Performance of Flowing Wells

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    January 04 Performance of Flowing Wells 11

    Production Technology

    Performance of Flowing Wells

    Professor Bahman TohidiInstitute of Petroleum EngineeringHeriot-Watt UniversityEdinburgh EH14 4ASScotlandTel: +44 (0)131 451 3672Fax: +44 (0)131 451 3127Email: [email protected]

    January 04 Performance of Flowing Wells 22

    Learning Objectives

    Inflow Performance Relationship (IPR) Single phase Two phase

    Vertical Lift Performance Single phase Two phase

    Flow Through Chokes Matching Inflow and Tubing Performances

    January 04 Performance of Flowing Wells 33

    Introduction Production by natural flow Need for better understanding of various

    concepts which define well performance. Pressure loss occurs in:

    the reservoir the bottom hole completion the tubing or casing the wellhead the flowline the flowline choke pressure losses in the separator and export

    pipeline to storageJanuary 04 Performance of Flowing Wells 44

    Introduction Production is generally limited by the pressure in

    the reservoir and difficult to do something about it. A major task is to optimise the design to maximise

    oil and gas recovery.

    January 04 Performance of Flowing Wells 55

    Production Performance Production performance involves

    matching up the following threeaspects: Inflow performance of formation fluid flow

    from formation to the wellbore. Vertical lift performance as the fluids flow

    up the tubing to surface. Choke or bean performance as the fluids

    flow through the restriction at surface.

    January 04 Performance of Flowing Wells 77

    Fluid Flow Through Porous Media The nature of the fluid flow Time taken for the pressure change in the

    reservoir Fluid to migrate from one location to another

    For any pressure changes in the reservoir, it mighttake days, even years to manifest themselves inother parts of the reservoir.

    Therefore flow regime would not be steady state Darcys law could not be applied Time dependent variables should be examined

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    January 04 Performance of Flowing Wells 88

    Idealised Flow Pattern They are: Linear, Radial, Hemi-spherical, and Spherical

    The most important cases are linear andradial models, both used to describe thewater encroachment from an aquifer.

    Radial model is used to describe the flowaround the wellbore.

    January 04 Performance of Flowing Wells 99

    Characterisation and Modelling of FlowPatterns

    The actual flow patterns are usually complex,due to:

    1. The shape of oil formations and aquifers arequite irregular

    2. Permeability, porosity, saturations, etc arenot homogeneous

    3. Irregular well pattern through the pay zone4. Difference in production rate from well to

    well5. Many wells do not fully pene trate the pay

    zone, or not fully perforated.

    January 04 Performance of Flowing Wells 1010

    Well Inflow Performance

    Q

    L

    A

    P 1 P 2

    AL

    PPQ 21

    =

    AL

    PPKQ 21

    Darcys Law

    LPK

    LPPK

    AQ

    U 21

    =

    ==

    January 04 Performance of Flowing Wells 1212

    Darcys LawDefinitionOne Darcy is defined as the permeability which willpermit a fluid of one centipoise viscosity to flow at alinear velocity of one centimeter per second for apressure gradient of one atmosphere per centimeter.

    Assumptions Fo r Use of Darcy s LawSteady flowLaminar flowRock 100% saturated with one fluidFluid does not react with the rockRock is homogeneous and isotropicFluid is incompressible

    January 04 Performance of Flowing Wells 1313

    Radial Flow for Incompressible Fluids Reservoir is horizontal and of

    constant thickness h. Constant rock properties and K. Single phase flow Reservoir is circular of radius r e Well is located at the centre of the

    reservoir and is of radius r w. Fluid is of constant viscosity . The well is vertical and completed

    open hole

    January 04 Performance of Flowing Wells 1414

    Characteristics of the Flow Regimes Steady-State; the pressure and the rate distribution in

    the reservoir remain constant with time.

    Unsteady-State (Transient); the pressure and/or therate vary with time.

    Semi-Steady State (Pseudo Steady-State); is aspecial case of unsteady state which resemblessteady-state flow.

    It is always necessary to recognise whether a well ora reservoir is nearest to one of the above states, asthe working equations are generally different.

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    January 04 Performance of Flowing Wells 1515

    Radial Flow for Incompressible Fluids

    Two cases are of primary interest: Steady state: The reservoir conditions does not

    change with time. Flow at r=r e

    Semi steady state or pseudo st eady st at e:Reservoir conditions changes with time, but dP/dr isfairly constant and does not change with time. No flow occurs across the outer boundary Fluid production of fluids must be compensated for by the

    expansion of residual fluids in the reservoir.

    January 04 Performance of Flowing Wells 1616

    Coping with Complexities There are essentially two possibilities:

    1. The drainage area of the well, reservoir or aquifer ismodelled fairly closely by subdividing the formationinto small blocks. This results in a complex series ofequations which are solved by numerical or semi-numerical methods.

