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Performance. Quality. Reliability MANUFACTURER AND SUPPLIER OF TRAILER CONNECTORS AND ACCESSORIES

Performance. Quality. Reliability

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Page 1: Performance. Quality. Reliability

Performance. Quality. Reliability

MANUFACTURER AND SUPPLIER OF TRAILER CONNECTORS AND ACCESSORIES

Page 2: Performance. Quality. Reliability

2 PERFORMANCE. QUALITY. RELIABILITY

Page 3: Performance. Quality. Reliability

iPERFORMANCE. QUALITY. RELIABILITY

TA B L E O F C O N T E N T S

DESCRIPTION PAGE

TRAIL-LINK: BACKGROUND ii

SECTION 1: ELECTRICAL SUZIS 1

Electrical Suzis - Introduction 1

Electrical Suzis - Products 2

SECTION 2: CONSTANT POWER BRAKING COILS 9

Constant Power Braking Coils - Introduction 9

Constant Power Braking Coils - Products 10

SECTION 3: PLUGS 11

Plugs - Introduction 11

Plugs - Products 12

SECTION 4: SOCKETS 16

Sockets - Introduction 16

Sockets - Products 17

SECTION 5: HIGH AMP RATING PRODUCTS/MILITARY (NATO) SPEC 21

High AMP Rating Products - Introduction 21

High AMP Rating Products - Products 22

Military (NATO) Spec - Products 24

SECTION 6: ANTI-KINK AIR COILS 26

Anti-kink Air Coils - Introduction 26

Anti-kink Air Coils - Products 27

SECTION 7: ACCESSORIES 29

Accessories - Introduction 29

Accessories - Products 30

SECTION 8: LED LIGHT RANGE 36

LED Light Range - Introduction 36

LED Light Range - Products 37

SECTION 9: UNDERBODY ACCESSORIES 43

Underbody Accessories - Introduction 43

Underbody Accessories - Products 44

SECTION 10: LATEST CONCEPTS 49

Latest Concepts 49

Page 4: Performance. Quality. Reliability

ii PERFORMANCE. QUALITY. RELIABILITY

TRAIL-LINK

BACKGROUND

Trail-Link is a family operated business established in 2004 when the

members started developing products based on previous experience

in the transport industry.

Trail-Link’s product range started with the development of a high

quality electrical suzi with moulded plugs and a universal catch

assembly providing LOCK-IN of these connectors.

The range has since expanded due to industry demand to include

plugs, sockets, harnesses and accessories which are now fitted as

standard on leading OE brands.

Trail-Link’s mission is to offer solutions for all electrical connector

requirements. Our vision is to continue to do so.

Page 5: Performance. Quality. Reliability

1PERFORMANCE. QUALITY. RELIABILITY

SECTION 1: ELECTRICAL SUZIS

INTRODUCTION

Trail-Link’s electrical suzis are produced from high quality polyurethane,

selected for its unbeatable wear-and-tear properties. Our coils are

weather, oil, grease, abrasion and UV resistant and have excellent

recoil memory to reduce sag. The impact resistant plugs are wired to

their correct standard and are tested in production.

Our electrical suzis offer the ideal PLUG-IN & GO solution for any horse/

trailer combination. The working lengths of the suzis range from 1.7m

to 4.5m depending on the product.

Page 6: Performance. Quality. Reliability

2 PERFORMANCE. QUALITY. RELIABILITY

SECTION 1: ELECTRICAL SUZIS

ALL DUTY POLY-U SUZI WITH TWO MOULDED PLUGS PART# 100-203

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 2 x Moulded plugs• Wire sizes: 6 x 1.5mm² + 1 x 2.5mm²• Working length = ±3.5m

PART# 101-203NEW STYLE POLY-U SUZI WITH TWO MOULDED PLUGS

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 2 x Moulded plugs• Wire sizes: 6 x 1.0mm² + 1 x 1.5mm²• Working length = ±3.5m• Light weight coil offering exceptional performance

Page 7: Performance. Quality. Reliability

3PERFORMANCE. QUALITY. RELIABILITY

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 2 x Moulded plugs• Wire sizes: 6 x 1.5mm² + 1 x 2.5mm²• 1m long tail for extended reach • Working length = ±4.5m

SECTION 1: ELECTRICAL SUZIS

ALL DUTY POLY-U SUZI WITH MOULDED PLUG (SINGLE END) PART# 100-204

LONG TAIL POLY-U SUZI WITH TWO MOULDED PLUGS PART# 100-503

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 1 x Moulded plug• 1 x End free for hard-wiring applications• Wire sizes: 6 x 1.5mm² + 1 x 2.5mm²• Working length = ±3.5m

Page 8: Performance. Quality. Reliability

4 PERFORMANCE. QUALITY. RELIABILITY

SECTION 1: ELECTRICAL SUZIS

PART# 100-504LONG TAIL POLY-U SUZI WITH MOULDED PLUG

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 1 x Moulded plug• 1 x End free for hard-wiring

applications

• Wire sizes: 6 x 1.5mm² + 1 x 2.5mm²

• Working length = ±4.5m• 1m long tail for extended reach

EUROPEAN STANDARD

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO. CONTACT/FUNCTION COLOUR NO.

