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IdealSuppliesllc.com • 1327 Adams Rd, Ste. D, Bensalem, PA 19020 • 844.344.6565
PERISTALTIC DOSING PUMP OPERATING MANUAL
MODEL: 850DS Peristaltic Controlled Dosing Pump
1
NOTICE
TABLE OF CONTENTS
PUMP SPECIFICATIONS ........................................................................................................................................................ 3
INSTALLATION ..................................................................................................................................................................... 4
USER INTERFACE DEFINITION .............................................................................................................................................. 5
OVERALL ENCLOSURE AND PUMP DIMENSION: ................................................................................................................... 6
850DS ASSEMBLY................................................................................................................................................................. 7
MODEL 850DS WALL MOUNTING DISPENSER ...................................................................................................................... 8
MODEL 850DS DISPOSABLE PUMP FEATURE........................................................................................................................ 9
GENERAL CONTROL LOGIC: ................................................................................................................................................ 10
TROUBLESHOOTING .......................................................................................................................................................... 13
REPLACEMENT PARTS LIST ................................................................................................................................................. 13
WARRANTY AND CUSTOMER SERVICE ............................................................................................................................... 14
WARNING .......................................................................................................................................................................... 14
RETURN AND REPAIR ......................................................................................................................................................... 14
FOR YOUR RECORDS .......................................................................................................................................................... 15
Every precaution for accuracy has been taken in the preparation of this manual, however, ANKO PRODUCTS, INC. neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in this manual.
POTENTIAL RISK OF ELECTRIC SHOCK
DO NOT use AC motor pump with a damaged or altered power cord or power supply. Contact the factory or an authorized service facility for repair.
Disconnect power cord before moving or disposing of pump.
CAUTION – This Pump Has Been Evaluated for Use With Water Only. WARNING - Risk of electric shock – This pump is supplied with a grounding conductor and ground-ing-type attachment plug. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle.
Before installing or servicing the pump, read the pump manual for all safety information and complete instructions. Installation and Product must adhere to all regulatory and compliance codes applicable to the area.
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NOTICE
PUMP SPECIFICATIONS Model Number 850-205-24040-1
Technical Specifications:
PUMPS
System Enclosure
Programmable Controller
The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water at zero psi under a controlled testing environment. Many variables can affect the output of the pump.
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Flow rate 2.2 oz./min (65 ml/min) AC Power - Electrical 115 VAC / 60 Hz Drive Speed 36 RPM Tube Material Food Grade Thermoplastic Elastomer Inlet Vacuum 20+ in Hg Outlet Pressure 25 psi
Material ABS with UL Flammability 5VA Dimensions – excluding pump 5.1” W X 8.4” H X 3.1” D Dimensions – including pump 5.1” W X 8.4” H X 4.5” D Weight – AC Power Version 2.1 lbs.
Program duration Daily, Weekend, All, Week days Maximum number of events 99 programmable events Dispense amount per event Unlimited
NOTICE
INSTALLATION
• Read all safety hazards before installing or servicing the pump. • Use all required personal protective equipment when working on or near pump. • Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump tube maintenance
change to prevent damage to pump and/or spillage. • Pump is not recommended for installation in areas where leakage can cause personal
injury or property damage.
INSTALLATION INSTRUCTIONS • Voltage and frequency of power supply must be the same as shown on unit specification label. • The AC power Motor Pump must be connected to a Grounded Power Outlet (Grounded-Fault Circuit
Interrupter GFCI). DO NOT run operate pump on an un-grounded circuit. • WIRING CONNECTIONS: All wiring and electrical connections must comply with local and national
electrical codes. • Enclosure should be either placed on a dry flat surface or mount rear of enclosure to wall using
wall mounting hardware provided. The ambient temperature should not exceed 35° C.
CAUTION: Motor life will be drastically reduced if left in the stalled position for extended periods.
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ENTER
OFF
EXIT
ON Turns pump ON independent of controls
Turns pump OFF independent of controls
Decreases or moves backward in menu
Increases or moves forward in menu
Actions or accepts & moves to next field
Moves back up the menu
USER INTERFACE DEFINITION
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OVERALL ENCLOSURE AND PUMP DIMENSION:
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850DS ASSEMBLY
Exploded View of AC Version Assembly
BOM
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1 12-2400-00-01 Enclosure Assembly 8 21-5000-ADAPTOR Power Supply
2 19-1016-00-25 Screw, 4-40 X ¼ Philips 9 22-1010-07-00 Washer, Rotor 0.13 ID
3 19-1016-00-50 Screw, 4-40 X ½ Philips 10 22-3000-15-38 Washer # 6 Split Lock
4 19-1021-06-32 Nut Hex # 6 - 32 11 35-5000-10-10 Overlay
5 19-1030-00-38 Machine Screw # 6 12 850-XX-36-XX 850 Pump Assembly
6 21-1119-00-00 Strain Relief 13 PHA-850-XX Pump Head Assembly
7 21-5000-10-00 PWA DS Purchased
NOTICE
NOTICE
TUBING
Inspect all tubing regularly and replace if any sign of deterioration occurs. Always wear safety glasses. Pump can run dry without damage.
WARNING ANKO PRODUCTS, INC. assumes no responsibility or liability for chemical compatibility of our
tubing in specific applications. ALWAYS pretest tubing in accordance with tubing manufacture’s specifi-cations. Tubing that shows signs of swelling, embrittlement, or other deterioration should not be used.