    2. The drained area is represented by a single block insuch a way that the global features are preserved.Inhomogeneities are averaged out or substituted by asimple pattern. Here the equations of flow can besolved analytically.

    January 04 Performance of Flowing Wells 1818

    Steady State - Radial Flow of anIncompressible Fluid

    r dr

    Kh2q

    dP

    dr dPK

    rh2q

    Aq

    U

    rh2 A

    r

    r r

    =

    =

    ==

    =

    Can be integrated between the limits of:inner boundary i.e. the wellbore sand face: r = r w P = P wouter boundary i.e. the drainage radius: r = r e P = P e

    January 04 Performance of Flowing Wells 1919

    Steady State - Radial Flow of anIncompressible Fluid

    [ ] )r r

    ln(Kh2

    qPP

    r dr

    Kh2q

    r dr

    Kh2q

    dP

    w

    er we

    r

    r

    r r

    r

    r P

    P

    e

    w

    e

    w

    e

    w

    =

    =

    =

    [P e - P w ] is the total pressure drop across the reservoir andis denoted the drawdown .q r is the fluid flowrate at reservoir conditions.If the production rate measured at standard conditions atsurface i.e. q s then q s .B = q r

    [ ] )r r

    ln(Kh2Bq

    PPw

    eswe

    =

    January 04 Performance of Flowing Wells 2020

    Steady State - Radial Flow of anIncompressible Fluid

    If the production rate measured at standard conditions atsurface i.e. q s then q s .B = q r

    [ ] )r r

    ln(Kh2Bq

    PPw

    eswe

    =

    In field units, i.e., P and q s in psi and STB/day

    [ ] )r r

    ln(Kh

    Bq10x082.7

    1PPw

    es3we

    =

    January 04 Performance of Flowing Wells 2121

    Steady State - Radial Flow of anIncompressible Fluid

    Highly supportive reservoir pressure maintenancewith water injection or gas reinjection.Reservoir production associated with a substantialexpanding gas cap. [ ] )

    r r

    ln(Kh

    Bq10x082.7

    1PP

    w

    es3we

    =

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    January 04 Performance of Flowing Wells 3131

    Steady State Radial Flow for a Gas Approximate solution - average pressure or P 2

    approach.

    2wf Pwf P

    FlowOpen AbsoluteQ AOF =

    January 04 Performance of Flowing Wells 3333

    Semi-Steady State Flow for a Gas System

    Using the bounded reservoir assumption and thedefinition of isothermal compressibility:

    January 04 Performance of Flowing Wells 3434

    Multiphase Flow within the Reservoir

    Only single phase flow, so far. Most oil reservoirs will produce at a bottom hole

    pressure below the bubble point, either:- Initially where the reservoir is saturated Or after production where the pressure in the pore space

    declines below the bubble point, resulting in 2-phase flow

    Saturations in pore space S o+S w+S g=1.0

    Critical saturation S c Connate water S wc Residual saturation S or Absolute permeability K Relative permeability k ro=ko/K

    January 04 Performance of Flowing Wells 3535

    Multiphase Flow within the Reservoir

    January 04 Performance of Flowing Wells 3636

    2-Phase Flow, Vogels Equation

    2

    r

    wf

    r

    wf

    maxo

    o )PP

    (8.0)PP

    (2.01q

    q =

    A simplified solution was offered by Vogel. He simulated the PVTproperties and cumulative production from different wells oncomputer to produce many IPR curves. These were then normalisedfor pressure and producing rate. The curves produced representmany different depletion drive reservoir. A single curve can be fittedto the data with the following equation.

    This equation has been found to be a good representation of manyreservoirs and is widely used in the prediction of IPR curves for 2-phase flow. Also, it appears to work for water cuts of up to 50%.

    January 04 Performance of Flowing Wells 3737

    Vogels Equation, Example-1

    b/d 211)2400800

    (8.0)2400800

    (2.01250)(8.0)(2.01

    psi800PFor

    b/d 250)

    24001800

    (8.0)24001800

    (2.01

    100

    )(8.0)(2.01

    psi1800P

    b/d 100q

    psi2400P

    :datafollowinggiven the psi,800Pforq and q Find

    22max

    22max

    wf

    o

    wf oomax

    ===

    =

    =

    =

    =

    ===

    =

    r

    wf

    r

    wf oo

    r

    wf

    r

    wf

    oo

    r

    P

    P

    P

    Pqq

    P

    P

    P

    Pq

    q

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    January 04 Performance of Flowing Wells 3838

    Vogels Equation, Example, Cont.