Earth/Return/Ground White 1 Earth/Return/Ground White 3

Left tail/Number plate Black 2 Left tail/Number plate Black 7

Left turn/Hazard Yellow 3 Left turn/Hazard Yellow 1

Stop Red 4 Stop Red 6

Right turn/Hazard Green 5 Right turn/Hazard Green 4

Right tail/Number plate Brown 6 Right tail/Number plate Brown 5

Trailer brake control Blue 7 Spare Blue 2

EURO/USA TO SA ADAPTER SUZI PART# 100-403

SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 1 x SA moulded plug• 1 x EURO/USA moulded plug• Plugs wired to correct standard• Wire sizes: 6 x 1.5mm² + 1 x 2.5mm²• Working length = ±3.5m• Adapts from EURO style 7Pin (Scania, DAF, MAN etc.) to SA style 7Pin

Page 9: Performance. Quality. Reliability

5PERFORMANCE. QUALITY. RELIABILITY

SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 1 x SA moulded plug• 1 x 15Pin moulded plug (1-7 only)• Plugs wired to correct standard• Wire sizes: 6 x 1.5mm² + 1 x 2.5mm²• Working length = ±3.5m• Adapts from EURO style 15Pin (Mercedes,

Volvo etc.) to SA style 7Pin

SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 1 x SA moulded plug• 1 x 15Pin moulded plug (1-7 only)• Plugs wired to correct standard• Wire sizes: 6 x 1.0mm² + 1 x 1.5mm²• Working length = ±3.5m• Volvo OE spec adapter

SECTION 1: ELECTRICAL SUZIS

15PIN EUROPEAN STANDARD

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO. CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1 Left turn/Hazard Yellow 1

Right turn/Hazard Green 2 Right turn/Hazard Green 4

Fog tail light Blue 3 Spare Blue 2

Ground/Earth/Return for contacts 1-7

White 4 Earth/Return/Ground White 3

Left tail/Number plate/Markers

Black 5 Left tail/Number plate Black 7

Right tail/Number plate/Markers

Brown 6 Right tail/Number plate Brown 5

Stop Red 7 Stop Red 6

15PIN EUROPEAN STANDARD

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO. CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1 Left turn/Hazard Yellow 1

Right turn/Hazard Green 2 Right turn/Hazard Green 4

Fog tail light Blue 3 Spare Blue 2

Ground/Earth/Return for contacts 1-7

White 4 Earth/Return/Ground White 3

Left tail/Number plate/Markers

Black 5 Left tail/Number plate Black 7

Right tail/Number plate/Markers

Brown 6 Right tail/Number plate Brown 5

Stop Red 7 Stop Red 6

15PIN TO 7PIN ADAPTER SUZI PART# 100-303

NEW STYLE 15PIN TO 7PIN ADAPTER SUZI PART# 101-303

Page 10: Performance. Quality. Reliability

6 PERFORMANCE. QUALITY. RELIABILITY

SECTION 1: ELECTRICAL SUZIS

PART# 100-206

EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Earth/Return/Ground White 1

Left tail/Number plate Black 2

Left turn/Hazard Yellow 3

Stop Red 4

Right turn/Hazard Green 5

Right tail/Number plate Brown 6

Trailer brake control Blue 7SPECIAL FEATURES

• Polyurethane coil• 2 x EURO moulded plugs• Wire sizes: 6 x 1.0mm² + 1 x 1.5mm²• Working length = ±3.5m

PART# 100-206SP

SPECIAL FEATURES

• Polyurethane coil• 2 x EURO supplementary moulded plugs with inverted pin • Wire sizes: 6 x 1.0mm² + 1 x 1.5mm²• Working length = ±3.5m

POLY-U SUZI WITH TWO EURO MOULDED PLUGS

POLY-U SUZI WITH TWO SUPPLEMENTARY MOULDED PLUGS

Page 11: Performance. Quality. Reliability

7PERFORMANCE. QUALITY. RELIABILITY

SECTION 1: ELECTRICAL SUZIS

SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 2 x 15Pin moulded plugs• Wire size: 6x1mm²+ 1x1.5mm²• Working length = ±3.5m• 7 primary functions