MODEL 850DS WALL MOUNTING DISPENSER
The 850DS Pump unit incorporates a DC motor, which has a limited life based on brush wear and is considered perishable - motors with worn out brushes are not considered defective and are not covered under warranty. Continuous operation, particularly at higher speeds, produces quicker brush wear and results in a shorter motor life.
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MODEL 850DS DISPOSABLE PUMP FEATURE
1. Turn Pump Head counterclockwise to release Pump Head from Backing Plate.
2. Dispose of Pump Head.
3. To install new Pump Head, simply align the bayonet feature on back off Pump Head to the slots in the Backing Plate. Turn Pump Head clockwise until secure.
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GENERAL CONTROL LOGIC:
EXIT WHEN PRIMED
ENTER PRIME ?
VALUES
0 - 23
0 - 59
1 - 31
1 - 12
2014
Screen at Start up
ANKO PRODUCTS
Prime or System
Settings?
ENTER HOUR ?
ENTER
ENTER MINUTES ?
ENTER
ENTER DAY ?
ENTER
ENTER MONTH ?
ENTER
ENTER YEAR ?
ENTER
DATE SET !
ENTER
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EXIT
System Settings ?
ENTER
SET TIME? EXIT
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General Control Logic Continued:
PT-STEP# 1-99 DAY-DAY OF WEEK TIME- 0:00 - 23:59
AMOUNT- ml SYSTEM CALIBRATED
PT-STEP# 1-99 DAY-DAY OF WEEK TIME- 0:00 - 23:59
AMOUNT- ml ARE YOU SURE?
ALL PROG. CLEARED
ENTER TO START
ENTER
“EXIT” AT 20ML
ENTER
ENTER
ENTER
ENTER
EXIT
VIEW PROGRAM ?
CHANGE PROGRAM ?
CLEAR PROGRAM ?
20ML CALIBRATION
CALIBRATION SET
ENTER
EXIT
EXIT
EXIT
ENTER
SAVED PROGRAM ?
20 ML CALIBRATION DOSE
EXIT
EXIT
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General Control Logic Continued:
ENTER
SYSTEM LOCKED
ENTER
SYSTEM UNLOCKED
LOCK SYSTEM?
ENTER ‘2001’
ENTER
CODE INCORRECT’
lOCK OR UNLOCK SYSTEM
UNLOCK SYSTEM?
ENTER
ENTER SECURITY MENU? EXIT
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PROBLEM POSSIBLE CAUSE SOLUTION
Fluid Leaking
Tube Life is Shortened
Pump will not start
Pump runs but does meet rated
flow
Pump tube worn
Excessive back pressure
Tube connections are not tight
Replace Pump Head Ensure system pressure does not exceed
pressure rating
Ensure tubing connections are properly connected
Roller bracket assembly worn out Replace Pump Head
Fluid is not compatible with tubing Check fluid-to-tube compatibility Check for blown fuse
Pump is not connected to specified voltage
Motor brushes worn Gearbox assembly worn
Replace Fuse Ensure that the pump is connected to
rated voltage Check brush wear, replace if necessary
Replace unit Tubing is worn Replace tubing
Gearbox assembly worn Replace unit Fluid viscosity is too high Lower viscosity Head height is too high Lower head height
Pumping distance is too far Reduce pumping distance
TROUBLESHOOTING
REPLACEMENT PARTS LIST
Contact Ideal Supplies to order. Please remember to include the complete model
model number when you place your order for replacement parts. Item Unit Number
Tubing: …….. 25 Ft / 50 Ft roll………………….. TU-1121-1931-1
Tubing Clamps: …………………………………….... 12-1135-10-00
*Pump Kit: …………………………….……………….. PHA-850-XX
*Includes tubing, housing, Backing Plate, roller bracket assembly, two clamps.
Fuse (5/pack)……………………..…………………. FU-1127-02-00
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WARRANTY AND CUSTOMER SERVICE LIMITED WARRANTY
ANKO PRODUCTS, INC., warrants equipment of its manufacture and bearing its identification to be free from defects in workmanship and material. ANKO PRODUCTS, INC.’s liability under this warranty extends for a period of one year from the date of delivery from our factory or authorized distributor. It is limited to repairing or replacing any device or part of any device which is returned, transportation prepaid, to the factory within one year of delivery to the original purchaser, and which is proven to be defective upon examination by us. ANKO PRODUCTS, INC. disclaims all liability for consequential damage of whatever nature, damage of equipment during transportation, damage, damage due to improper handling, installation or improper operation or for determining suitability for the particular use intended by a purchaser. Replaceable parts including tubes supplied with the product are not covered by any warranties either expressed or implied. ANKO PROD-UCTS, INC., makes no warranties either express or implied, including implied warranty or merchantabil-ity, other than those stated above. No representative has authority to change or modify this warranty in any respect. Jurisdiction and venue for enforcement of this warranty may be brought only in the State of Florida. This warrant gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING
ANKO PRODUCTS, INC. assumes no responsibility or liability for chemical compatibility of our tubing in spe-cific applications. ALWAYS pretest tubing in accordance with tubing manufacturer’s specifications. Tubing that shows signs of swelling, embrittlement, or other deterioration should not be used.
DISCLAIMER The information contained in this manual is not intended for specific application purposes. ANKO PRODUCTS, INC., reserves the right to make changes to prices, products, and Specifications at any time, without prior notice.
RETURN AND REPAIR WARRANTY RETURNS Please direct all warranty requests to the appropriate distributor the product was purchased from.
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FOR YOUR RECORDS
Model_________________________________________________________________
Date of Installation_______________________________________________________
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