    If other values of P wf are chosen, sufficientqos can be generatedto plot the curve, e.g.:

    P wf qo800 2111200 1751600 1282000 69

    IPR

    0

    500

    1000

    1500

    2000

    2500

    3000

    0 100 200 300q o

    P w

    f

    January 04 Performance of Flowing Wells 3939

    Vogels Equation, Combined Single Phase Liquid and 2-Phase

    In this case there is a singlephase liquid which exists

    above the bubble point. Belowthe bubble point the systembecomes 2-phase.

    The figure opposite shows theIPR, which is a combinedlinear-Vogel plot (i.e., straightline above Pb and Vogelbelow Pb with Pb substitutedfor Pr).

    P b

    P r

    qb qmaxq

    P wf

    Straight line above P b

    Vogel below P b

    January 04 Performance of Flowing Wells 4040

    Vogels Equation, Example-2

    psia1000 b. psia2500 a. :of Pforq iii)

    P belowIPR Vogelassuming,q )

    q i):Find

    )43

    (ln

    )(1008.7

    cp0.68 2.1B 0S

    ft0.4r ft2000r ft60h

    md 30k psia2000P psia3000P

    :datafollowingGiven the

    wf o

    bmax

    b

    3

    o

    we

    b

    ii

    r r

    B

    PPhk q

    w

    eoo

    wfsr oo

    o

    r

    =

    =========

    January 04 Performance of Flowing Wells 4141

    Example-2, Solution

    =

    =+

    =

    =

    2max

    b

    3

    3

    )(8.0)(2.01

    P beyond Vogelusing ii)

    b/d 2010)0

    4

    3

    4.0

    2000(ln2.168.0

    )20003000(60301008.7

    )43

    (ln

    )(1008.7

    :used isequationinflowradialfore there

    point, bubbletheabovePIgivennoisThere i)

    r

    wf

    r

    wf oo

    w

    eoo

    wfsr oo

    P

    P

    P

    Pqq

    r r

    B

    PPhk q

    January 04 Performance of Flowing Wells 4242

    Example-2, Solution

    b/d/psi01.220003000

    2010PatPItherefore

    8.1PPI)Vogel(q

    P8.1q

    PP6.1

    P2.0q

    dPqd-PI PPatand

    P

    P6.1P

    2.0q

    dPqd-

    P

    P6.1P

    2.0q

    dPqd

    PI.thegivesitateddifferentiis equationsVogel'if IPR,theof slopetheisPIthethatmemberingRe

    b

    bmaxo

    bmaxo2

    b

    b

    bmaxo

    wf

    obwf

    2r

    wf

    r maxo

    wf

    o2r

    wf

    r maxo

    wf

    o

    =

    =

    =

    =+===

    +==

    January 04 Performance of Flowing Wells 4343

    Example-2, Solution

    b/d357315632010qqq

    b/d1563)20001000

    0.8()20001000

    (2.01qq

    Pi.e.psi,1000Pb.

    b/d1005)25003000(01.2)PPPI(q

    ,Pi.e.psi,2500Pa.iii)

    b/d424322332010qqq

    b/d22338.1

    200001.2

    8.1P

    PIq

    o(Vogel)bo(total)

    2)Vogelmax(o(Vogel)

    bwf

    wf r

    bwf

    )vogelmax(b)totalmax(

    b)vogelmax(o

    =+=+=

    ==

    =

    =+=+=

    ===

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    January 04 Performance of Flowing Wells 4444

    Vogels Equation, Problems-1&2

    IPRthePlotb/d/psi2PI

    psi3000Ppsi4200P

    psi.2500Pfor qand,q,qfinddata,followingtheUsing2-Problem

    _________ __________ __________ __________psig1000P b/d150qpsig1600P psig1600P

    :datafollowingthefor IPRplotandqFind1-Problem

    b

    r

    wf max(total)b

    wf o

    br

    omax

    ===

    =

    == ==

    January 04 Performance of Flowing Wells 4545

    Two Phase Flow: Effect of GOR

    January 04 Performance of Flowing Wells 4747

    Productivity Index (PI) Productivity index is a measure of the capability of a

    reservoir to deliver fluids to the bottom of a wellbore.

    It relates the surface production rate and the pressuredrop across the reservoir, known as the drawdown.

    To take into account the effect of the thickness ofproducing interval and comparison of various wells,the Specific Productivity Index is defined as:

    January 04 Performance of Flowing Wells 4949

    Oil Wells Productivity Index The Productivity Index (PI) is the ratio of

    production to the pressure draw down at themid-point of the production interval

    rateflowoilQ presure

    presurereservoiraverage

    o ==

    =

    =

    flowingP

    PPP

    QPI

    wf

    Rwf R

    o

    The productivity index is a measure of the oil well potential or abilityto produce and is a commonly measured well property.