PART# 100-803

NEW STYLE POLY-U SUZI WITH TWO 15PIN PLUGS FITTED (1-7 ONLY) PART# 101-800

SPECIAL FEATURES

• Polyurethane 15Core coil• Functional bend restrictor• 2 x 15Pin moulded plugs• Wire sizes: 12 x 1.5mm² + 3 x 2.5mm²• Working length = ±3.5m• 15 functions

15PIN EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Right turn/Hazard Green 2

Fog tail light Blue 3

Ground/Earth/Return for contacts 1-7 White 4

Left tail/Number plate/Markers Black 5

Right tail/Number plate/Markers Brown 6

Stop Red 7

Reversing lights Pink 8

Power supply (Continuous plus) Orange 9

Brake lining wear sensor Grey 10

Pressure sensor for spring brake system

White/Black 11

Rear axle lift system White/Blue 12

Ground/Earth/Return for data line White/Red 13

Data line White/Green 14

White/Brown 15

15PIN EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Right turn/Hazard Green 2

Fog tail light Blue 3

Ground/Earth/Return for contacts 1-7 White 4

Left tail/Number plate/Markers Black 5

Right tail/Number plate/Markers Brown 6

Stop Red 7

15PIN POLY-U POWERCOIL COMPLETE

Page 12: Performance. Quality. Reliability

8 PERFORMANCE. QUALITY. RELIABILITY

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 2 x Moulded plugs• Wire sizes: 6 x 1.0mm² + 1 x 1.5mm²• Working length = ±1.7m• Light duty/recreational applications

SECTION 1: ELECTRICAL SUZIS

PART# 100-703MINI COIL WITH TWO MOULDED PLUGS

Page 13: Performance. Quality. Reliability

9PERFORMANCE. QUALITY. RELIABILITY

SECTION 2: CONSTANT POWER BRAKING COILS

INTRODUCTION

Trail-Link’s Constant Power Braking Coils are produced from high

quality polyurethane, selected for its unbeatable wear-and-tear

properties. Our coils are weather, oil, grease, abrasion & UV resistant

and offer excellent recoil memory.

ABS braking systems are now required by law on all new trailers –

these coils come complete with the standard ABS/EBS plug & catch

combination, and provide constant power from horse to trailer ensuring

compliance.

Page 14: Performance. Quality. Reliability

10 PERFORMANCE. QUALITY. RELIABILITY

EBS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

Data line White/Green 6

White/Brown 7

SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• Short reach for applications with reduced swing - ideal for

underslung use behind 5th wheel• 2 x 7Pin EBS plugs• Wire sizes: 5 x 1.5mm² + 2 x 4mm²• Includes 2 x CAN data lines

EBS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

Data line White/Green 6

White/Brown 7SPECIAL FEATURES

• Polyurethane coil• Functional bend restrictor• 2 x 7Pin EBS moulded plugs• Wire sizes: 5 x 1.5mm² + 2 x 4mm²• Includes 2 x CAN data lines• For ABS and EBS combinations

SECTION 2: CONSTANT POWER BRAKING COILS

PART# 100-903

PART# 101-903

7 PIN EBS BRAKING COIL COMPLETE

SHORT REACH EBS/ABS BRAKING COIL

Page 15: Performance. Quality. Reliability

11PERFORMANCE. QUALITY. RELIABILITY

SECTION 3: PLUGS

INTRODUCTION

Trail-Link’s plugs are all supplied with correct pin position

guidelines to ensure standard wiring and hassle-free connecting.

We provide u-connect versions of all the different plug standards

used in South Africa.

Page 16: Performance. Quality. Reliability

12 PERFORMANCE. QUALITY. RELIABILITY

SPECIAL FEATURES

• SA standard 7Pin plug• High quality, non-conductive plastic body

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7

SPECIAL FEATURES

• 15Pin plug for latest generation European vehicles• Available with crimp type contacts (OE spec) or screw type contacts

15PIN EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Right turn/Hazard Green 2

Fog tail light Blue 3

Ground/Earth/Return for contacts 1-7 White 4

Left tail/Number plate/Markers Black 5

Right tail/Number plate/Markers Brown 6

Stop Red 7

Reversing lights Pink 8

Power supply (Continuous plus) Orange 9

Brake lining wear sensor Grey 10

Pressure sensor for spring brake system

White/Black 11

Rear axle lift system White/Blue 12

Ground/Earth/Return for data line White/Red 13

Data line White/Green 14

White/Brown 15

PART# 500-102

15 PIN PLUG PART# 500-202

U-CONNECT HIGH IMPACT TRAILER PLUG

SECTION 3: PLUGS

Page 17: Performance. Quality. Reliability

13PERFORMANCE. QUALITY. RELIABILITY

SECTION 3: PLUGS

PART# 500-4027 PIN EBS PLUG

PART# 500-5025 PIN ABS PLUG

ABS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

EBS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

Data line White/Green 6

White/Brown 7

SPECIAL FEATURES

• 7Pin plug for EBS braking systems• Can also be used on 5Pin applications• Available with crimp type contacts (OE spec) or screw type contacts

