine filling and chlorine containers production and rehabilitation.
• It was planned to carry out only three training workshops, but No .of trainees reached 156 persons.
• The workshops were carried out five times, to allow about 30 persons each time .
5. Training Workshops:
Phase III
• A simple note in Arabic for the Guidelines for Chlorine safe handling is prepared, based on data collected.
• This note sent by each of the following local stakeholders, in accordance with their long experience and practice with chlorine handling:
* El-NASR Company for Intermediate Chemicals. * MISR Chemical Industries Company. * SAKR Factory for Developed Industries. * Greater Cairo Water Company. * Civil Defense.
5. Training Workshops:
Phase III
Dr. Tarek explaining safe handling ways of dealing with chlorine Gas
Photo samples of the training workshops
Phase III
Eng. El Sheshtawy in discussions with the attendance
Photo samples of the training workshops
Phase III
Dr. Moussa welcoming the attendance
Photo samples of the training workshops
Phase III
Part of the attendance
Photo samples of the training workshops
Phase III
• An Arabic copy of "Guidelines for Chlorine Safe Handling“ prepared and printed in 1000 copies for distribution to raise awareness of all personnel dealing with chlorine throughout its life cycle.
• Also an English copy of the "Guidelines for Chlorine Safe Handling“ prepared but printed into limited No. of copies.
a. Issuing Guidelines
6. Awareness
Phase III
English Copy Arabic Copy
"Guidelines for Chlorine Safe Handling“ – English and Arabic Copies
6. Awareness
Phase III
• Chemical and physical properties and effects of Chlorine.
• Legal framework.
• Use of Chlorine gas in industry and water disinfection.
• Chlorination system.
• Potential hazards of Chlorine release.
Guidelines Contents6. Awareness
Phase III
• Guidelines for the safe dealing with Chlorine emergencies.
• Guidelines for the safe transportation of transporting chlorine containers.
• Guidelines for the safe storage of transportableChlorine containers.
• Guidelines for the Safe Use of Chlorine Containers.
• Guidelines for the Safe Use of Chlorination Systems.
Guidelines Contents6. Awareness
Phase III
Guidelines Contents6. Awareness
• General Guidelines to reduce hazards of Chlorine gas release.
• A Case – study for risk assessment of Chlorine release from one ton Chlorine drum.
• Production and filling of liquid chlorine in A.R.E.
• Manufacture of Chlorine drums and valves in Arab Republic of Egypt
• References.
Phase III
b. Issuing the technical file
• The technical file consists mainly of the specifications of the ready made items and equipment.
• It consists detailed drawings of all items made-to-order and added to the existing facilities at both water purification units to upgrade their safety measures.
Guidelines Contents6. Awareness
Phase III
b. Issuing the technical file 6. Awareness
Phase III
6. Awareness b. Issuing the technical file
Phase III
6. Awareness b. Issuing the technical file
Phase III
6. Awareness b. Issuing the technical file
Phase III
6. Awareness b. Issuing the technical file
Phase III
6. Awareness b. Issuing the technical file
Phase III
6. Awareness b. Issuing the technical file
Phase III
6. Awareness b. Issuing the technical file
Phase III
Working on the implementation of activities of this component faced a number of obstacles and barriers. They are summarized in the following:
• Technical.
• Administrative.
• Financial.
Obstacles and Barriers:
Phase III
Technical:• Lack of infrastructure..
• Insufficient awareness.
• Lack of guidelines.
• Lack of database.
• Most of staff working in water purification units in Giza Governorate has very poor education and no technical skills.
Obstacles and Barriers:
Phase III
• Lack of adequate training programs to handle Chlorine.
• Lack of maintenance programs.
• Most facilities are in poor conditions and deteriorating.
• Lack of means of communications..
Obstacles and Barriers:
Technical:
Phase III
• Lack of supervision and analysis potentials.
• Lack of coordination.
• Lack of preparedness to face Chlorine hazards.
• Lack of safety management.
• Absence of emergency response.
Obstacles and Barriers:
Administrative:
Phase III
• Lack of human resources to match the big No. of water purification units scattered in huge territory of Giza Governorate.
• Lack of confidence and credibility of concerned authorities.
Obstacles and Barriers:
Administrative:
Phase III
• Lack of sufficient funding.
• Lack of financial and economic sources.
• Lack of adequate budget to finance critical replacements or repairs.