    PI is expressed either in stock tank barrel per day per psi or in stocktank cubic metres per day per kPa.

    January 04 Performance of Flowing Wells 5050

    Practical determination of PIThe static pressure (P R) is measured by:- prior to open a new well (after clean up)- after sufficient shut in period (existing wells)

    In both cases a subsurface pressure gauge is run intothe well

    The flowing bottom hole pressure (P wf ) is recorded- after the well has flowed at a stabilised rate for a

    sufficient period (new wells)- prior to shut in for the existing wells

    January 04 Performance of Flowing Wells 5151

    Decline of PI at High Flow RatesIn most wells the productivity index remainsconstant over a wide range of variation inflow rate. Therefore, the oil flow rate isdirectly proportional to bottom holepressure draw down.

    However, at high flow rate the linearity failsand the productivity index declines, whichcould be due to:1- turbulence at high volumetric flow rates2- decrease in relative permeability due to thepresence of free gas caused by the drop inpressure at the well bore3- the increased in oil viscosity with pressuredrop below bubble point

    Flow rate

    PI

    Drawdown

    Qo PI

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    January 04 Performance of Flowing Wells 5353

    PI for Gas Reservoir in SS Flow For gas wells, the equations commonly involve a P 2

    term, hence the PI is redefined in terms of this.

    Parameters, assuming nochange in the fluid andreservoir properties, shouldremain constant. Hence, Jshould be a constant.

    2

    January 04 Performance of Flowing Wells 5454

    Gas Wells: Potential Curve The productivity of a gas well is expressed by the

    potential curve (or back pressure curve).

    data.flowpointstabilisedonefromcalculatedisCflow).(turbulent0.5andflow)state-steady(laminar 1betweenvariesn

    paper.log-logaonQvs)P(Pof plottheof slopetheisn1

    C)Qlog(n1

    )Clog(n1

    )Qlog(n1

    )Plog(P

    )Pnlog(Plog(C)log(Q)

    constantsare n"" andC"" pressurefacesandflowingP pressurereservoir in-shutP rateflowvolumetricQ

    )PC(PQ

    2wf

    2wi

    '2wf

    2wi

    2wf

    2wi

    wf

    wi

    n2wf

    2wi

    +==

    +=

    === =

    January 04 Performance of Flowing Wells 5555

    Gas Wells: Potential CurvePotential Curve

    1

    10

    100

    1000

    10000

    1 10 100 1000 10000q

    P

    w i ^ 2 - P w

    f ^ 2

    Slope=1/n

    Zero sand face pressure

    AbsoluteOpenFlow (AOF)

    C

    January 04 Performance of Flowing Wells 5656

    Potential Curve: PracticalDetermination

    The potential curve is obtained either through a backpressure test or an isochornal flow test.

    A back pressure test consists of succession of fourincreasing flow rates. The pressures are measured atthe end of a flow period at a given rate, after which therate is changed immediately to a new value withoutclosing the well.

    Back pressure tests are used for formations with goodpermeability, where the measured pressure at the end ofeach flow period reaches a stabilised value.

    January 04 Performance of Flowing Wells 5757

    Potential Curve: Back Pressure Test

    q1

    q2q3

    q4q

    t

    t

    P wf P wf1

    P wf2P wf3

    P wf4

    January 04 Performance of Flowing Wells 5858

    Potential Curve: PracticalDetermination

    In low permeability formations where stabilised flowconditions would be attained in a prohibitive time,isochronal tests give better results.

    An isochronal test consists of flowing the well at fourflow rates for period of equal duration. After each periodthe well is shut-in for sufficiently long time in order toreach static conditions with a satisfactory approximation.

    An additional point is used from a run with an extendedflow period approximating stabilised conditions. A linedrawn through this point, with correct n represents thetrue stabilised potential curve.

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    January 04 Performance of Flowing Wells 5959

    Potential Curve: Isochronal Test

    q1q2

    q3q

    t

    t

    P wf

    q4

    January 04 Performance of Flowing Wells 6060

    Example 1 From a well test, it has been determined that

    the performance constant, C of the well is0.0037 (for q sc in MMSCF/D) and n=0.93.Determine the flow rate when P r =3000 psiaand P wf =1850 psia. What is the AbsoluteOpen Flow (AOF) potential.

    ( ) ( )

    ( ) mmscf/d86.10)0()3000(0037.0 AOF

    mmscf/d96.6)1850()3000(0037.0PPCq

    93.022

    93.022n

    2wf

    2r qc

    ==

    ===

    January 04 Performance of Flowing Wells 6161

    Example 2: Isochronal Test

    Duration ofTest

    (hours)

    Sand-facePressure

    (psia)

    Flow Rate(MMSCF/D)

    Shut-in bottomhole pressure

    (psia)Shut-in 2200 0 2200

    6 1892 2.8 22006 1782 3.4 22006 1647 4.8 22006 1511 5.4 2200

    Analyse the following isochronal well test data

    Afterwards, the well continued to produced at 6 mmscf/d andreached a stabilised flowing sandface pressure of 1180 psia.