SPECIAL FEATURES

• 5Pin plug for ABS braking systems • Available with crimp type contacts (OE spec) or screw type contacts

Page 18: Performance. Quality. Reliability

14 PERFORMANCE. QUALITY. RELIABILITY

EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Earth/Return/Ground White 1

Left tail/Number plate Black 2

Left turn/Hazard Yellow 3

Stop Red 4

Right turn/Hazard Green 5

Right tail/Number plate Brown 6

Trailer brake control Blue 7

SPECIAL FEATURES

• Standard SA 7Pin plug with all male pin configuration• High quality, non-conductive plastic body

SPECIAL FEATURES

• 7Pin EURO/USA standard plug• Heavy duty metal body

PART# 500-103

EURO/USA METAL PLUG PART# 500-302

7 PIN ALL MALE TRAILER PLUG

SECTION 3: PLUGS

Page 19: Performance. Quality. Reliability

15PERFORMANCE. QUALITY. RELIABILITY

SECTION 3: PLUGS

SPECIAL FEATURES

• 13Pin European 12V standard plug• Non-conductive plastic body • Twist/Lock connection

13PIN EUROPEAN STANDARD

Contact/Function Colour No.

Left turn/Hazard Yellow 1

Fog tail light Blue 2

Ground/Earth/Return for contacts 1-7 White 3

Right turn/Hazard Green 4

Right tail/Number plate/Markers Brown 5

Stop Red 6

Left tail/Number plate/Markers Black 7

Reversing lights Pink 8

Power supply (Continuous plus) Orange 9

Power supply (Circuited with ignition switch)

Grey 10

Ground for power supply (Circuited with ignition switch)

White/Black 11

NOT OCCUPIED 12

Ground lead for for reversing lights and power supply (Continuous plus)

White/Red 13

PART# 500-90213 PIN PLUG

Page 20: Performance. Quality. Reliability

16 PERFORMANCE. QUALITY. RELIABILITY

SECTION 4: SOCKETS

INTRODUCTION

Trail-Link socket kits are supplied with the correct fasteners and wiring

guidelines to ensure hassle free connecting.

Page 21: Performance. Quality. Reliability

17PERFORMANCE. QUALITY. RELIABILITY

SECTION 4: SOCKETS

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7

SPECIAL FEATURES

• 15Pin socket for latest generation European vehicles• Available with crimp type contacts (OE spec) or screw type contacts

15PIN EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Right turn/Hazard Green 2

Fog tail light Blue 3

Ground/Earth/Return for contacts 1-7 White 4

Left tail/Number plate/Markers Black 5

Right tail/Number plate/Markers Brown 6

Stop Red 7

Reversing lights Pink 8

Power supply (Continuous plus) Orange 9

Brake lining wear sensor Grey 10

Pressure sensor for spring brake system

White/Black 11

Rear axle lift system White/Blue 12

Ground/Earth/Return for data line White/Red 13

Data line White/Green 14

White/Brown 15

SPECIAL FEATURES

• SA standard 7Pin socket• High quality, non-conductive plastic body

PART# 600-202

PART# 600-102U-CONNECT HIGH IMPACT TRAILER SOCKET

15 PIN SOCKET

Page 22: Performance. Quality. Reliability

18 PERFORMANCE. QUALITY. RELIABILITY

SECTION 4: SOCKETS

SPECIAL FEATURES

• 7Pin socket for EBS braking systems• Can also be used on 5Pin applications• Available with crimp type contacts (OE spec) or screw type contacts

SPECIAL FEATURES

• 5Pin socket for ABS braking systems • Available with crimp type contacts (OE spec) or screw type contacts

ABS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

EBS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

Data line White/Green 6

White/Brown 7

PART# 600-302

5 PIN ABS SOCKET PART# 600-402

7 PIN EBS SOCKET

Page 23: Performance. Quality. Reliability

19PERFORMANCE. QUALITY. RELIABILITY

SECTION 4: SOCKETS

SPECIAL FEATURES

• Standard SA 7Pin socket with all female tube configuration• High quality, non-conductive plastic body

SPECIAL FEATURES

• 7Pin EURO/USA standard socket• Heavy duty metal body

EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Earth/Return/Ground White 1