• Having different priorities other than environmental issue.
Obstacles and Barriers:
Financial:
Phase III
• Lack of adequate means of transportation to follow-up the scattered purification units, to make any corrective action in due time.
• Such jobs are not attractive for workers due to very low incomes and severe conditions for work.
• Lack of adequate means for handling and transportation of Chlorine drums, in due time.
Obstacles and Barriers:
Financial:
Phase III
• Two technical files issued for the two selected water purification units.
• Upgrading safety measures at the two water purification units are using Chlorine.
• Issue of guidelines for the “ Safe Handling for Chlorine“.
• Building a database for water purification units.
• Application of risk assessment on water purification units.
Outputs:
Phase III
Component -2Risk Management for Industrial
Zone (10th of Ramadan City)
Phase III
Objectives:
• Assess the use of chemicals in industry and their impact on the environment of the 10th of Ramadan City as an example to be generalized later.
• Identification of the chemicals used in the different industrial sectors.
• Issue of risk profile for the 10th of Ramadan City.
Phase III
Objectives:
.
• Identification an characterization of industrial wastes of the different industrial sectors.
• Study of raising safety measures of use of chemical used in industrial facilities.
• Developing a sound procedures for disposal of hazardous wastes in The 10th of Ramadan City.
Phase III
Project Advisory Committee (PAC):
The project Advisory Committee, with no decision making function, is the same of component -1 as the following:
Accomplishments:
• EEAA.
• Swiss Embassy.
• Egyptian-Swiss Development Fund.
• SDC appointed consultant.
• Guides the implementation.
Phase III• Project Supervisor.
• Project Coordinator.
• Project Manager.
• Project Financial Manager.
• Relevant environmental specialists basis.
Formation of the new Steering Committee of component two:
The new Steering Committee is formed from the following stakeholders from EEAA:
Accomplishments:
Phase III
Formation of the new Steering Committee of component two:
The new Steering Committee is formed too from the following other relevant stakeholders:
Accomplishments:
• Ministry of Transportation
• Ministry of Health and Population.
• Civil Defense of Department of 10th of Ramadan City.
• Ministry of Manpower and Immigration.
Phase III• Ministry of Foreign Trade and Industry.
• 10th of Ramadan City Agency.
• 10th of Ramadan Investors Association.
• Environmental Department in Mansoura Branch.
Accomplishments:
Formation of the new Steering Committee of component two:
The new Steering Committee is formed too from the following other relevant stakeholders:
Phase III
Implementation of Planned Activities:
Accomplishments:
1. Meeting with Authorities.
2. Preliminary Workshop.
3. Training Workshops.
4. Field Survey Management and Supervision.
5. Risk Assessment.
6. Geographic Information System (GIS).
7. Database application
Phase III
1. Meeting with Authorities:
Accomplishments:
• A meeting with the trustees councils and investors association.
• It was organized at the 10th of Ramadan Agency on 29th of November 2005.
• The main target of the meeting was to define the project of risk assessment,
• Explain main achievements up to that date and to ask for encouraging personnel working at the industrial facilities to cooperate with the field survey team giving all available data and fill in the questionnaires.
Phase III
2. Preliminary Workshop:
Accomplishments:
• The 1st inception workshop was held at the 10th of Ramadan Agency,
• To introduce the project and its objectives to the workers in the industrial facilities of the 10th of Ramadan.
Phase III
2. Preliminary Workshop:
Accomplishments:
• The 2nd inception workshop was held at the 10th of Ramadan Agency,
• To collect the filled questionnaire ad to explain the next steps of the project implementation specially the training workshops for the chosen industrial sectors and the field survey visits.
Phase III
Photo samples of the inceptive workshops:
Part of the attendance
Phase III
Dr. Tarek explaining the concept of risk assessment
Photo samples of the inceptive workshops:
Phase III
Eng. El Sheshtawy discussing with attendance
Photo samples of the inceptive workshops:
Phase III
3. Training Workshops:
Accomplishments:
• Planning for the training workshops for the eight chosen industrial sectors was achieved.
• Good coordination was done with both Cairo University and Ein Shams University to have lecturers participating in the workshops.
• For every workshop and for every round and before the due date of the workshop, faxes were sent for each company included in the chosen sectors.
Phase III
Accomplishments:
• The 1st round of the training workshops was conducted at the 10th of Ramadan Agency to make it easy for representatives of industrial facilities to attend the relevant workshops.