    Plot the deliverability curve and determine flow index and theperformance constant. Determine AOF

    January 04 Performance of Flowing Wells 6262

    Example 2: Isochronal Test-Solution

    P wf(psia)

    q sc (MMSCF/D)

    P wf 2 (psia) 2

    Pr 2-Pwf 2 (psia) 2

    2200 0 4.84 x 10 6 01892 2.8 3.58 x 10 6 1.26 x 10 6 1782 3.4 3.18 x 10 6 1.66 x 10 6 1647 4.8 2.71 x 10 6 2.13 x 10 6 1511 5.4 2.28 x 10 6 2.56 x 10 6

    Stabilised point1180 6.0 1.39 x 10 6 3.45 x 10 6

    The following table is prepared

    Plot (P r 2-P wf 2) v q sc on log-log paper.

    January 04 Performance of Flowing Wells 6363

    Example 2: Isochronal Test- Solution

    0.1n0.1)102.2log()108.8log()100.1log()100.4log(

    n1

    66

    66

    ===

    MMSCF/4.8 AOF1084.4

    0)2200(PP6

    22wf

    2r

    ==

    =

    6

    0.16

    n2wf

    2r

    sc

    1074.1

    )1045.3(6

    )PP(

    qC

    =

    =

    =

    MMSCF/D42.8)02200(

    1074.1 AOF0.122

    6

    ==

    1.00E+06

    1.00E+07

    1.E+06 1.E+07Q (SCF/D)

    P r 2 - P

    w f 2

    ( p s

    i a 2

    )

    January 04 Performance of Flowing Wells 6464

    Perturbations from Radial Flow Theory forSingle Phase Flow

    IPR were derived on theassumption that radialflow occurred

    The formation wasassumed to be isotropicand homogeneous.

    However the basicprocess of drilling andcompleting a well willcause changes in thecondition of the physicalflow process.

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    January 04 Performance of Flowing Wells 6565

    Perturbations from Radial Flow Theory forSingle Phase Flow

    These perturbations to radial flow may comprise thefollowing:

    A zone of permanent or temporary permeabilityimpairment around the borehole due to mud,completion fluid, and possibly cement filtrateinvasion.

    A large number of wells are cased off and thenperforated.

    Often, only a small section of the reservoir is to beperforated (fluid convergence and verticalpermeability).

    January 04 Performance of Flowing Wells 6767

    Perturbations from Radial Flow Theory forSingle Phase Flow

    Perturbations from radial flow theory will generate anextra pressure drop component which will affect thethe actual bottomhole flowing pressure, P wf .

    where P wf actual is the actual bottom hole flowingpressure and P wf ideal is the idealised bottomholeflowing pressure which assumes true radial flow.

    And P SKIN is the additional pressure loss associatedwith the perturbation(s). It should be noted that mostof the perturbations will cause the P SKIN to bepositive and accordingly

    January 04 Performance of Flowing Wells 6868

    Perturbations from Radial Flow Theory forSingle Phase Flow

    It should be noted that most of the perturbations willcause the P SKIN to be positive and accordingly

    The pressure drop associated with these nearwellbore phenomena is termed a SKIN and is definedas a dimensionless skin factor, S:

    For fractures, acid stimulations and for deepperforations, there will be less resistance to flow andhence

    January 04 Performance of Flowing Wells 6969

    Skin Factor Pressure drop associated with these near wellbore

    phenomena is termed a SKIN and is generallydefined as a dimensionless skin factor, S:

    January 04 Performance of Flowing Wells 7070

    Skin Factor The actual drawdown across the reservoir when a

    skin exists, P actual , can be related to the idealdrawdown predicted from radial flow theory P idealand the skin pressure drop P SKIN by:

    In field units

    January 04 Performance of Flowing Wells 7272

    Skin Factor We can simply add the P SKIN to the radial flow

    expressions developed earlier e.g. for steady stateflow of an incompressible fluid, by adding in the skinpressure drop:

    For compressible fluids

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    January 04 Performance of Flowing Wells 7373

    Tubing Performance The pressure loss in the tubing can be a significant

    proportion of the total pressure loss. However itscalculation is complicated by the number of phaseswhich may exist in the tubing.

    It is possible to derive a mathematical expressionwhich describes fluid flow in a pipe by applying theprinciple of conservation of energy.

    The principle of the conservation of energy equatesthe energy of fluid entering in and exiting from acontrol volume.

    January 04 Performance of Flowing Wells 8686

    January 04 Performance of Flowing Wells 8787

    Single Phase Turbulent Flow Frictional pressure loss for single phase turbulent

    flow will still be a function of velocity as in the casefor laminar flow, but the proportionality will be morecomplex and a function of the relative roughness.

    It can be seen thatthe pressuregradient dP/dL is afunction of:

    January 04 Performance of Flowing Wells 8888

    Single Phase Turbulent Flow

    In flowing to surface,the fluid will:

    lose pressure

    Expansion for highcompressibility fluids

    lose heat to the

    surroundingformations

    January 04 Performance of Flowing Wells 8989

    Dry Gas FlowEffect of Pressure Gas is a low viscosity, low density fluid with a very

    high coefficient of isothermal compressibility, e.g.,Cg = 300 x 10 -6 vol/vol /psi

    As the gas flows to surface, its pressure will declineand it will undergo the following changes: the density will dramatically decline the potential energy or hydrostatic pressure gradient will

    decline proportionally. the gas will expand, resulting in an increase in velocity. the frictional pressure gradient will increase

    January 04 Performance of Flowing Wells 9090

    Dry Gas Flow For most gas production wells, the flow regime in

    the tubing will be transitional or turbulent.

    The relativecontribution of boththe frictional andhydrostatic pressuregradients as afunction of gasflowrate

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    January 04 Performance of Flowing Wells 9292

    Single Phase Liquid Flow - Oil or Water

    Effect of Pressure In general, crude oil can be classified as slightly

    compressible, the degree of compressibility beingdependent on the crude oil gravity - a light crude oilwith an API gravity of, say, 35 would be morecompressible than a heavier crude oil with an APIgravity of 20 API. A typical oil compressibility (C o )would be 8 - 12 x 10 -6 vol/vol/ psi.

    Water is even less compressible and is frequentlyconsidered to be incompressible (C w = 6 - 8x10 -6vol/vol/psi).

    January 04 Performance of Flowing Wells 9393

    Single Phase Liquid Flow - Oil or Water

    For the flow up tubing of a single phaseliquid, the following will occur: As the liquid flows upwards, the density will

    decline by the order of 0.5 - 1.0% for every 1000psi drop in pressure. The effect on hydrostaticpressure gradient is minimal.

    As pressure declines, the viscosity will decreaseslightly. Hence, for oil or water, the impact of f lowon the physical properties of the fluid will benegligible and hence the increase in frictionalgradient will remain almost constant.

    January 04 Performance of Flowing Wells 9494

    Single Phase Liquid Flow - Oil or Water

    January 04 Performance of Flowing Wells 9696

    Procedure, Single Phase Flow

    The pressure drop equation must be integrated inorder to calculate the pressure drop as a function offlow rate (or velocity) and pipe diameter.

    It should be combined with a continuity equation andan equation of state to express velocity and density interms of pressure.

    The equation can be integrated numerically bydividing the pipe into small increments and evaluatingthe gas or fluid properties at average pressure andtemperature in the increments. Small increments willimprove the accuracy.

    January 04 Performance of Flowing Wells 9797

    Multiphase Flow in Vertical and Inclined Wells

    The behaviour of gas in tubing strings is markedlydifferent. The flow of a gas-liquid mixture would bemore complex than for single phase flow.

    Each of the phases, have individual properties suchas density and viscosity which is a function of P&Tand hence position in the well.

    Some types of multiphase flow are: Gas-Liquid Mixtures Liquid-Liquid Flow Gas-Liquid-Liquid Gas-Liquid-Solid Gas-Liquid-Liquid-Solid

    January 04 Performance of Flowing Wells 9898

    Gas-Liquid Mixtures In the production of a

    reservoir containing oiland gas in solution, it ispreferable to maintainthe flowing bottom holepressure above thebubble point so thatsingle phase oil flowsthrough the reservoirpore space.

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    January 04 Performance of Flowing Wells 101101

    Flow Regimes in Vertical 2-Phase Flow, Cont.

    As the liquid moves up the tubing, thepressure drops and gas bubbles

    begin to form. This flow regime wheregas bubbles are dispersed in acontinuous liquid medium is knownas bubble flow.

    As the fluid moves further up thetubing, the gas bubbles grow andbecome more numerous. The largerbubbles slip upward at a highervelocity than the smaller ones,because of the buoyancy effect. Single Phase

    Liquid Flow

    BubbleFlow

    Slug or PlugFlow

    AnnularFlow

    MistFlow

    January 04 Performance of Flowing Wells 102102

    Flow Regimes in Vertical 2-Phase Flow, Cont.

    A stage is reached where these large bubblesextend across almost the entire diameter of t hetubing. As a result, slugs of oil containing smallbubbles are separated from each other by gaspockets that occupy the entire tubing cross sectionexcept for a film of oil moving relatively slowly alongthe tubing wall. This is Slug or Plug Flow.

    Still higher in the tubing, the gas pockets may havegrown and expanded to such as extent that they areable to break through the more viscous oil slug. Gasforms a continuous phase near the centre of thetubing carrying droplets of the oil up with it. Alongthe walls of the tubing there is an upward moving oilfilm. This is Annular Flow. Single Phase

    Liquid Flow

    BubbleFlow

    Slug or PlugFlow

    AnnularFlow

    MistFlow

    January 04 Performance of Flowing Wells 103103

    Flow Regimes in Vertical 2-Phase Flow, Cont.

    Continued decrease in pressure with resultantincrease in gas volume results in a thinner andthinner oil film, until finally the film disappears andthe flow regime becomes a continuous gas phase inwhich oil droplets are carried along with the gas,i.e., Mist Flow.

    Not all these flow regimes will occur simultaneouslyin a single tubing string, but frequently 2 or possibly3 may be present.

    In addition to flow regimes, the viscosity of oil andgas and their variation with pressure andtemperature, PVT characteristics, flowing bottomhole pressure (BHP), and tubing head pressure(THP) affect the pressure gradient.

    Single PhaseLiquid Flow

    Slug or Plug

    FlowBubbleFlow

    AnnularFlow

    MistFlow

    January 04 Performance of Flowing Wells 104104

    Flow Regimes in Vertical 2-Phase Flow, Cont.

    These flow patterns have been observed by anumber of investigators who have conductedexperiments with air-water mixtures in visual flowcolumns.The conventional manner of depicting theexperimental data from these observations is tocorrelate the liquid and gas velocity parameters

    against the physical description of the flow patternobserved.Such presentations of data are referred to as flowpattern maps. The map is a log-log plot of thesuperficial velocities of the gas and liquid phases.

    January 04 Performance of Flowing Wells 105105

    Flow pattern mapfor a gas/watermixture

    January 04 Performance of Flowing Wells 106106

    Practical Application of Multiphase Flow

    Multiphase flow correlations could be used for: 1. Predict tubing head pressure (THP) at various rates 2. Predict flowing bottom hole pressure (BHP) at various rates 3. Determine the PI of wells 4. Select correct tubing sizes 5. Predict maximum flow rates 6. Predict when a well will die and hence time for artificial lift 7. Design artificial lift applications

    The important variables are: tubing diameter, flowrate, gasliquid ratio (GLR), viscosity, etc.

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    January 04 Performance of Flowing Wells 109109

    Flow Characteristics for HydrocarbonReservoir Fluids Systems

    Dry Gas Since no liquid phase will be present under

    any pressure conditions, the flow will bemonophasic.

    Wet Gas A wet reservoir gas will have small quantities

    of liquid associated with it. As the gas flows tosurface, the pressure will decline to the dewpoint, hence mist of particles in a continuousgas phase.

    Subsequent liquid deposition will emerge asmist.

    January 04 Performance of Flowing Wells 110110

    Flow Characteristics for HydrocarbonReservoir Fluids Systems

    Gas Condensate At low liquid concentration at the dew point,

    the liquid phase could be present as a mistand as an annular film or subsequently aslug at higher concentrations.

    However, as flow continues up the tubing, thegas will expand dramatically and any liquid willtransfer from slug to annular film to mist.

    The above flow phenomena may beparticularly exacerbated if the fluid is aretrograde condensate where liquid dropout inthe tubing may revaporise as it flows up thetubing and the pressure declines.

    January 04 Performance of Flowing Wells 111111

    Flow Characteristics for HydrocarbonReservoir Fluids Systems

    Volat ile Oil A volatile oil is characterised by a high GOR and thus

    as it flows to surface it may pass through all of the flowpatterns above, including the single phase regime ifP wf >P BPt .

    The range of patterns developed will depend on the flowvelocity and the GOR.

    Black Oil A black oil has a very low GOR and accordingly is

    unlikely to progress beyond the bubble and slug flowregimes into annular flow.

    Heavy Oil Heavy oil normally has a very low (or nonexistent) GOR

    and as such it will vary from single phase oil to thebubble flow regime.

    January 04 Performance of Flowing Wells 115115

    Flow Patternsin a Horizontal

    Pipe

    January 04 Performance of Flowing Wells 118118

    Fluid Parameters in Multiphase Flow:Slippage

    If a gas-liquid mixture flows up a tubing string, theeffects of buoyancy on the phases will not be equal.

    The lighter of the phases will rise upwards at anincrementally higher rate compared to the oil.

    The slip velocity, V s , is defined as the difference invelocities of the two phases, ie, for a gas-oil system.

    Vs= Vg- Vo Particularly in the flow slug regime, the impact of

    slippage is to assist in lifting the heavier phase (oil). However if slippage is severe it can promote

    segregated flow particularly in the low velocitybubble flow regime.

    January 04 Performance of Flowing Wells 119119

    Fluid Parameters in Multiphase Flow:Holdup

    Holdup is a term used to define the volumetric ratiobetween two phases which occupy a specifiedvolume or length of pipe.

    The liquid holdup for a gas-liquid mixture flowing in apipe is referred to as H L:

    HL therefore has a value between zero and one. Similarly, the gas holdup H g is defined as:

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    January 04 Performance of Flowing Wells 120120

    Fluid Parameters in Multiphase Flow:Fluid Velocity

    A difficulty arises as to how to define thevelocity of a specific phase. There are twooptions: The first option is to define velocity based upon

    the total cross-sectional area of the pipe. The velocity in this case is termed the superficial

    velocity.

    A more accurate value for the velocity of eachphase is to correct for the holdup of each phase.

    January 04 Performance of Flowing Wells 123123

    Practical Application of Multiphase Flow

    There are two choices in conducting twophase flow calculations in calculating verticallift performance of a well:

    1. Computer - recommended if time andlocation permits

    2. Working curves (pressure traverse orpressure gradient curves) - for initialestimation or when computer programme isnot available.

    January 04 Performance of Flowing Wells 125125

    Multiphase Flow Models Most of the multiphase flow correlations can

    be used with the following general procedure: Use will be made of the general equation:

    Hold up

    Flow regime

    accelfrictelevTot )dLdP

    ()dLdP

    ()dLdP

    ()dLdP

    ( ++=

    melev)dLdP

    ( =

    dg2vf )

    dLdP(

    c

    mmmfrict

    =

    dL)v(

    g2)

    dLdP

    (2m

    c

    maccel

    =

    January 04 Performance of Flowing Wells 126126

    Pressure Transverse or Gradient Curves

    A, B, C=DifferentTubing HeadPressures

    January 04 Performance of Flowing Wells 127127

    Pressure Transverse or Gradient Curves By shifting the curves

    downwards, he found that,for a constant GLR,flowrate and tubing size,the curves overlapped

    Then, a single curve couldbe utilised to representflow in the tubing underassumed conditions.

    The impact was in effect toextend the depth of thewell by a length which,would dissipate the tubinghead pressure.

    A, B, C=DifferentTubing HeadPressures

    January 04 Performance of Flowing Wells 128128

    Gradient CurvesGilbert was then able tocollect all the curves for aconstant tubing size andflowrate on one graph,resulting in a series ofgradient curves whichwould accommodate avariety of GLRs.

    He then prepared a seriesof gradient curves atconstant liquid productionrate and tubing size.

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    January 04 Performance of Flowing Wells 129129

    Gradient Curves

    January 04 Performance of Flowing Wells 130130

    January 04 Performance of Flowing Wells 131131 January 04 Performance of Flowing Wells 132132

    Positive or Fixed Choke This normally consists

    of two parts: A choke which consists

    of a machined housinginto which the orificecapability or "bean" isinstalled.

    A "bean" which consistsof a short length 1-6", ofthick walled tube with asmooth, machined boreof specified size.

    January 04 Performance of Flowing Wells 133133

    Valve Seat with Adjustable Valve Stem In this design, the orifice

    consists of a valve seatinto which a valve stemcan be inserted andretracted, thus adjustingthe orifice size.

    The movement of thevalve stem can either bemanual or automaticusing an hydraulic orelectrohydrauliccontroller.

    January 04 Performance of Flowing Wells 134134

    Rotating Disc Choke

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    January 04 Performance of Flowing Wells 135135

    Choke Flow Characteristics Chokes normally operate in multiphase

    systems. Single phase can occur in dry gas

    wells.

    January 04 Performance of Flowing Wells 136136

    Critical Flow through Chokes

    R=P 2/P 1The value of R at the

    point where theplateau productionrate is achieved istermed thecritical pressure ratioR c.

    January 04 Performance of Flowing Wells 137137

    Critical Flow through Chokes Critical flow behaviour is only exhibited by highly

    compressible fluid such as gases and gas/liquidmixtures.

    For gas, which is a highly compressible fluid, thecritical downstream pressure P c is achieved whenvelocity through the vena contracta equals thesonic velocity

    this means that a disturbance in pressure or flowdownstream of the choke must t ravel at greaterthan the speed of sound to influence upstream flowconditions.

    In general, critical flow conditions will exist whenR c=

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