Left tail/Number plate Black 2

Left turn/Hazard Yellow 3

Stop Red 4

Right turn/Hazard Green 5

Right tail/Number plate Brown 6

Trailer brake control Blue 7

PART# 600-502

PART# 600-1037 PIN ALL FEMALE TRAILER SOCKET

EURO/USA METAL SOCKET

Page 24: Performance. Quality. Reliability

20 PERFORMANCE. QUALITY. RELIABILITY

SECTION 4: SOCKETS

13PIN EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Fog tail light Blue 2

Ground/Earth/Return for contacts 1-7 White 3

Right turn/Hazard Green 4

Right tail/Number plate/Markers Brown 5

Stop Red 6

Left tail/Number plate/Markers Black 7

Reversing lights Pink 8

Power supply (Continuous plus) Orange 9

Power supply (Circuited with ignition switch)

Grey 10

Ground for power supply (Circuited with ignition switch)

White/Black 11

NOT OCCUPIED 12

Ground lead for reversing lights and power supply (Continuous plus)

White/Red 13

SPECIAL FEATURES

• 13Pin European 12V socket• Non-conductive plastic body • Twist / Lock connection

PART# 600-90213 PIN SOCKET

Page 25: Performance. Quality. Reliability

21PERFORMANCE. QUALITY. RELIABILITY

SECTION 5: HIGH AMP RATING/MILITARY (NATO) SPEC PRODUCTS

INTRODUCTION

Trail-Link specialty products designed for high amp applications,

such as battery charging and tail-lift systems as well as military

specific purposes.

Page 26: Performance. Quality. Reliability

22 PERFORMANCE. QUALITY. RELIABILITY

SECTION 5: HIGH AMP RATING/MILITARY (NATO) SPEC PRODUCTS

SPECIAL FEATURES

• 1 x positive; 1 x negative pole• Heavy duty metal body with spring guard• Nominal AMP rating = 200A Max

SPECIAL FEATURES

• Dual 2 pole bonded cable • Nominal wire sizes: 2 x 21mm²• Red = positive; Black = negative • Nominal AMP rating = 200A Intermittent / 110A Continuous

PART# 100-123

2 POLE PLUG PART# 500-2POL

TAILGATE/BATTERY SPIRAL COIL

Page 27: Performance. Quality. Reliability

23PERFORMANCE. QUALITY. RELIABILITY

SECTION 5: HIGH AMP RATING/MILITARY (NATO) SPEC PRODUCTS

SPECIAL FEATURES

• 2 x 6mm2 conductors in PUR coil• Red = positive; Black = negative• Nominal AMP rating = 50A • For recreational fridge/battery pack applications

SPECIAL FEATURES

• 1 x positive; 1 x negative pole• Heavy duty metal body with positive latch • Nominal AMP rating = 200A Max

PART# 600-2POL

PART# 100-123-6MM

2 POLE SOCKET

RECREATIONAL CHARGING COIL (2 X 6MM)

Page 28: Performance. Quality. Reliability

24 PERFORMANCE. QUALITY. RELIABILITY

SPECIAL FEATURES

• Available on request• Also available with male pins (PART# 600-12P)

SPECIAL FEATURES

• Available on request• Also available with female tubes (PART# 500-12T)

SECTION 5: MILITARY (NATO) SPEC

PART# 500-12P

12PIN MILITARY SPEC SOCKET WITH FEMALE TUBES PART# 600-12T

12PIN MILITARY SPEC PLUG WITH MALE PINS

Page 29: Performance. Quality. Reliability

25PERFORMANCE. QUALITY. RELIABILITY

SPECIAL FEATURES

• 1 x Positive; 1 x Negative • 50mm² contacts• Nominal AMP rating = 115A continuous (up to 300A for 30 seconds)

SPECIAL FEATURES

• 1 x Positive; 1 x Negative• 50mm² contacts• Nominal AMP rating = 115A continuous (up to 300A for 30 seconds)

SECTION 5: MILITARY (NATO) SPEC

PART# 500-2P50

PART# 600-2P50

2 POLE NATO BOOSTER PLUG

2 POLE NATO BOOSTER SOCKET

Page 30: Performance. Quality. Reliability

26 PERFORMANCE. QUALITY. RELIABILITY

SECTION 6: ANTI-KINK AIR COILS

INTRODUCTION

Trail-Link’s High Performance “small-coil” air suzis are manufactured

from high quality polyurethane to provide anti-kink, anti-sag, and

excellent memory.

Other advantages include high flexibility, superior cold weather

operation and increased burst pressure to ensure a longer service

life and guaranteed improved performance.