• The main objective of 1st round was to raise the awareness of potential hazards of chemical substances.
• The 1st round for the training workshops was planned and conducted according to the following time table:
3. Training Workshops:
Phase III
4/9/2005Leather8.
29/8/2005Metal7.
24/8/2005Auto Feeding6.
14/8/2005Plastics5.
8/8/2005Engineering 4.
3/8/2005Textiles , Dyeing…3.
24/7/2005Food Stuff 2.
18/7/2005Chemical Products1.DateSectorSer.
1st round of the training workshops
Phase III
3. Training Workshops:
Accomplishments:
• The 2nd round of the training workshops was conducted too at the 10th of Ramadan Agency to make it easy for representatives of industrial facilities to attend the relevant workshops.
• The main objective of 2nd round was to discuss the risk profile of each industrial sector and the relevant analysis.
• The 2nd round for the training workshops was planned and conducted according to the following time table:
Phase III
23/11/2005Leather8.
16/11/2005Metal7.
9/11/2005Auto Feeding6.
30/10/2005Plastics5.
23/10/2005Engineering 4.
16/10/2005Textiles , Dyeing, finishing3.
9/10/2005Food Stuff 2.
2/10/2005Chemical Products1.DateSectorSer.
2nd round of the training workshops
Phase III
Dr. Moussa During the workshop
Photo samples of the training workshops
Phase III
Dr. Tarek in discussions with the attendance
Photo samples of the training workshops
Phase III
Dr. Gehad ( Cairo Uni. ) explaining the impact of chemical substances
Photo samples of the training workshops
Phase III
Dr. Seham in discussions with the attendance
Photo samples of the training workshops
Phase III
Part of the attendance
Photo samples of the training workshops
Phase III
4. Field Survey management and supervision:
Accomplishments:
• At first such field survey visits were correlated with the workshops.
• According to an invitation coordinated with the representatives of the industrial facilities participating in the workshop.
• This way had a negative impact on survey visits rate due to long distance between industrial zones leading to waste in time and high cost of visits.
Phase III
• According to experience gained during preliminary visits, it was planned to make the field survey visits zone wise to save time and money.
• It was decided to make 100% survey for the industrial zones.
• To create an actual data base for the existing industrial facilities.
• To be familiar with them and to be easy to make the right decision later.
4. Field Survey management and supervision:
Accomplishments:
Phase III
• In case of availability of faxes at the industrial facilities to be visited the questionnaires were sent by fax to fix a date for the visit to be ready for it.
• Such procedure had a good impact on visits rate acceleration.
• A preliminary questionnaire was designed.
4. Field Survey management and supervision:
Accomplishments:
Phase III
• Filled by the visitor of the survey team during the visit.
• This procedure had good impact on data base entry procedure.
• A survey team consisting of three groups was chosen to implement the field survey.
4. Field Survey management and supervision:
Accomplishments:
Phase III
KayKo Kamit Company – A2 Industrial Zone
Photo samples of the field survey
Phase III
Leina Textiles Egypt – A1\ Industrial Zone
Photo samples of the field survey
Phase III
Egyptech Company for Cables – A1 Industrial Zone
Photo samples of the field survey
Phase III
5. Risk Assessment :
Risk management for (10th of Ramadan City):
Accomplishments:
• Risk / Damage assessment coordination.
• Risk cadastre coordination.
• Revise the regulation and safety aspect of hazardous substances and waste.
• Assessment the expected risk from hazardous substances exposure and handling.
Phase III
6. Geographic Information System - GIS:
Definition of GIS:
Accomplishments:
• An information system that is used to input, store, retrieve, manipulate, analyze.
• It’s output geographically referenced data or geospatial data.
Phase III
Accomplishments:
• To support decision making for planning and management of land use, natural resources, environment, transportation, urban facilities, and other administrative records.
• The sources of geospatial data are digitized maps, aerial photographs, satellite images, statistical tables and other related documents.
6. Geographic Information System - GIS:
Definition of GIS:
Phase III
Accomplishments:
• Geospatial data are poorly maintained.
• Maps and statistics are out of date.
• Data and information are inaccurate.
• There is no data retrieval service.
• There is no data sharing
6. Geographic Information System - GIS:
Why is a GIS needed?
Phase III
Accomplishments:
• Geospatial data are better maintained in a standard format.
• Revision and updating are easier.