Page 31: Performance. Quality. Reliability

27PERFORMANCE. QUALITY. RELIABILITY

SECTION 6: ANTI-KINK AIR COILS

SPECIAL FEATURES

• 5m nominal working length • Half inch BSPT fittings with spring guards• Temperature range -40°C to 75°C

SPECIAL FEATURES

• 5m nominal working length • Half inch BSPT fittings with spring guards• Temperature range -40°C to 75°C

PART# 200-103

PART# 200-203

HIGH PERFORMANCE PUR AIR COIL (YELLOW)

HIGH PERFORMANCE PUR AIR COIL (RED)

Page 32: Performance. Quality. Reliability

28 PERFORMANCE. QUALITY. RELIABILITY

PART# 201-103

PART# 201-203

SECTION 6: ANTI-KINK AIR COILS

SPECIAL FEATURES

• Short reach for applications with reduced swing - ideal for underslung use behind 5th wheel

• Half inch BSPT fittings with spring guards• Temperature range -40°C to 75°C

SPECIAL FEATURES

• Short reach for applications with reduced swing - ideal for underslung use behind 5th wheel

• Half inch BSPT fittings with spring guards• Temperature range -40°C to 75°C

SHORT-REACH PUR AIR COIL (RED)

SHORT-REACH PUR AIR COIL (YELLOW)

Page 33: Performance. Quality. Reliability

29PERFORMANCE. QUALITY. RELIABILITY

SECTION 7: ACCESSORIES

INTRODUCTION

Trail-Link’s accessories have been carefully selected to add safety,

convenience and value to towing & towed vehicles, both on the

road and off.

Page 34: Performance. Quality. Reliability

30 PERFORMANCE. QUALITY. RELIABILITY

SECTION 7: ACCESSORIES

SPECIAL FEATURES

• Stainless steel spring catch• Provides lock-in of 7Pin connectors• Easy installation • Fits behind existing socket (no need to disconnect wires)• Registered Design

SPECIAL FEATURES

• Assists on low mounting locations• Supports coils to stay clear of chassis and propshaft• Accommodates red, yellow & electrical coils• Easy to install

PART# 700-102

SUZI SUSPENSION SPRING PART# 900-102

UNIVERSAL CATCH ASSEMBLY

Page 35: Performance. Quality. Reliability

31PERFORMANCE. QUALITY. RELIABILITY

SECTION 7: ACCESSORIES

SPECIAL FEATURES

• 2 part assembly for easy installation • Adjustable angle to protect suzi coils and hoses • Modular system with add-on and adapter plates • Allows for extra connectors and custom configurations • Registered design

PART# USK-ASS

PART# KPN-LOC

BRACKET ASSEMBLY

KINGPIN LOCK

SPECIAL FEATURES

• Theft deterrent • Prevents unauthorized hooking of trailers• Unique lock & key combo

Page 36: Performance. Quality. Reliability

32 PERFORMANCE. QUALITY. RELIABILITY

SPECIAL FEATURES

• Test output of towing vehicle to isolate faults• 10m length allows for one person testing • LED lights in test unit to indicate correct functions

SPECIAL FEATURES

• High-visibility emergency strobe with torch setting• LED for extended life• Self supporting stand

SECTION 7: ACCESSORIES

PART# LED-FSH

IN-SEAT SOCKET TESTER PART# INS-TES

LED EMERGENCY FLASHER

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33PERFORMANCE. QUALITY. RELIABILITY

SECTION 7: ACCESSORIES

SPECIAL FEATURES

• Test output of towing vehicle to isolate faults• LED lights in test unit to indicate correct functions

SPECIAL FEATURES

• Convenient wind-up system • 30m working length polyurethane hose• 360° swivel base• Optional wall mounting • 3/8” BSPT fittings

PART# INS-SOC

PART# HR-MANUAL

TRAIL-LINK SOCKET TESTER

MANUAL AIR HOSE REEL

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34 PERFORMANCE. QUALITY. RELIABILITY

SPECIAL FEATURES

• Plug & Play adapter • Converts from 7Pin SA to 13Pin EURO

SPECIAL FEATURES

• Plug & Play adapter• Converts from 13Pin EURO to 7Pin SA • Compatible with VW, Mercedes, Jeep, BMW & Audi

SECTION 7: ACCESSORIES

PART# 600-802

7PIN TO 13PIN ADAPTER PART# 600-112

13PIN TO 7PIN ADAPTER

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35PERFORMANCE. QUALITY. RELIABILITY

SECTION 7: ACCESSORIES

SPECIAL FEATURES

• 12V-80V• High decibel output • For use in safety warning systems e.g. reverse buzzer

PART# BUP-ALMBACKUP ALARM

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36 PERFORMANCE. QUALITY. RELIABILITY

SECTION 8: LED LIGHT RANGE

INTRODUCTION

Trail-Link’s new age LED lights (lights with a difference) are

imported from Poland and possess impressive specifications along

with high IP ratings and E-MARK certification.

In addition to the new age technology and excellent quality,

they boast spectacular viewing effects.

Our range includes a variety of functional lights and a

marker light range – never before seen in South Africa.

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37PERFORMANCE. QUALITY. RELIABILITY

SECTION 8: LED LIGHT RANGE

SPECIAL FEATURES

• 7 program settings• Includes bracket for easy installation• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Also available in red and blue, or with a clear lens on request

SPECIAL FEATURES

• Reflector with built-in marker light• Includes bracket for easy installation• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

PART# WAS-898.17 PROGRAM AMBER STROBE

PART# WAS-901AMBER REFLECTIVE MARKER (ARROW PATTERN)

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38 PERFORMANCE. QUALITY. RELIABILITY

SECTION 8: LED LIGHT RANGE

SPECIAL FEATURES

• Reflector with built-in marker light• Includes bracket for easy installation• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

SPECIAL FEATURES

• Reflector with built-in marker light• Includes bracket for easy installation• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

PART# WAS-902RED REFLECTIVE MARKER (ARROW PATTERN)

WHITE REFLECTIVE MARKER (ARROW PATTERN) PART# WAS-903

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39PERFORMANCE. QUALITY. RELIABILITY

SECTION 8: LED LIGHT RANGE

SPECIAL FEATURES

• effect• Complete with rubber mounting bracket• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

SPECIAL FEATURES

• effect• Complete with rubber mounting bracket• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

RED NEON MARKER ROUND

WHITE NEON MARKER ROUND PART# WAS-782

PART# WAS-783

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40 PERFORMANCE. QUALITY. RELIABILITY

SECTION 8: LED LIGHT RANGE

SPECIAL FEATURES

• effect• Complete with rubber mounting bracket• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

PART# WAS-784AMBER NEON MARKER ROUND

SPECIAL FEATURES

• effect• Visibility and improved safety

for driver and road users• Flexible rubber arm• Red, white and amber

all in one• Multi-voltage

• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect

any wire• Available as standard

or with click-in connector

PART# WAS-788LNEON STALK MARKER LIGHT LHS

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41PERFORMANCE. QUALITY. RELIABILITY

SECTION 8: LED LIGHT RANGE

SPECIAL FEATURES

• effect• Visibility and improved safety

for driver and road users• Flexible rubber arm• Red, white and amber

all in one• Multi-voltage

• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect

any wire• Available as standard

or with click-in connector

PART# WAS-788PNEON STALK MARKER LIGHT RHS

SPECIAL FEATURES

• Rugged design with built in marker light for added visibility • Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

PART# WAS-245NUMBER PLATE LIGHT WITH BUILT-IN MARKER

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42 PERFORMANCE. QUALITY. RELIABILITY

SECTION 8: LED LIGHT RANGE

SPECIAL FEATURES

• Rugged design• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved• Smart polarity – connect any wire• Available as standard or with click-in connector

NUMBER PLATE LIGHT PART# WAS-244

SPECIAL FEATURES

• Rugged design• Resistant to high and low temperatures• High efficiency and output – minimum consumption• With on/off switch and adjustable bracket• Multi-voltage• IP Rating: IP66/IP68• E-MARK approved

PART# WAS-684HIGH POWERED LED WORK LIGHT

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43PERFORMANCE. QUALITY. RELIABILITY

SECTION 9: UNDERBODY ACCESSORIES

INTRODUCTION

Trail-Link is a proud manufacturer of electrical harnesses for many

OE brands.

Our underbody range includes correctly spec’d trailer cable,

protective products and junction boxes for safer wiring.

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44 PERFORMANCE. QUALITY. RELIABILITY

SECTION 9: UNDERBODY ACCESSORIES

SPECIAL FEATURES

• Simple in line fusing for system protection • Accepts standard blade fuses

SPECIAL FEATURES

• Correct colour coding • Extra thick PVC jacket for abrasion resistance • Easy to strip• 6 x 1.5mm² + 1 x 2.5mm² for heavy duty applications (Part# 000-100)• 6 x 1.0mm² + 1 x 1.5mm² for standard duty applications (Part# 000-101)• 7 x 0.75mm² for light duty applications (Part# 000-300)

SOUTH AFRICAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Spare Blue 2

Earth/Return/Ground White 3

Right turn/Hazard Green 4

Right tail/Number plate Brown 5

Stop Red 6

Left tail/Number plate Black 7

PART# 000-100 ; 000-101 ; 000-300

IN-LINE FUSE HOLDER

7CORE TRAILER CABLE

PART# INL-FUS

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45PERFORMANCE. QUALITY. RELIABILITY

SECTION 9: UNDERBODY ACCESSORIES

SPECIAL FEATURES

• Correct colour coding • Extra thick PVC jacket for abrasion resistance • Easy to strip• 12 x 1.5mm² + 3 x 2.5mm²• Includes 2 x CAN data lines

15PIN EUROPEAN STANDARD

CONTACT/FUNCTION COLOUR NO.

Left turn/Hazard Yellow 1

Right turn/Hazard Green 2

Fog tail light Blue 3

Ground/Earth/Return for contacts 1-7 White 4

Left tail/Number plate/Markers Black 5

Right tail/Number plate/Markers Brown 6

Stop Red 7

Reversing lights Pink 8

Power supply (Continuous plus) Orange 9

Brake lining wear sensor Grey 10

Pressure sensor for spring brake system

White/Black 11

Rear axle lift system White/Blue 12

Ground/Earth/Return for data line White/Red 13

Data line White/Green 14

White/Brown 15

EBS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

Data line White/Green 6

White/Brown 7

PART# 000-15C

7CORE EBS CABLE PART# 000-EBS

15CORE CABLE

SPECIAL FEATURES

• Correct colour coding• Extra thick PVC jacket for abrasion resistance• Easy to strip• 5 x 1.5mm² + 2 x 4.0mm²• Includes 2 x CAN data lines

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46 PERFORMANCE. QUALITY. RELIABILITY

SECTION 9: UNDERBODY ACCESSORIES

ABS

CONTACT/FUNCTION COLOUR NO.

Solenoid control valve plus Red 1

Electronic plus Black 2

Electronic minus Yellow 3

Solenoid control valve minus Brown 4

Warning system White 5

SPECIAL FEATURES

• Supplied with fasteners and grommets• 5 Ports• Protects electrical connections from the elements

SPECIAL FEATURES

• Correct colour coding• Extra thick PVC jacket for abrasion resistance• Easy to strip• 3 x 1.5mm² + 2 x 4.0mm²

PART# 000-ABS

PART# JBX-7PIN

5CORE ABS CABLE

7PIN ELECTRICAL JUNCTION BOX

Page 51: Performance. Quality. Reliability

47PERFORMANCE. QUALITY. RELIABILITY

SECTION 9: UNDERBODY ACCESSORIES

SPECIAL FEATURES

• Underbody wiring & air-hose protection • ID = 7mm• OD = 10mm• 100m rolls

SPECIAL FEATURES

• Supplied with fasteners and grommets• 5 Ports• Protects electrical connections from the elements

PART# JBX-10PIN

CORRUGATED TUBING SMALL (SPLIT) PART# COR-0710

10PIN ELECTRICAL JUNCTION BOX

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48 PERFORMANCE. QUALITY. RELIABILITY

SECTION 9: UNDERBODY ACCESSORIES

SPECIAL FEATURES

• Underbody wiring & air-hose protection • ID = 16mm• OD = 20mm• 100m rolls

SPECIAL FEATURES

• Underbody wiring & air-hose protection • ID = 20mm• OD = 25mm• 100m rolls

PART# COR-1620

PART# COR-2025

CORRUGATED TUBING MEDIUM (SPLIT)

CORRUGATED TUBING LARGE (SPLIT)

Page 53: Performance. Quality. Reliability

49PERFORMANCE. QUALITY. RELIABILITY

TRAIL-LINK’S LATEST “AHEAD OF THE GAME” PRODUCT IS OUR NEW

UNDERSLUNG SUZI KIT CONSISTING OF:

2 x SHORT-REACH AIRCOILS (PART# 201-103 & 201-203)

1 x SHORT REACH EBS COIL (PART# 101-903)

1 x MINI COIL (PART# 100-703)

AND

2 x BRACKET ASSEMBLIES (PART# USK-ASS)

Strategically placed behind kingpin and fifth wheel on interlink trailers,

or behind 5th wheel of horse and kingpin of semi trailer configurations,

ensuring limited swing on suzis and preventing suzi theft while on the run.

SECTION 10: LATEST CONCEPTS

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50 PERFORMANCE. QUALITY. RELIABILITY

NOTES

Page 55: Performance. Quality. Reliability
Page 56: Performance. Quality. Reliability

Tel: +27 (0) 12 335 7402

Fax: +27 (0) 86 635 3286

E-mail: [email protected]

www.trail-link.co.za

PO Box 880

Silverton

0127

Pretoria

Gauteng

South Africa

stu

dio1

12.c

o.za

| S-

4091