• Geospatial data and information are easier to search analyze and represent.
• More value added product.
6. Geographic Information System - GIS:
GIS Benefits
Phase III
Accomplishments:
• Geospatial data can be shared and exchanged Freely.
• Productivity of the staff is improved and more efficient.
• Time and money are saved.
• Better decisions can be made.
6. Geographic Information System - GIS:
GIS Benefits
Phase III
Accomplishments:
• In order to help decision maker to establish the risk profile for the industrial facilities handling chemicals in production .
• According to the system quantity of the main and secondary chemicals used in production.
• The resulting waste (liquid or solid) and how to treat and dispose it .
6. Geographic Information System - GIS:
Why GIS Application for “10th of Ramadan City“ ?
Phase III
Digital Map for “10th of Ramadan City”
Phase III
Digital Map for the Industrial Zone (A 2)
Phase III
Digital Map for the Industrial Zone (A1\)
Phase III
7. Database application:
Accomplishments:
• A database system is designed to include all existing factories not only those related to the chosen industrial sectors.
• Each factory has full information concerning the followings items:
• General information.• Main and secondary raw materials used.• Data of resulting waste (liquid, solid).• Waste treatment and disposal.
Phase III
7. Database application:
Accomplishments:
• According to the questionnaire's analysis, the data model architecture was designed also the interface was designed.
• According to the received complete questionnaires, data entry application started.
Phase III
7. Database application:
Accomplishments:
• Meanwhile application enhancement has been done.
• A lot of statistical reports were issued.
• Up till now around 700 data entries were achieved.
Phase III
Company’s Identification – Company's location and Neighboring
Phase III
Operational Phase – Raw Material
Phase III
Auxiliary Materials – Water Consumption –Fuel Consumption –Products
Phase III
Waste Production – Waste Treatment / Disposal
Phase III
Statistical Report from database
Phase III
Statistical Report from database
Phase III
Implementation of Unplanned Activities:
Accomplishments:
100% Field Survey:
• A 100% field survey was done for all industrial facilities not only those of the chosen sectors .
• All factories in all visited zones, have been given questionnaire to be filled and returned within two weeks.
• A preliminary questionnaire was designed to be filled by the survey team during the visit.
Phase III
Working on the implementation of activities of this component faced a number of obstacles and barriers. They are summarized in the following:
Obstacles and Barriers
• Technical.
• Administrative.
• Financial.
Phase III
Obstacles and Barriers
• Missing infrastructure for integrated management: .
• Databases .
• Insufficient testing facilities in labs.
• Lack of adequate training.
• Lack of capabilities for waste characterization and identification and disposal.
• Non-availability of data, specially for chemical substances MSDS.
Technical:
Phase III
Obstacles and Barriers
• Lack of an accurate up to date environmental records, for most small industrial facilities.
• Lack of recognition of health and environmental impacts of Hazardous substances.
• Lack of preparedness to face the potential available hazards of chemical substances.
• Lack of understanding technical terms.
Technical:
Phase III
Obstacles and Barriers
• Reluctance of officials in Industrial facilities to provide information for fear of owner’s discontentment.
• Lack of accurate up-to-date data concerning the existing industrial facilities.
• Lack of confidence and credibility of concerned authorities.
• Random distribution of industrial sectors inside the different industrial zones.
Administrative:
Phase III
Obstacles and Barriers
• There is no special zone for one industrial sector to be furnished with all required capabilities.
• Absence of managerial staff in the industrial facility.
• Most of industrial facilities representatives who participated in the training workshops are no longer available .
• Random distribution of industrial sectors inside the different industrial zones.
Administrative:
Phase III
Obstacles and Barriers
• Lack of Sufficient funding.
• Lack of human resources.
• Having different priorities.
• Lack of financial and economic sources.
Financial:
Phase III
• Issuing the environmental profiles for the chosen industrial sectors.
• Identification of chemicals used in 10th of Ramadan City.
• Identification of resulting wastes (hazardous / non-hazardous) in 10th of Ramadan City.
• Identification of the safe disposal procedures in 10th of Ramadan City.
Outputs:
Phase III
• Risk assessment for the industrial facilities in 10th of Ramadan City.
• Issuing guidelines for occupational safety and health, for work environment.
• Building a database for all factories in 10th of Ramadan City.
• Issuing of environmental profile of 10th of Ramadan City.
Outputs: