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Performance Evaluation of Magnetic Polymer-Zeolite Nanocomposite for Adsorptive Removal of Contaminants from Water by NOMCEBO HAPPINESS MTHOMBENI Submitted in partial fulfilment of the requirements for the degree DOCTORAL TECHNOLOGIAE ENGINEERING: CHEMICAL in the Department of Chemical, Metallurgical and Materials Engineering FACULTY OF ENGINEERING AND THE BUILT ENVIRONMENT TSHWANE UNIVERSITY OF TECHNOLOGY Supervisor: Prof. M. S. Onyango Co-supervisor: Prof. A. Ochieng February 2017

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Page 1: Performance Evaluation of Magnetic Polymer-Zeolite ... · capacity of 344 mg/g and 65 mg/g for Cr(VI) and V(V), respectively, at 25 °C. Equilibrium data for sorption of Mn(II) using

Performance Evaluation of Magnetic Polymer-Zeolite Nanocomposite

for Adsorptive Removal of Contaminants from Water

by

NOMCEBO HAPPINESS MTHOMBENI

Submitted in partial fulfilment of the requirements for the degree

DOCTORAL TECHNOLOGIAE ENGINEERING: CHEMICAL

in the

Department of Chemical, Metallurgical and Materials Engineering

FACULTY OF ENGINEERING AND THE BUILT ENVIRONMENT

TSHWANE UNIVERSITY OF TECHNOLOGY

Supervisor: Prof. M. S. Onyango

Co-supervisor: Prof. A. Ochieng

February 2017

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i

DECLARATION BY CANDIDATE

“I hereby declare that the dissertation submitted for the degree D Tech: Engineering:

Chemical at Tshwane University of Technology is my own original work and has not

previously been submitted to any other institution of higher education. I further declare that

all sources cited or quoted are indicated and acknowledged by means of a comprehensive

list of references”.

NOMCEBO HAPPINESS MTHOMBENI

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DEDICATION

This work is dedicated to

My late parents Emma Mamochini and Ezekial Themba Hadebe. You will forever be in my

heart.

My husband Zwelethu Mthombeni for all the support and love you have given me over the

years during this journey. Thank you my love.

Our amazing children Bongani, Nkateko and Xihlamariso and Rixongile Mthombeni. You

are mommy rock stars.

My grandmother Beauty Motaung, my mother and father Berth and Nelson Mthombeni.

Mawe and Papa I can’t express enough the amount of gratitude I have for to the support

you have given me.

My brother Percy Mthombeni you are a blessing.

My amazing and fabulous sisters: Nombuso, Thandazo, Zandile Hadebe and Duduzile

Mthombeni.

My aunt Khosi Matlala

My brothers Sibusiso Hadebe and Mbusi Mthombeni

To all my friends thank you and everyone who has been there for me

God bless

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ACKNOWLEDGEMENTS

I would like to express my sincere gratitude to the people and institutions that contributed

to this study

My supervisors, Prof. M.S. Onyango for your guidance and support and the

knowledge that you have imparted on me during the study and most importantly

the virtues of hard work and dedication

My co-supervisor Prof. A Ochieng for the support

Ms Sandy Mbakop and Ms Busisiwe Nzolo

Tshwane University of Technology for the opportunity to study

National Research Foundation (NRF) for funding

University of South Africa for funding under AQIP

Fellow students : Thabo, Alice, Mokgadi, Xoliswa, Anthony , Jacob, Keletso

MOST IMPORTANTLY OUR HEAVENLY FATHER ABOVE AND HIS SON JESUS

CHRIST

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Abstract

Polymer network can be easily incorporated inside the structure of zeolite due to the

presence of highly ordered pores, channels and cages in different forms and sizes in the

structure of zeolite. Polymer–zeolite nanocomposite has the potential to overcome the

limitations of both materials while combining the advantages of polymers and zeolites.

Consequently, this work reports on the preparation of zeolite-clay and zeolite-polymer

based nanocomposites and their application in the remediation of water contaminated with

metals. In particular, zeolite-bentonite (B/Z) and zeolite- polypyrrole (MZPPY)

nanocomposites were examined to evaluate their performance for the removal of Cr(VI),

V(V) and Mn(II) in both batch and column experiments. Polypyrrole and natural zeolite

was prepared by chemical polymerization of pyrrole in the presence of magnetized zeolite

dispersed in aqueous solution. Bentonite/zeolite adsorbent was prepared by physically

mixing calcium bentonite and natural zeolite. The structure and morphology of the

prepared adsorbents were analyzed with the Fourier transform infrared (FTIR), field-

emission microscope (FE-SEM), energy dispersive X-ray (EDX), high resolution

transmission electron microscope (HR-TEM) and X-ray diffraction (XRD). The effects of

magnetic zeolite loading within the composite, initial pH, sorbent dosage, temperature and

initial solution concentration on metal ions removal efficiency were investigated. Batch

sorption isotherms data at solution pH 2 and pH 4-5 for Cr(VI) and V(V), respectively,

were satisfactorily described by the Langmuir isotherm model with a maximum sorption

capacity of 344 mg/g and 65 mg/g for Cr(VI) and V(V), respectively, at 25 °C.

Equilibrium data for sorption of Mn(II) using bentonite /zeolite adsorbent fitted well to the

Freundlich isotherm model. Meanwhile, the kinetic data for all ions fitted to the pseudo-

second order kinetic model. From thermodynamic studies, it was revealed that the

adsorption process is spontaneous and endothermic in nature. The presence of co-existing

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ions affected the Mn(II) removal efficiency when using the B/Z adsorbent while in the

presence of SO42-

ions the performance of MZPPY was significantly affected during

Cr(VI) removal. In a continuous fixed-bed operation undertaken to evaluate the efficiency

of bentonite/zeolite and magnetic zeolite polypyrrole as adsorbents for the removal of

Cr(VI), V(V) and Mn(II) from aqueous solution under the effect of various process

parameters like bed mass, flow rate and initial metal ion concentrations, results indicated

that the column performed well at low flow rate. Also, breakthrough time increased with

increasing bed mass. The Yoon–Nelson, Thomas and Bohart–Adams models were applied

to experimental data to predict the breakthrough curves and to determine the characteristic

parameters of the column that are useful for process design. The Yoon–Nelson and

Thomas models predictions were in very good agreement with the experimental results at

all the process variables studied. The adsorption-desorption studies indicated that MZPPY

retained its original adsorption capacity up to two consecutive cycles. Based on

performance data, it can be concluded that the MZPPY composite is a competitive sorption

media for Cr(VI) and V(V) removal from aqueous environments. High values of AER in

column studies and low adsorption capacity in batch studies indicate that B/Z is not

effective in treating water contaminated with Mn(II) and hence not recommended .

Keywords: natural zeolite, bentonite, polypyrrole, chromium , manganese , vanadium ,

adsorption

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TABLE OF CONTENTS

DECLARATION BY CANDIDATE ..................................................................................... i

DEDICATION....................................................................................................................... ii

ACKNOWLEDGEMENTS.................................................................................................. iii

Abstract ............................................................................................................................. iv

List of figures .................................................................................................................. xiv

List of Tables .................................................................................................................. xix

List of outputs ..................................................................................................................... xxi

Chapter 1................................................................................................................................ 1

1. Introduction ............................................................................................................... 1

1.1. Problem statement and motivation ........................................................................ 5

1.2. Hypothesis ............................................................................................................. 6

1.3. Research Aims ....................................................................................................... 7

Chapter 2................................................................................................................................ 8

2. Introduction ............................................................................................................... 8

2.1. Heavy metals in water and health impacts ........................................................ 9

2.1.1. Vanadium................................................................................................. 10

2.1.2. Chromium ................................................................................................ 13

2.1.3. Manganese ............................................................................................... 15

2.2. Conventional methods of heavy removal from water ...................................... 17

2.3. Adsorption of heavy metals from wastewater .................................................. 20

2.4. Models for adsorption .................................................................................. 22

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2.4.1. Kinetics .................................................................................................... 22

2.4.1.1. Pseudo-first-order rate equation ......................................................... 23

2.4.1.2. Pseudo Second-Order Equation .......................................................... 24

2.4.1.3. Elovich model ...................................................................................... 25

2.4.1.4. Ritchie's equation ................................................................................ 26

2.4.2. Diffusion models .................................................................................. 26

2.4.2.1. Intraparticle diffusion model .......................................................... 27

2.4.2.2. Film Diffusion ................................................................................ 28

2.4.3. Adsorption isotherms ............................................................................... 28

2.4.3.1. Langmuir isotherm .............................................................................. 29

2.4.3.2. Freundlich isotherm ............................................................................ 30

2.4.3.3. Dubinin–Radushkevich isotherm model .............................................. 30

2.4.3.4. Redlich-Peterson isotherm .................................................................. 32

2.4.3.5. BET isotherm ....................................................................................... 33

2.4.3.6. Thermodynamic parameters ................................................................ 33

2.4.4. Fixed bed column .................................................................................... 35

2.4.5. Breakthrough curves modelling........................................................... 37

2.4.5.1. Thomas model ................................................................................ 37

2.4.5.2. Bohart–Adams model ..................................................................... 38

2.4.5.3. Yoon–Nelson model ....................................................................... 38

2.5. Removal of heavy metals from water by adsorption........................................ 38

2.5.1. Activated carbon and low cost activated carbon adsorbents ................... 38

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2.5.1.1. Removal of chromium using activated carbon and low cost waste

adsorbents ............................................................................................................ 39

2.5.1.2. Activated carbon as an adsorbent for manganese............................... 44

2.5.1.3. Removal of vanadium using activated carbon and other agricultural

water and byproducts .......................................................................................... 46

2.5.2.Low cost byproducts adsorbents and biosorbents for manganese removal ... 48

2.5.2.1. Agricultural waste ........................................................................... 48

2.5.2.2. Removal of heavy metals using chitosan ....................................... 53

2.5.3. Clay and zeolite based adsorbents ........................................................... 57

2.5.3.1. Chromium removal using clays and zeolite based adsorbents ............ 57

2.5.3.2. Manganese removal by clays and zeolite based adsorbents ............... 63

2.5.3.3. Vanadium removal by clay based absorbents ..................................... 66

2.6. Nanotechnology ............................................................................................... 67

2.6.1. Polymer based nanoadsorbents ................................................................ 68

2.6.1.1. Removal of chromium with polymer based nanoadsorbents ............... 68

2.6.1.2. Removal of manganese using polymer based nanoadsorbents ........... 71

2.6.2. Magnetic nanoadsorbents ........................................................................ 73

2.6.3. Polymer clay based nanoadsorbents ........................................................ 78

2.7. Conclusion ........................................................................................................... 80

Chapter 3.............................................................................................................................. 82

Adsorption of Hexavalent Chromium Onto Magnetic Natural Zeolite-Polymer

Composite ........................................................................................................................ 82

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3. Introduction ............................................................................................................. 82

3.1. Materials and Methods .................................................................................... 85

3.1.1. Materials .................................................................................................. 85

3.2. Methods ....................................................................................................... 85

3.2.1. Synthesis of magnetic zeolite ............................................................... 85

3.2.2. Synthesis of the magnetic zeolite-polypyrrole composite (MZPPY) .... 86

3.2.3. Characterization .................................................................................. 86

3.2.4. Batch adsorption experiments ............................................................. 87

3.2.4.1. Effect of magnetic zeolite loading within the composite, pH and

sorbent dosage ................................................................................................. 87

3.2.4.2. Effect of co-existing ions ................................................................ 87

3.2.4.3. Regeneration studies ....................................................................... 88

3.2.4.4. Kinetics and equilibrium isotherm studies. .................................... 88

3.3. Results and discussion ................................................................................. 89

3.3.1. Characterization of the adsorbent. ....................................................... 89

3.3.2. Effect of magnetic zeolite loading within the composite, pH and

sorbent dosage on Cr(VI) removal ...................................................................... 96

3.3.3. Effect of co-existing ions ...................................................................... 99

3.3.4. Regeneration studies.......................................................................... 100

3.3.5. Kinetic studies.................................................................................... 101

3.3.6. Equilibrium isotherm and thermodynamic studies ............................ 105

Conclusion .................................................................................................................. 112

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Chapter 4............................................................................................................................ 114

Vanadium (V) adsorption isotherms and kinetics using polypyrrole coated magnetized

natural zeolite ................................................................................................................. 114

4. Introduction ........................................................................................................... 114

4.1. Experimental .................................................................................................. 117

4.1.1. Chemicals and methods ......................................................................... 117

4.1.2. Methods ................................................................................................. 117

4.1.2.1. Characterization ................................................................................ 118

4.1.2.2. Batch adsorption, isotherms and kinetics studies .............................. 118

4. Results and Discussion ...................................................................................... 120

4.2.1. Characterization of the adsorbent .......................................................... 120

4.2.2. Effect of pH ........................................................................................... 128

4.2.3. Adsorption kinetics of V(V) onto MZPPY............................................ 129

4.2.4. Adsorption isotherm .............................................................................. 131

4.2.5. Effect of co-existing ions and desorption studies .................................. 138

4.3. Conclusions ................................................................................................... 140

Chapter 5............................................................................................................................ 142

Fixed bed Column studies for Chromium (VI) and Vanadium (V) removal from aqueous

using of Magnetic Zeolite Polypyrrole .......................................................................... 142

5. Introduction ........................................................................................................... 142

5.1. Materials and methods .............................................................................. 144

5.2. Column studies .......................................................................................... 144

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5.2.1. Effect of bed mass of magnetic zeolite polypyrrole ........................... 145

5.2.2. Effect of flow rate .............................................................................. 145

5.2.3. Effect of initial metal concentration .................................................. 146

5.2.4. Environmental sample ....................................................................... 146

5.2.5. Breakthrough analysis ....................................................................... 147

5.3. Results ....................................................................................................... 148

5.3.1. Effect of bed mass .............................................................................. 148

5.3.2. Effect of flowrate ............................................................................... 152

5.3.3. Effect of initial concentration ............................................................ 154

5.3.4. Removal of Cr(VI) from environmental water sample ...................... 157

5.3.5. Breakthrough curves modelling......................................................... 158

5.3.5.1. Thomas model .............................................................................. 158

5.3.5.2. Bohart-Adams model .................................................................... 159

5.3.5.3. Yoon-Nelson model ...................................................................... 160

5.4. Conclusions .................................................................................. 162

Chapter 6............................................................................................................................ 163

Adsorptive removal of manganese from aqueous solution using batch and column

studies ............................................................................................................................ 163

6. Introduction ........................................................................................................... 163

6.1. Materials and Methods .................................................................................. 166

6.1.1. Chemicals and reagents ......................................................................... 166

6.1.2. Methods ................................................................................................. 166

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6.1.3. Batch adsorption experiments ............................................................ 167

6.1.3.1. Effect of pH and sorbent dosage .................................................... 167

6.1.3.2. Kinetics and equilibrium isotherm studies .................................. 167

6.1.4. Column studies ...................................................................................... 169

6.1.4.1. Effect of bed mass, flow rate and initial concentration .................... 170

6.2. Results and discussions ................................................................................. 170

6.2.1. Characterization ..................................................................................... 170

6.2.2. Effect of sorbent dosage and pH.......................................................... 172

6.2.3. Effect of co-existing ions and desorption studies .................................. 175

6.2.5. Adsorption isotherm .............................................................................. 181

6.2.6. Column studies ...................................................................................... 185

6.2.7. Effect of bed mass ................................................................................. 186

6.2.8. Effect of flowrate ................................................................................... 187

6.2.9. Effect of initial concentration ................................................................ 189

6.2.10. Removal of Mn (II) from Acid mine water sample ............................... 190

6.3. Breakthrough curves modelling................................................................. 193

6.3.1. Thomas model ....................................................................................... 193

6.3.2. Bohart–Adams model ............................................................................ 194

6.3.3. Yoon–Nelson model .............................................................................. 195

4. Conclusion ..................................................................................................... 196

Chapter 7............................................................................................................................ 198

Conclusions and Recommendations .............................................................................. 198

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REFERENCES .............................................................................................................. 200

Appendix ........................................................................................................................... 274

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List of figures

Figure ‎2-1. Eh-pH diagram for the system V-O2-H2O, for dissolved EV<10-4 mol/kg (11.5

mg/L as VO4) (Langmuir et al., 2004)................................................................................. 12

Figure ‎2-2: The Redox potential (Eh)-pH diagram for Cr-O-H systems (Palmer and

Wittbrodt, 1991, Lukman et al., 2014) ................................................................................ 14

Figure ‎2-3. Eh–pH diagram for the Mn–O2–H2–H2O system at 25 °C (Lu et al., 2013) .... 15

Figure ‎2-4 . The structure of montmorillonite (Bhattacharyya and Gupta, 2008) ............... 58

Figure ‎2-5. Structure of zeolite (2014) ................................................................................ 61

Figure ‎2-6. Binding of building units (PBU and SBU) in three-dimensional zeolite-

clinoptilolite structure (Margeta et al., 2013). ..................................................................... 62

Figure ‎2-7. Schematic fabricating of RHC-mag-CN nanocomposite.................................. 75

Figure ‎3-1. FTIR spectra of the MZPPY (a) before and (b) after adsorption with Cr(VI). . 90

Figure ‎3-2. XRD pattern of magnetic zeolite (a) and MZPPY before (b) after (c) Cr(VI)

adsorption and (d) after regeneration process ...................................................................... 91

Figure ‎3-3.Scanning electron microscopic images of (a) magnetic zeolite and (b) MZPPY

before and (c) after adsorption of Cr(VI). ........................................................................... 93

Figure ‎3-4. Transmission electron microscopic images of (a) magnetic zeolite and MZPPY

((b)–(d)). .............................................................................................................................. 93

Figure ‎3-5. Energy dispersive X-rays (EDX) spectra of MZPPY (a) before and (b) after

Cr(VI). ................................................................................................................................. 94

Figure ‎3-6. Zeta potential of the MZPPY at different pH values. ....................................... 95

Figure ‎3-7. Effect of magnetic zeolite loading onto PPY. Initial concentration: 300 mg/L;

Temperature : 25 ͦ C; dose: 2 g/L; contact time : 24 hrs ...................................................... 97

Figure ‎3-8. Effect of pH on the adsorption of Cr(VI) by MZPPY and magnetic zeolite. 300

mg/L; Temperature : 25 ͦ C; dose: 2 g/L; contact time : 24 hrs ........................................... 98

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Figure ‎3-9. Effect of dosage of adsorbent on the adsorption of Cr(VI). 300 mg/L;

Temperature : 25 ͦ C; contact time : 24 hrs .......................................................................... 99

Figure ‎3-10. Effect of coexisting ions on the adsorption of Cr(VI) onto MZPPY. ........... 100

Figure ‎3-11. Adsorption–desorption cycles ....................................................................... 101

Figure ‎3-12.Adsorption kinetics for adsorption of Cr(VI) adsorption onto MZPPY. ....... 102

Figure ‎3-13.The pseudo-second order kinetic plot for adsorption of Cr(VI) adsorption onto

MZPPY. ............................................................................................................................. 103

Figure ‎3-14. Intraparticle diffusion model for adsorption of Cr(VI) adsorption onto

MZPPY. ............................................................................................................................. 105

Figure ‎3-15. Nonlinear isotherm plots: (-) Langmuir model, (—) Freundlich model at

different temperatures of Cr(VI) sorption onto MZPPY. .................................................. 106

Figure ‎3-16. Equilibrium data fit to linear Langmuir isotherm of Cr(VI) sorption onto

MZPPY. ............................................................................................................................. 107

Figure ‎3-17. Equilibrium data fit to linear Freundlich isotherm (c) of Cr(VI) sorption onto

MZPPY. ............................................................................................................................. 108

Figure ‎3-18. Plot to determine thermodynamic parameters of Cr(VI) adsorption onto

MZPPY. ............................................................................................................................. 111

Figure ‎4-1. FTIR spectra of the magnetized zeolite (a) and MZPPY (b) before and (c) after

adsorption with V(V). ........................................................................................................ 122

Figure ‎4-2. Scanning electron microscopic images of natural zeolite (a), magnetized

zeolite (b), magnetic zeolite–polypyrrole media before (c) and after adsorption (d). ....... 124

Figure ‎4-3. Transmission electron microscopic images of MZPPY. ................................ 125

Figure ‎4-4. Energy dispersive X-rays (EDX) spectra of MZPPY before V(V) adsorption

........................................................................................................................................... 125

Figure ‎4-5. Energy dispersive X-rays (EDX) spectra of MZPPY after V(V) adsorption . 126

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Figure ‎4-6. XRD pattern of natural zeolite and magnitezed zeolite .................................. 127

Figure ‎4-7. Effect of pH on the adsorption of V(V) by MZPPY, polypyrrole, magnetite and

zeolite................................................................................................................................. 128

Figure ‎4-8. Adsorption kinetics plot of V(V) onto MZPPY at three different

concentrations and with experimetal data fitted to kinectic models .................................. 130

Figure ‎4-9. Effect of temperature of V(V) sorption onto MZPPY .................................... 133

Figure ‎4-10. Equilibrium isotherms of V(V) sorption onto MZPPY and nonlinear isotherm

plots: (-) Langmuir model, (---) Freundlich model at 298 K ,(···) Langmuir Freundlich, (-..-

..) RedlichPeterson, (-

.-.) Dubinin–Radushkevich .............................................................. 134

Figure ‎4-11. Equilibrium isotherms of V(V) sorption onto MZPPY and nonlinear isotherm

plots: (-) Langmuir model, (---) Freundlich model at 308 K,(···) Langmuir Freundlich, (-..-

..) RedlichPeterson, (-

.-.) Dubinin–Radushkevich .............................................................. 134

Figure ‎4-12. Equilibrium isotherms of V(V) sorption onto MZPPY and nonlinear isotherm

plots: (-) Langmuir model, (---) Freundlich model at 318 K ,(···) Langmuir Freundlich, (-..-

..) RedlichPeterson, (-

.-.) Dubinin–Radushkevich .............................................................. 135

Figure ‎4-13. Effect of coexisting ions on the adsorption of V(V) onto MZPPY ............. 139

Figure ‎4-14. Adsorption–desorption cycles of V(V) onto MZPPY .................................. 140

Figure ‎5-1. Schematic diagram of a fixed-bed adsorption column set up ......................... 145

Figure ‎5-2. Breakthrough curves for adsorption of Cr(VI) from water using MZPPY at

different bed masses. Flow rate of 1.5 mL/min and initial concentration of 20 mg/L at pH

2. ........................................................................................................................................ 149

Figure ‎5-3.Breakthrough curves for adsorption of V(V) from water using MZPPY at

different bed masses. Flow rate of 1.5 mL/min and initial concentration of 47 mg/L at pH

4.5. ..................................................................................................................................... 150

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Figure ‎5-4. Breakthrough curves for the removal Cr(VI) from water using MZPPY at

different flow rates. Initial concentration of 20 mg/L, bed mass of 2.5 g. ........................ 153

Figure ‎5-5. Breakthrough curves for the removal V(V) from water using MZPPY at

different flow rates. Initial concentration of 47 mg/L, bed mass of 2.5 g. ........................ 154

Figure ‎5-6. Effect of initial concentration of Cr(VI) on breakthrough performance MZPPY

........................................................................................................................................... 155

Figure ‎5-7. Effect of initial concentration of V(V) on breakthrough performance of

MZPPY at pH 4.5. ............................................................................................................. 156

Figure ‎5-8. Breakthrough curves for the removal of Cr(VI) from environmental water

sample with initial concentration of 5 mg/L; at flow rate 1.5 mL/min; bed mass 2.5 g and

pH 2. .................................................................................................................................. 157

Figure ‎6-1. XRD patterns of (a) raw zeolite, (b) Ca-bentonite and (c) Ca-betonite/Zeolite

before and after adsorption ................................................................................................ 171

Figure ‎6-2. FTIR spectra of the bentonite/zeolite (a) before and (b) after adsorption

with Mn(II) ions. ............................................................................................................. 172

Figure ‎6-3. Removal effeciency of zeolite, bentonite and bentonite/zeolite mixture ........ 173

Figure ‎6-4. The effect of pH on the adsorption of Mn(II) by B/Z adsorbent . ........... 174

Figure ‎6-5. Effect of B/Z adsorbent dosage on the removal of Mn(II) ions at an initial

Mn(II) concentration of 50 mgL, at pH 6 and a temperature of 298 K. ............................ 175

Figure ‎6-6. Effect of coexisting ions on the adsorption of Mn(II) onto B/Z. .................... 176

Figure ‎6-7. The effect of desorption on Mn(II) from the adsorbent using different eluent at

three different concentrations ............................................................................................ 177

Figure ‎6-8. Adsorption–desorption cycles on the adsorption of Mn (II) onto B/Z. 177

Figure ‎6-9. Adsorption kinetics plot of Mn (II) onto B/Z at three different initial

manganese ion concentrations. .......................................................................................... 178

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xviii

Figure ‎6-10. Adsorption kinetics plot of Mn (II) onto B/Z using AMD samples with

experimental data fitted to Pseudo first and second order kinetic models as well as Elovich

kinetic model. .................................................................................................................... 180

Figure ‎6-11. Equilibrium isotherms of Mn(II) adsorption nonlinear onto B/Z adsorbent.

........................................................................................................................................... 183

Figure ‎6-12. Effect of mass on breakthrough curves for adsorption of Mn (II) onto B/Z

adsorbent at a flow rate of 5mL/min and initial concentration of 50 mg/L....................... 187

Figure ‎6-13. Effect of flowrate on breakthrough curves for adsorption of Mn (II) onto B/Z

adsorbent at a bed mass of 10 g and initial concentration of 50 mg/L .............................. 188

Figure ‎6-14. Effect of initial concentration on breakthrough curves for adsorption of Mn

(II) onto B/Z adsorbent at a bed mass of 10 g and flowrate of 5 mL/min ......................... 190

Figure ‎6-15. Breakthrough curve for Mn(II) removal from mine water using

bentonite/zeolite clay ......................................................................................................... 192

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xix

List of Tables

Table ‎2-1. Comparison of activated carbons and low cost adsorbents sorption capacities of Cr(VI)

ions ................................................................................................................................................... 41

Table ‎2-2. Mn adsorption studies using activated carbon .............................................................. 45

Table ‎2-3. Mn uptake using low cost agricultural waste through sorption ..................................... 50

Table ‎2-4. Clinoptilolite as an adsorbent for removal of Cr(VI)ions ............................................ 63

Table ‎2-5. Maximum sorption capacities of Mn ions on clay mineral ............................................ 64

Table ‎2-6. Adsorption capacities of Cr(VI) ions on polymer based nanoadsorbents ..................... 70

Table ‎3-1. Kinetics parameters for Cr(VI) adsorption onto MZPPY ............................................ 104

Table ‎3-2. Langmuir and Freundlich isotherms parameters for Cr(VI) adsorption onto MZPPY 109

Table ‎3-3. Comparison of maximum sorption capacity of other adsorbents for hexavalent

chromium adsorption at room temperature. ................................................................................... 109

Table ‎3-4. Thermodynamics parameters for the adsorption of Cr(VI) on MZPPY composite. .... 112

Table ‎4-1. Kinetics parameters for V(V) adsorption onto MZPPY .............................................. 131

Table ‎4-2. Isotherms parameters for vanadium adsorption onto MZPPY ..................................... 136

Table ‎4-3. Comparison of maximum sorption capacity of other adsorbents for vanadium removal

........................................................................................................................................................ 137

Table ‎4-4. Thermodynamics parameters for the adsorption of V(V) on MZPPY composite. ...... 138

Table ‎5-1. Selected physico-chemical property of mine water from Lanxess Chrome Mine

(Rustenburg) ................................................................................................................................... 146

Table ‎5-2. Summary of results at breakthrough point for Cr(VI) removal using MZPPY ........... 151

Table ‎5-3. Summary of results at breakthrough point for V(V) removal using MZPPY .............. 152

Table ‎5-4. Thomas, Adams–Bohart and Yoon–Nelson models constants for the Cr(VI) sorption 160

Table ‎5-5. Thomas, Adams–Bohart and Yoon–Nelson models constants for the V(V) adsorption

........................................................................................................................................................ 161

Table ‎6-1. Kinetics parameters for Mn(II) adsorption onto B/Z adsorbent using synthetic water 179

Table ‎6-2. Kinetics parameters for Mn(II) adsorption onto B/Z adsorbent using AMD water

samples ........................................................................................................................................... 180

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xx

Table ‎6-3. Maximum sorption capacities of Mn ions on clay mineral .......................................... 182

Table ‎6-4. Langmuir and Freundlich isotherms parameters for Mn(II) adsorption onto B/Z

adsorbent ........................................................................................................................................ 184

Table ‎6-5. Summary of results at breakthrough point ................................................................... 191

Table ‎6-6. Chemical composition of mine water. ......................................................................... 192

Table ‎6-7. Thomas, Adams–Bohart and Yoon–Nelson models constants for Mn(II) adsorption onto

B/Z adsorbent. ................................................................................................................................ 195

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xxi

LIST OF OUTPUTS

Publications

• MTHOMBENI, N. H., MBAKOP, S., OCHIENG, A. & ONYANGO, M. S. 2016.

Vanadium (V) adsorption isotherms and kinetics using polypyrrole coated

magnetized natural zeolite. Journal of the Taiwan Institute of Chemical Engineers,

66, 172-180.

• MTHOMBENI, N. H., ONYANGO, M. S. & AOYI, O. 2015. Adsorption of

hexavalent chromium onto magnetic natural zeolite-polymer composite. Journal of

the Taiwan Institute of Chemical Engineers, 50, 242-251.

• MTHOMBENI N. H., ONYANGO, M. S. & AOYI, O. Fixed-bed Column

Operation for Chromium (VI) Removal from Aqueous Solution using Magnetic

Zeolite- Polypyrrole Composite (To be submitted )

Conferences

• MTHOMBENI, N. H., MBAKOP AND, S. & ONYANGO, M. S. Adsorptive

Removal of Manganese from Industrial and Mining Wastewater. 2016 Sustainable

Research and Innovation (SRI) Conference May 4-6; 2016, Nairobi, Kenya

• MTHOMBENI, N. H., MBAKOP, S. & ONYANGO, M. S. 2015. Magnetic

zeolite-polymer composite as an adsorbent for the remediation of wastewaters

containing vanadium. 2nd International Conference on Environment Pollution and

Prevention. November 12-13; 2014, Auckland, New Zealand

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1

CHAPTER 1

1. Introduction

Water is acknowledged as the most important and indispensable of all the natural resources and

it is critical in all aspects of life (Kamika and Momba, 2012). One of the world's greatest

challenges in recent years is water shortages which are due to climate change, (Masese et al.,

2013, Dudgeon, 2010) as well as population growth, increased levels of urbanization, mounting

demand from user sectors, a lack of investment in infrastructure, deteriorating water quality due

to pollution and the effects of climate change, the significance of water in economic and social

development is increasingly being recognized (Zhuwakinyu, 2012).

South Africa is a water stressed country and water availability is not consistent across the South

African landscape and varies greatly between different catchments (SAEO, 2012 ).The effects of

variable rainfall patterns and different climatic regimes are compounded by high evaporation

rates across the country. It is estimated that the effect of climate change on water resources

suggests that South Africa may experience a reduction of 10% in average rainfall reducing

surface water runoff up to 50-75% by 2025 (UNEP-FI, 2009).

Mining has played a central role in the development and growth of the South African economy

but impacts water resources negatively (UNEP-FI, 2012). Mining and metallurgical industries

are associated with heavy metals wastewaters that are directly or indirectly discharged into the

environment increasingly. There has been an increasing ecological and global public health

concern associated with environmental contamination by heavy metals (Tchounwou et al., 2012).

Heavy metals are not biodegradable and tend to accumulate in living organisms and many heavy

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metal ions are known to be toxic or carcinogenic (Hu et al., 2005). There a lot of metals which

are have been found to be toxic to human beings and ecological environments, such as Cr, Cu,

Pb, V, Hg, Zn, Mn, Ni and other metals (Ojedokun and Bello, 2016, Meena et al., 2008). Several

treatment methods to remove heavy metals from mining wastewaters have been reported. Heavy

metal ions in wastewater are commonly removed by chemical treatment, oxidation and

hydrolysis, ion-exchange, bio-sorption and adsorption (Patterson, 1985). Most recently, many

efforts have been addressed on the developing of new technologies in which technological,

environmental and economic constraints are taken into consideration. The purification methods

have to avoid generation of secondary waste and to involve materials that can be recycled and

easily used on an industrial scale.

Adsorption compared with other methods appears to be an attractive process in view of its

efficiency and capacity of removing heavy metal ions over wide range of pH and to a much

lower level, ability to remove complex form of metals that is generally not possibly by other

methods. It is also environmentally friendly, cost effective and its ease of operation compared to

other processes with which it can be applied in the treatment of acid mine and heavy metal

containing wastewater (Rao et al., 2010). In the past several investigations have been undertaken

for the removal of heavy metals from wastewater using different low-cost materials. These

include amongst many others activated carbon made from agricultural wastes, alumina and

natural zeolite (Ngomsik et al., 2006). Adsorption technique though robust in nature suffers from

massive mass transfer resistance due to inherently large surface areas and large diffusion lengths

of the adsorbents. To overcome limiting factors in adsorption, nanomaterial adsorption media

could be designed to maximize mass transport kinetics by providing contaminants with rapid

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access to high surface area and by promoting internal mass transport (Hristovski et al., 2007).

Because of their size, nanomaterials exhibit novel properties as large surface area, potential for

self-assembly, high specificity, high reactivity, and catalytic potential make nanoparticles

excellent candidates for wastewater treatment applications (Zhang et al., 2006)..

Clays have been considered to be excellent adsorbent materials due to large surface area,

chemical and mechanical stability, layered structure, and high cation exchange capacity

(Bhattacharyya and Gupta, 2008). Natural zeolites are widely available and have been studied

extensively due to their properties such as non-toxicity, their robustness, high selectivity and

easy removal, which are crucial factors for a successful water management (Margeta et al.,

2015). However, natural zeolite has poor capacity for most contaminants. To improve

performance of natural zeolites, the surface needs to be modified. Conducting polymers such as

polypyrrole offer good prospects for functionalization due to their nontoxicity, environmentally

stability, ease of preparation and high efficiency for removal of toxic metals in water (Bhaumik

et al., 2011a, Bhaumik et al., 2011b, Bhaumik et al., 2012, Bhaumik et al., 2013a, Bhaumik et

al., 2013b, Setshedi et al., 2014, Setshedi et al., 2015) [26-32]. Polymers have very low density

and therefore in real industrial applications, large volume of fixed beds would be required thus

limiting their use.

The incorporation of a conducting polymer into an inorganic host such as zeolite has been

considered as an important method to generate a new type of hybrid materials that have unique

properties. Zeolites are considered the most suitable host materials due to their well-ordered

pore systems that can serve as substrate for growing of conducting polymers (Yu et al., 2014).

Polypyrrole carries charges in the polymer matrix, and has some positively charged nitrogen

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atoms which provide a good prospect for its applications in adsorption or filtration (Bhaumik et

al., 2011b, Zhang and Bai, 2003).

Both natural zeolite and polymers are bulk adsorption materials which have inherent limitations

as they suffer from massive mass transfer resistance due to large surface areas and large

diffusion lengths. These limitations could be overcome by developing nanocomposites in which

nanoparticles are imbedded in bulk materials (Hristovski et al., 2007).

Separation of these nanomaterials from water is still a challenge though. Magnetic adsorbents

have gained much attention recently in this respect because upon use they can easily be retrieved

from solution with applied magnetic field (Bhaumik et al., 2011a, O’Handley, 2000).Magnetic

separation has been combined with adsorption for heavy metal removal from contaminated water

at laboratory scales (Hu et al., 2005, Mayo et al., 2007, Yavuz et al., 2006, Cheng et al., 2012,

Bhaumik et al., 2011b). Magnetic separation is especially desirable in industry because it

overcomes many of the issues present in filtration, centrifugation or gravitational separation, and

requires much less energy to achieve a given level of separation (Wang et al., 2009, Wang and

Lo, 2009).

Adsorption process can be configured in batch and continuous fixed bed mode. Batch adsorption

studies provide fundamental information about effectiveness of adsorption process using specific

adsorbent and to determine the maximum adsorption capacity. For industrial wastewater

treatment systems the continuous fixed-bed column adsorption is often more applicable (Karimi

et al., 2012).

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Therefore, this study focuses on the adsorption of Cr(VI) and V(V) using magnetic zeolite

polypyrrole (MZPPY) and removal of Mn(II) using zeolite bentonite (B/Z) adsorbent. Batch

adsorption studies will be used to evaluate process parameters such as pH, sorbent dosage, initial

metal ion concentration, time and temperature. Furthermore, fixed-bed column studies will be

utilized to simulate the industrial continuous adsorption processes while varying the influent

metal ion concentration, bed mass and influent flow rate.

1.1. Problem statement and motivation

South Africa is blessed with the occurrence of many minerals, often in large quantities and of

strategic importance to it and to other nations. Mining and metallurgical industries, forming the

backbone of the South African economy, has resulted in extensive environmental pollution

problems. One such problem is heavy metal pollution, which is one of the most destructive forms

of pollution in the world, and is widely accepted as responsible for costly environmental and

socio-economic impacts.

High concentrations of heavy metals and other toxic elements can severely contaminate surface

and groundwater, as well as soils. Most rural communities depend solely on these surface and

groundwater wells, which contain high levels of water contaminants such as heavy metals that

have harmful effects on the environment and humans. As such industrial and mining discharge

streams must be treated using appropriate techniques. Industrial effluent treatment processes are

designed to ensure that when wastewaters are discharged into natural water sources, any adverse

effect are reduced or prevented, and where permitted treated water recycled.

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Various treatment methods such as mineral precipitation and co-precipitation, reverse osmosis,

insoluble hydroxide formation, ion exchange, solvent extraction, coagulation and adsorption are

utilized to treat wastewaters. Of all these methods, an adsorption technique is the most versatile

and cost- effective method for the removal of pollutants in wastewater. However, most

traditional adsorbents suffer from diffusion limitation within the particles which leads to a

decrease in the adsorption rate and available capacity. Recently, nanostructured materials have

proven advantageous over traditional adsorbents due to very large surface area, accessible active

sites and a short diffusion length, which result in high adsorption capacity, rapid extraction

dynamics and high adsorption efficiencies. The application of magnetic nanoadsorbents has

attracted attention to solve environmental problems because they have large surface area, are

highly dispersible in water and are easily separable from aqueous solution by the application of

external magnetic field. Natural zeolite and clays which are widely available, cheap and non-

toxic are commonly used as adsorbents for water treatment.

Consequently, this study explores the application of magnetic zeolite and clay nanostructured

adsorbent for treatment of mining wastewater with intent to recycle the treated water to be reused

in the process. The effect of several process variables will be explored.

1.2. Hypothesis

It is hypothesized that zeolite-clay and zeolite-polymer nanostructured materials are

robust and stable in aqueous environments

It is then hypothesized that zeolite-clay and zeolite-polymer based nanomaterials are

capable of remedying mining wastewater to acceptable standard for various applications

It is also hypothesized that the performance of zeolite-clay and zeolite-polymer based

nanomaterials are influenced by the water quality parameters and process conditions

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It is further hypothesized that the interaction between nanostructured adsorbents and

water contaminants is chemical in nature and hence the adsorption data can be modeled

using chemical adsorption based models

It is finally hypothesized that the nanostructured adsorbents can be regenerated and

reused

1.3. Research Aims

The goal of the research is to explore the application of nanostructured materials in mining

wastewater with intent to recycle the treated water to be reused in the process. The goal of the

research is to protect the environment and human health by minimizing exposure of toxic metals

found in mining wastewater by treatment with these clay nanomaterials. It is expected that the

results will improve the quality of water and reduce the impact of mine wastewater in the

environment.

Consequently, the specific objectives of this project are to:

Develop and characterize zeolite based nanomaterials for mining wastewater treatment.

To establish selectivity, robustness and stability of the nanomaterials in treatment of

mining wastewater contaminants using batch tests and generate equilibrium and kinetic

data for various pollutants in mining wastewater

Evaluate the performance of the nanomaterials for various pollutants sorption in a fixed-

bed column

Model batch and column data using chemical reaction mechanism as the dominating step

in order to extract preliminary adsorption design data

Test reusability of the developed media as a means of establishing cost implications of

the new material

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CHAPTER 2

2. Introduction

Global water demand for freshwater resources is largely influenced by population growth,

urbanization, food and energy security policies, and macro-economic processes such as trade

globalization, industrialization, changing diets and increasing production and consumption

(Connor, 2015). These also contributes to the polluting of water resources, further reducing their

immediate accessibility and thus compromising the capacity of ecosystems and the natural water

cycle to satisfy the world’s growing demand for water (MEA, 2005) . It is projected that the

water demand will increase by 55% by 2050, mainly due to growing demands from

manufacturing, thermal electricity generation and domestic use (Connor, 2015, MEA, 2005).

South Africa is classified as a water-stressed country with an annual fresh water availability of

less than 1 700 m3 per capita (the index for water stress) (Otieno and Ochieng, 2004). There is

uneven distribution of rainfall across South Africa with the eastern part of the country being

much wetter than the western part due to the nature of the weather conditions (Turpie and Visser,

2013). There are also alternating periods of droughts and floods which affect the amount of water

across South Africa (Water, 2011). Climate change is expected to alter the water cycle and will

subsequently impact water availability and demand (Haddeland et al., 2014).

Also mining, mineral processing and extractive-metallurgical operations generate toxic liquid

effluents and large volumes of solid waste that results in serious environmental consequences

(Azapagic, 2004, Ahluwalia and Goyal, 2007). Industrial and mining activities such

electroplating, metal smelting and chemical industries, and manufacturing processes are few

sources of anthropogenic heavy metals in water (Chowdhury et al., 2016, He et al., 2008).

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Mining minerals are associated with acid drainage problems that have a long-term impact to

waterways and biodiversity (Akcil and Koldas, 2006). Domestic, industrial, and agricultural

wastewater containing high concentrations of metals are often discharged into the environment in

many developing countries due to poor treatment of this water (Gupta, 2008).

2.1. Heavy metals in water and health impacts

The sources of drinking water such as surface water, groundwater, and seawater are likely to be

polluted by heavy metals (Bryan and Langston, 1992, Chowdhury et al., 2016). Wastewater

streams discharged from mining, paint manufacture, petroleum refining, battery manufacture,

chemical, plating and smelting industries contain heavy metals contaminants. Mn and other

metals such as Fe, V, Al, Zn and Cu are often present in high concentrations in mine drainage

waters than in unpolluted streams and groundwater (Banks et al., 1997, Hallberg and Johnson,

2005, Luptakova et al., 2012).

Concentrations of heavy metals and other solutes in acid mine drainage are commonly elevated

due to aggressive dissolution of carbonate, oxide, and aluminosilicate minerals by acidic water

along paths down flow from oxidizing pyrite (Blowes and Ptacek, 1994, Cravotta III, 1994). The

study conducted by Hansen (Hansen, 2015) indicated that seepage from the tailings

impoundments in the Witwatersrand basin in South Africa are acidic and contain elevated

concentrations of trace metal concentrations, specifically Mn, Al, Cr, Co, Cu, Ni, Zn and U, as

well as SO4. The AMD from the gold mines in West Rand have been also found to contain high

concentrations of these metals (Durand, 2012). This chapter gives an overview of the occurrence

and speciation of vanadium, chromium and manganese in the environment, whereby various

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conventional treatment techniques commonly used for treatment of these heavy metals are

discussed. Moreover, insight about adsorption technology and various adsorbents previous used

for adsorption are presented.

2.1.1. Vanadium

Vanadium is a trace metal that is found naturally both in soil and water (Cran and Tracey, 1998)

and does not occur in nature as metallic vanadium. It is a corrosion-resistant, steel-grey metal;

existing in oxidation states ranging from −1 to +5. Its most common valence states are +3, +4,

and +5 (Barceloux and Barceloux, 1999) . Vanadium pentaoxide (V2O5) is the most common

existing and used form of vanadium. Ammonium metavanadate (NH4VO3), sodium

metavanadate (NaVO3) and sodium orthovanadate (Na3VO4) are also common forms of

vanadium (Imtiaz et al., 2015, Cran and Tracey, 1998).

Vanadium is very widely distributed and is mined in South Africa, Russia, and China. Vanadium

is used as a steel additive and most of the vanadium consumption is as a ferrovanadium (a

mixture of iron and vanadium). Vanadium is also used in titanium alloys, batteries, catalyst in

chemical and polymer industries (Navarro et al., 2007, Imtiaz et al., 2015, Moskalyk and

Alfantazi, 2003). Vanadium pentoxide is formed during the smelting of iron ore, from uranium

ores and by a salt roast process from boiler residues or residues from elemental phosphate plants.

During the burning of fuel oils in boilers and furnaces, vanadium pentoxide is present in the solid

residues, soot, boiler scale, and fly ash (Costigan et al., 2001).

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Vanadium is a heavy metal pollutant for ground waters as well as surface water impacted by

mostly mining and can also be observed in water resources such rivers, lakes and seas (Imtiaz et

al., 2015).

There are three main exposure routes to vanadium: air, drinking water and the food chain. The

concentration of vanadium in fresh water highly depends on the geographical location (WHO,

2000). Vanadium is a heavy metal pollutant for ground waters as well as surface water impacted

by mostly mining can also observed in water resources such rivers, lakes and seas (Imtiaz et al.,

2015). At oxic water conditions and about neutral to slightly alkine pH soluble vanadate is the

most dominant species. Under non-oxic conditions sparingly available oxidovadium (IV)

hydroxide is generated and transported in water in the form of colloids. A decrease in pH and

addition of phosphate based corrosion inhibitors to drinking water can re-mobilize vanadate thus

eventually increasing vanadate concentrations beyond tolerable levels (Sigel et al., 2014).

The toxicity of vanadium compounds generally increases as valence increase. Pentavalent

compounds are the most toxic. The pH of the aqueous medium has a great impact on vanadium

toxicity (Crans, 2005). Adverse respiratory effects have been reported in humans and animals

exposed to vanadium compounds at concentrations much higher than those typically found in the

environment. The gastrointestinal system is becomes sensitive to toxicity following oral

exposure and hematological system following inhalation or oral exposure (Barceloux and

Barceloux, 1999).

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Figure ‎2-1. Eh-pH diagram for the system V-O2-H2O, for dissolved EV<10-4 mol/kg (11.5 mg/L

as VO4) (Langmuir et al., 2004).

The Eh-pH diagram in Figure ‎2-1 depicts speciation of V (III)-V(V)at different pH, most

aqueous V(V)solutions are dilute and only mononuclear (monomeric) species are expected:

VO2+, VO (OH)3 (aq.), VO2(OH)2

¯, VO3(OH)

¯2, and VO4

3¯, depending on pH. At pH 2 to 6

decavanadates may be present, from pH 6 to 9, metavanadates, (VO3)xx-

, and form slowly at 25

°C from depolymerization of decavanadates. At pH 9-12 the pyrovanadate is formed. The

orthovanadate species, VO43¯, exists in aqueous solution above pH (Baes and Mesmer, 1977)

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2.1.2. Chromium

Chromium is the 21st most abundant element in the Earth’s crust. It is a hard, brittle metal that

with difficulty can be forged, rolled and drawn unless in a pure form. It is easier to work with

and it is an excellent alloying metal with iron. The bright silvery property makes it an

appropriate metal to provide reflective, non-corrosive attractive finish to electroplating (Krebs,

2006). The principal chromium ore is ferric chromite, FeCr2O4, found mainly in South Africa

(with 96% of the world’s reserves), Russia and the Philippines (Mohan and Pittman Jr, 2006).

The oxidation states of chromium are +6 in chromates (CrO42-

) and dichromates (Cr2O72-

), +3

which is most stable and +2 (Daintith, 2014). The hydrolysis of Cr(III) is complex. It produces

mononuclear species CrOH2+

, Cr(OH)2+, Cr(OH)4

−, neutral species Cr(OH)3

0 and polynuclear

species Cr2(OH)2 and Cr3(OH)45+

. The hydrolysis of Cr6+

produces only neutral and anionic

species, predominately CrO42−

, HCrO42−

, Cr2O72−

(Mohan et al., 2005a, Mohan et al., 2006,

Mohan and Pittman Jr, 2006). At low pH and high concentrations Cr2O72-

predominates while at

pH greater than 6.5 Cr(VI) exist as CrO42-

(Mohan et al., 2005a).

On a worldwide basis, about 80% of the chromium mined goes into metallurgical applications

mainly in manufacturing of stainless steel, 15% is used in chromium chemicals manufacture and

the remainder refractory applications (Barnhart, 1997) . Chromium is considered an essential

nutrient and also has detrimental health hazard properties. Cr(VI), is considered harmful even in

small intake quantities , however Cr(III), is considered essential for good health in moderate

intake (Guertin, 2005).

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Figure ‎2-2: The Redox potential (Eh)-pH diagram for Cr-O-H systems (Palmer and Wittbrodt,

1991, Lukman et al., 2014)

Industries like paint and pigment manufacturing, stainless steel production, corrosion control,

textile, leather tanning, chrome electroplating, metal finishing industries, wood preservation, and

photography discharge effluent containing hexavalent chromium, Cr(VI) to surface water (El

Nemr et al., 2015). i, 1982). However, due to the dynamic interconversion of chromium (III) and

(VI) in aqueous environments, the availability of chromium (III) may lead to a health risk if this

conversion to chromium (VI) occurs. The impacts of chromium (VI) to human health are lung

cancer, respiratory irritation, dermatosis, dermatitis, and kidney and liver damage and

gastrointestinal tract. Dermatosis, nephritis, and liver damage are the results of absorption of

very large quantities of chromium due to exposure over a long period and a relatively small risk

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of stomach cancer is associated with chromium (VI), due dynamic interconversion of chromium

(III) and (VI) in aqueous environments (Kimbrough et al., 1999).

2.1.3. Manganese

Manganese is a brittle, gray-pink metal with an atomic weight of 54.938. It is too brittle to be

used unless alloyed. Manganese has only one stable natural isotope, 55Mn. Manganese occurs

naturally and is the third most abundant transition metal on the earth crust (9.5 × 102 ppm)

(Tavlieva et al., 2015, Cox, 1995). It can exist in 11 oxidation states with manganese

compounds Mn(II), Mn(IV) and Mn(VII) being the most environmentally and biologically

important (Mahmoud et al., 2012, USEPA, 1994). Manganese most common minerals are

oxides [pyrolusite (MnO2)] and hydro-oxides [psilomelane BaMn2+

Mn4+

8O16(OH)4] and

braunite (Mn2+

Mn3+

6)(SiO12), and to a lesser extent as rhodochrosite (MnCO3).

Figure ‎2-3. Eh–pH diagram for the Mn–O2–H2–H2O system at 25 °C (Lu et al., 2013)

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Mn(II) compounds are stable in acid solution but are readily oxidized in alkaline medium. The

Eh-pH diagram of Mn in Figure 3 show Mn2+

is formed at low pH, which progressively react

with OH- as pH increases to produce metal hydroxides (Mn(OH)2) or oxides (Huang, 2016).

South Africa has the world’s largest resources of manganese which is estimated to be around

80%. Manganese is used in the manufacture of iron and steel alloys, batteries, glass and

fireworks, a significant fertilizer for plants, food additive for stocks and catalyst for organic

synthesis (Li et al., 2010). Manganese is also found in the effluents of mine waters, either

neutral or acid (AMD) (Silva et al., 2012). Mn is one of the most widely used metals in the

world and one of the important indexes of water pollutants (Ma et al., 2013). Exposure to excess

manganese may lead to Mn intoxication that may result in the onset of a neurological phenotype

known as manganism which present with motor symptoms resembling Parkinson’s disease

(Erikson et al., 2007, Martinez-Finley et al., 2013, Roels et al., 2012).

Manganese occurs naturally in many surface water and groundwater sources and in soils that

may erode manganese into waters. Improper disposal of dry-cell batteries or other toxic wastes

from industries can yield higher manganese concentrations well above those normally found in

environmental water (WHO, 2011) and cause significant harm to public health (Frisbie et al.,

2012). Manganese at lower doses is an essential nutrient for humans and animals. Mn at elevated

concentrations is a powerful neurotoxin which affects the nervous system and causes learning

disabilities and intellectual impairment in children (Bouchard et al., 2007, Bouchard et al.,

2011). Studies have shown that children exposed to 240–350 µg manganese/L in water had

elevated manganese concentration in their hair and exhibited impaired manual dexterity and

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speed, short-term memory, and visual identification when compared with children from areas

which manganese was controlled (He et al., 1994). Children exposed to manganese intoxication

from water containing above 1,0 µg manganese/L, had attention and memory impairments

conditions (Woolf et al., 2002) and others presented neurologic symptoms including a repetitive

stuttered speech, poor balance, coordination, and fine motor skills (Sahni et al., 2007).

Manganese intoxication is also linked to Mn induced Parkinsonism (Lucchini et al., 2009,

Aschner et al., 2009) , low fetal weight (Grazuleviciene et al., 2009, Zota et al., 2009) , infant

mortality (Hafeman et al., 2007, Spangler and Spangler, 2009) and increased cancer rates

(Spangler and Reid, 2010).

2.2.Conventional methods of heavy removal from water

Several treatment methods to remove Mn, Cr(VI) and V(V) from wastewaters have been

reported. Heavy metals such as manganese, chromium and vanadium and in wastewater is

commonly removed by precipitation (Silva et al., 2012, Pakarinen and Paatero, 2011, Silva et al.,

2010, Zhang et al., 2010b, Nishimura and Umetsu, 2001, Golbaz et al., 2014, Golder et al., 2011,

Kongsricharoern and Polprasert, 1995, Kongsricharoern and Polprasert, 1996, Geldenhuys et al.,

2003), ion-exchange (Haghsheno et al., 2009, White and Asfar-Siddique, 1997, Alvarado et al.,

2013, Cavaco et al., 2007, Fan et al., 2013) , oxidation and filtration (Roccaro et al., 2007,

Piispanen and Sallanko, 2010), coagulation and flocculation (Fu-Wang et al., 2009) , biosorption

(Mohan et al., 2005b, Hou et al., 2012, Dittert et al., 2014, Febrianto et al., 2009, Khambhaty et

al., 2009, Li et al., 2008, Vijayaraghavan et al., 2011), reverse osmosis (Afonso et al., 2004,

Benito and Ruíz, 2002, Bhattacharya et al., 2013, Bódalo et al., 2005, Richard, 2004, Li et al.,

2014), ultrafiltration (Aroua et al., 2007, Chakraborty et al., 2014), electrochemical (Almaguer-

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Busso et al., 2009, Lakshmipathiraj et al., 2008, Liu et al., 2011, Ouejhani et al., 2008), and

adsorption (Chen and Liu, 2014, Al-Rashdi et al., 2011, Anirudhan et al., 2013, Anupam et al.,

2011, Baccar et al., 2009, Baral et al., 2006, Behnajady and Bimeghdar, 2014, Chen et al., 2014).

Precipitation is widely used in process industries because it is cheap and relatively easy to

operate (Fu and Wang, 2011). Hydroxide precipitation technique is the most widely used

chemical precipitation technique due to its relative simplicity, low cost and ease of pH control.

Although most metals are precipitated as hydroxides other methods such as sulfide and carbonate

precipitation are also used (Wang et al., 2005). Lime and limestone are the most commonly

employed precipitant agents due to their availability and are inexpensive in most countries and

have been employed to remove manganese and other heavy metals in water (Aziz and Smith,

1996, Aziz and Smith, 1992, Aziz et al., 2008, Barakat, 2011). The major expense associated

with precipitation is the treatment cost of the chemicals and the precipitated sludge that is

produced (Wang et al., 2005). Excessive sludge production requires further treatment, and the

problems associated with precipitation are slow metal precipitation, poor settling, and the

aggregation of metal precipitates have long term environmental effects for sludge disposal (Aziz

et al., 2008).

Ion exchange in wastewater treatment is used for demineralization. Ion-exchange processes have

been widely used to remove manganese and other heavy metals from wastewater because it is

very effective to remove various heavy metals and can be easily recovered and reused by

regeneration operation (Lee et al., 2007). Ion exchange is the exchange of ions between the

substrate and surrounding medium. Ion exchange resins are suitable to use at wide range of

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different pH values and at high temperatures and are insoluble in most organic and aqueous

solutions (Goher et al., 2015) . They contain a covalent bonding between the charged functional

groups and the cross linked polymer matrix (Sherrington, 1998). The disadvantage of using this

technology is that ion exchange media is easily fouled by organics and other solids in the

wastewater.

The electrochemical method is one of the technologies that are used as alternative option for the

remediation of water and wastewaters mainly due to its advantages such as environmental

compatibility, versatility, high energy efficiency, amenability of automation and safety.

Electrochemical methods include electrocoagulation, electro-oxidation and electro-reduction

(Pulkka et al., 2014). This process uses an electric field as the driving force for the separation of

ions using ion exchange membranes or plates to pass a current through an aqueous metal-bearing

solution containing a cathode plate and an insoluble anode. Metallic ions that are positively

charged cling to cathodes that is negatively charged and the metal deposit can be stripped and

recovered. Corrosion of the electrodes is the main disadvantage of using this method because

electrodes would frequently have to be replaced (Barakat, 2011). Electrochemical water or

wastewater technologies have not been widely used because they involve relatively large capital

investment and expensive electricity supply (Chen and Hung, 2007).

Coagulation and flocculation are important pretreatment processes. The coagulants that are used

often in water treatment are aluminum and ferric salts. The purposes of coagulation are to

destabilize particles present in the raw water and to convert dissolved natural organic matter into

particles (Edzwald, 2007). The main objects of coagulation are the hydrophobic colloid and

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suspended particle which consist of insoluble particles (Chang and Wang, 2007). Flocculation

utilizes polymers to form bridges between the flocs and bind the particles into large agglomerates

or clumps that can be removed by filtration, straining or floatation (Wang et al., 2005) . Heavy

metals that are soluble in water after coagulation cannot be effectively removed and coagulation

units must be followed by other treatment techniques (Chang and Wang, 2007).

Membrane filtration technologies that are used for removal of heavy metals include

microfiltration, ultrafiltration nanofiltration and reverse osmosis depending on the size of the

particle that can be retained. Nanofiltration is the intermediate process between ultrafiltration and

reverse osmosis and the advantages of this process include ease of operation, reliability and

comparatively low energy consumption (Eriksson, 1988). It also helps to minimize scale

formation on the equipment involved in both reverse osmosis and thermal desalination processes

(Izadpanah and Javidnia, 2012). Membrane filtration technology can remove heavy metal ions

with high efficiency but high costs, process complexities, membrane fouling, and low permeate

flux have limited its use for heavy metal removal (Fu and Wang, 2011).

2.3.Adsorption of heavy metals from wastewater

Adsorption is a common method of heavy metal removal from water. Several physicochemical

properties such as specific surface area, pore structure, and surface chemistry of adsorbents

regulate the adsorption efficiency, selectivity, equilibrium time of adsorption, regeneration

capacity, and their stability in aqueous solutions (Islam et al., 2015, Yang et al., 2008, Xue and

Li, 2008, Faust and Aly, 1987). The adsorptive capacity of the adsorbent is also influenced by

the adsorbate properties of group functionality, branching or geometry, polarity, hydrophobicity,

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dipole moment, molecular weight and size, and aqueous solubility. The solution conditions such

as pH, temperature, adsorbate concentration, ionic strength, and competitive solutes also have an

effect on the adsorption capacity (Faust and Aly, 1987).

Physico-chemical treatment methods have important role to play in today’s wastewater treatment

contaminated with Mn, Cr, V and other heavy metal ions and will continue to have increased

use because of established practice and continued improvisation. Adsorption, ion exchange, and

coagulation, continue to dominate the wastewater treatment mainly through improved materials,

devices, and practices (Bhandari and Ranade, 2014). They offer various advantages such as their

rapid process, ease of operation and control, flexibility to change of temperature. Unlike in

biological system, physico-chemical treatment can accommodate variable input loads and flow

such as seasonal flows and complex discharge. Chemical plants can be modified if required and

the treatment system generally requires a lower space and installation cost (Selvam et al., 2015,

Barakat, 2011).

Adsorption technique is one of the wastewater treatment technologies that is recognized as an

effective, economically favorable, and easy to operate method for heavy metal wastewater

treatment and has a wide range of applications (Gupta and Ali, 2013, Le Cloirec and Faur-

Brasquet, 2008). It offers flexibility in design and operation and mostly it will produce treated

effluent that is odorless, free of color and is suitable for reuse. Adsorption process is usually

reversible and the regeneration of the adsorbent will result in economical desorption processes

(Gautam et al., 2013, Dinu and Dragan, 2014).

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2.4.Models for adsorption

Sorption is used to describe every type of capture of a substance from the external surface of

solids, liquids, or mesomorphs as well as from the internal surface of porous solids or liquids

(Poulopoulos and Inglezakis, 2006). The molecule that accumulates or adsorbs at the interface is

called an adsorbate, and the solid on which the adsorption occurs is called the adsorbent.

Adsorption is basically an attraction of adsorbate molecules, a gaseous or liquid component, to

an adsorbent surface, a porous solid. Interaction between adsorbate and adsorbent is comprised

of molecular forces including permanent dipole, induced dipole, and quadrupole electrostatic

effects, also called Van der Waals forces (Thomas and Crittenden, 1998).

2.4.1. Kinetics

Adsorption equilibrium is not established instantaneously particular for porous adsorbents. The

mass transfer from the solution to the adsorption sites within the adsorbent particles is

constrained by mass transfer resistances that determine the time required to reach the state of

equilibrium. The rate of adsorption is usually limited by diffusion processes toward the external

adsorbent surface and, in particular, within the porous adsorbent particles. The mass transfer

parameters and equilibrium data are important input data for the determination of the required

contact times in slurry reactors as well as for fixed-bed design. The adsorption process can be

characterized by the following four consecutive steps:

Transport of the adsorbate from the bulk liquid phase to the hydrodynamic boundary

layer localized around the adsorbent particle

Transport through the boundary layer to the external surface of the adsorbent, termed film

diffusion or external diffusion

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Transport into the interior of the adsorbent particle (termed intraparticle diffusion or

internal diffusion) by diffusion in the pore liquid (pore diffusion) and/or by diffusion in

the adsorbed state along the internal surface (surface diffusion)

Energetic interaction between the adsorbate molecules and the final adsorption sites

(Worch, 2000)

It is commonly assumed that the first and the fourth step are very fast and the total rate of the

adsorption process is determined by film and/or intraparticle diffusion. Since film diffusion and

intraparticle diffusion act in series, the slower process determines the total adsorption rate

(Worch, 2000). Several mathematical models have been applied to describe adsorption kinetic

process, which can generally be classified as adsorption reaction models and adsorption diffusion

models (Qiu et al., 2009).

2.4.1.1.Pseudo-first-order rate equation

The pseudo-first-order model is well known model to correlate data for various solutes. The

Lagergren pseudo-first-order model is the earliest known equation to describe the adsorption rate

in the liquid phase. It is expressed as:

𝑑𝑞

𝑑𝑡= 𝑘1(𝑞𝑒 − 𝑞) (‎2-1)

Integration of the above equation with following boundary condition: 𝑡 = 0 → 𝑞𝑡 = 0, 𝑎𝑛𝑑 𝑡 =

𝑡 → 𝑞𝑡 = 𝑞𝑡 results to the following expression:

ln(𝑞𝑒 − 𝑞𝑡) = ln 𝑞𝑒 − 𝑘1𝑡 (‎2-2)

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log (𝑞𝑒 − 𝑞𝑡) = log 𝑞𝑒 −𝑘1

2.303𝑡 (‎2-3)

where qe and qt refer to the amount of ion adsorbed (mg/g) at equilibrium and at any time, t

(min), respectively, and k1 is the equilibrium rate constant of pseudo first-order adsorption

(l/min) (Ismadji et al., 2015).

2.4.1.2.Pseudo Second-Order Equation

(Ho and McKay, 2000) made the assumption that the process may be pseudo-second order and

the rate limiting step may be chemical sorption or chemisorption involving valence forces

through sharing or the exchange of electrons in order to develop mathematical model to describe

sorption process during agitation. It must also be assumed that the sorption follows Langmuir

model. The kinetic rate equation is expressed as:

𝑑𝑞𝑡

𝑑𝑡= 𝑘(𝑞𝑒 − 𝑞𝑡) (‎2-4)

Integrating this for the boundary conditions 𝑡 = 0 𝑡𝑜 𝑡 = 𝑡 𝑎𝑛𝑑 𝑞𝑡 = 0 𝑡𝑜 𝑞𝑡 = 𝑞𝑡, gives:

1

(𝑞𝑒−𝑞𝑡)=

1

𝑞𝑒+ 𝑘𝑡 (‎2-5)

With the linear form given as:

𝑡

𝑞𝑡=

1

𝑘𝑞𝑒2 +

1

𝑞𝑒 𝑡 (‎2-6)

If the initial sorption rate is

ℎ0 = 𝑘𝑞𝑒2 (‎2-7)

Then

𝑞𝑡 =𝑡

1ℎ⁄ +𝑡

𝑞𝑒⁄ (‎2-8)

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This can be rearranged to this expression

𝑡

𝑞𝑡=

1

ℎ0+

1

𝑞𝑒 𝑡 (‎2-9)

ℎ0 can be determined experimentally by plotting of 𝑡/𝑞𝑡 against 𝑡.

2.4.1.3.Elovich model

Elovich’s equation is another rate equation based on the adsorption capacity

𝑑𝑞

𝑑𝑡= 𝑎 𝑒−𝛼𝑞 (‎2-10)

where q is the quantity adsorbed during the time t, α the initial adsorption rate, and a is the

desorption constant during any one experiment (Ho, 2006).

The integrated form can be rewritten as:

𝑞 = (2.3

𝛼) 𝑙𝑛(𝑡 + 𝑡0) − (

2.3

𝛼) 𝑙𝑛 𝑡0 (‎2-11)

if

𝑡0 =1

𝛼𝑎 (‎2-12)

the plot of q as a function of ln (t + t0) should yield a straight line with a slope of 2.3/α. Elovich

equation is commonly applied to determine the kinetics of chemisorption of gases onto

heterogeneous solids, and it is restricted, as it only describes a limiting property ultimately

reached by the kinetic curve (Ho, 2006).

(Chien and Clayton, 1980) assumed that aαt ≫ 1 and by integrating and applying the boundary

conditions of q = 0 at t = 0 and q = q at t = t, then the equation becomes

𝑞 = 𝛼 𝑙𝑛(𝑎𝛼) + 𝛼 𝑙𝑛(𝑡) (‎2-13)

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the constants can be obtained from the slope and the intercept of a straight line plot of q against

𝑙𝑛(t) (Ho, 2006).

2.4.1.4.Ritchie's equation

(Ritchie, 1977) made assumptions that θ is the fraction of surface sites which are occupied by an

adsorbed gas, and that n the number of surface sites occupied by each molecule of the adsorbed

gas, and α is the rate constant. Also assuming that the rate of adsorption depends solely on the

fraction of sites which are unoccupied at time t, and then the equation can be expressed as

𝑑𝜃

𝑑𝑡= 𝛼(1 − 𝜃)𝑛 (‎2-14)

Integrating equation

1

(1−𝜃)𝑛−1 = (𝑛 − 1)𝛼𝑡 + 1 𝑓𝑜𝑟 𝑛 ≠ 1 (‎2-15)

or

𝜃 = 1 − 𝑒−𝛼𝑡 𝑓𝑜𝑟 𝑛 = 1. (‎2-16)

It is assumed that no site is occupied at t = 0 when introducing the amount of adsorption, q, at

time t, then equation 2- 15 becomes

𝑞∞𝑛−1

(𝑞∞−𝑞)𝑛−1 = (𝑛 − 1)𝛼𝑡 + 1 (‎2-17)

Equation 16 becomes

𝑞 = 𝑞∞(1 − 𝑒−𝛼𝑡) (‎2-18)

where q∞ is the amount of adsorption after an infinite time (Ho, 2006)

2.4.2. Diffusion models

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2.4.2.1.Intraparticle diffusion model

The fractional approach to equilibrium change is done according to a function of (Dt/r2)1/2

,

where r is the radius of adsorbent particle and D is the effective diffusivity of solute within the

particle. The initial rate of Intraparticle diffusion is obtained by curve linearization of

qt = f (t1/2

), which is expressed as

𝑞𝑡 = 𝑘𝑝𝑡1/2 + 𝐶 ( ‎2-19)

where kp is the IPD rate constant (mg/ (g min1/2

)) and C is a constant for any experiment (mg/g).

To obtain the intercept it has been indicated that extrapolation of the linear portion of the plot

back to the axis provides intercepts which are proportional to the extent of the boundary layer

thickness, that is, the larger the intercept the greater the boundary layer effect (McKay et al.,

1980, Wu et al., 2009).

The initial adsorption behavior is determined by the following equations:

𝑞𝑖 = 𝑘𝑝𝑡𝑖1/2

+ 𝐶 (‎2-20)

where ti is the longest time in adsorption process and q is the solid phase concentration at

time t = ti for an adsorption system. Therefore subtracting the equations

𝑞𝑖 − 𝑞𝑡 = 𝑘𝑝(𝑡𝑖1/2

− 𝑡1/2) (‎2-21)

Rearrangement yields

(𝑞𝑡

𝑞𝑖) = 1 − 𝑅𝑖 [1 − (

𝑡

𝑡𝑖)

1/2

] (‎2-22)

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where 𝑅𝑖 =𝑘𝑝𝑡𝑖

1/2

𝑞𝑖⁄ , which is defined as the initial adsorption factor of the intraparticle

diffusion model. The characteristic curve based on intraparticle diffusion model can be obtained

from the following equation

𝑅𝑖 =𝑞𝑖−𝐶

𝑞𝑖= 1 − (

𝐶

𝑞𝑖) (‎2-23)

Ri can be represented in terms of the ratio of the initial adsorption amount (C) to the final

adsorption amount (qi). When there is no initial adsorption behavior in an adsorption system

Ri = 1 then equation 2- 20 passes through the origin. When C = qi when adsorption occurs right

at the beginning of the process Ri = 0 (Wu et al., 2009).

2.4.2.2.Film Diffusion

The film diffusion mass transfer rate equation can be described as follows;

𝑙𝑛 (𝐶𝑡

𝐶𝑜) = −𝑘𝑒𝑑 (

𝐴

𝑉) 𝑡 (‎2-24)

where, ked is external diffusion rate constant (cm/min), Ct is the concentration at time t = t, C0 is

the concentration at time t = 0, A/V is external sorption area to the total solution volume and t is

time. The plots of ln (Ct/C0) versus time can be used to describe whether the sorption proceeds

sequentially through the sorbent particle and in the bulk of the solution by diffusion (Shah et al.,

2014, Gao et al., 2008, Gupta et al., 2009).

2.4.3. Adsorption isotherms

The equilibrium in adsorption systems is commonly represented by the equilibrium isotherm.

The equilibrium isotherm represents the distribution of the adsorbed material between the

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adsorbed phase and the solution phase at equilibrium, and is characteristic for a specific system

at a particular temperature (Poulopoulos and Inglezakis, 2006).

2.4.3.1.Langmuir isotherm

The Langmuir equation introduced a clear concept of the monomolecular adsorption on the

energetically homogeneous surfaces. This isotherm describes adsorbate-adsorbent systems in

which the adsorbents that exhibit the Langmuir isotherm behavior are supposed to contain fixed

individual sites, each of which equally adsorbs only one molecular, forming thus forming a

monolayer, namely, a layer with the thickness of the molecule (Cecen and Aktas, 2011) .

Langmuir further supposed that the rate of desorption from the surface is directly proportional to

the fractional surface coverage and that the rates of adsorption and desorption are equal at

equilibrium (Thomas and Crittenden, 1998). Langmuir adsorption isotherm normally is

expressed as follows:

𝑞 =𝑞𝑚𝑎𝑥𝑏𝐶𝑒

(1+𝑏𝐶𝑒) (‎2-25)

where Ce (mg/L) is the equilibrium adsorbate concentration in solution, qmax (mg/g) is the solute

adsorbed per unit weight of adsorbent in forming a complete monolayer on the surface, b is the

Langmuir constant related to energy of adsorption and q (mg/g) is the adsorption capacity ( mg

adsorbate adsorbed per g of adsorbent ).

The linearized equation form of the Langmuir equation is given as:

𝟏

𝒒=

𝟏

𝒒𝒎𝒂𝒙+ (

𝟏

𝒃𝒒𝒎𝒂𝒙) (

𝟏

𝑪𝒆) (‎2-26)

The constants in the Langmuir isotherm can be determined by plotting 1/q versus 1/Ce which

gives a linear plot whereby Langmuir parameters can be extracted. The essential features of

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Langmuir isotherm can be expressed in terms of a dimensionless separation factor or equilibrium

parameter RL:

𝑅𝐿 =1

(1 + (𝑏 × 𝐶𝑂)

where Co is the initial solute concentration of in mg/L. The value of RL indicates the shape of the

isotherm whether the adsorption is favorable (0<RL<1), unfavorable (RL>1), linear (RL=1) or

irreversible (RL=0).

2.4.3.2.Freundlich isotherm

The Freundlich equation is usually applied in a case of heterogeneous surface energies consisting

of sites with different adsorption potentials, and each type of site is assumed to adsorb molecules

(Poulopoulos and Inglezakis, 2006, Cecen and Aktas, 2011). The model has the following form

(Freundlich, 1906):

𝑞 = 𝐾𝐹𝐶𝑒1 𝑛⁄

(‎2-27)

The linearized form of the equation is expressed as:

log 𝑞 = log 𝐾𝐹 +1

𝑛log 𝐶𝑒 (‎2-28)

KF (mol1-n

Lng

-1) and n are Freundlich constant which represent the adsorption capacity and the

adsorption intensity respectively (Saini, 2015). A plot of log 𝐶𝑒 vs. log 𝑞𝑒 gives a linear curve

with the intercept value of 𝐾F and the slope of 1/𝑛.

2.4.3.3.Dubinin–Radushkevich isotherm model

This is an empirical model initially developed to describe isotherms for the adsorption of

subcritical vapors onto micropore solids following a pore filling mechanism (Dubinin et al.,

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31

1947, Nguyen and Do, 2001, Foo and Hameed, 2010). The approach was usually applied to

distinguish the physical and chemical adsorption of metal ions (Foo and Hameed, 2010).

It is more generally applicable than the Freundlich isotherm since it is not limited by the

homogenous surface and constant adsorption potential assumption (Saini, 2015). The D-R

equation is expressed as:

𝑞 = (𝑞𝑚)exp (−𝐾𝐷𝑅𝜀2) (‎2-29)

and the linear form is shown as :

ln 𝑞 = ln 𝑞𝑚 − 𝐾𝐷𝑅𝜀2 (‎2-30)

KDR is the activity constant related to average adsorption energy (mol2/kJ

2) and 𝜺 is the Polanyi

potential (kJ/mol) which can be calculated from this equation:

𝜀 = 𝑅𝑇 ln (1 +1

𝐶𝑒) (‎2-31)

E per molecule of adsorbate (for removing a molecule from its location in the sorption space to

the infinity) can be calculated by the following relationship:

𝐸 = (2𝐾𝐷𝑅)−1

2⁄ (‎2-32)

2.1.1. Temkin isotherm model

This isotherm describes the adsorbent –adsorbate interactions assuming that the adsorption heat

decreases linearly rather than logarithmic as the coverage proceeds (Saini, 2015). The derivation

of the isotherm equation is characterized by a uniform distribution of binding energies (Foo and

Hameed, 2010, Saini, 2015). The equation for the isotherm expressed in the following form:

𝑞 =𝑅𝑇

𝑏𝑇ln 𝐴𝑇𝐶𝑒 (‎2-33)

The linear equation is expressed as:

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32

𝑞 =𝑅𝑇

𝑏𝑇ln 𝐴𝑇 + (

𝑅𝑇

𝑏𝑇) ln 𝐶𝑒 (‎2-34)

2.1.2. Modified Langmuir isotherm

Langmuir isotherm can be modified in several ways to improve its fit with experiments. The

Langmuir-Freundlich equations combine Langmuir and Freundlich equations :

𝑞 =𝐾𝐿𝐹 𝐶𝑒

1𝑛

1+ 𝑎𝐿𝐹 𝐶𝑒

1𝑛

(‎2-35)

where KLF is the Langmuir–Freundlich constant and aLF is the affinity coefficient (Bhaumik et

al., 2011a).

2.4.3.4.Redlich-Peterson isotherm

Redlich–Peterson isotherm amends inaccuracies of two parameter Langmuir and Freundlich

isotherm equations in some adsorption systems (Wu et al., 2010). It is a hybrid isotherm which

incorporates three parameters into an empirical equation. It has a linear dependence on

concentration in the numerator and an exponential function in the denominator to represent

adsorption equilibria over a wide concentration range, that can be applied either in homogeneous

or heterogeneous systems due to its versatility (Foo and Hameed, 2010).

The equation is represented as:

𝑞𝑒 =𝐾𝑅𝑃𝐶𝑒

1+𝑎𝑅𝑃𝐶𝑒𝑏𝑅𝑃

(‎2-36)

where KRP and aRP are Redlich–Peterson constants and bRP is the Redlich–Peterson model

exponent.

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2.4.3.5.BET isotherm

Brunauer–Emmett–Teller developed an equation capable of correlating multilayer adsorption

systems and is a theoretical model most widely applied in the gas–solid equilibrium systems

(Foo and Hameed, 2010, Brenner, 2013). The derivation of the equation follows Langmuir

approach except that the adsorption takes place in the multilayers even before monolayer

coverage is complete. The model assumes that for each adsorption site an arbitrary number of

adsorbate molecules may be accommodated. The rate of adsorption in the first layer is different

from those other layers (Brenner, 2013). The liquid–solid interface equation is exhibited as:

𝒒𝒆 =𝒒𝒔𝑪𝑩𝑬𝑻𝑪𝒆

(𝑪𝒔−𝑪𝒆)[𝟏+(𝑪𝑩𝑬𝑻−𝟏)(𝑪𝒆 𝑪𝒔⁄ )] (‎2-37)

where CBET, Cs, qs and qe are the BET adsorption isotherm (L/mg), adsorbate monolayer

saturation concentration (mg/L), theoretical isotherm saturation capacity (mg/g) and equilibrium

adsorption capacity (mg/g), respectively (Foo and Hameed, 2010).

2.4.3.6.Thermodynamic parameters

Activation energy in adsorption process, is defined as the energy that must be overcome by the

adsorbate ion to interact with the functional groups on the surface of the adsorbent. It is the

minimum energy needed for a specific adsorbate-adsorbent interaction to take place, even though

the process may already be thermodynamically possible. The activation energy (Ea) can be

determined from experimental measurements of the adsorption rate constant at different

temperatures according to the Arrhenius equation as follows (Saha and Chowdhury, 2011):

ln 𝑘 = ln 𝐴 −𝐸𝑎

𝑅𝑇 (‎2-38)

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where k is the adsorption rate constant, A is the frequency factor constant, Ea is the activation

energy (kJ.mol-1

), R is the gas constant (8.314 J/mol/K) and T is the temperature (K). Values of

Ea and A can be determined from the slope and the intercept by plotting ln k versus 1/T.

Thermodynamic considerations of an adsorption process are necessary to ascertain whether the

process is spontaneous or not. The Gibb’s free energy change, ΔG0, is a fundamental indication

of spontaneity of a chemical reaction. Enthalpy (ΔH0) and entropy (ΔS

0) parameters must be

considered in order to determine the Gibb’s free energy of the process. The free energy of an

adsorption process is related to the equilibrium constant by the classical Van’t Hoff equation

(Saha and Chowdhury, 2011):

∆𝐺 ͦ = −𝑅𝑇 𝑙𝑛 𝑘𝑑 (‎2-39)

ln 𝑘𝑑 = −∆𝐻 ͦ

𝑅𝑇+

∆ 𝑆 ͦ

𝑅 (‎2-40)

where ΔG0 is the Gibb’s free energy change (kJ/mol), R is the ideal gas constant

(8.314J/mol/K), and T is temperature (K) and kD is the single point or linear sorption distribution

coefficient which is defined as:

𝑘𝑑 =𝐶𝑎

𝐶𝑒 (‎2-41)

where Ca is the equilibrium adsorbate concentration on the adsorbent (mg /L) and Ce is the

equilibrium adsorbate concentration in solution (mg/L).

a decrease in the negative value of ΔG0 with an increase in temperature indicates that the

adsorption process is more favorable at higher temperatures. This could be possible because the

mobility of adsorbate in the solution increase with increase in temperature and that the affinity of

adsorbate on the adsorbent is higher at high temperatures. On the contrary, an increase in the

negative value of ΔG0 with an increase in temperature implies that lower temperature makes the

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adsorption easier. Also reactions occur spontaneously at a given temperature if ΔG0 is a negative

quantity (Saha and Chowdhury, 2011).

2.4.4. Fixed bed column

Adsorption in a fixed-bed adsorber is a time and distance dependent process. Each adsorbent

particle in the bed accumulates adsorbate from the percolating solution as long as the state of

equilibrium is reached, during the adsorption process. This equilibration process proceeds

successively, layer by layer, from the column inlet to the column outlet (Worch, 2012). Batch

adsorption test are unable provide adequate scaled up data that can be used to design flow

columns. They are inadequate to estimate the breakthrough behavior of adsorbents, an

indispensable parameter for appropriate design of an adsorption column. Batch adsorption is

economically infeasible in contrast to contaminant adsorption using dynamic columns. Dynamic

column experiments aids in resolving the limitations of laboratory and field pilot testing, and in

compiling relevant data for scale-up design (Rahaman et al., 2015).

The performance of continuous packed beds is described through the concept of the

breakthrough curve. The breakthrough point and the breakthrough curve depend on the nature of

the adsorbate and the adsorbent, the operating conditions and the geometry of the column (Hung

et al., 2012). The breakthrough curve is usually expressed by Ct/C0 as a function of time or

volume of the effluent for a given bed depth. Ct is the effluent concentration from the column

and C0 the influent concentration. Effluent volume (Veff) can be calculated as follows:

𝑉𝑒𝑓𝑓 = 𝐹 × 𝑡𝑒 (‎2-42)

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where te is the bed exhaustion time at which concentration in the effluent reached 99.5% of

initial concentration and F is the volumetric flow rate (Tamez Uddin et al., 2009) . The total

quantity of contaminant adsorbed in the column (mad) is calculated from the area above the

breakthrough curve multiplied by the flow rate (Chen et al., 2012).

𝑀𝑎𝑑 =𝐹

1000∫ 𝐶𝑎𝑑𝑑𝑡

𝑡=𝑡𝑜𝑡𝑎𝑙

𝑡=0 (‎2-43)

where Cad is the concentration of metal removal (mg/L)

Total amount of contaminant passed through the column is calculated by the following

expression

𝑚𝑡𝑜𝑡𝑎𝑙 =𝐶0×𝐹 ×𝑡𝑒

1000 (‎2-44)

Then the total removal percent with respect to flow volume can be calculated from this equation

𝑇𝑜𝑡𝑎𝑙 𝑟𝑒𝑚𝑜𝑣𝑎𝑙(%) =𝑚𝑎𝑑

𝑚𝑡𝑜𝑡𝑎𝑙× 100 (‎2-45)

Equilibrium metal uptake or maximum capacity of the column, qeq (mg/g), in the column is

calculated as the following (Chen et al., 2012) :

𝑞𝑒 = 𝑀𝑎𝑑

𝑚 (‎2-46)

The capacity of the bed at breakthrough point is determined from the following equation:

𝑞𝑏 =𝐶0

𝑚∫ (1 −

𝐶𝑡

𝐶0)

𝑉𝑏

0𝑑𝑉 (‎2-47)

where qb is the bed capacity at breakthrough point (mg/g), m is the bed mass (g), C0 is the initial

adsorbate concentration (mg/L), Ct is the concentration of treated water of the outlet solution

(mg/L)at any time t and Vb is the volume processed at breakthrough point (L).

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The performance of a fixed bed column is directly related to the number of bed volumes (BV)

processed before the breakthrough point is reached (Onyango et al., 2009, Mthombeni et al.,

2012). The number of bed volumes at breakthrough point is given by the following equation:

𝐵𝑉 =𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑎𝑡 𝑏𝑟𝑒𝑎𝑘𝑡ℎ𝑟𝑜𝑢𝑔ℎ 𝑝𝑜𝑖𝑛𝑡(𝐿)

𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑏𝑒𝑑(𝐿) (‎2-48)

The adsorbent exhaustion rate (AER) per volume of water treated at breakthrough point and is

expressed as:

𝐴𝐸𝑅 =𝑀𝑎𝑠𝑠 𝑜𝑓 𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 (𝑔)𝑖𝑛 𝑐𝑜𝑙𝑢𝑚𝑛

𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑡𝑟𝑒𝑎𝑡𝑒𝑑(𝐿) ‎2-49)

The empty bed contact time (EBCT), is used to determine the optimum adsorbent usage in a

fixed-bed column. It is expressed as follows (Ma et al., 2014).

𝐸𝐵𝐶𝑇 =𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑏𝑒𝑑 𝑣𝑜𝑙𝑢𝑚𝑒 (𝑚𝐿)

𝑓𝑙𝑜𝑤𝑟𝑎𝑡𝑒 (𝑚𝐿/𝑚𝑖𝑛) ‎2-50)

2.4.5. Breakthrough curves modelling

2.4.5.1.Thomas model

Thomas model is developed on the assumption that (1) the adsorption is not limited by chemical

interactions but by mass transfer at the interface and (2) the experimental data follows Langmuir

isotherms and second-order kinetics (Foo et al., 2013, Wang et al., 2015, Nguyen et al., 2015a).

The model can be described by the following expression:

𝐶𝑡

𝐶0=

1

1+exp (𝑘𝑇ℎ𝑞0𝑚

𝐹−𝑘𝑇ℎ𝐶0𝑡)

(‎2-51)

where kTh is the Thomas rate constant (mL/min mg), qo is the adsorption capacity (mg/g), Co is

the inlet concentration (mg/L), Ct is the outlet concentration at time t (mg/L), m is the mass of

adsorbent (g), F is the feed flow rate (mL/min), and t is time (min).

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2.4.5.2.Bohart–Adams model

The model assumes that equilibrium is not instant and the adsorption rate is controlled by

external mass transfer (Quintelas et al., 2013, Nguyen et al., 2015a). The model can be expressed

as:

𝐶𝑡

𝐶0= 𝑒𝑥𝑝 (𝑘𝐴𝐵𝐶0𝑡 − 𝑘𝐴𝐵𝑁0

𝑍

𝑈0) (‎2-52)

where kBA is the kinetic constant (L/mg min), No is the saturation concentration (mg/L), z is the

bed depth of the fixed bed column (cm) and U0 is the superficial velocity (cm/min) defined as the

ratio of the volumetric flow rate F (cm3/min) to the cross-sectional area of the bed (cm

2).

2.4.5.3.Yoon–Nelson model

This model is based on the assumption that the rate of decrease in the probability of adsorption

for each adsorbate molecule is proportional to the probability of adsorbate adsorption and the

probability of adsorbate breakthrough on the adsorbent (Bhaumik et al., 2013b, Chen et al., 2012,

Setshedi et al., 2014). Yoon–Nelson model for a single component system can be expressed as :

𝐶𝑡

𝐶0−𝐶𝑡= exp (𝑘𝑌𝑁𝑡 − 𝜏𝑘𝑌𝑁) (‎2-53)

where kYN is the rate constant in (min-1

), τ is the time required for 50% adsorbate breakthrough

(min) and t is the processing time (min).

2.5. Removal of heavy metals from water by adsorption

2.5.1. Activated carbon and low cost activated carbon adsorbents

Activated carbon has been found to be a good adsorbent due to its high capacity of adsorption

because of small particle sizes and active free valences. However activated carbon as an

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adsorbent for water treatment is restricted due to its high production cost and the regeneration

process that involves costly chemicals (Gupta and Ali, 2013). To decrease the high cost of

activated carbon several studies on using waste materials have been conducted to find a low-cost

adsorbent (Dias et al., 2007) . A variety of low-cost activated carbons from agricultural waste

materials such as coconut shell fibers and coconut shell developed and used for the removal of

heavy metals from synthetic wastewater (Mohan et al., 2005a, Mohan et al., 2006). The use of

biomass waste-derived activated carbon to remove heavy metals has also been explored

(Budinova et al., 2009). Several studies have reported that process parameters such as pH, heavy

metal ion concentration, temperature and sorbent particles size significantly influence the

adsorption process. Since the choice of the sorbent material for any adsorption process is

important and depends on its cost, availability and suitability to remove the given pollutant;

scattered studies have been conducted for the past years to develop adsorbents mainly from

several agricultural and industrial waste materials with the dual aim of low cost as well as

effectiveness for adsorption process optimization (Mthombeni et al., 2015a).

2.5.1.1.Removal of chromium using activated carbon and low cost waste adsorbents

A variety of low-cost activated carbons from agricultural waste materials such as coconut shell

fibers and coconut shell have been developed and used for the removal of heavy metals from

synthetic wastewater (Mohan et al., 2005a, Mohan et al., 2006). Activated carbon obtained from

Pterocladia capillacea, a red marine macroalgae, was tested for its ability to remove toxic

Cr(VI) from aqueous solution (El Nemr et al., 2015). Batch equilibrium tests at different pH

conditions showed that at pH 1.0, a maximum chromium uptake was observed for both

inactivated dried red alga P. capillacea and its activated carbon. The Langmuir maximum

sorption capacities for dried red alga and its activated carbon were 12 and 66 mg/g, respectively.

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Sugashini and Begum (2015) prepared activated carbon (AC) from carbonized rice husks using

ozone as an activating agent and used for the adsorption of Cr(VI) ions. The Brunauer-Emmett-

Teller surface area of the carbons was increased from 20 to 380 m2/g by the activation. The

authors observed that the silica attached to the carbonaceous material is loosened, leading to a

release of carbon during the ozone activation which exists as both molecular and atomic oxygen

on the surface of carbon. Atomic oxygen oxidizes the carbon surface into acidic functional

groups such as carboxylic, ketonic and phenolic. A maximum removal percentage (94%) of

Cr(VI) ions was obtained for a 100 mg/L aqueous solution at the optimized conditions of pH

value of 2.0, adsorbent dosage of 0.2g, time of 2.5 h and stirring speed of 300 r/min. They found

that the adsorption isotherms fitted well to the Freundlich equation and the adsorption rate

followed pseudo second order kinetics which indicated that the adsorption was spontaneous and

exothermic.

Batch adsorption removal of Cr(VI) ions from aqueous solutions onto black rice husk ash was

investigated by Georgieva et al. (2015) under different conditions. The most favorable

conditions for removing Cr(VI) from aqueous solutions via adsorption onto black rice husk ash

were found to be pH 2, adsorbent dosage level of 15 g/L in the concentration range 25–

200 mg L− 1

, temperature interval 10–30 °C and contact time 30–120 min. The percent of

removal of Cr(VI) ions at initial concentration 50 mg/L at 30 °C was 98.46%. The value of

activation energy (41.57 kJ mol− 1

) is on limit between physical and chemical adsorption, but the

physisorption was the predominant adsorption mechanism for Cr(VI) removal by the adsorbent .

Sulfuric acid modified avocado seed as a low-cost carbonized adsorbent, was investigated by

Bhaumik et al. (2014b) for the removal of toxic Cr(VI) from water/wastewater in batch

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experiments. A low temperature of 100 °C chemical carbonization treatment was used for the

production of the adsorbent. It was revealed that there was formation of agglomerated and

rodlike structured particles after carbonization of avocado seed and there was the presence of

oxo-functional groups on the surface of sulfuric acid modified avocado seed. Adsorption of

Table ‎2-1. Comparison of activated carbons and low cost adsorbents sorption capacities of

Cr(VI) ions

Adsorbent Mode of

operation

:Initial

concentration

(mg/L)

Adsorbent

dosage (g/L)

pH Rem

oval

%

Adsorption

capacity

Model used to

calculate

adsorption

capacity (mg/g )

References

Rice husk

activated

carbon

Batch : 100 4 2 94 62.9 mg/g Langmuir (Sugashini and

Begum, 2015)

Black rice

husk ash

Batch : 50 15 2 99 n/a n/a (Georgieva et al.,

2015)

Activated

rice husk

Activated

alumina

Batch :10

Batch: 10

14

14

2

4

93

99

n/a Freudlich (Bishnoi et al.,

2004)

Red marine

macroalgae

(Pterocladia

capillacea)

-based

activated

carbon

Batch : 100

2

12 mg/g

66 mg/g

Langmuir

Langmuir

(El Nemr et al.,

2015)

Green honey

myrtle

(Melaleuca

diosmifolia)

Batch : 250 5 2-10 97-

99

62.5 mg/g Langmuir (Kuppusamy et

al., 2016)

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Acid–base

modified

activated

carbon

Batch : 5-50

2

n/a n/a 13.9 mg/g Langmuir (Liu et al., 2007)

Activated

carbon from

lagoon seeds

Batch: 100 2 3 n/a 35.2 mg/g Langmuir (Yang et al.,

2015)

Fe-modified

Trapa

natans husk

activated

carbon

Batch: 20 1.5 2-3 95 11.83 mg/g Langmuir (Liu et al., 2010)

Quaternary

amine-

anchored

activated

carbons

AC

AC-T

AC-E

Batch: 10-150 1

5.5

99%

10.57 mg/g

26.247

mg/g

112.36

mg/g

Langmuir (Wang et al.,

2016)

Activated

carbon-Fe

Activated

carbon-Al

Activated

carbon-Mn

Activated

carbon

Batch : 5.7–

63.3

1 5.38 n/a 34.39 mg/g

33.74 mg/g

33.67 mg/g

15.07 mg/g

Langmuir (Sun et al., 2014b)

Powderd

activated

carbon

Batch : 0.05-

0.25

0.25-2.5

0.1 4 99.4 46.9 mg/g Langmuir (Jung et al., 2013)

Activated

carbons

derived from

peanut shells

Batch : 10-100 n/a 4 46.3 16.26 mg/g Langmuir (Al-Othman et al.,

2012)

Algae bloom Batch: 200 1 1 99 155.52 Langmuir (Zhang et al.,

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residue

derived

activated

carbon

mg/g 2010a)

Activated

carbon-

Jatropha

wood

(JKV2T700)

Peanut

shells

(CHV100T4

00)

Batch: 10-100 0.6 2

97

68

140 mg/g

106 mg/g

Langmuir

(Gueye et al.,

2014)

Acrylonitrile

-

divinylbenze

ne activated

carbon

Batch 1.2 2 n/a 101.2 mg/g Langmuir (Duranoğlu et al.,

2012)

Prawn shell

activated

carbon

Batch: 25-125

1.6 n/a 99 100 mg/g Langmuir (Arulkumar et al.,

2012)

Activated

carbon

derived from

E. crassipes

root biomass

Batch: 10-100

Column : 10

0.2 g

4.5

4.5

77-

92

36.34 mg/g Langmuir (Giri et al., 2012)

n/a= not available

Cr(VI) onto surface of sulfuric acid modified avocado seed was highly pH dependent and found

to be an optimum at pH 2.0. Adsorption isotherm results suggested that the capacity increases

with an increase in temperature. Nonlinear regression analysis revealed that the Freundlich

isotherm model provided a better correlation than the Langmuir isotherm model for Cr(VI)

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adsorption onto sulfuric acid modified avocado seed. The maximum Cr(VI) adsorption capacity

of 333.33 mg/g was obtained at 25 °C.

Adsorption kinetics was best described by the pseudo-second-order model. The presences of

coexisting ions were found to slightly affect the Cr(VI) removal efficiency of sulfuric acid

modified avocado seed. Experiment with real wastewater sample containing 47.34 mg/L of

Cr(VI) demonstrated that by the use of only 0.03 g/25 mL of sulfuric acid modified avocado

seed, almost 100% removal at pH 2.0 was achieved . Studies on the adsorption of Cr(VI) on

activated carbon and low cost waste derived activated carbon is summaries in Table ‎2-1.

2.5.1.2.Activated carbon as an adsorbent for manganese

The removal of manganese and other metal ions from industrial wastes using granular activated

carbon which recorded an adsorption capacity of 2 mg/g for manganese ion removal has been

investigated Goher et al. (2015). Modification and impregnation of the activated carbon has also

been used to increase the surface adsorption and removal capacity and to add selectivity to

activated carbon. Granulated activated carbon modified with tannic acid (Üçer et al., 2006), Fe3+

impregnated activated carbon (Mondal et al., 2008) were used for the removal of manganese and

other heavy metals ions.

Budinova et al. (2009) explored the use of biomass waste-derived activated carbon to remove

arsenic and manganese. The maximum sorption capacity for Mn(II) ions was 23.4 mg/g. The

removal of manganese ionic species was observed to increase sharply between pH 2 and 4, and

the maximum uptake was attained and remained constant at pH values above 4. This was

attributed to partial hydrolysis of Mn (II) ions with increasing pH, resulting in the formation of

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45

complexes with OH- such as Mn(OH)

+, Mn(OH)2, Mn2(OH)3

+, Mn2OH

3+, Mn(OH)4

2- species in

solution.

Adsorption of manganese (II) ions from aqueous solution using activated carbon derived

Ziziphus a spina-christi seed was investigated by Omri and Benzina (2012). It was suggested that

the adsorption mechanism involved chemical bonding and cation exchange on the surface of the

prepared activated carbon which contains functional groups of oxygen and aromatic compounds.

Table ‎2-2. Mn adsorption studies using activated carbon

Sorbent Experimental

conditions

Initial

concentration

(mg/L)

Adsorbent

dosage (g/L)

pH Removal

efficiency

(%)

Adsorption

capacity

(mg/g)

Reference

Surfactant

modified

carbon

unmodified

mesoporous

carbon

*cetyltrimeth

yl ammonium

bromide

*sodium

dodecyl

sulfate

Batch

experiments

Temp: 70±℃

Time : 420

min

50

50

50

1

1

1

7

7

7

56.8

82.2

70.5

40

43

47

(Anbia and

Amirmah

moodi,

2011)

Activated

carbon-

granular

Batch

experiments

Temp: Room

Temp

Time: 6hrs

n/a 0.1-.6

0.2-0.9

n/a n/a 2.5 (bin Jusoh

et al.,

2005)

n/a : not available

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46

The possible mechanisms of ion exchange considered was that a manganese ion (Mn2+

) attaches

itself to two adjacent hydroxyl groups and two-oxyl groups which donate two pairs of electrons

to metal ions, forming four coordination number compounds and releasing two hydrogen ions

into solution. The Langmuir adsorption capacity was found to be 172.41 mg/g.

Akl et al. (2013) demonstrated the potential use of activated carbons derived from olive stones

for the removal of Fe (Ш) and Mn (П) from aqueous solutions. Further results obtained in some

other studies on use of activated carbon are summarized in Table ‎2-2.

2.5.1.3.Removal of vanadium using activated carbon and other agricultural water and

byproducts

It has been reported that activation of carbon with ZnCl2 in coir pith generated more interspaces

between carbon layers leading to more microporosity and more surface area compared to the

carbon prepared in the absence of ZnCl2 (Namasivayam and Sangeetha, 2006). The study

reported ZnCl2 activated carbon to be an effective adsorbent for the removal of vanadium (V)

from aqueous solution with successful regeneration of the adsorbent. The Langmuir adsorption

capacity was found to be 24.9 mg/g. Maximum removal of V(V) occurred in the pH range 4.0 to

9.0. Desorption of V(V) was observed to increase with increase in pH due to the increased

concentration of OH−. The authors suggested that the effect of pH and desorption studies show

that ion exchange mechanism is operative in the adsorption process.

Bhatnagar et al. (2008) investigated the potential of metal sludge which as a waste product of

electroplating industry in removing vanadium from water. The adsorption capacity of metal

sludge for vanadium was found 24.8 mg/g at 25 ◦C. The adsorption process was found to be

endothermic and experimental data conform to Langmuir model. The analysis of kinetic data

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47

indicated that adsorption system was a pseudo-first-order process and it was controlled by

intraparticle diffusion.

A novel adsorbent grafted tamarind fruit shell bearing –NH3+

Cl− bearing functional moiety was

prepared by Anirudhan and Radhakrishnan (2010). It was synthesized from tamarind fruit shell

(TFS) through graft copolymerization of hydroxyethylmethacrylate onto tamarind fruit shell in

the presence of N,N΄-methylenebisacrylamide as a cross linking agent using K2S2O8/Na2S2O3

initiator system, followed by transmidation and hydrochloric acid treatment. The maximum

adsorption was observed in the pH range 3.0–6.0. The adsorption was found to be dependent on

the initial concentration and exothermic. The adsorption followed the reversible second-order

kinetics and the low Ea (−4.06 kJ/mol) indicated that the process was controlled by diffusion.

Equilibrium adsorption studies demonstrated that the adsorption process obeys Langmuir

isotherm model and the maximum adsorption capacity of V(V) was 45.86 mg/g at 30◦C. The

values of change in entropy (∆S°) and heat of adsorption (∆H°) for V(V) adsorption on

functionalized grafted tamarind fruit shell were estimated as −47.20 J/mol K and −15.64 kJ/mol,

respectively. The values of isosteric heat of adsorption (∆Hi) were found to be constant (~ 26.0

kJ/mol) which indicated that adsorbent used possessed nearly homogeneous surface sites. The

spent adsorbent regenerated with 0.2 M NaOH, achieved up to 96% recovery and can be reused

in four adsorption–desorption cycles without any substantial loss in adsorption capacity.

Hu et al., (2014) evaluated the potential of dried orange juice residue was as an economical and

environmentally benign sorbent through chemical loading with zirconium (IV). The adsorption

properties for vanadium (V) and chromium (VI) from synthetic and actual waste water onto the

Zr(IV)-loaded orange juice residue were investigated. The results indicated that the adsorption of

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48

V(V) is strongly dependent on solution pH, and the maximum separation coefficient (βV/Cr = 45)

between V(V) and Cr(VI) takes place at pH 2.85. It was proposed that the anion exchange or

nucleophilic substitution reaction between OH- and metal oxo-anions was the main adsorption

mechanism. The authors indicated that adsorption of V(V) onto the gel can be described well by

Langmuir adsorption and pseudo-second-order rate equations. The maximum adsorption

capacities for V(V) and Cr(VI) were estimated as 51.0943245 and 14.9748768 mg/g,

respectively.

The adsorbed vanadium was effectively desorbed using a diluted NaOH solution. It was reported

that there is a negligible interference of coexisting anions, such as nitrates and chlorides. It was

also demonstrated that the bed was not completely saturated until 320 bed volumes for V(V)

were treated , while for Cr(VI), Ct became equal to C0 only at 30 bed volumes, suggesting that

there was a larger adsorption capacity of Zr(IV)-SOW toward V(V) over Cr(VI).

2.5.2. Low cost byproducts adsorbents and biosorbents for manganese removal

2.5.2.1. Agricultural waste

Industrial byproducts and agricultural wastes locally available in certain regions have been

utilized as low-cost adsorbents. Of the different biological methods, bioaccumulation and

biosorption have been demonstrated to possess good potential to be an alternative replace most

of conventional physicochemical treatment methods for the removal of metals (Khoo and Ting,

2001, Vijayaraghavan and Yun, 2008). Biosorption is the binding of metals to organic mater; it is

a passive metabolic independent process (Acheampong et al., 2010). Biomaterials of microbial

and plant origin interact effectively with heavy metals (Vijayaraghavan and Yun, 2008) and the

sorption on these biomaterials is attributed to their constituents, which are mainly proteins,

carbohydrates and phenolic compounds, since they contain functional groups such as

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49

carboxylates, hydroxyls and amines, which are able to attach to the metal ions (Lesmana et al.,

2009). Biosorbent materials that are easily available include three groups: algae, fungi, and

bacteria (Wang and Chen, 2009, Volesky and Holan, 1995).

Adsorption of Mn(II) from water was investigated using a thermally decomposed leaf (Li et al.,

2010). The adsorbent dosage used was 10g/L for a concentration of 100 mg/L. According to their

results the removal percentage of manganese increased from 0-99% for pH values between 1.8 -

3.84, with the adsorption capacity determined at 61–66 mg/g. The adsorption on the thermally

decomposed leaf involved the chemisorption relevant to phosphate, ferrous oxide and carbonate

while physisorption was attributed to carbon black containing abundant microspheres. Maize

husk, which is an abundant agricultural waste was used to prepare a biosorbent (Adeogun et al.,

2013) for Mn(II) ions. In another study green tomato husk modified and unmodified with

formaldehyde was evaluated for simultaneous removal of iron and manganese (García-Mendieta

et al., 2012).

Rice husk is the by-product of the rice milling industry produced in large quantities as a waste.

It consists of crude protein, ash (including silica), lignin, hemicellulose, and cellulose. It is

insoluble in water, has good chemical stability, high mechanical strength and possesses a

granular structure, making it a good adsorbent material suitable for removing heavy metals from

wastewater (Peng and Sun, 2010). It has been suggested that the removal of Mn(II) ions by rice

husk from aqueous solutions using is a chemisorption process, where there is a chemical

reaction between surface OH-groups of SiO2 and Mn (II), releasing H+ ions in the solution

(Tavlieva et al., 2015). Another study using rusk husk in which Langmuir maximum adsorption

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50

capacity 8.3 mg/g was reported by Krishnani et al. (2008). The results of rice husks and other

agricultural by-products are shown in Table ‎2-3.

Table ‎2-3. Mn uptake using low cost agricultural waste through sorption

Sorbent Mode of

operation

Initial

concentration

(mg/L)

Adsorbent

dosage

(g/L)

pH Removal

efficiency

(%)

Adsorption

capacity

(mg/g)

Reference

Thermally

decomposed

leaf

Batch

experiments

100 10 3.8

4

99 61-66 (Li et al.,

2010)

Maize husk Batch

experiments

100 0.8 2 93.4 9 (Adeogun et

al., 2013)

Rice husk Batch

experiments

100 2.5 7 26.62 12-18 (Tavlieva et

al., 2015)

Rice husk Batch and

column

experiments

200 3 6 Not

available

7.7 (Krishnani

et al., 2008)

Banana peel Batch

experiments

10 4 4 90 3.6 (Ali and

Saeed,

2015)

Green

tomato husk

Batch

experiments

10 0.1 6 84.8 15.2 (García-

Mendieta et

al., 2012)

n/a : not available

Saccharomyces cerevisiae has received increasing attention due to its unique nature and its metal

sorption capacity (Wang and Chen, 2006, Das et al., 2008, Chen and Wang, 2008, Fadel et al.).

Eleven S. cerevisiae yeast strains in alive and dead forms were screened and studied by (Fadel et

al.) for biosorption and bioaccumulation of manganese from synthetic aqueous solution. It was

found that S. cerevisiae F-25 in alive form was the most effective biosorbent for Mn(II) and

biosorbed 22.5 mg/g yeast biomass. The results revealed that environmental conditions that

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51

favored maximum Mn(II) concentrations biosorption by S. cerevisiae F-25 in alive form were

4.8 mg/l after 30 min at pH 7, agitation 150 rpm and yeast biomass concentration 0.1 gm/l at

30℃.

Hasan et al. (2012) studied the biosorption isotherms of Bacillus sp. and sewage activated sludge

in laboratory-scale experiments using the isotherm models developed by Langmuir, Freundlich,

Dubinin-Radushkevich, Temkin, and Redlich-Peterson (R-P). It was revealed that Bacillus sp. is

a more effective biosorbent than sewerage activated sludge. Biosorption of manganese by

Bacillus sp. was found to be significantly better fitted to the Langmuir-1 isotherm than the other

isotherms, while the Dubinin-Radushkevich isotherm was the best fit for sewage activated

sludge. The Langmuir maximum biosorption capacities of manganese onto Bacillus sp. and

sewage activated sludge were 43.5 mg Mn2+

/g biomass and12.7 mg Mn2+

/g biomass,

respectively. The D-R isotherm showed that the biosorption processes by both Bacillus sp. and

sewage activated sludge occurred via the chemical ion-exchange mechanism between the

functional groups and Mn2+

ion.

Mn(II) ions biosorption was studied by Kamarudzaman et al. (2015) using Pleurotus spent

mushroom compost performed in a fixed-bed column. Mn(II) ions biosorption in fixed-bed

column achieved better performance at a flow rate of 1 mL/min, bed height of 30 cm and initial

Mn(II) concentration of 10 mg/L. The breakthrough time and exhaustion time were obtained at

16.5 hours and 26.7 hours, respectively.

The ability of in vitro roots cultures of Typha latifolia and Scirpus americanus to remove Mn and

other metal ions was studied by Santos-Díaz and Barrón-Cruz (2011). T. latifolia roots were able

to uptake 1.680 mg /g, while the S. americanus roots removed 4.037 mg/g. The potential of

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52

macrophyte Spirodela polyrhiza (L.) Schleiden from the phoomdi biomass of Loktak lake, India

as an adsorbent to remove Mn(II) and other metal ions from metal solution system was

investigated by Meitei and Prasad (2014). Metal adsorption was fast and equilibrium was

attained within 120 min. Langmuir isotherm best described the equilibrium with maximum

adsorption capacities of 35.7 mg/g for Mn (II) ions. Adsorption of the specific metal ions from

binary and ternary metal solution system showed antagonistic nature due to screening effect and

competition between the metal ions for active sites on the biomass.

Hexavalent chromium biosorption by raw and acid-treated Oedogonium hatei from aqueous

solutions has been studied by Gupta and Rastogi (2009). The nature of biomass–metal ions

interactions showed that the participation of −COOH, −OH and −NH2 groups in the biosorption

process. Biosorbents could be regenerated using 0.1 M NaOH solution, with up to 75% recovery.

A novel biosorbent Caryota urens inflorescence waste biomass (CUIWB) was used for the

removal of hexavalent chromium from aqueous solutions. Investigations carried out proved that

CUIWB is a good potential biosorbent for the treatment of hexavalent chromium in aqueous

media with a Langmuir capacity of 100 mg/g (Rangabhashiyam and Selvaraju, 2015).

The use of dried and re-hydrated biomass of the seagrass Posidonia oceanica was investigated

by (Pennesi et al., 2013) as an alternative and low cost biomaterial for removal of vanadium(III)

from wastewaters. For the single-metal solutions, the optimum was at pH 3, where a significant

proportion of vanadium was removed (ca. 70%)

Kaczala et al. (2009) investigated batch sorption with untreated Pinus sylvestris sawdust after

settling/sedimentation phase to remove vanadium and lead from a real industrial wastewater. It

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53

was found that when the initial pH was reduced from 7.4 to 4.0, the sorption efficiency increased

from 43% to 95% for V.

2.5.2.2.Removal of heavy metals using chitosan

Chitosan occurs naturally and as a polysaccharide which is found in insects, arthropods and

crustaceans, fungal biomass and algae by deacetylation of chitin, and has an ability to

effectively remove heavy metal ability due to its amino groups and hydroxy groups (Lu et al.,

2001, Padilla-Rodríguez et al., 2015). It is inexpensive, abundant, biodegradable, and widely

available from sea food-processing wastes (Bailey et al., 1999, de Castro Dantas et al., 2001, Pal

and Banat, 2014, Jung et al., 2013).

Abdeen et al. (2015) in their study explored the ability of polyvinyl alcohol/chitosan binary dry

blend as an adsorbent for removal of Mn(II) ion from aqueous solution. The chitosan material

was made from shell from shrimps collected from sea food shops. It was found that the

biosorption capacity of the polyvinyl alcohol/chitosan adsorbent increases from 0.596 to 9.22

mg/g with increasing metal ion concentrations from 5 to 100 mg/L. They also concluded from

their study that the optimum pH for biosorption of Mn (II) ion on polyvinyl alcohol/chitosan was

5.0. In a study done by Al-Wakeel et al. (2015) the adsorption capacity of glycine onto modified

chitosan resin was found to be 71.4mg/g at pH 6. Reiad et al. (2012) investigated the adsorption

of manganese using microporous chitosan/polyethylene glycol blend membrane which showed

adsorption capacity of up to 18 mg/g for manganese ions at pH 5.9.

(Robinson-Lora and Brennan, 2010) evaluated the role of chitin derived from processed crab

shells and its associated proteins in the removal of manganese from mine impacted waters under

abiotic and anoxic conditions using sorption processes. According to their results the maximum

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54

sorption capacity was found to depend greatly on the pH of the solution, with very minimal or no

adsorption observed at pH less than 5. At pH 5.4 value the adsorption capacity was 0.165 mg/g

and 0.981 mg/g at pH 8.7.

Crab shells were found to possess better uptake capacities of 69.9 mg/g for Mn(II). The removal

of Mn(II) by crab shell was found to be pH dependent, with optimum sorption occurring at pH 6.

The mechanism of metal removal by crab shell was identified as micro-precipitation of metal

carbonates followed by adsorption onto chitin at the surface of crab shell (Vijayaraghavan et al.,

2011).

Masukume et al. (2014) found that the adsorption of Mn sea shells as adsorbents from acid mine

water is very low. The removal efficiencies of manganese ranged from 12.1% (sorbent mass, 0.1

g/50mL) to 54.4% (sorbent mass, 1 g/50 mL).

Ananpattarachai and Kajitvichyanukul (2016) prepared a novel bio-catalyst by addition of

titanium dioxide in the mixture solution of chitosan and xylan in acetic acid and evaluated

photocatalytic reduction of Cr(VI)in aqueous solution under ultraviolet irradiation. From the

rough surface modification from xylan addition and the chelating ability of chitosan, the

enhancement of Cr(VI) removal by adsorption and photocatalysis of this bio-catalyst was

pronounced. The photocatalytic reduction rate of Cr(VI) was 0.56 × 10-3

and 0.03 × 10-3

ppm-

min for the titania bio-catalyst and titania nanopowder, respectively. Significant dependence of

Cr(VI) removal on the titania and chitosan loading could be explained in terms of the

relationship between kinetics of Cr(VI) photocatalytic reactions and the loading amount of each

chemical. The authors suggested that according to the Langmuir–Hinshelwood model, the

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55

photocatalytic rate constant of surface reaction of Cr(VI) was increased with an increasing of

chemical loading in bio-catalyst.

A carbonaceous chitosan adsorbent with good stability in acid solution the amine groups were

retained completely after simple and green hydrothermal carbonization treatment and was used

effectively to remove Cr(VI) (Shen et al., 2016). Under optimal conditions, the adsorption

capacity of the chitosan for Cr(VI)reached as high as 388.60 mg/g and the prepared chitosan

adsorbent could be reused at least five times with adsorption efficiency more than 92%.

Zhang et al. (2014) prepared and investigated an inorganic-biopolymer composite based on

chitosan-zirconium (IV) as a biosorbent for the removal of vanadium (V) ions from aqueous

solution. Batch experiments were performed to evaluate various relevant parameters affecting the

adsorption capacity such as pH, initial concentration, and contact time, temperature and co-

existing ions. The authors reported that the optimum pH was 4.0 and the equilibrium was

achieved after 4 h for V(V) adsorption. The Langmuir isotherm model described well the

adsorption of V(V), with the maximum adsorption capacity of 208 mg/g at 30℃. The kinetics

data fitted well to pseudo-second-order equation, indicating that chemical sorption as the rate-

limiting step of adsorption mechanism. Co-existing ions such as nitrate, chloride and sulfate had

a certain effect on the uptake of V(V). It was reported that the V(V) loaded chitosan-zirconium

(IV) composite could be regenerated by 0.01 mol/L sodium hydroxide, with efficiency greater

than 95%.

Liu and Zhang (2015) prepared a new chitosan bead modified with titanium ions was prepared

and studied the adsorption of vanadium ions from aqueous solutions using the prepared chitosan

bead. Batch adsorption experiments revealed a maximum of adsorption capacity of 124.5 mg/g at

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56

pH 4. It was suggested that at pH < 4, there were more H+

ions enough to restrict the free

movement of V(V)ions toward the adsorption sites. At > pH 4, there was some competition in

the adsorption process of V(V)ions with the adsorbent. The batch experiments also revealed that

the adsorption capacity of V(V)immobilized on the adsorbent was enhanced with the increase of

initial vanadium concentration and reached a maximum value (207 mg/g). . t The adsorption of

vanadium followed the pseudo second-order kinetic and the Langmuir isotherm model, with a

maximum adsorption capacity of 210 mg/g. The thermodynamic parameters revealed that the

nature of adsorption was feasible, spontaneous (∆G° < 0) and endothermic process (∆H° > 0). It

suggested that the mechanisms of adsorption were possibly attributed to electrostatic attraction.

Padilla-Rodríguez et al. (2015) synthesized protonated chitosan flakes (PCF) and evaluated them

for the effective removal of vanadium (III, IV, and V) oxyanions from aqueous solutions. The

authors showed that the adsorption capacity of vanadium increased when using protonated

chitosan flakes instead of chitosan beads. 99-100% vanadium oxyanions removal was achieved

during the first 2 hrs. of contact when using 5 g/L protonated chitosan flakes adsorbent and the

initial vanadium concentration of 0.500 mg/L, while chitosan beads only removed 4-18%.

Vanadium (III, IV and V) adsorption described the Langmuir's model. Even when common

anions were added, such as chloride, carbonate, sulfate and phosphate vanadium ions were still

removed effectively.(Nakajima, 2002) studied the aspects and the mechanism of vanadium

adsorption by the persimmon tannin gel using the ESR spectroscopy. The persimmon tannin gel

can adsorb vanadium effectively from aqueous solutions containing VOCl2 and NH4VO3,

respectively. The adsorption of vanadium from the VOCl2 solution was at maximum at around

pH 5–6, while that from the NH4VO3 solution, and was maximum at pH 3.75 .

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57

Biosorbents have a shorter life span compared with conventional sorbents and have low

adsorption capacities (Gadd, 2008, Alfarra et al., 2014) Furthermore the separation of

biosorbents would be difficult after adsorption (Fu and Wang, 2011).

2.5.3. Clay and zeolite based adsorbents

2.5.3.1.Chromium removal using clays and zeolite based adsorbents

Clays are hydrous aluminosilicates and may be composed of mixtures of fine grained clay

minerals and clay-sized crystals of other minerals such as quartz, carbonate and metal oxides.

Clays play an important role in the environment by acting as a natural scavenger of pollutants by

taking up cations and anions either through ion exchange or adsorption or both. Thus, clays

invariably contain exchangeable cations and anions held to the surface (Bhattacharyya and

Gupta, 2008). Bentonite aluminium phyllosilicate (clay) mainly consists of montmorillonite

(smectite group) and is chosen because of its favorable swelling capacities, its high cation

adsorption capacities and its strong mechanical stability (Norrfors et al., 2016, Malamis and

Katsou, 2013). The crystal structure of montmorillonite is composed of units made up of two

layers of silica tetrahedral with a central layer of alumina octahedron sheet between them. The

tetrahedral and octahedral sheets combine in such a way that the tips of the tetrahedral of each

silica sheet and one of the hydroxyl layers of the octahedral sheet form a common layer. The

atoms in this layer, which are common to both sheets, become oxygen instead of hydroxyl. It is

thus referred to as a three-layered clay mineral with T–O–T layers making up the structural unit

(Bhattacharyya and Gupta, 2008). The structure of montmorillonite is presented in Figure ‎2-4

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58

Figure ‎2-4 . The structure of montmorillonite (Bhattacharyya and Gupta, 2008)

Montmorillonite, due to its large surface area and high cation exchange capacity, has been

studied for potential applications as an environmental remediation agent to remove Cr(VI) (Hu

and Luo, 2010).

Montmorillonite modified with aluminum hydroxypolycation and cetyltrimethylammonium

bromide was studied by (Hu and Luo, 2010). The authors found that aluminum

hydroxypolycation and cetyltrimethylammonium bromide had either entered the interlayer or

sorbed on the external surface of the clay. Different intercalation orders resulted in different

structures. The experimental data revealed that if aluminum hydroxypolycation was intercalated

before cetyltrimethylammonium bromide, the adsorption capacity was better than that of

intercalated simultaneously or cetyltrimethylammonium bromide pre-intercalated. The pH of the

solution and environmental temperature had significant influences on the adsorption of Cr(VI).

The optimal pH for the removal was about 4, and the temperature of 25℃ was best suitable.

They found that all adsorption processes were rapid during the first 5 min and reached

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59

equilibrium in 20 min. The adsorption kinetics could be described quite well by pseudo-second-

order model. The adsorption rates of 3.814 mg/g/min and the adsorption capacities11.97 mg/g

was achieved. The adsorption of modified montmorillonite was suggested to be mainly induced

by the surface charge and the complexation reaction between cetyltrimethylammonium bromide

and hexavalent chromium species at the edge of the clay particle.

Yuan et al. (2009) prepared montmorillonite-supported magnetite nanoparticles by co-

precipitation and hydrosol method and to investigate the removal mechanism of hexavalent

chromium by synthesized magnetite nanoparticles. The montmorillonite supported magnetite

nanoparticles were found to exist on the surface or inside the antiparticle pores of clays, with

better dispersing and less coaggregation than the ones without montmorillonite support. It was

revealed that the Cr(VI) uptake was mainly governed by a physico-chemical process, which

included an electrostatic attraction followed by a redox process in which Cr(VI) was reduced into

trivalent chromium. The adsorption of Cr(VI) was found to be highly pH-dependent and the

kinetics of the adsorption followed the pseudo-second-order model. The adsorption data of

unsupported and clay-supported magnetite nanoparticles fitted well with the Langmuir and

Freundlich isotherm equations. The montmorillonite-supported magnetite nanoparticles showed

a much better adsorption capacity per unit mass of magnetite (15.3 mg/g) than unsupported

magnetite (10.6 mg/g), and were more thermally stable than their unsupported counterparts.

Santhana Krishna Kumar et al. (2012) reported the detailed study on the adsorption of hexavalent

chromium using dodecylamine intercalated sodium montmorillonite as a potential adsorbent. The

adsorption involved primarily the electrostatic interaction of hydrogentetraoxochromate (VI)

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60

anion with the protonated dodecylamine and the surface hydroxyl groups of the clay material.

The pseudo second order kinetic model fitted the experimental data and an adsorption capacity of

23.69 mg/g was obtained from the Langmuir isotherm model. Adsorption process was found to

be exothermic and favorably spontaneous.

Attapulgite clay-carbon nanocomposite is an exceptionally promising candidate as a low-cost,

sustainable, and effective adsorbent for the removal of toxic ions from water. Attapulgite clay,

which is a magnesium aluminum silicate that is abundant in nature, and glucose, which is a green

chemical obtained from biomass are cheap and ecofriendly materials. Compared to carbon-based

materials, the nanocomposite exhibited high adsorption ability for Cr(VI) ions with maximum

adsorption capacities of 177.74 mg/g. (Chen et al., 2011a).

Zeolites are defined as hydrated aluminosilicate minerals with crystalline microporous structure.

The structure consists of three-dimensional frameworks of SiO4 and AlO4 tetrahedral that are

linked to each other through oxygen atoms (Figure ‎2-5) (Broach et al., 2000). Their intricate

structural arrangement is also responsible for the high specific surface area (>700 m2/g). The

isomorphic framework substitution of tetravalent silicon by trivalent aluminum in the mineral’s

structure creates a net negative charge that is counterbalanced by the presence of cations (usually

Ca2+,

Na+ and K

+) which are situated in cavities. These cations species promotes the ion

exchange capabilities with other cations including heavy metals. The cavities are occupied by

large ions and water molecules which are able to move, allowing ion exchange necessary to

balance the negative charge in the framework (Malamis and Katsou, 2013, Broach et al., 2000,

Figueiredo and Quintelas, 2014).

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61

Figure ‎2-5. Structure of zeolite (2014)

Natural zeolites have advantages over other cation exchange materials such as commonly used

organic resins, because they are cheap, they exhibit excellent selectivity for different cations at

low temperatures, which is accompanied with a release of non-toxic exchangeable cations

(K+,Na

+, Ca

2+ and Mg

2+) to the environment, they are compact in size and they allow simple and

cheap maintenance in the full-scale applications. Clinoptilolite is one of the most investigated

zeolite in basic and applied research. In the structure of clinoptilolite, there are three types of

channels, of which two are parallel, and made of ten and eight-membered rings of Si/AlO4,

while one, defined by eight-membered rings, is vertical Figure ‎2-6 (Margeta et al., 2013).

Leyva-Ramos et al. (2008) prepared a surface modified zeolite by adsorbing the cationic

surfactant hexadecyltrimethylammonium (HDTMA) bromide on the external surface of the

zeolite. It was found that the surface area and pore volume were reduced due to pore blocking

caused by the surfactant molecules adsorbed on the zeolite. The Cr(VI) was adsorbed

considerably on surface modified zeolite but not on the natural zeolite. The Cr(VI) adsorption

capacity of surface modified zeolite showed a maximum at pH 6 and diminished 18 and 2.7

times with an increase in pH from 6 to 10 and decreasing pH from 6 to 4, respectively. The

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62

adsorption capacity reduced when temperature from was increased 15 to 25 ◦C since the

adsorption of Cr(VI) on surface modified zeolite was due to an exothermic reaction. Desorption

studies showed that Cr(VI) was irreversibly adsorbed on surface modified corroborating that

Cr(VI) was chemisorbed on the surface modified zeolite.

Figure ‎2-6. Binding of building units (PBU and SBU) in three-dimensional zeolite- clinoptilolite

structure (Margeta et al., 2013).

Salgado-Gómez et al. (2014) investigated the zeolite-rich tuff from the state of Chihuahua, which

was conditioned sodium chloride solution and modified with a hexadecyltrimethylammonium

bromide solution. Then was used to evaluate the removal of Cr(VI) from aqueous solution. The

removal efficiency of chromium ions from aqueous solution was found to be influenced by pH

and the specific chromium species involved plays involved in the adsorption process. A number

of important parameters can influence the sorption process of Cr(VI)ions on natural zeolite such

as: conductivity, pH, temperature of treated water, ionic strength, initial concentration of

chromium in solution, zeolite mass, and zeolite particle size. Table ‎2-4 presents the achievements

of clinoptilolite in the adsorption of Cr(VI).

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Table ‎2-4. Clinoptilolite as an adsorbent for removal of Cr(VI)ions

Modification Initial

concentratio

n (mg/L)

Adsorbent

dosage (g/L)

pH Adsorption

capacity

References

Surface modification

by Fe(II)

2.5- 350 200 4-

11

0.3 mg/g (Lv et al., 2014a)

Bacteria loaded

clinoptilolite

10-300 10 5-6 n/a (Erdoğan and Ülkü,

2012)

Hexadecyltrimethylam

monium bromide

32-225 25 5 3.55 mg/g (Zeng et al., 2010)

Hexadecyltrimethylam

monium bromide

1-740 12.5 3 13.622 mg/g (Bajda and Kłapyta,

2013)

Fe3O4-polypyrrole 300-1100 2 2 344.83 mg/g (Mthombeni et al.,

2015b)

n/a = not available

2.5.3.2. Manganese removal by clays and zeolite based adsorbents

Natural materials clays and zeolites have been explored for treating wastewater contaminated

with metals due to their metal-binding capacity (Acheampong et al., 2010) , low cost and

abundance. Dimirkou and Doula (2008) studied the removal of Mn 2+

in drinking water using

clinoptilolite (natural zeolite).

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Table ‎2-5. Maximum sorption capacities of Mn ions on clay mineral

Clay Sorbent Initial

concentration

(mg/L)

Adsorbent

dosage (g/L)

pH Adsorption

capacity

Reference

Greece

Clinoptilolite

Fe- Clinoptilolite

0.2 -1000 1

1

7.53

8.14

7.69

27.1 mg/g

(Doula, 2006,

Dimirkou and

Doula, 2008)

Clinoptilolite

Vermiculite

0.5 40 7.1±

0.2

N/a (70 % Mn

removal )

N/a (80 % Mn

removal )

(Inglezakis et

al., 2010)

Serbian natural

zeolite

400 10 5.5 10 mg/g (Rajic et al.,

2009)

Brazilian

vermiculite

550 2.5 6.4 31.53 mg/g (da Fonseca et

al., 2006)

Kaolite N/a 10 N/a 0.446 mg/g (Yavuz et al.,

2003)

Synthetic zeolite

made from fly ash

10 100 2-12 N/a (Belviso et al.,

2014)

Natural zeolite

Al-Natural zeolite

NH4-Natural

zeolite

25-250 N/a 6

6

6

7.69 mg/g

25.12 mg/g

24.33 mg/g

(Ates, 2014)

Turkey natural

zeolite

20 37 2.5

3.5 4.5

0.37 mg/g

0.52 mg/g

0.52 mg/g

(Motsi et al.,

2009)

Natural zeolite –

Slovakia

14.4 40 7 0.076 mg/g (Shavandi et

al., 2012)

Brazilian natural

scolecite

50 16.7 6 2.1 mg/g (Dal Bosco et

al., 2005)

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65

Chilean zeolites

*natural zeolite

*activated zeolite-

NaOH

Na2CO3

NH4Cl

NaCl

100 2.5 6-6.8

0.256 meq/g

0.761 meq/g

0.718 meq/g

0.675 meq/g

0.774 meq/g

(Taffarel and

Rubio, 2010)

Mexican natural

zeolite

Na modified

natural zeolite

10 10 6 138.8 meq/kg

232.55 meq/kg

(García-

Mendieta et al.,

2009)

Nigerian kaoline

clay

100-500 1 6 111.11 mg/g (Dawodu and

Akpomie,

2014)

Magnesium

enriched kaolinite-

bentonite ceramics

0.53-530 108 3 N/a (80% Mn

removal)

(Cvetković et

al., 2010)

Fly ash 1.5 20 3-8.5 N/a (74.2 % Mn

removal)

(Sharma et al.,

2007)

Coal 0.05-100 4 6.85-

7.35

N/a (63 % Mn

removal

(Vistuba et al.,

2013)

Lignite 100 6 6 3.4 & 18.7 mg/g (Mohan and

Chander, 2006)

Surfactant

modified

alumina

10-70 20 6 1.31 mg/g (Khobragade

and Pal, 2016)

n/a : not available

According to them clinoptilolite modified with Fe adsorbs more manganese (27.1 mg/g) than

unmodified clinoptilolite (7.69 mg/g,). Doula (2006) noted that high manganese adsorption

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capacity of clinoptilolite modified with Fe was due to Fe-clusters located on the surface and to

high surface negative charge. The removal of metals by zeolite is known to be a complex process

which involves ion exchange and adsorption (Perić et al., 2004). (Yavuz et al., 2003), explored

the removal of manganese from aqueous solution by adsorption on natural kaolinite. The

Langmuir adsorption capacity for Mn was found to be 0.446 mg/g. Several studies have been

conducted on metal uptake including manganese using clays and minerals and the results are

shown in Table ‎2-5.

2.5.3.3.Vanadium removal by clay based absorbents

Layered double hydroxides have recently attracted significant attention for their potential

applications such as ion exchangers and adsorbents (Li and Duan, 2006, Song et al., 2013). The

adsorption of vanadium ions onto Mg/Al layered double hydroxides has been reported (Song et

al., 2013, Wang et al., 2012). Mg/Al layered double hydroxides were prepared by co-

precipitation and the calcination of the substance and transforms into mixed oxides. Song et al.,

2013 suggested that the small particle size which was reported to range from nano to microns

provide good adsoprtion capacity for vanadate. The study results proved that vanadate can be

removed at optimum experimental conditions with a removal rate of 99.9% for 100 mg/L. Wang

et al. 2014 reported that the maximum adsorption was achieved at pH 2.5. They suggested that

because vanadium (V) in aqueous solution exists predominately as H3V2O7− in the pH range of

2.5–7.0. At pH 2.0, vanadium in the (+5) oxidation state occurs as the VO2+

cation, and lower

adsorption capacity is due to anion preferable of calcined hydrotalcite for anion vacancy in the

layer after calcination. They also noted that the decrease in adsorption capacity at higher pH

values was due to competition between OH− and vanadium anions for available surface sites of

adsorbents.

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Manohar et al. (2005) investigated the possibility of using natural bentonite clay as a precursor to

produce aluminum-pillared clay for the removal of vanadium (IV) from aqueous solutions. They

performed batch experiments as a function of solution pH, contact time, vanadium (IV)

concentration, adsorbent dose, ionic strength, and temperature. The authors reported that the

maximum adsorption capacity was observed in the pH range 4.5-6.0. The maximum vanadium

removal of 99.8 and 88.5% was reported to occur at pH 5.0 from an initial concentration of 5 and

10 mg/L, respectively. It was concluded that the intraparticular diffusion of metal that occurs

through pores in the clay is the main rate-limiting step. The temperature dependence indicated

that the nature of adsorption was endothermic. It was found that the percentage removal of

vanadium (IV) decreased with increasing ionic strength. The desorption data showed that the

spent PILC can be regenerated for further use by 0.1 M HCl.

2.6.Nanotechnology

Recent advances in nanotechnology offer opportunities to develop next-generation water supply

systems. The unique properties of nanomaterials such as high surface area, photosensitivity,

catalytic and antimicrobial activity, electrochemical, optical, and magnetic properties, and

tunable pore size and surface chemistry, provide useful features for many applications.

Nanomaterials can be applied as sensors for water quality monitoring, specialty adsorbents, solar

disinfection/decontamination, and high performance membranes. the modular, multifunctional

and high-efficient processes enabled by nanotechnology also provide a high performance to

aging infrastructure and to develop high performance, low maintenance decentralized treatment

systems including point-of-use devices (Qu et al., 2013b).

Nanomaterials are typically defined as materials smaller than 100 nm in at least one dimension.

At this scale the physical and chemical properties of nanomaterials can become very different

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from those of the same material in larger bulk form, many of which have been explored for

applications in water and wastewater treatment. Some of these applications utilize the smoothly

scalable size-dependent properties of nanomaterials which relate to the high specific surface

area, such as fast dissolution, high reactivity, and strong sorption and other discontinuous

properties, such as superparamagnetism, localized surface plasmon resonance, and quantum

confinement effect (Qu et al., 2013a).

2.6.1. Polymer based nanoadsorbents

2.6.1.1.Removal of chromium with polymer based nanoadsorbents

Various polymers have been used as adsorbents in the removal of Cr(VI) from wastewaters.

Conducting polymers such as polythiophene (PTh), polypyrrole (PPy), polyaniline (PANI), and

their derivatives stand out as the most promising members of the conjugated polymer family

because of their unique electrical behavior, excellent environmental and thermal stability, low-

cost synthesis, and mechanical strength (Jaymand, 2014, Wang et al., 2010, Hatamzadeh et al.,

2014, Wu and Lin, 2006). Polypyrrole find applications in various fields such as

microelectronics, composite materials, optics and biosensors as adsorbent (Karthikeyan et al.,

2009). Polypyrrole and its derivatives have attracted a great deal of attention in its application

for water treatment. The ion-exchange capacities depends on the polymerization conditions , the

type and size of the counter ions incorporated during the polymerization process as well as on

the ions present in the electrolyte solution, the polymer thickness and the ageing of the polymer

(Weidlich et al., 2001). Polymer matrix based nanocomposites has emerged initially with

interesting observations which involves exfoliated clay and more recently studies with carbon

nanotubes, carbon nanofibers, exfoliated graphite (graphene), nanocrystalline metals, nanoscale

inorganic fillers or fiber modifications have also emerged (Paul and Robeson, 2008).

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69

(Bhaumik et al., 2011d) prepared a Fe3O4 coated polypyrrole (PPy) magnetic nanocomposite via

in situ polymerization of pyrrole monomer for the removal of highly toxic Cr(VI). Up to 100%

adsorption removal was found with 200 mg/L Cr(VI) aqueous solution at pH 2. They suggested

that that ion exchange and reduction on the surface of the nanocomposite may be the possible

mechanism for Cr(VI) removal by the PPy/Fe3O4 nanocomposite according to the XPS studies.

Adsorption results showed that Cr(VI) removal efficiency by the nanocomposite decreased with

an increase in pH. Adsorption kinetics data was found to be best described by the pseudo-

second-order rate model while isotherm data fitted well to the Langmuir isotherm model. The

authors concluded that thermodynamic study revealed that the adsorption process is endothermic

and spontaneous in nature. They also indicated that in spite of the very poor recovery of the

adsorbed Cr(VI); the regenerated adsorbent can be reused successfully for only two successive

adsorption–desorption cycles without appreciable loss of its original capacity. The authors’ also

demonstrated the effectiveness of the nanocomposite in a fixed bed column using environmental

water. They processing 5.04 L water with initial 76.59 mg/L Cr(VI) concentration using only 2 g

of adsorbent mass to below acceptable level (Bhaumik et al., 2013b). Removals of Cr(VI) by

polymer based adsorbents are summarized in the Table ‎2-6 below.

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Table ‎2-6. Adsorption capacities of Cr(VI) ions on polymer based nanoadsorbents

Adsorbent Synthesis:

oxidant

Ci Cr(VI)

(mg/L)

Adsorbent

dosage

(g/L)

pH Temperature :

Adsorption

capacity or

removal

percentage

Model used

to calculate

adsorption

capacity

References

PPy/Fe3O4

nanocomposite

FeCl3 200 2 2 25℃ :169.49

mg/g

Langmuir (Bhaumik et

al., 2011d)

Glycine doped

polypyrrole

Ammonium

peroxydisulfate

200-500 2 2 25℃ :217.39

mg/g

Langmuir (Ballav et al.,

2012)

Polypyrrole-

coated halloysite

nanotube clay

nanocomposite:

FeCl3 100-500 1.5 2 25℃ :149.25

mg/g

Langmuir (Ballav et al.,

2014a)

Fe3O4 coated

glycine doped

polypyrrole

magnetic

nanocomposites

Ammonium

peroxydisulfate

200-650 2 2 25℃ : 238

mg/g

Langmuir (Ballav et al.,

2014b)

Polyacrylonitrile/

polypyrrole

core/shell

nanofiber mat

FeCl3 100-200 3.33 2 25℃ : 61.8

mg/g

Langmuir (Wang et al.,

2013)

Polypyrrole-

polyaniline.

nanofibers

FeCl3 100-400 1 2 25℃ : 227.27

mg/g

Langmuir (Bhaumik et

al., 2012)

Graphene oxide-

alpha

cyclodextrin-

polypyrrole

nanocomposites

FeCl3 100-700 0.5 2 25℃ : 606.06

mg/g

Langmuir (Chauke et

al., 2015)

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71

Polypyrrole

coated secondary

fly ash–iron

composites

FeCl3 25-100 5 2 25℃ : 66.93

mg/g

Langmuir (Zhou et al.,

2016)

Polypyrrole–

titanium(IV)

phosphate

nanocomposite

FeCl3 200-1000 10 2-7 30℃ : 31.64

mg/g

Langmuir (Baig et al.,

2015)

Polyaniline/poly

ethylene glycol

Poly ethylene

glycol

50 1 5 Room

tempertaure :

68.97 mg/g

Langmuir (Samani et al.,

2010)

Polyaniline/silica

gel

Ammonium

peroxydisulfate

50-125 2 4.2 30℃ : 31.64

mg/g

Langmuir (Karthik and

Meenakshi,

2014)

Polyaniline–

magnetic

mesoporous silica

composite

Ammonium

persulfate

100-500 0.8 2 25℃ : 193.85

mg/g

Langmuir (Tang et al.,

2014)

n/a= not available

2.6.1.2.Removal of manganese using polymer based nanoadsorbents

Other adsorbents such as poly(sodium acrylate)–graphene oxide double network hydrogel

adsorbent have been prepared and studied for the removal of Mn2+

. The maximum Langmuir

adsorption capacity for Mn2+

was found to be 165.5 mg/g at pH 6 and a temperature of 303 K.

The adsorbent indicated good reusability performance (Xu et al., 2015).

Idris, (2015) studied functionalized mesoporous silica employed as adsorbent for Mn(II) from

aqueous solutions. The surface area of functionalized mesoporous silica and diethylenetriamine

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72

functionalized were found to 760 and 318 m2 /g (N2 adsorption). Mn(II) adsorption was found to

be pH dependent and best results were obtained at pH 6.5–7. The adsorption onto the

diethylenetriamine functionalized- mesoporous silica followed the pseudo-second-order kinetic

model. The equilibrium data fitted well to the Langmuir isotherm model and the maximum

adsorption capacity of Mn(II) was found to be 88.9 mg/g. The authors concluded that the

adsorption occurred on a homogeneous surface by monolayer sorption without interaction

between the adsorbed ions.

The adsorption of manganese ions from aqueous solution by polyaniline/sawdust nanocomposite

was experimentally investigated by Qomi et al. (2014). The experiments evaluated the effect of

various experimental parameters i.e., pH, adsorbent dosage and contact time on the removal

efficiency. The results showed that optimum conditions for manganese removal are at pH 10,

adsorbent dosage of 10 g/L and equilibrium contact time of 30 min. The adsorption capacity for

manganese ions was obtained to be 58.824 mg/g.

Moawed et al. (2013) modified the polyurethane foam with polyhydroxyl and used it as a new

sorbent for separation of manganese and iron ions in natural samples. The maximum sorption of

Mn(II) was found in the pH range of 6–8. The kinetics of sorption of the Mn(II was found to be

fast with an average value of half-life of 11.7 min. The sorption capacity of polyhydroxyl

polyurethane foam was 8.7 µmol/g.

Khan et al. (2014) performed comparative sorption study of dissolved manganese and cobalt ions

onto alginate beads and thermally activated nano-carbon beads. Optimum metal uptake was

observed at pH 8 with about 80–92% metal ions adsorbed within 4 h, followed by a slower

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73

adsorption stage. It was revealed that increases in initial Mn(II) concentration from 52.28 to

891.5 mg/L increased sorption on alginate beads and activated nano-carbon beads from 18.07 to

63.7 mg/g and 23 to 78 mg/g, respectively.

Islam et al. (2015) prepared porous phosphine-functionalized electrospun poly(vinyl

alcohol)/silica composite nanofiber using a facile electrospinning technique. The composite

nanofibers with 0.5 g/L fiber loading was found to be able to remove almost completely 96% the

Mn2+

+

ions from aqueous solutions with an initial concentration of 120 mg/L, at pH 6 within 15

min of contact time. A reasonably simple acid treatment with a 1 M HCl solution was found to

be extremely effective in regenerating the nanofiber adsorbent, and 92.5% of the metal ions were

removed from the adsorbent even in the fifth regeneration/reuse cycle. The adsorption

equilibrium studies revealed the excellent adsorption capacity of the nanofiber for Mn2+

ions to

be 234.7 mg/g.

2.6.2. Magnetic nanoadsorbents

After adsorption, it can be difficult to separate powder adsorbents from the aqueous solution

using conventional separation methods such as filtration and sedimentation, because adsorbents

may block filters or be lost. Separation technologies utilizing magnetic adsorbents as an

alternative method for water treatment has received considerable attention in recent years (Sun et

al., 2014a). For ease of separation and regeneration of adsorbents, recently research has been

focused on magnetic separation technology (Reddy and Lee, 2013). Magnetic particles can be

used to adsorb and remove contaminants from aqueous effluents, and after adsorption process,

can be separated from the medium by a simple magnetic process (Yao et al., 2014).

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74

Sun et al., (2014a) prepared novel amino-functionalized magnetic cellulose composite and tested

for its ability to remove Cr (VI). This was prepared a by a 4 step process involving synthesis of

magnetic silica nanoparticles using co-precipitation method followed by the hydrolysis of

sodium silicate, then coating with cellulose through the regeneration of cellulose dissolved in 7

wt.% NaOH/12 wt.% urea aqueous solvent, grafting of glycidyl methacrylate using cerium

initiated polymerization and ring-opening reaction of epoxy groups with ethylenediamine to

yield amino groups. The results demonstrated that Cr(VI) adsorption was highly pH dependent

and the optimized pH value was 2.0. The adsorption isotherms of the adsorbent fitted well the

Langmuir model, with the maximum adsorption capacity of 171.5 mg/g at 25 ͦ C. The adsorption

rate was considerably fast, and the adsorption reached equilibrium within 10 min. The

thermodynamic parameters obtained showed that the adsorption of Cr(VI) onto the adsorbent

was an exothermic and spontaneous process. The Cr(VI) ions could be effectively desorbed

using a 0.1 mol/L NaOH solution . They concluded that composite material could be promising

adsorbent for Cr(VI) removal, with the advantages of high adsorption capacity, rapid adsorption

rate and convenient recovery under magnetic field.

Mesoporous magnetic Fe3O4@C nanoparticles was synthesized by a one-pot approach and used

as adsorbents for removal of Cr (IV) from aqueous solution by Zhang et al. (2013).

Their results revealed that the mesoporous magnetic Fe3O4@C nanospheres have excellent

adsorption efficiency and be easily isolated by an external magnetic field. In comparison with

magnetic Fe3O4 nanospheres, the mesoporous magnetic Fe3O4@C exhibited 1.8 times higher

removal rate of Cr (VI). They suggested that the mesoporous structure and an abundance of

hydroxy groups on the carbon surface may have been responsible for high absorbent capability.

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75

Li et al. (2013c) prepared N-doped porous carbon with magnetic nanoparticles formed in situ

(RHC-mag-CN) fabricated through simple impregnation then polymerization and calcination

(Figure ‎2-7). The doped nitrogen in RHC-mag-CN was in the form of graphite-type layers with

the composition of CN. The resultant nanocomposite maintained a high surface area of 1136

m2/g with 18.5 wt. % magnetic nanoparticles (Fe3O4 and Fe) inside, which showed a saturation

magnetization of 22 emu/g. It was reported that 92% of Cr(VI) could be removed within 10 min

for dilute solutions at 2 g/L adsorbent dose. They suggested that the high adsorption was related

to the synergetic effects of physical adsorption from the surface area and chemical adsorption

from complexation reactions between Cr(VI) and Fe3O4.They also noted that the basic CNs in

RHC-mag-CN increase the negative charge density and simultaneously increase the adsorption

of metallic cations, such as Cr(III) formed in the acid solution from the reduction of Cr(VI).

They concluded that the formation of magnetic nanoparticles inside not only supplied

complexing sites for the adsorption of Cr(VI), but also showed perfect magnetic separation

performance from aqueous solution.

Figure ‎2-7. Schematic fabricating of RHC-mag-CN nanocomposite.

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76

Thinh et al. (2013) prepared magnetic chitosan nanoparticles by co-precipitation via

epichlorohydrin cross-linking reaction. The average size of magnetic chitosan nanoparticles was

estimated at ca. 30 nm. They found that the adsorption of Cr(VI) was highly pH-dependent and

the kinetics follows the pseudo-second-order model. Langmuir maximum adsorption capacity at

pH 3 and room temperature was calculated as 55.80 mg/g. The authors suggested that magnetic

chitosan nanoparticles could serve as a promising adsorbent for the removal of Cr(VI) nanoscale

zero-valent iron assembled on magnetic Fe3O4/graphene nanocomposite was synthesized by (Lv

et al., 2014b) for Cr(VI) removal from aqueous solution. Nanoscale zero valent iron particles

were found to be perfectly dispersed either among Fe3O4 nanoparticles or above the basal plane

of graphene. The composite material showed Cr(VI) removal efficiency of 83.8%, which was

much higher than those of individual materials (18.0% for nanoscale zero valent iron, 21.6% for

Fe3O4 nanoparticles and 23.7% for graphene) . Maximum Cr(VI) adsorption capacity varied

from 66.2 to 101.0 mg/g with decreasing pH from 8.0 to 3.0 at 30 ͦ C. Thermodynamic studies

indicated spontaneous tendency and exothermic nature of the adsorption process .The authors

suggested that the robust performance of nanoscale zero-valent iron assembled on magnetic

Fe3O4/graphene nanocomposites arises from the formation of micro- nanoscale zero-valent iron -

graphene/ nanoscale zero-valent iron Fe3O4 batteries and strong adsorption capability of broad

graphene sheet/Fe3O4 surfaces. They also suggested that the electrons released by nanoscale

zero-valent iron spread all over the surfaces of graphene and Fe3O4, and the adsorbed Cr(VI) ions

on them capture these floating electrons and reduce to Cr(III). Fe3O4 NPs also served as

protection shell to prevent Nanoscale Zero Valent Iron from agglomeration and passivation.

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Pang et al. (2011) developed A stable magnetic nanoparticle with a shell core structure of γ-

Fe2O3@Fe3O4. According to their results the adsorbent was able to effectively remove anionic

Cr(VI) in the pH range of 2–3 which was attributed to the large amount of protonated imine

groups on its surface, and the adsorbent could be magnetically separated from liquid quickly.

Adsorption equilibrium was reached within 30 min and independent of initial Cr(VI)

concentration. The calculated thermodynamic parameters indicated that adsorption of Cr(VI)

was spontaneous and exothermic in nature. Competition from coexisting ions (K+, Na

+, Ca

2+,

Cu2+

, Cl−, and NO3

−) was found to be insignificant. The adsorbent had satisfying acid–alkali

stability and could be regenerated by 0.02 mol/LNaOH solution.

Chen et al. (2013) prepared a magnetically separable adsorbent, named

chitosan/montmorillonite–Fe3O4 (CTS/MMT–Fe3O4) microsphere by microemulsion process

The microspheres were applied as adsorbents for the removal of Cr(VI) from aqueous solution.

They investigated the effects of montmorillonite content (wt %), the initial concentration of

Cr(VI) solution, initial pH value of Cr(VI) solution and the adsorption dose on the adsorption

capacity of the microspheres. Experiments showed that the adsorption capacity of CTS/xMMT–

Fe3O4 microspheres for Cr(VI) is higher than the mean value of those of chitosan and

montmorillonite. The optimum pH value for Cr(VI) adsorption was found at pH 2, and the

adsorption capacity increased with an increase in adsorption temperature. The adsorption kinetics

was described by the pseudo-second order equation, while the isotherm was described by

Langmuir equation. Furthermore the material could be reused in a number of cycles meanwhile

Tang et al. (2014), synthesized a magnetic mesoporous silica composite with high uniformity

and polyaniline (PANI) grafting and successfully applied to removed Cr(VI). They indicated

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that with the assistance of high adsorption capacity of protonated PANI and the magnetic

mesoporous composite at low pH, Cr(VI) was adsorbed and then reduced to less toxic Cr(III) by

PANI. The data obtained from the kinetic study fitted well to the pseudo-second-order model

and Langmuir model well described the sorption isotherms with the maximum adsorption

capacity of 193.85 mg/g. Competition from coexisting ions (K+, Na

+, Ca

2+, Cl

-, SO4

2-, NO

-3) was

proved to be insignificant. Moreover, the exhausted adsorbent could be well regenerated and

kept above 83% removal efficiency in the first three cycles, which demonstrated that it was cost-

effective. The authors concluded that this novel magnetic adsorbent may offer a simple

adsorption and synergistic reduction treatment option to remove Cr(VI) contaminant from

industrial wastewater and natural water bodies. The use of magnetic adsorbents in removing

Cr(VI)from aqueous offers a significant advantage over other adsorbents which is the ability to

separate them from an aqueous solution on application of a magnetic field.

2.6.3. Polymer clay based nanoadsorbents

Clay minerals have low surface area and poor affinity to pollutants due to some of the

inaccessible sites of the stacked lamellar sheets and hydration of the clay mineral surface tends to

reduce accessibility of the interlayer spaces (Setshedi et al., 2013, Unuabonah and Taubert,

2014). Polymer clay based nanocomposites include the use of smectite-type clays, such as

hectorite, montmorillonite, and synthetic mica, as fillers to enhance the properties of polymers.

The principle used in polymer clay based nanocomposites is to separate not only clay aggregates

but also individual silicate layers in a polymer which then enables the excellent mechanical

properties of the individual clay layers to function effectively, while the number of reinforcing

components also increases dramatically because each clay particle contains hundreds or

thousands of layers (Gao, 2004). The modification of the two-dimensional clays using

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conductive polymer attracted increasingly attention in the field of water treatment owing to the

high cation exchange capacity, t abundant active adsorption sites and organic functional groups

(Mu et al.2016).

Setshedi et al. (2013) prepared the exfoliated polypyrrole-organically modified montmorillonite

clay nanocomposite as a potential adsorbent, via in situ polymerization of pyrrole monomer for

adsorption of toxic Cr(VI) from aqueous solution. According to their results the WAXD and

SAXS studies indicated that the clay sheets were exfoliated in the prepared nanocomposite. HR-

TEM results showed good dispersion of the clay into the polymer matrix. An improved surface

area was observed by authors for the nanocomposite compared to the montmorillonite clay.

Batch adsorption experimental studies revealed that Cr(VI) adsorption process was rapid,

spontaneous in nature and favored an increased temperature at pH 2.The kinetic experimental

data fitted well to the pseudo second order kinetic model while the equilibrium data was

described well by the Langmuir isotherm. The Langmuir maximum adsorption capacity of

Cr(VI) at pH 2 was found to be 112.3, 119.34, 176.2 and 209.6 mg/g at 19 ͦ C, 25 ͦ C, 35 ͦ C and

45 ͦ C, respectively. The selective adsorption of Cr(VI) was demonstrated in binary adsorption

systems with co-existing ions. Desorption experiments revealed that the nanocomposite can be

reused effectively for two consecutive adsorption–desorption cycles without any loss of its

original capacity.

Shyaa et al., (2015) observed that the capacity of chromium adsorption on polyaniline/zeolite

increases with initial metal concentration, the metal ion adsorption on surfactant is well

represented by the Freundlich isotherm. The maximum adsorption of Cr(VI) occurred at pH 2–6,

and decreased at higher pH values.

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Pan et al. (2016) prepared alkaline clay which was immobilized with cationic star polymer to

yield amino groups, and the cationic star polymer-immobilized alkaline clay was applied to

remove Cr(VI) from the aqueous solution in batch experiments. Various influencing factors,

including pH, contact time and immobilization amount of cationic star polymer on adsorption

capacity of cationic star polymer-immobilized alkaline clay for Cr(VI) were also investigated.

The results obtained demonstrated that Cr(VI) adsorption was highly pH dependent. The

optimized pH value was 4.0. The adsorption isotherms of the adsorbent fit the Langmuir model

well, with the maximum adsorption capacity of 137.9 mg/g at 30 °C.

A polypyrrole-coated halloysite nanotube nanocomposite was prepared via in situ polymerization

of pyrrole in the dispersion of HNTs and assessed for the removal of toxic Cr(VI) from aqueous

solutions (Ballav et al., 2014a). The maximum adsorption capacity was found to be 149.25 mg/g

at pH 2.0 at 25 °C and the adsorption process was spontaneous and endothermic in nature. XPS

stud confirmed the adsorption of Cr(VI) onto the nanocomposite where some part of Cr(VI)

reduced to Cr (III) by electron-rich polypyrrole moiety. The desorption study suggested that the

nanocomposite can be reused three times without loss of its original removal efficiency.

2.7.Conclusion

All heavy metals treatment methods have their advantages and limitations. Adsorption can be

considered as the most effective and economic method for the treatment of wastewaters

containing heavy metals because it is low cost, and locally and naturally available material can

be utilized efficiently for the removal of heavy metals ions from environmental water. Whereas

commercial activated carbon is as an effective adsorbent for the removal of heavy metals its high

cost restricts its use. The review showed that agricultural waste, waste based chitosan and clay

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minerals are low-cost alternative adsorbents in which surface modification of these material

surfaces provides increased capacity for adsorption and selectivity of Cr, V and Mn ions.

Although various adsorbents and nano adsorbents can be applied, selection of the most suitable

adsorbent and nanoadsorbent in removing target heavy metal pollutants depends on the

characteristics of effluents to be treated, technical applicability, discharge standards, cost-

effectiveness, regulatory requirements, and long-term environmental impacts. Due to their ability

to minimize the generation of secondary waste using less resources and capability of removing

any types of pollutants from contaminated water effectively, the use of nanomaterials could offer

alternative solution to heavy metals problem in environmental water and protecting the aquatic

environment in the future (Kurniawan et al., 2012).

Clay polymers nanocomposite adsorbents for water treatment combine the advantageous

properties of their respective components, such as mechanical stability, a particular high surface

structure, surface charge, chemical stability, significantly improved adsorption capacities for

micropollutants. What makes the magnetic clay polymer nanocomposites more favorable as

adsorbents is the fact that they can be easily removed from the solution by a simple magnetic

process after use.

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CHAPTER 3

Adsorption of Hexavalent Chromium Onto Magnetic Natural Zeolite-Polymer Composite

Abstract

Magnetic natural zeolite-polypyrrole (MZ-PPY) composite was prepared for enhanced removal

of hexavalent chromium [Cr(VI)] from aqueous solution. The structure and morphology of the

prepared adsorbent was analyzed with the Fourier transform infrared (FTIR), field-emission

microscope (FE-SEM), energy dispersive X-ray (EDX), high resolution transmission electron

microscope (HR-TEM) and X-ray diffraction (XRD). The effects of magnetic zeolite loading

within the composite, initial pH, sorbent dosage, temperature and Cr(VI) concentration on

Cr(VI) removal efficiency were investigated. Up to 99 % removal efficiency was obtained when

the pH was 2 and the initial Cr(VI) concentration was 300 mg/L. The sorption kinetic data fitted

well to the pseudo-second order model and isotherm data fitted well to the Langmuir isotherm

model. The maximum adsorption capacity determined from the Langmuir isotherm increased

from 344.83 to 434.78 mg/g as the temperature was increased from 25 °C to 45 °C.

Thermodynamic parameters revealed that the adsorption process is spontaneous and endothermic

in nature. The results further indicated that the adsorption capacity is decreased in the presence

of SO42−

ions. The adsorption–desorption studies indicated that MZ-PPY retained its original

Cr(VI) sorption capacity up to two consecutive cycles.

3. Introduction

Mining and metallurgical industries are associated with heavy metals containing wastewaters

that are directly or indirectly discharged into the environment. Heavy metals are known to be

toxic or carcinogenic (Hu et al., 2005). Hexavalent chromium as an example of heavy metal

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often exists in the effluents of the electroplating, tanning, mining, and fertilizer industries and

acts as carcinogen, mutagen, and teratogen in biological systems (Huang et al., 2013, Li et al.,

2013a, Bhaumik et al., 2014b). Consequently effluents containing hexavalent chromium must be

treated using appropriate techniques. Several treatment methods to remove Cr(VI) from

wastewaters have been reported (Mohan et al., 2006). These include chemical

precipitation (Golbaz et al., 2014, Golder et al., 2011, Kongsricharoern and Polprasert, 1995,

Kongsricharoern and Polprasert, 1996), ion exchange (Alvarado et al., 2013, Cavaco et al.,

2007, Fan et al., 2013), reverse osmosis (Afonso et al., 2004, Benito and Ruíz, 2002,

Bhattacharya et al., 2013, Bódalo et al., 2005), ultrafiltration (Aroua et al., 2007, Chakraborty et

al., 2014) , electrochemical (Almaguer-Busso et al., 2009, Lakshmipathiraj et al., 2008, Liu et

al., 2011, Ouejhani et al., 2008), bio-sorption (Hou et al., 2012, Dittert et al., 2014, Febrianto et

al., 2009, Khambhaty et al., 2009, Li et al., 2008) and adsorption (Anirudhan et al., 2013,

Anupam et al., 2011, Baccar et al., 2009, Baral et al., 2006, Behnajady and Bimeghdar, 2014,

Chen et al., 2014) . Many efforts have been devised to develop new technologies in which

technological, environmental and economic constraints are taken into consideration.

The purification methods have to avoid generation of secondary waste and to involve materials

that can be recycled and easily used on an industrial scale. Adsorption compared with other

methods appears to be an attractive process in view of its efficiency and capacity of removing

heavy metal ions over wide range of pH and to a much lower level, and an ability to remove

complex form of metals that is generally not possibly by other methods. It is also

environmentally friendly, cost effective and easy to operate compared to other processes (Rao et

al., 2010) . In the past, several investigations have been undertaken for the removal of heavy

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metals from wastewater using different adsorption media. These include amongst many others

activated carbon made from other materials (Baccar et al., 2009, Bishnoi et al., 2004, Demirbas

et al., 2008, Duranoğlu et al., 2012) , treated saw dust (Baral et al., 2006) agricultural wastes

(Gao et al., 2008), alumina and natural zeolite (Ngomsik et al., 2006) .

Natural zeolite is stable over wide environmental conditions and is low cost adsorption media

that is suited for fixed bed operations. However, it has poor capacity for most contaminants.

Thus to render it effective for water treatment, surface modification is required. In recent studies

polypyrrole and polyaniline have been reported as excellent adsorbent for the removal of Cr(VI)

(Bhaumik et al., 2011d, Bhaumik et al., 2012, Bhaumik et al., 2014a). However these polymers

have very low density and therefore in real industrial applications, large volume of fix beds

would be required thus limiting their use. Both natural zeolite and polymers are bulk adsorption

materials. In adsorption, bulk materials have inherent limitations as they suffer from massive

mass transfer resistance due to large surface areas and large diffusion lengths. To overcome these

limiting factors in adsorption, adsorption media could be designed to have some nano-features in

order to maximize mass transport kinetics by providing contaminants with rapid access to high

surface area and by promoting internal mass transport (Hristovski et al., 2007). One way of

achieving this is by developing nanocomposites in which nanoparticles are imbedded in bulk

materials.

Consequently this study explores the use of magnetic natural zeolite-polypyrrole composite as a

robust adsorption media for hexavalent chromium removal from water. The effects of several

variables are considered including the composition of zeolite in the composite, solution pH,

adsorbent dose, temperature and contact time. Appropriate kinetic and equilibrium models are

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used to interpret experimental results. It is shown that the material exhibit enhanced capacity for

hexavalent chromium.

3.1.Materials and Methods

3.1.1. Materials

Zeolite (natural clinoptilolite) was supplied by Ajax Industries CC in Cape Town, South Africa.

All the chemical reagents used in this study were of analytical reagent grade [AR Grade] and

were obtained from Sigma-Aldrich. FeCl3·6H2O, FeCl2·4H2O and NaOH were used for magnetic

zeolite preparation. Anhydrous FeCl3 was used as an oxidant for polymerization of pyrrole (Py).

A stock solution of Cr(VI) was prepared by dissolving a known amount of potassium

dichromate (K2Cr2O7) with deionised water. Hydrochloric acid (HCl), ethanol and 1,5

diphenylcarbazide were also used in the study to adjust the pH of the solution and for analysis of

Cr(VI), respectively.

3.2.Methods

3.2.1. Synthesis of magnetic zeolite

Zeolite was first conditioned with 1 M NaCl for 36 h at room temperature. Thereafter, the solids

were vacuum filtered and washed thoroughly with deionized water. Afterwards the solids were

air dried for 48 h. Magnetic zeolite was prepared through co-precipitation of Fe3+

and Fe2+

. First,

250 mL of sodium hydroxide solution (1 M) and a known amount of conditioned zeolite powder

were placed in a three-neck round bottom flask and heated to 90° C in an oil bath. The mixture

was homogenously mixed by vigorously stirring and deoxygenating by bubbling of N2 gas.

Molar ratio 2:1 of ferrous chloride and ferric chloride was prepared by adding 25 mL of 0.25 M

HCl. Then Fe3+/

Fe2+

solution was added drop wise to the vigorously stirred mixture of zeolite

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and NaOH under N2 atmosphere. The reaction temperature was maintained at 95 °C for an

additional hour under the nitrogen environment. The solution was continuously stirred and

cooled down to room temperature. The obtained magnetic zeolite powder was washed repeatedly

with deionized water until neutral pH was obtained. Finally, obtained magnetic powder was

dried under vacuum for 12 h.

3.2.2. Synthesis of the magnetic zeolite-polypyrrole composite (MZPPY)

A known amount of magnetic zeolite (0.5 - 4g) was dispersed in 80 mL deionised water and

ultrasonicated for 20 min. Then 0.8 mL of pyrrole was syringed into the mixture and then

shaken for 5 min. Pyrrole was polymerized by 6 g FeCl3 oxidant. After 3 h of stirring, the

mixture was filtered and the residue was washed with water and acetone. The composite was

then dried at 80°C for 6 h. The prepared composite is hereafter referred to as MZPPY.

3.2.3. Characterization

The structure of magnetic zeolite-polypyrrole composite was characterized by using Fourier

transformed infrared (FTIR) spectrometer (Perkin–Elmer Spectrum100 spectrometer), equipped

with an FTIR microscopy accessory, on the attenuated total reflection (ATR) diamond crystal.

To characterize the morphology of the magnetic zeolite and the composite, field-emission

scanning electron microscopy (FE-SEM) images with energy dispersive X-ray analysis (EDX)

were obtained on a LEO, Zeiss SEM. A JEOL JEM 2100F microscopy with a LAB6 filament

operating at 200 kV was used to obtain high resolution transmission electron microscope (HR-

TEM) images. The TEM samples were dispersed on a copper grid coated with a carbon film to

reduce charging. X-ray diffraction (XRD) patterns measurements were performed on a

PANalytical X’Pert PRO-diffractometer using Cu Kα radiation (wavelength, λ = 1.5406A˚) with

variable slits at 45 kV/40mA.

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3.2.4. Batch adsorption experiments

3.2.4.1.Effect of magnetic zeolite loading within the composite, pH and sorbent dosage

A stock solution containing 1000 mg/L Cr(VI) was diluted to prepare appropriate concentrations

to perform batch adsorption experiments. The adsorption process was studied by contacting

MZPPY adsorbent with 50 mL solution containing 300 mg/L Cr(IV) in 100 mL plastic bottles.

The samples were placed in a thermostatic shaker and agitated for 24 h at 150 rpm. The effect of

the magnetic zeolite composition of the composite was tested at pH 2 while effect of pH was

studied by varying the solution pH in the range of 2-12 by using 0.1 M of NaOH or HCl. The

mass of MZPPY used for both studies was 0.1 g. Magnetic zeolite was also tested for

comparison under the same experimental conditions. The effect of MZPPY dosage on the

removal of Cr(VI) was studied by varying the mass of the adsorbent from 0.025 to 0.15 g using

50 mL of solution (300 mg/L) at pH 2.0. At the end of all experiments, the adsorbent was

separated from solution by filtration and the filtrate was analysed for residual Cr(VI) using the

UV–Vis spectrometer at 540 nm. For analysis 1,5 diphenylcarbazide reagent used. The removal

efficiency of Cr(IV) was determined by the following equation.

% 𝑅𝑒𝑚𝑜𝑣𝑎𝑙 = (𝐶𝑜−𝐶𝑒

𝐶𝑜) × 100 (‎3-1)

where Co and Ce are the initial and the equilibrium concentration (mg/L) of Cr(VI), respectively.

3.2.4.2.Effect of co-existing ions

To investigate the effect of competitiveness of various co-existing ions such as Cu2+

, Ni2+

,

Al3+

,Cl-, NO3

- and SO4

2- on Cr(VI) adsorption, 50 mL of 200 mg/L Cr(VI) solutions containing

200 mg/L each of various components with 0.1 g of adsorbent were shaken at pH 2.0. After

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equilibrium was established, the adsorbent was separated from the solution and the filtrate was

analysed for Cr(VI) concentration.

3.2.4.3.Regeneration studies

Regeneration of an adsorbent is very important therefore adsorption-desorption studies were

conducted to investigate the reusability of the MZPPY composite. First 0.1 g of MZPPY was

contacted with 50 mL solution containing 200 mg/L of Cr(VI) at pH 2. Then desorption of

Cr(VI) loaded adsorbent was performed by contacting 50 mL aqueous solution of 0.1- 1 M

NaOH and placed in a thermostatic shaker for 24 h. The best desorbing NaOH concentration was

used for further desorption experiments. The amount of Cr(VI) desorbed was measured.

Regeneration of the spent adsorbent was done by treating MZPPY with 2 M HCl for 3 h and then

reused. Three adsorption–desorption cycles were performed, using the same adsorbent to test the

reusability of the adsorbent.

3.2.4.4. Kinetics and equilibrium isotherm studies.

The kinetic experiments for adsorption of Cr(VI) were carried out at pH 2 in a 1 L batch

reactor. A 1 g of MZPPY was added to the 1000 mL of solutions with initial concentrations of

100, 175 and 300 mg/L. The reactor was stirred at a constant agitation speed of 150 rpm with an

overhead stirrer. 5 mL sample solution was withdrawn at predetermined time intervals from the

reaction mixture and filtered through a syringe filter and analysed for residual Cr(VI)

concentrations. Amount of chromium adsorbed was calculated using the following equation

𝑞𝑡 = (𝐶𝑜−𝐶𝑡

𝑚) × 𝑉 (‎3-2)

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where qt is the adsorbed amount of chromium per unit mass of the adsorbent (mg/g) at any time

(t), Ct is the residual concentration (mg/L) of chromium at any time t, m is the mass of the

adsorbent added (g) and V is the sample volume (L).

Sorption isotherm were generated by contacting 0.1 g of adsorbent with 50 mL of Cr(IV)

containing solution ranging from 300 to 1100 mg/L in 100 mL plastic sample bottles. The pH of

the solution was fixed at 2. The samples were shaken for 24 h at varying temperatures (25° C,

35° C and 45° C) at 150 rpm. The equilibrium sorption capacity was calculated by following

equation

𝑞𝑒 = (𝐶𝑜−𝐶𝑒

𝑚) × 𝑉 (‎3-3)

where qe is the equilibrium amount of Cr(VI) adsorbed per unit mass (m) of adsorbent (mg/g).

3.3.Results and discussion

3.3.1. Characterization of the adsorbent.

The FTIR spectrum of MZPPY before and after adsorption process is shown in Figure 3-1.The

bands at 1423 cm-1

and 1513 cm-1

are related to C-N stretching and PPy ring stretching

vibration. While the C-H stretching vibration, the C-H deformation are observed at 1080 and

958-824 cm-1

, respectively (Setshedi et al., 2013, Bhaumik et al., 2011d) . The adsorption of

Cr(VI) on the adsorbent is indicated by a shift of the peaks to increasing wavelength. New

vibrations peaks of 783 and 906 cm-1

are observed on the adsorbent spectra after adsorption.

These are attributed to intrinsic vibrations of Cr-O and Cr=O bonds. This indicates that Cr(VI)

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ions is adsorbed on the surface of the MZPPY by replacing the doping Cl¯ ions. The

diffraction patterns of the crystalline structure of the (a) magnetic zeolite (MZ) (b) MZPPY

adsorbent before and (c) MZPPY after adsorption are shown in Figure ‎3-2.The peaks at 35.83°,

43.14°, 57.24° and 63.01° can be assigned to (311), (400), (511) and (440) which are associated

with Fe3O4 crystal planes.

Figure ‎3-1. FTIR spectra of the MZPPY (a) before and (b) after adsorption with Cr(VI).

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Figure ‎3-2. XRD pattern of magnetic zeolite (a) and MZPPY before (b) after (c) Cr(VI)

adsorption and (d) after regeneration process

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

<511>

<311>

<400><440>

(b)

(a)

2 theta (degree)

(c)

MZ

Inte

nsity (

a.u

)

10 20 30 40 50 60 70 80

Inte

nsity

2 thetha (degree)

(d)

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It is observed that there is no change in the crystalline structure of MZPPY before and after

adsorption. The surface morphology of the adsorption material was evaluated using field-

emission scanning electron microscopy (FE-SEM). Figure ‎3-3 shows the SEM images of (a)

magnetic natural zeolite, (b) MZPPY before adsorption and (c) MZPPY after adsorption. Figure

3-3(a) shows a smooth layered surface of natural zeolite (clinoptilolite) particles. It can be seen

that the zeolite has completely been covered by PPy and has a cauliflower-like structure in

Figure ‎3-3 (b). Natural zeolite particles have been reported to act as growth centres for

polypyrrole chains and consequently aid in making of a dense and compact structure for zeolite-

polypyrrole composite (Rashidzadeh et al., 2013).

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Figure ‎3-3.Scanning electron microscopic images of (a) magnetic zeolite and (b) MZPPY before

and (c) after adsorption of Cr(VI).

Figure ‎3-4 shows the TEM images of (a) magnetic zeolite, and (b)-(d) MZ- PPy composites

before adsorption at different magnifications. From the images irregular layers of zeolite are

observed in the magnetic zeolite (MZ) image. Almost spherical Fe3O4 nanoparticles are

observed within the structure of MZ and MZPPY images and exist as agglomerates due to high

surface area and magneto dipole–dipole interactions between the particles (Bhaumik et al.,

2011a) .

Figure ‎3-4. Transmission electron microscopic images of (a) magnetic zeolite and MZPPY ((b)–

(d)).

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Figure ‎3-5. Energy dispersive X-rays (EDX) spectra of MZPPY (a) before and (b) after Cr(VI).

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Energy dispersive X-rays (EDX) was used to analyse the elemental constituents of the MZPPY

before and after Cr(VI) adsorption. The EDS spectra in Figure ‎3-5 show the presence of major

elements found in zeolite (Na, Mg, Al, Si, Ca, K), and Fe and Cl peaks are due to the presence

of magnetite and oxidant. After Cr(VI) adsorption process, additional peaks of Cr are

observed in Figure ‎4-5b which provides a direct evidence for Cr(VI) adsorption on the surface

of the MZPPY composite.

The pH of point-of-zero (pHpzc) charge of the MZPPY was determined by measuring the zeta

potential of the composite as a function of pH. The point of zero charge of the MZPPY is at

about 7.5 (Figure 3-6) , thus indicating that when pH is less than pHpzc, the MZPPY has positive

surface charge and can attract anions, while at pH greater than (pHpzc), the surface charge of

MZPPY is negative which will attract cations.

Figure ‎3-6. Zeta potential of the MZPPY at different pH values.

2 4 6 8 10-50

-40

-30

-20

-10

0

10

20

30

40

Zet

a po

tent

ial (

mV

)

pH

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3.3.2. Effect of magnetic zeolite loading within the composite, pH and sorbent dosage on

Cr(VI) removal

The amount of MZ loaded onto the polymer was investigated to establish the optimum mass that

can be loaded onto the polymer. The higher the mass of MZ in the composite the higher is the

density of MZPPY for better fixed bed operation. The results in Figure ‎3-7 indicate that polymer

improved the performance of magnetic zeolite which only achieved the highest chromium

removal of 35.63 %.Upon the addition of pyrrole to different masses of MZ, the Cr(VI) removal

efficiency improved from 65.64 % at 0 g of MZ and to 99.99% at a MZ loading of 1.5 g to 3 g.

An increase in performance as the loading was increased is probably due to an increase in the

number of active sites provided by the magnetite nanoparticles in the zeolite which have a high

affinity for Cr(VI) (Shen et al., 2009b, Shen et al., 2009a). Interestingly, a decrease in

performance (chromium removal of 88.2 %) is observed when the MZ mass was increased to 4g.

Thus 3 g was chosen for subsequent studies. The bulk density of the polypyrrole, zeolite and

magnetic zeolite/polyprrole was found to be 0.034; 0.876 and 0.195 g/mL. This indicates that the

density of polypyrrole was improved by the incorporation of magnetic zeolite, a feature so

desired for fixed bed operation.

The pH of the solution is an important parameter for metal ion sorption since it not only affects

the surface charge of adsorbent but also the degree of ionization and speciation of adsorbate

during reaction (Demiral et al., 2008). To investigate the effect of pH on the adsorption

efficiency of Cr(VI) onto MZPPY, the pH of the solution was varied from 2.0 to 12 at a

temperature of 25 C ± 1° C.

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97

Figure ‎3-7. Effect of magnetic zeolite loading onto PPY. Initial concentration: 300 mg/L;

Temperature : 25 ͦ C; dose: 2 g/L; contact time : 24 hrs

Results in Figure 3-8 shows that Cr(IV) removal is pH-dependent and that maximum removal

occurs at pH 2. Hexavalent chromium exists in aqueous solution in the form of oxyanions such

as HCrO4¯, Cr2O7

2- and CrO4

2- . The dominant form of Cr(VI) between pH 1.0 and 4.0

is monovalent HCrO4¯, which is then gradually converted to the divalent form CrO4

2- as pH

increases (Bhaumik et al., 2011d, Gupta et al., 2010, Yang et al., 2014). The higher uptake at

lower pH is due to the strong attraction between predominant oxyanions HCrO4¯ and the

positively charged surface of the adsorbent. The increased removal can be further attributed to

the anion exchange property of the polypyrrole through replacement of the doped Cl¯ with either

HCrO4¯ or Cr2O7

2- (Bhaumik et al., 2011d). As the pH is increased more hydroxyl ions are

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present in the solution and compete with chromate ions resulting in the reduction of Cr(VI)

removal.

Figure ‎3-8. Effect of pH on the adsorption of Cr(VI) by MZPPY and magnetic zeolite. 300 mg/L;

Temperature : 25 ͦ C; dose: 2 g/L; contact time : 24 hrs

The effect of adsorbent dosage is an important parameter as it determines the capacity of an

adsorbent for a given initial concentration, which contributes to the overall cost of water

treatment. The results in Figure 3-9 show that the removal efficiency of Cr(VI) was increased

from 68.16 % at 0.025 g to 99.99 % at 0.1 g to 0.15 g . An increase in the sorbent dosage

increases the number of active sites available for the chromium ions to interact with. As a

consequence, performance improves with mass of adsorption media. The results therefore

suggest that MZPPY is highly efficient in Cr(VI) removal as only a small quantity (2g/L) is

required to achieve excellent performance.

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99

Figure ‎3-9. Effect of dosage of adsorbent on the adsorption of Cr(VI). 300 mg/L; Temperature :

25 ͦ C; contact time : 24 hrs

3.3.3. Effect of co-existing ions

In most cases industrial wastewaters contains various kinds of ions including chloride, sulphate,

nitrate, copper, zinc, and nickel. The adsorption of Cr(VI) onto the MZPPY was investigated in

the presence of co-existing ions. Results (see Figure 3-10) indicate that there is no decrease in

Cr(VI) removal in the presence of ions such as Cl¯, NO3

¯, Ni

2+, Cu

2+ and Zn

2+. However the

presence of SO42-

in the aqueous solution inhibited the adsorption of Cr(VI) whose capacity

reduced from 99 mg/g to 87 mg/g. This indicate that there was competition between the SO42-

and HCrO4−

ions for the adsorption sites on the adsorbent surface, and this resulted in less Cr(VI)

adsorption. SO42-

and HCrO4−

ions are both negatively charged and during adsorption, both

anions are electrostatically attracted to the positively charged sites of the adsorbent (Bhaumik et

al., 2016).

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100

Figure ‎3-10. Effect of coexisting ions on the adsorption of Cr(VI) onto MZPPY.

3.3.4. Regeneration studies

For economic and environmental reasons, an adsorption media should be regenerable and reused.

Figure 3-11 shows cycles used to test reusability of MZPPY. In the first two cycles, the

adsorption capacity of MZPPY was maintained at 99 mg/g. However, there was a remarkable

decrease in capacity in the subsequent cycles. In particular, the adsorption capacity was reduced

to 60 mg/g in the third cycle and further to 36 mg/g. These results therefore indicate that MZPPY

can be reused twice successfully in adsorption-desorption cycles without the loss of adsorption

capacity. There were no structural changes observed in XRD pattern in Figure 3-6 (d) after

regeneration process. The decrease in adsorption capacity may be due to the rupture of polymer

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chain by repeated oxidation reaction with highly oxidizing Cr(VI) species, thereby reducing the

mass (sorption sites) of the used adsorbent (Bhaumik et al., 2012) .

Figure ‎3-11. Adsorption–desorption cycles

3.3.5. Kinetic studies

The adsorption kinetic studies at three different initial concentrations are shown in Figure 3-12 .

It is observed that when the initial Cr(VI)concentration increases from 100–300 mg/L, the

adsorption capacity of the MZPPY increases too. It is also observed that a rapid uptake was

experienced in the first 10 minutes but slowed down considerably as reaction approached

equilibrium. The rapid uptake in the initial time period is due the high driving force exerted by

the large concentration gradient. For the same reason, the higher uptake at higher initial

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concentration is a consequence of larger concentration gradient between the bulk solution and

sorbent phase.

Figure ‎3-12.Adsorption kinetics for adsorption of Cr(VI) adsorption onto MZPPY.

The kinetic data were further interpreted using the Lagergren pseudo–first order and the Ho

pseudo-second order kinetic models (Ho and McKay, 2000). The linearized models of pseudo-

first and pseudo-second order kinetic models are given in Eq. (3-4) and Eq. (3-5), respectively.

log(𝑞𝑒 − 𝑞𝑡) = log 𝑞𝑒 −𝑘1

2.303 (‎3-4)

𝑡

𝑞𝑡=

1

𝑘2𝑞𝑒2 +

𝑡

𝑞𝑒 (‎3-5)

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103

where k1 (min-1

) and k2 (g/mg/min) are the rate constants of the pseudo-first order and pseudo-

second order adsorption models, respectively. The pseudo-first order and pseudo second order

rate parameters for chromium sorption were, respectively, calculated from the linear plots of log

(qe–qt) versus t and t/qt versus t (Figure 3-13), and are listed in Table ‎3-1.

Figure ‎3-13.The pseudo-second order kinetic plot for adsorption of Cr(VI) adsorption onto

MZPPY.

From the values of correlation coefficients (R2) and calculated equilibrium capacity values which

are consistent with experimental values, the interaction between MZPPY and chromium ions can

be said to follow the pseudo-second order mechanism.

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104

Table ‎3-1. Kinetics parameters for Cr(VI) adsorption onto MZPPY-

Co

(mg/L)

Experi-

metal

Pseudo-first –order

model

Pseudo-second –order model Intraparticle diffusion

model

qe k1 qe R2 k2 qe R

2 Kp C R

2

(L/mi

n)

(mg/g) (g-

mg/min)

100 89.2 0.080 56.45 0.987 0.00094 92.51 0.999 8.185 4.0909 0.988

175 124.3 0.068 82.32 0.977 0.000656 128.21 0.999 10.711 20.6673 0.989

300 155.3 0.030 73.14 0.980 0.000915 157.72 0.999 6.224 85.09 0.996

The intra-particle diffusion model was used to analyse the nature of the rate controlling step in

adsorption. The model gives a relationship between the time dependant adsorption capacity qt

and t0.5

and is express in equation (3-6):

𝑞𝑡 = 𝐾𝑝𝑡0.5 + 𝐶 ( ‎3-6)

where Kp is the intraparticle diffusion rate constant (mg/g/min0.5

) and C is a parameter related to

the thickness of boundary layer. If the value of C is large then the boundary layer is large too.

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105

Figure ‎3-14. Intraparticle diffusion model for adsorption of Cr(VI) adsorption onto MZPPY.

The results show in F that the adsorption of Cr(VI) by the adsorbent is not linear on the entire

adsorption process time indicating that more than one process is involved in the sorption of

Cr(VI)by MZPPY. The slope of linear plots of the initial portion of the curve is presented in

Table 3-1. This indicates that the initial rapid adsorption of Cr(VI)maybe due to the external

boundary layer diffusion and the subsequent slower uptake is attributed to intraparticle diffusion

(Bhaumik et al., 2012).

3.3.6. Equilibrium isotherm and thermodynamic studies

To determine the capacity and thermodynamics parameters of Cr(VI) adsorption by MZPPY,

adsorption isotherms were obtained at three different temperatures and are presented in

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106

Figure 3-15. Results indicate that Cr(VI) adsorption onto MZPPY is enhanced with an increase

in temperature.

Figure ‎3-15. Nonlinear isotherm plots: (-) Langmuir model, (—) Freundlich model at different

temperatures of Cr(VI) sorption onto MZPPY.

Meanwhile the adsorption equilibrium data were fitted with linearized Langmuir (3-7) and

Freundlich (3-8) isotherm models. The Langmuir adsorption isotherm model assumes monolayer

adsorption onto a surface with a finite number of sites that are identical and equivalent, and that

no lateral interaction and steric hindrance between the adsorbed molecules exists even on

adjacent sites (Foo and Hameed, 2010). Freundlich isotherm is the earliest known relationship

describing the non-ideal, reversible adsorption that is not restricted to the formation of

monolayer.

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107

𝐶𝑒

𝑞𝑒=

1

𝑞 𝑚𝑏+

𝐶𝑒

𝑞 𝑚 (‎3-7)

log 𝑞𝑒 = log 𝐾𝐹 +1

𝑛log 𝐶𝑒 (‎3-8)

where qm is the monolayer adsorption capacity (mg/g ), Ce is the equilibrium solute concentration

(mg/L), b is the free energy of adsorption, KF and 1/n are Freundlich constants related to the

adsorption capacity (mg/g) and intensity of adsorption, respectively. The plots of linearized

Langmuir and Freundlich isotherms are shown on Figure 3-16 and Figure 3-17, respectively.

Figure ‎3-16. Equilibrium data fit to linear Langmuir isotherm of Cr(VI) sorption onto MZPPY.

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108

Figure ‎3-17. Equilibrium data fit to linear Freundlich isotherm (c) of Cr(VI) sorption onto

MZPPY.

The related isotherm parameters with regression coefficients R2 are given in Table ‎3-2. From the

regression coefficients, the equilibrium data are better described by the Langmuir isotherm. The

maximum adsorption capacity determined from the Langmuir isotherm increased from 344.83 to

434.78 mg/g as the temperature increased from 25°C to 45°C, which confirms that the adsorption

process is endothermic in nature. The capacity values obtained in this study is quite competitive

compared to those reported in literature (Setshedi et al., 2013, Salgado-Gómez et al., 2014, Hu

and Luo, 2010, Sarkar et al., 2010, Santhana Krishna Kumar et al., 2012, Leyva-Ramos et al.,

2008, Yuan et al., 2009, Kalhori et al., 2013). (See Table ‎3-3)

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Table ‎3-2. Langmuir and Freundlich isotherms parameters for Cr(VI) adsorption onto MZPPY

Temperature °

C

Langmuir constants Freundlich constants

qo

(mg/g)

b

(L/mg)

R2 RL KF

(mg/g)

1/n R2

25 ° C 344.83 0.386 0.999 0.005107 184.43 0.122 0.903

35 ° C 370.37 0.730 0.999 0.002709 191.16 0.129 0.919

45 ° C 434.78 1.35 0.999 0.001464 221.56 0.134 0.943

Table ‎3-3. Comparison of maximum sorption capacity of other adsorbents for

hexavalent chromium adsorption at room temperature.

Adsorbent qo

(mg/g)

pH References

Exfoliated polypyrrole-organically modified

montmorillonite clay

119.3 2 (Setshedi et al.,

2013)

Hexadecyltrimethylammonium-modified zeolite-rich

tuff

1.0585 3 (Salgado-Gómez

et al., 2014)

Montmorillonite modified with hydroxyaluminum and

cetyltrimethylammonium bromide

11.970 4 (Hu and Luo,

2010)

Bentonite based Arquad® 2HT-75 organoclay 14.64 4.7 (Sarkar et al.,

2010)

Dodecylamine modified sodium montmorillonite 23.69 2.5 (Santhana

Krishna Kumar et

al., 2012)

Surfactant-modified zeolite 5.07 6 (Leyva-Ramos et

al., 2008)

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110

Montmorillonite-supported magnetite nanoparticles 20.16 2.5 (Yuan et al.,

2009)

Surface modified lightweight expanded clay aggregate

with MgCl2

236.24 3 (Kalhori et al.,

2013)

Natural lightweight expanded clay aggregate 198.39 3 (Kalhori et al.,

2013)

Surface modified lightweight expanded clay aggregate

with with H2O2

218.29 3 (Kalhori et al.,

2013)

Magnetic natural zeolite- polypyrrole (MZPPY) 344.83 2 Present work

Meanwhile, the dimensionless separation factor, RL, which is an essential characteristic of the

Langmuir model for defining the favourability of an adsorption process, was determined from

equation (4-9):

𝑹𝑳 =𝟏

𝟏+𝒃𝑪𝒐 (‎3-9)

An adsorption process is favourable if 0 < RL < 1 but unfavourable when RL > 1. The average RL

values summarised in Table 3.2 at different temperatures suggest that the adsorption was

favourable.

The standard enthalpy change (∆H°) and the standard entropy (∆S°) for Cr(VI) sorption on

MZPPY were obtained using Van’t Hoff equation.

𝐥𝐧 𝒃 = −∆𝑯°

𝑹𝑻+

∆𝑺°

𝑹 (‎3-10)

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111

where b is the adsorption coefficient from the Langmuir adsorption isotherm, ∆H° is the

enthalpy change (J/mol), ∆S° is the entropy change (J/mol/K) , R is the gas constant (8.314

J/mol/K) and T is temperature in K. The values of ln b versus 1/T are plotted according to

equation (10) and shown in Figure 3-18. The adsorption enthalpy change, entropy change and

Gibbs free energy change were calculated and are reported in Table 3-4. The Gibbs free energy

change (∆G°) of adsorption was calculated from Equation (3-11)

∆𝑮° = ∆𝑯° − 𝑻∆𝑺° (‎3-11)

Figure ‎3-18. Plot to determine thermodynamic parameters of Cr(VI) adsorption onto MZPPY.

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112

Table ‎3-4. Thermodynamics parameters for the adsorption of Cr(VI) on MZPPY composite.

T (K) ∆H (kJ /mol) ∆S ( J/mol/K) ∆G (kJ /mol)

25° C -14.1894

35° C 46.58 206 -16.9584

45° C -19.0921

The positive value of ∆H° indicates that the adsorption is endothermic nature, which is also

supported by the increase in the value of uptake capacity of the sorbent with the rise in

temperature. The positive value of ∆S° suggests an increase in disorder at the solid–liquid

interface during the sorption of Cr(VI) on MZPPY. The magnitude of G° decreases with an

increase in temperature and the negative values indicates the spontaneous nature of sorption

process.

It has been previously reported that the mechanisms of adsorption of Cr (VI) onto polypyrrole

based materials involves ion exchange mechanism via the replacement of doped Cl ¯ by HCrO4¯

ions. The XPS studies conducted suggested that some fraction of adsorbed Cr(VI) was reduced

to Cr(III) by a reduction process which is due to the presence of electron rich polypyrrole

moieties (Bhaumik et al., 2011d).

Conclusion

MZPPY with improved density was successfully synthesized, characterized and used as an

adsorbent for the removal of Cr(VI) from aqueous solution. The results indicate that removal

efficiency is dependent on pH, initial concentration, adsorbent mass, contact time and

temperature. The removal efficiency of 99.99% was obtained when the pH was 2 and the initial

Cr(VI) concentration was 300 mg/L. The sorption kinetic data fitted to the pseudo-second order

model while the equilibrium data fitted well to the Langmuir isotherm model. The Langmuir

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adsorption capacity increased from 344.83 to 434.78 mg/g with an increase in temperature from

25oC to 45

oC. Thermodynamic parameters confirmed that the adsorption process is spontaneous,

endothermic in nature and marked with an increased randomness at solid–liquid interface. In the

presence of SO42-

as a co-existing ion, Cr(VI) adsorption onto MZPPY was slightly decreased.

Regeneration studies indicated that MZPPY can be used in two cycles without loss of capacity.

This work confirms that the MZPPY is an effective adsorbent for the removal of Cr(VI) in

aqueous solution. However, further studies need to be conducted against industrial wastewater to

obtain real performance data.

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CHAPTER 4

Vanadium (V) adsorption isotherms and kinetics using polypyrrole coated magnetized

natural zeolite

Abstract

Magnetized natural zeolite- polypyrrole (MZPPY) composite as a potential adsorbent for

vanadium was prepared via polymerization of pyrrole monomer using FeCl3 oxidant in aqueous

medium in which magnetized natural zeolite particles were suspended. The MZPPY composite

was characterized by attenuated total reflectance Fourier transform infrared spectroscope (ATR-

FTIR), field emission scanning electron microscope (FE-SEM) and high resolution transmission

electron microscope (HR-TEM). Batch adsorption studies were performed to test the ability of

the adsorbent to remove V(V) ions from aqueous solution. From sorption equilibrium modelling,

the equilibrium data is well described by Langmuir, Sips and Redlich–Peterson isotherms while

the adsorption kinetics is described by the pseudo-second order model. The Langmuir adsorption

capacity is 65.0 mg/g at 298K. Thermodynamic parameters confirm the spontaneous and

endothermic nature of the vanadium adsorption process. Meanwhile V(V) removal process is

found not to be affected by co-existing ions. Furthermore, the material can be used in 2

adsorption cycles without compromising its capacity.

4. Introduction

Industries such as glass, textile, ceramic, photography, metallurgy, rubber and plants producing

industrial inorganic chemicals and pigments discharge vanadium and vanadium compounds into

water bodies (Anirudhan and Radhakrishnan, 2010, Wang et al., 2012) . Vanadium is a toxic

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115

metal and exists in environment both as tetravalent [V(IV)] and pentavalent [V(V)] ion (Aureli

et al., 2008). The pentavalent form is more toxic than the tetravalent one and is the most stable

species under oxidation conditions (Filik and Yanaz, 2009, Patel et al., 1990) . Vanadium ions

enter the human body through food chain and contaminated water consumption and cause

breathing disorders, paralysis and negative effects on the liver and kidney (Zhang et al., 2014). It

is therefore essential to treat vanadium-polluted streams prior to their discharge to the

environment. Vanadium in wastewater streams are commonly treated by techniques which

include but not limited to microbial fuel cell technology (Zhang et al., 2012) , photocatalytic

reduction (Sturini et al., 2013) , ion exchange and solvent extraction (Li et al., 2013b) ,

adsorption (Hu et al., 2014, Kaczala et al., 2009) and biological methods (Pennesi et al., 2013).

Amongst the aforementioned vanadium removal techniques, adsorption has been widely studied

due to its inherent robust features that makes it the preferred choice. The technique requires the

use of adsorbing materials (adsorbents). A wide variety of adsorbents have been studied and

used for the removal of V(V) ions from aqueous solutions (Namasivayam and Sangeetha, 2006,

Peacock and Sherman, 2004, Jansson-Charrier et al., 1996, Nakajima, 2002). For optimum

adsorption the choice of the adsorbent material is important and depends on its cost, availability

and suitability to remove the given pollutant.

Because of its sorption ability for numerous pollutants, its abundance, high ion exchange

capacity, relatively high surface area and relatively low cost; natural zeolite has been recognized

as an efficient adsorbent for a large number of water treatment applications including removal of

organics and heavy metals from industrial wastewaters (Shahbazi et al., 2014, Moussavi et al.,

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116

2011, Wang and Peng, 2010, Motsi et al., 2011, Nguyen et al., 2015b, Egashira et al., 2012,

Motsa et al., 2011, Inglezakis et al., 2003, Shavandi et al., 2012). To improve adsorption

performance of natural zeolites, the surface needs to be modified. Our studies have shown that

conducting polymers such as polypyrrole and polyaniline offer good prospects for

functionalization due to their nontoxicity, environmentally stability, ease of preparation and high

efficiency for removal of toxic metals in water (Bhaumik et al., 2011a, Bhaumik et al., 2011b,

Bhaumik et al., 2012, Bhaumik et al., 2013a, Bhaumik et al., 2013b, Setshedi et al., 2014,

Setshedi et al., 2015).

After adsorption it can be difficult to separate polymerized powdered adsorbents from water

using conventional separation methods such as filtration and sedimentation. In an effort for

easy separation pellet adsorbents are also used. However, they are associated with decreased

adsorption capacity depending on the binder used which increases the bulk density of the

extrudate (Shams and Mirmohammadi, 2007, Sun et al., 2008). A method combining magnetic

separation as an alternative for treatment of wastewaters has for this reason received

attention in recent years (Chen et al., 2013, Chen et al., 2011b, Faghihian et al., 2013, Li et

al., 2013a, Lv et al., 2014b). Because of size and magnetic property, magnetic adsorbents

have large surface area, are highly dispersible in water and exhibit superparamagnetic properties

which make them easily separable from aqueous solution by the application of external magnetic

field (O’Handley, 2000). The main advantage of this technology is that it can dispose a mass of

wastewater in a very short period of time (Feng et al., 2010) and reduces production of large

quantity of sludge associated with sedimentation and filtration.

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117

This study investigates the sorption properties of magnetized natural zeolite-polypyrrole

composite in the removal of vanadium from aqueous solution. The prepared adsorption

material is characterized and its adsorption ability explored in a batch set up. Appropriate

kinetic and equilibrium models are applied to obtained data in order to get insight into

vanadium adsorption characteristics.

4.1. Experimental

4.1.1. Chemicals and methods

Natural zeolite (clinoptilolite) was provided by Ajax Industries CC in Cape Town, South Africa.

Pyrrole (Py, 99%) Anhydrous iron (III) chloride (FeCl3), hydrochloric acid (HCl), sodium

hydroxide (NaOH), iron (II) chloride tetrahydrate (FeCl3·6H2O), iron (III) chloride hexahydrate

(FeCl2·4H2O) were purchased from Sigma-Aldrich. Synthetic vanadium stock solution was

prepared by dissolving 2.39 g of sodium metavanadate (anhydrous, 99.9% metals basis-Sigma

Aldrich) powder in 1000 mL deionized water. The mixture was placed on a hot plate where it

was magnetically stirred and heated at a temperature of 50 0C for 10 min.

4.1.2. Methods

Magnetic zeolite- polypyrrole composite (MZPPY) was prepared by the method reported in our

previous study (Mthombeni et al., 2015b). Accordingly, zeolite was magnetized by chemical co-

precipitation of Fe3+

and Fe2+

ions at a ratio of 1:1 in the presence of zeolite under N2

environment. During magnetization, the solution was continuously stirred and cooled down to

room temperature. The obtained magnetic zeolite powder was washed repeatedly with deionized

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water until a neutral pH was attained. The resulting magnetic zeolite was dried under vacuum for

12 h. 3 g of the obtained dry magnetic zeolite powder was dispersed into 80 mL of deionized

water and ultrasonicated for 20 min. 0.8 mL of pyrrole was added drop-wise and 6 g of oxidant

(FeCl3) was also added. The mixture was shaken for 3 h at room temperature to allow

polymerization to go into completion. Finally, acetone (10 mL) was added to stop the reaction.

Afterwards, the precipitated magnetic zeolite-polypyrrole composite was vacuum filtered,

thoroughly rinsed with distilled and dried at 800C for 6 h.

4.1.2.1.Characterization

The functional groups on the surface of MZPPY were characterized using Fourier transform

infrared spectroscopy (FTIR performed on a Perkin–Elmer Spectrum100 spectrometer),

equipped with an FTIR microscopy accessory and a diamond crystal. The field emission

scanning electron microscopy (FE-SEM) was used to characterize the morphology of the

adsorbents. FE-SEM images with energy dispersive X-ray analysis (EDX) were obtained on a

LEO, Zeiss SEM. High resolution transmission electron microscope (HR-TEM) images were

obtained from a JEOL JEM 2100F microscopy with a LAB6 filament operating at 200kV. X-ray

diffractometer with a CuKα (λ= 1.5406Å) monochromated radiation source operated at 45.0 kV

and 40.0 mA.

4.1.2.2.Batch adsorption, isotherms and kinetics studies

The effect of pH was studied by varying the initial pH of the V(V) solution within the range of

2–8, and contacting 0.15 g of raw zeolite, magnetite, polypyrrole and MZPPY with 50 mL of

100 mg/L V(V) solution. Sorption isotherm studies were carried out in a temperature controlled

thermostatic shaker. 50 mL of V(V) solutions of concentration ranging from 25 to 250 mg/L

were contacted with 0.15 g of magnetic zeolite-polypyrrole composite in 100 mL plastic

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bottles. The samples were shaken for 24 h at varying temperatures of 298, 308 and 318 K at 160

rpm. The experiments were performed at pH 4.5. At the end of the experiment, samples were

filtered using syringe filters and the residual vanadium concentration was measured by

Inductively Couple Plasma- Emission Spectroscopy (ICP-OES). The V(V) removal percentage

was determined by using the following equation:

% 𝑹𝒆𝒎𝒐𝒗𝒂𝒍 = (𝑪𝒐−𝑪𝒆

𝑪𝒐) × 𝟏𝟎𝟎 ( ‎4-1)

Meanwhile the equilibrium sorption capacity was determined using the following equation:

𝒒𝒆 = (𝑪𝒐−𝑪𝒆

𝒎) × 𝑽 (‎4-2)

where qe is the equilibrium amount of V(V) adsorbed per unit mass of adsorbent (mg/g), m is the

sorbent mass (g), V is the sample volume (L), Ce is the equilibrium concentration (mg/L) and Co

is the initial concentration (mg/L) . The adsorption kinetics experiments were carried out in a

batch reactor with initial V(V) concentrations of 50, 80 and 110 mg/L. A mass of 3 g of the

sorbent was used. The reactor was continuously stirred at a speed of 250 rpm. At predetermined

time intervals a 5 mL sample was withdrawn from the reactor. Each sample was immediately

filtered using syringe filters and the resulting filtrates were analysed using Inductively Couple

Plasma- Emission Spectroscopy (ICP-OES) at a wavelength of 292.4 nm to determine the

vanadium residual concentration. The amount of vanadium removed at any given time was

calculated using Eq. (5-3).

𝒒𝒕 =𝑪𝟎−𝑪𝒕

𝒎× 𝑽

( ‎4-3)

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where Ct (mg/L) is the vanadium residual concentration at time t and qt (mg/g) is the time

dependent amount of vanadium adsorbed per unit mass of adsorbent.

4.2. Effect of co-existing ions and desorption studies

Usually industrial wastewater discharges may contain vanadium along with other ions which

may have competitive effect on V(V) adsorption. Therefore, it is important to investigate the

competitive effect of coexisting ions on V(V) removal using MZPPY. 50 mL of 100 mg/L V(V)

solutions containing 100 mg/L of various components (Ni2+

, Cu2, Cl

-, NO3

- or SO4

2- ) were

contacted with 0.15 g at pH 4.5 for 24 hrs. At the end of the experiment, the residual

concentration of V(V) was determined.

Meanwhile the reusability of the adsorbent is an important economic factor; therefore,

adsorption-desorption studies were conducted to investigate the potential of reusing the MZPPY

composite. Initially, equilibrium experiments were carried out at 25 ° C using 0.15 g of MZPPY

which was contacted with 50 mL of 100 mg/L solution containing V(V) at pH 4.5. Thereafter

desorption experiments were performed by contacting 0.15 g of V(V) loaded adsorbent with

varying concentration (0.1 M – 1 M) and volumes (10 – 40 mL) of NaOH solution for 24 h.

For regeneration, the spent MZPPY composite was treated with 2 M HCl for 3 h and then reused.

To evaluate the reusability of the adsorbent, three adsorption-desorption cycles were performed.

4. Results and Discussion

4.2.1. Characterization of the adsorbent

Fe3O4 precipitates on the external surface and internal surface of pores of zeolite and coats the

surface when the mixture of Fe2+

/Fe3+

is added to the alkaline reaction mixture. Figure 4.1a

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shows the FTIR of magnetized zeolite spectrum which shows the characteristics bands related to

zeolites. A band at 3620 cm−1

is assigned to acidic hydroxyls Si–O(H)–Al, while a band at

Scheme 4. 1.

3430 cm−1

is due to the vibration of the bonds O–H–O. A band at 1630 cm−1

is connected to

deformation vibration of absorbed water (Korkuna et al., 2006). A band at 1020 cm−1

is due to

the asymmetric valence vibrations in tetrahedra SiO4 (Faghihian et al., 2013). Another band near

645 cm−1

is considered to arise from Si–O–Na bond (Korkuna et al., 2006) . The characteristic

band of iron oxide which is Fe–O stretching vibration bond of is observed at 578 cm−1

(Maity

and Agrawal, 2007).

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Figure ‎4-1. FTIR spectra of the magnetized zeolite (a) and MZPPY (b) before and (c) after

adsorption with V(V).

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The FTIR spectrum of the MZPPY before adsorption (Figure 4.1b) demonstrates peaks at 958 -

824 cm-1

, 1080 cm-1

, 1423 cm-1

and 1513 cm-1

that are considered to arise from C–H

deformation, C–H stretching, conjugated C–N stretching and pyrrole ring stretching,

respectively (Setshedi et al., 2013, Rezaul Karim et al., 2007) . New peaks at wavelengths of 813

cm-1

and 980 cm-1

are observed on the adsorbent spectra after adsorption (Figure ‎4-1c). These are

considered to arise from V–O stretching bands that are reported to appear in the region between

800 and 1000 cm-1

(Frost et al., 2003, Frost et al., 2006, Palmer et al., 2007). A peak at 1643 cm-

1 is also observed which is attributed to the stretching vibration of V=O (Hu et al., 2014), and

therefore confirms the adsorption of V(V).

The morphology of the adsorption media was evaluated by scanning electron microscope and

images are shown in Figure 4. 2 for natural zeolite (Figure 4.2a), magnetized zeolite (Figure

4.2b), magnetic zeolite- polypyrrole media before (Figure 4.2c) and after adsorption (Figure

4.2d). It can be seen that polypyrrole completely covered the surface of magnetized zeolite and

has cauliflower-like structure which is a characteristic morphology of polypyrrole deposits

(Boukerma et al., 2006) and that no change is observed in the morphology of the adsorbent after

adsorption. Natural zeolite particles act as growth centres for polypyrrole chains and

consequently aid in making the MZPPY dense and compact structure (Rashidzadeh et al., 2013).

Figure 4.3 shows the TEM images of MZPPY composites before adsorption at two different

magnifications. The TEM images of the composites indicate that the magnetic zeolite particles

are embedded in the polypyrrole matrix. The darker shaded core is magnetic Fe3O4 nanoparticles

which are within the structure of zeolite and light shaded area is polypyrrole in the composite,

due to the different electron penetrability. Energy dispersive X-rays (EDX) was used to analyse

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the elemental constituents of the sorption media before and after V(V) adsorption. It is observed

that additional peaks of V at 4.94 and 5.41 keV appear upon V(V) adsorption (Figure 4.5). The

EDX data therefore provide a direct evidence for V(V) adsorption on the surface of the MZPPY.

Figure ‎4-2. Scanning electron microscopic images of natural zeolite (a), magnetized zeolite (b),

magnetic zeolite–polypyrrole media before (c) and after adsorption (d).

The magnetic property of MZPPY is as shown in Scheme 5.1 in which the MZPPY after V(V)

adsorption are attracted by magnet. This further confirms that the composites are magnetic in

nature and provide a good prospect for an effective application in magnetic adsorption for

industrial wastewater treatment. Figure ‎4-6 shows the XRD patterns for natural zeolite and

magnetized natural zeolite, respectively. The x-ray diffraction pattern of the natural zeolite show

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125

peaks of major intensity corresponding to clinoptilolite. The x-ray diffraction pattern of modified

natural zeolite shows peaks corresponding to clinoptilolite and Fe3O4 crystal plane.

Figure ‎4-3. Transmission electron microscopic images of MZPPY.

Figure ‎4-4. Energy dispersive X-rays (EDX) spectra of MZPPY before V(V) adsorption

0 1 2 3 4 5 6 7 8

Inte

nsity a

.u.

Energy keV

C

O

FeNaMg

Al

Si

Cl

Cl

KFe

Fe

(a)

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Figure ‎4-5. Energy dispersive X-rays (EDX) spectra of MZPPY after V(V) adsorption

0 1 2 3 4 5 6 7 8

Inte

nsity a

.u.

Energy keV

C

O

FeNaMg

Al

SiCl

Cl

K

V

V

Fe

Fe

(b)

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Figure ‎4-6. XRD pattern of natural zeolite and magnitezed zeolite

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4.2.2. Effect of pH

The effect of initial solution pH on V(V) percentage removal by the MZPPY composite and its

constituents zeolite, polypyrrole and magnetite is shown in Figure 5. 7. It is evident that the

highest (58%)V(V) removal efficiency was found for the MZPPY composite, whereas for

polypyrrole, magnetite and zeolite removal efficiencies recorded were 49%, 26 % and 18%,

respectively, at pH 4-5.

Figure ‎4-7. Effect of pH on the adsorption of V(V) by MZPPY, polypyrrole, magnetite and

zeolite.

The results indicate that V(V) removal is dependent on solution pH and that maximum removal

occurs at pH 4-5. The effectiveness of sorption at different initial solution pH of V(V) is greatly

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related to the speciation of V(V) in aqueous solution as well as the surface characteristics of the

adsorbent. The decrease in removal percentages at below pH 3.0 might be attributed to the

existence of VO2+ ion, which experiences electrostatic repulsion from the protonated amino

groups of the adsorbent (Anirudhan and Radhakrishnan, 2010, Zhang et al., 2014). By increasing

the initial solution pH, the surface of MZPPY is deprotonated and its exchange capacity

therefore increased. A decrease in vanadium removal at pH range of 6-9 could be explained by

the polymerization ability of vanadium ions at various pH levels. This polymeric species could

limit the removal efficiency of vanadium ions even at optimum pH especially when high

concentration of vanadium is involved (Crans, 2005, Cran and Tracey, 1998). In general, the

study on the effect of pH reveals that combining different materials into a composite provides

improved performance in adsorption.

4.2.3. Adsorption kinetics of V(V) onto MZPPY

Figure 5. 8 presents the sorption kinetics data of vanadium for three different initial

concentrations (50 ppm - 110 ppm) as a function of contact time. The adsorption rate of V(V)

onto MZPPY was very rapid at the initial stage of adsorption and then progressed at a slower rate

to reach the final equilibrium stage. Such rapid uptake is indicative of readily available and

accessible sorption sites in the composite. The time dependent kinetics sorption data was

analysed using non-linear method on Origin 9.1 software by pseudo-first (Tseng et al., 2010),

pseudo-second order (Ho and McKay, 2000) and Elovich (Chien and Clayton, 1980) kinetic

models given in Eqs. (4-4)–(4-6):

𝒒𝒕 = 𝒒𝒆(𝟏 − 𝒆−𝒌𝟏𝒕) (‎4-4)

𝒒𝒕 =𝒒𝒆

𝟐𝒌𝟐𝒕

𝟏+𝒒𝒆𝒌𝟐𝒕 ( ‎4-5)

𝒒𝒕 =𝟏

𝜷𝐥𝐧(𝜶𝜷) +

𝟏

𝜷𝐥𝐧(𝒕) (‎4-6)

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130

where k1 and k2 are the pseudo first-order and pseudo-second-order rate constants, α and β are the

Elovich equation constants.

Figure ‎4-8. Adsorption kinetics plot of V(V) onto MZPPY at three different concentrations and

with experimetal data fitted to kinectic models

The kinetic parameters are summarised in Table 4.1. The kinetic model that best describes the

kinetic sorption data was assessed by considering the correlation coefficient (R2) and sum of

squared errors (SSE). Based on the R 2

and the SSE values, it is suggested that the adsorption

kinetic data is best described by the pseudo-second-order equation (Eq. (4-5)). This may suggest

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that chemisorption was part of the mechanism for the removal of V(V) by the MZPPY which

further corroborates results of EDX.

Table ‎4-1. Kinetics parameters for V(V) adsorption onto MZPPY

Co

(ppm)

Pseudo-first –order model

k1

(L/min)

qe

(mg/g)

R2 SSE

110 0.248 25.2820 087 10.020

80 0.615 19.3832 0.70 38.427

50 0.193 10.2070 0.75 103.777

Pseudo-second –order model

k2

(g-mg/min)

qe R2 SSE

110 0.012 27.285 0.99 2.099

80 0.042 20.524 0.97 9.28

50 0.029 10.805 0.98 18.32

Elovich model

α β R2 SSE

110 33.834 0.7434 0.89 8.163

80 1978.80 0.5707 0.90 12.502

50 120.260 0.3111 0.93 29.171

4.2.4. Adsorption isotherm

The adsorption isotherm of V(V) onto the MZPPY sorbent was investigated to evaluate the

material adsorption capacity at temperatures 298, 308 and 318 K. The results are given in Figure

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132

4.9. It is observed that the adsorption capacity increased with an increase in metal concentration

and temperature. The equilibrium adsorption results were modelled using Langmuir (Langmuir,

1916), Freundlich (Freundlich, 1906), Sips (Langmuir-Freundlich), Redlich–Peterson (Redlich

and Peterson, 1959) and Dubinin–Radushkevich (Dubinin et al., 1947) adsorption isotherms (Eq

4-7 – 4-11):

𝑞𝑒 =𝑞𝑚𝑏𝐶𝑒

1+𝑏𝐶𝑒 ( ‎4-7)

𝑞𝑒 = 𝐾𝐹𝐶𝑒1 𝑛⁄

(‎4-8)

𝑞𝑒 =𝐾𝑠 𝐶𝑒

𝛽𝑠

1+ 𝑎𝑠 𝐶𝑒𝛽𝑠

‎4-9)

𝑞𝑒 =𝐾𝑅𝑃𝐶𝑒

1+𝑎𝑅𝑃𝐶𝑒𝑏𝑅𝑃

( ‎4-10)

𝑞𝑒 = (𝑞𝑚)exp (−𝐾𝐷𝑅𝜀2) (‎4-11)

𝜀 = 𝑅𝑇𝑙𝑛 (1 +1

𝐶𝑒) (‎4-12)

where qm the monolayer maximum adsorption capacity (mg/g ); KF, KS, KRP, are Freundlich,

Sips, and Redlich–Peterson constants (L/g); b, as, aRP are affinity coefficients (L/mg ); 1/n is a

heterogeneity coefficient; KDR is the adsorption energy related constant (mol2/kJ

2) and 𝜺 is the

Polanyi potential (kJ/mol) given by Eq. (4-12). Matches between experimental and model results

are shown in Figures 4.10-4.12. From these figures isotherm parameters were extracted and are

summarized in Table 4.2. The Langmuir maximum adsorption capacity (qm) and b values

increase with an increase in temperature from 65.1 to 75.0 mg/g and 0.10 to 0.17 (L/mg),

respectively. The Freundlich isotherm parameters also increase with an increase in temperature

while the Redlich-Peterson, Sips and Dubinin-Radushkevich isotherm parameters do not show

any specific trend.

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To determine which isotherms fitted the experimental data, both the regression coefficient (R2)

and the sum of squared errors (SSE) values were considered. It can be concluded from the R2 and

SSE values summarised in Table 4-2 that the Langmuir, Redlich-Peterson and Sips isotherms

describe the experimental data fairly well.

Figure ‎4-9. Effect of temperature of V(V) sorption onto MZPPY

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Figure ‎4-10. Equilibrium isotherms of V(V) sorption onto MZPPY and nonlinear isotherm plots:

(-) Langmuir model, (---) Freundlich model at 298 K ,(···) Langmuir Freundlich, (-..-..)

RedlichPeterson, (-.-.) Dubinin–Radushkevich

Figure ‎4-11. Equilibrium isotherms of V(V) sorption onto MZPPY and nonlinear isotherm plots:

(-) Langmuir model, (---) Freundlich model at 308 K,(···) Langmuir Freundlich, (-..-..)

RedlichPeterson, (-.-.) Dubinin–Radushkevich

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Figure ‎4-12. Equilibrium isotherms of V(V) sorption onto MZPPY and nonlinear isotherm plots:

(-) Langmuir model, (---) Freundlich model at 318 K ,(···) Langmuir Freundlich, (-..-..)

RedlichPeterson, (-.-.) Dubinin–Radushkevich

Further, favorability of interaction between V(V) and MZPPY was explored by considering the

dimensionless constant called equilibrium parameter RL (Eq. 5-13).

𝑅𝐿 = 1

(1 + 𝑏𝐶0) (‎4-13)

The RL values between 0 and 1 indicate favourable adsorption. The RL values were found to be

between 0.050 and 0.031 for all the concentrations of V(V) studied and temperatures indicating

that the process was favourable.

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Table ‎4-2. Isotherms parameters for vanadium adsorption onto MZPPY

Temperature K Langmuir isotherm

Qm

(mg/g)

b

(L/mg)

R2 RL SSEs

298 K 65.056 0.101 0.99 0.050 2.782

308 K 70.013 0.119 0.99 0.043 3.696

318 K 74.967 0.166 0.99 0.031 3.613

Temperature K Freundlich isotherm

KF

(L/g)

1/n R2 SSEs

298 K 18.269 0.279 0.96 13.377

308 K 20.001 0.288 0.94 27.911

318 K 21.774 0.319 0.96 7.998

Temperature K Redlich-Peterson isotherm

Kr

(L/g)

ar

(L/mg)

n R2 SSEs

298 K 6.225 0.086 1.024 0.99 2.719

308 K 6.427 0.050 1.145 0.99 0.865

318 K 17.440 0.365 0.879 0.99 1.415

Temperature K Dubinin–Radushkevich isotherm

Qm

(mg/g)

Kad

(mol2/kJ

2)

E R2 SSEs

298 K 54.326 0.028 4.217 0.95 18.714

308 K 57.962 0.018 5.200 0.96 18.038

318 K 59.865 0.007 8.170 0.88 68.428

Temperature K Sips isotherm

Ks

(L/g)

βs

(L/mg)

as R2 SSEs

298 K 5.109 1.118 0.0816 0.99 2.581

308 K 4.121 1.350 0.065 0.99 0.849

318 K 17.329 0.745 0.195 0.99 1.269

Meanwhile Table 4-3 presents a comparison of Langmuir adsorption capacity with other earlier

reported adsorbents in literature. A direct comparison with other adsorbents is difficult because

of the different experimental conditions applied. However, the V(V) uptake value obtained in

this study is highly competitive.

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Table ‎4-3. Comparison of maximum sorption capacity of other adsorbents for vanadium removal

Adsorbent Qm (mg/g) References

PGTFS-NH3 + Cl

- 45.86 (Anirudhan and Radhakrishnan, 2010)

Chitosan-Zr(IV) composite 208 (Zhang et al., 2014)

Zr(IV)-SOW 56.75 (Hu et al., 2014)

ZnCl2 activated carbon 24.9 (Namasivayam and Sangeetha, 2006)

Metal hydroxide adsorbents:

TiO2

Fe(OH)3 and β-FeOOH

FeOOH

25.06

111.11

45.66

(Naeem et al., 2007)

MZPPY 74.97 Current study

The thermodynamic parameters such as Gibbs free energy, enthalpy and entropy were also

determined. The Gibb’s free energy change is obtained using following relationship:

∆𝐺 ͦ = −𝑅𝑇 𝑙𝑛 𝑏 ( ‎4-14)

where R is the gas constant (8.314 J/mol/K) , T is temperature in K and b is the Langmuir

constant . Enthalpy and entropy changes were determined from Eq. (4-15).

ln 𝑏 = −∆𝐻 ͦ

𝑅𝑇+

∆ 𝑆 ͦ

𝑅 (‎4-15)

The values of ∆ 𝑮 ͦ are negative for all temperatures (Table 4.4.), and decreases from -42.8 to -

58.8 kJ/mol when the temperature is increased from 298 to 318 K indicating that the sorption of

vanadium on MZPPY was thermodynamically spontaneous and favourable at high temperature.

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Table ‎4-4. Thermodynamics parameters for the adsorption of V(V) on MZPPY composite.

T (K) ∆H (kJ /mol) ∆S ( J/mol/K) ∆G (kJ /mol)

298 -42.761

308 19.468 46.029 -48.311

318 -58.751

The positive value of ∆𝑯 ͦ indicates that the adsorption process is endothermic in nature while

the positive value of ∆𝑺 ͦ indicates an increased randomness state at the solid-solution interface

during the fixation of vanadium on the active sites of the adsorbent (Hu et al., 2014).

4.2.5. Effect of co-existing ions and desorption studies

The effects of competitive common ions, such as chloride, sulfate, nitrate, copper and nickel

(Cl¯; SO4

2- ; NO3

-; Cu

2+; Ni

2+) that are normally present in mining and industrial waters were

studied. The results in Figure 4.13 indicate that the presence of these commons ions do not affect

adsorption of V(V) onto MZPPY. These results suggest that the MZPPY can be used to remove

vanadium in effluents even in the presence of common competing ions, which are frequent in the

environment. The economics of an adsorption process is determined by how many times an

adsorbent can be used in adsorption-desorption cycle. For this reason 0.1-1.0 M NaOH was used

to desorb V(V) bound on MZPPY. 0.3 M NaOH was found to be the best performing

concentration for desorption of vanadium from MZPPY. Thus, different volumes of 0.3 M

NaOH were used (10–40 mL) in order to investigate the possibility of regenerating the MZPPY

adsorbent at minimum volumes of NaOH. It was observed that there was no significant

difference between the volumes used for regeneration.

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Figure ‎4-13. Effect of coexisting ions on the adsorption of V(V) onto MZPPY

Figure 4.14 shows that the adsorbent could be successfully used for two consecutive cycles but

the adsorption capacity dropped to 53% in the third cycle. These results correspond to our

previous results that showed that the adsorbent can be successfully used in two cycles

(Mthombeni et al., 2015b).

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Figure ‎4-14. Adsorption–desorption cycles of V(V) onto MZPPY

4.3. Conclusions

The removal of V(V) ion from aqueous solution was carried out in a batch adsorption mode

using MZPPY. The MZPPY adsorbent exhibited effectiveness in the removal of vanadium from

aqueous solution. The vanadium uptake was depended on the initial concentration and

temperature. Adsorption of V(V) ions increased with an increase in temperature and initial

concentration. The sorption kinetics of V(V) was described by the pseudo-second-order kinetic

model. The adsorption process was found to be spontaneous and endothermic in nature. The

equilibrium sorption data fitted well to the two- parameter Langmuir and the three-parameter

isotherms; LangmuirFreudlich and Redlich–Peterson models. The Langmuir maximum

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adsorption capacity increased with an increase in temperature from 65.1 to 75.0 mg/g when

temperature was increased from 298 K to 318 K. Adsorption of V(V) in the presence of other

competitive ions was not affected. The adsorbent retained the original adsorption capacity after

two adsorption–desorption cycles, which confirms the reusability of the adsorbent

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CHAPTER 5

Fixed bed Column studies for Chromium (VI) and Vanadium (V) removal from aqueous

using of Magnetic Zeolite Polypyrrole

Abstract

The removal of Cr(VI) and V(V) using magnetic zeolite polypyrrole (MZPPY) composite was

investigated in a fixed bed adsorption column. The effects of adsorbent mass, influent Cr(VI)

and V(V) concentration and flowrate on the adsorption bed performance characteristics of

adsorbent was explored. Experimental results confirmed that the breakthrough curves were

dependent on bed mass, initial Cr(VI) and V(V) concentration and flowrate. Three kinetic

models; Yoon–Nelson, Thomas, Bohart–Adams were applied to the experimental data to predict

the breakthrough curves to determine the characteristic parameters of the column that are useful

for process design. The Yoon–Nelson and Thomas models were found appropriate for

description of the breakthrough curves. Based on performance data, it can be concluded that the

MZPPY composite is a competitive sorption media for Cr(VI) and V(V) removal from aqueous

environments. The performance of the column was better at lower flow rate and initial metal ion

concentration and higher bed mass.

5. Introduction

Mining and metallurgical industries are associated with heavy metals wastewaters that are

directly or indirectly discharged into the environment increasingly, especially in developing

countries. Heavy metals are not biodegradable and tend to accumulate in living organisms and

many heavy metal ions are known to be toxic or carcinogenic (Hu et al., 2005b). Heavy metals

such chromium and vanadium are often discharge to the environment from industrial activities.

Chromium exists in two forms as non-toxic trivalent Cr(III) ions play an essential role in the

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metabolism of plant and animals, and hexavalent toxic Cr(VI) ions which is known to be

carcinogenic (Sugashini and Begum, 2015). The toxicity of vanadium is also dependent on its

oxidation state, the pentavalent form V(V) is more toxic than the tetravalent V(IV) one (Filik and

Yanaz, 2009, Patel et al., 1990). Several treatment methods to remove heavy metals from

mining and industrial wastewater have been reported. Adsorption compared with other methods

appears to be an attractive process in view of its efficiency and capacity of removing heavy metal

ions over wide range of pH and to a much lower level, ability to remove complex form of metals

that is generally not possibly by other methods. It is also environmentally friendly, cost effective

and its ease of operation compared to other processes with which it can be applied in the

treatment of heavy metal containing wastewater (Rao et al., 2010).

Liquid-phase adsorption separation and purification process can be configured in a number of

ways such as batch, fixed-bed, and fluidized bed. Fixed bed adsorption columns have become

the most widely used due to advantages of such as: inherent production of high quality drinking

water, its simplicity, ease of operation and handling as well as the possibility of in situ

regeneration. The fixed bed mode is suitable for use as a point-of-use (POU) system and ideal for

individual household and small communities (Onyango et al., 2009, Setshedi et al., 2014). Batch

and continuous column operation are the main modes used in water treatment. Batch operations

are only limited to treatment of small quantity of water and easy to apply on laboratory studies

but difficult to apply for field studies (Bharathi and Ramesh, 2013, Kumar and Bandyopadhyay,

2006, Hasan et al., 2010). The adsorption capacity obtained from batch equilibrium experiments

is useful in providing fundamental information about the effectiveness of material in removing

metal ions. Batch experimental data are generally not applicable to most treatment system such

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as column operations where contact time is not sufficiently long for the attainment of

equilibrium (Bharathi and Ramesh, 2013, Bhaumik et al., 2013b, Low and Lee, 1991). The

continuous adsorption systems have significant process engineering advantages, such as treating

large volume of wastewater, easy to scale-up from laboratory scale processes to industrial scale

and simple operation (Kumar and Bandyopadhyay, 2006, Long et al., 2014, Nguyen et al.,

2015a).

Therefore, it is important to evaluate the performance of magnetic zeolite polypyrrole (MZPPY)

in a fixed-bed column condition for the removal of Cr(VI) and V(V). The aim of this study is to

perform continuous column study for the removal of Cr(VI) and V(V) and to investigate the

performance of MZPPY composite under various process variables such as flow rate, bed mass

and influent metal ion concentration. Thomas, Bohart –Adams and Yoon-Nelson models were

used to analyze the experimental data.

5.1. Materials and methods

Magnetic zeolite polypyrrole composite (MZPPY), Cr(VI) and V(V) solutions were prepared by

the methods reported in sections 3.2. and 4.2.

5.2. Column studies

Column experiments were performed using a polyvinyl chloride (PVC) column of 20 mm

diameter and 30 cm length. Each column was packed with MZPPY sorbent with glass beads and

glass wool placed in the upper and bottom ends of each column to hold the adsorbent media.

Water contaminated with metal ions (Cr(VI) and V(V)) was pumped vertically upwards

continuously through the column using a peristaltic pump (Figure 5.1.). The effect of several

process variables was studied and is described in section 5.2.1. to 5.2.4.

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Figure ‎5-1. Schematic diagram of a fixed-bed adsorption column set up

5.2.1. Effect of bed mass of magnetic zeolite polypyrrole

Contaminated water containing Cr(VI) and V(V) at initial concentration of 20 mg/L and 47 mg/L

respectively was pumped through the column using 1, 2.5, and 5 g of MZPPY for each run, at a

flow rate of 1.5 mL/min. The treated water samples were collected at 60 min time intervals and

analyzed for residual metal ion. Residual Cr(VI) concentration was analyzed using the UV–Vis

spectrometer at 540 nm using 1,5 diphenylcarbazide reagent. Meanwhile the residual V(V)

concentration was analyzed using inductively couple plasma-emission spectroscopy (ICP-OES)

at a wavelength of 292.4 nm.

5.2.2. Effect of flow rate

Cr(VI) and V(V) contaminated waters at initial concentrations of 20 mg/L and 47 mg/L

respectively were pumped vertically at a flow rate of 1.5, 2.5, and 4.5 mL/min through columns

packed with 2.5 g MZPPY sorbent.

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5.2.3. Effect of initial metal concentration

The bed mass was kept constant at 2.5 g while water contaminated with Cr(VI) and V(V) was

pumped upwards at a constant flow rate of 1.5 mL/min through the column. The initial

concentrations of Cr(VI) were 20, 35 and 74 mg/L. The initial concentrations of V(V) were 47,

63 and 84 mg/L. Treated water sample collection and metal ion analysis was done described in

Section 5.2.1.

5.2.4. Environmental sample

An environmental water sample with a Cr(VI) concentration of 5 mg/L was collected from

Lanxess Chrome Mine in Rustenburg. The physical composition of the water is given in

summarized Table 5-1.The water was pumped vertically upward at a flowrate of 1.5 mL/min

through columns packed with 2.5 g MZPPY media.

Table ‎5-1. Selected physico-chemical property of mine water from Lanxess Chrome Mine

(Rustenburg)

Parameters Units Values SANS 241

Chromium mg/L 5.0 < 0.1

pH 6.98 5–9.5

Iron mg/L 1.43 < 0.2

Sulphate mg/L 364 < 400

Nitrate mg/L 1.28 < 10

Aluminium mg/L 0.06 < 0.3

Chloride mg/L 84.0 <200

Magnesium mg/L 4.37 <70

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5.2.5. Breakthrough analysis

The objective of operating a fixed bed column is to reduce the concentration of a given

contaminant to a value below the maximum allowable concentration. The performance of the bed

is directly related to the number of bed volumes processed before the breakthrough point

(Bhaumik et al., 2013b, Setshedi et al., 2014, Mthombeni et al., 2012). In the study the

breakthrough point was when Cr(VI) and V(V) concentration in the treated water sample reached

0.05 mg/L and 0.1 mg/L, respectively (allowable limit for domestic use). The capacity of the bed

at breakthrough point is determined from the following equation:

𝑞𝑏 =𝐶0

𝑚∫ (1 −

𝐶𝑡

𝐶0)

𝑉𝑏

0𝑑𝑉 (‎5-1)

where qb is the bed capacity at breakthrough point (mg/g), m is the bed mass (g), C0 is the initial

adsorbate concentration (mg/L), Ct is the concentration of treated water of the outlet solution

(mg/L)at any time t and Vb is the volume processed at breakthrough point (L).

The total cost of the fixed bed is determined by the volume of the bed and size of the column

(Onyango et al., 2009). The performance of a fixed bed column is directly related to the number

of bed volumes (BV) processed before the breakthrough point is reached (Onyango et al., 2009,

Mthombeni et al., 2012). The number of bed volumes at breakthrough point is given by the

following equation:

𝐵𝑉 =𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑎𝑡 𝑏𝑟𝑒𝑎𝑘𝑡ℎ𝑟𝑜𝑢𝑔ℎ 𝑝𝑜𝑖𝑛𝑡(𝐿)

𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑏𝑒𝑑(𝐿) (‎5-2)

The adsorbent exhaustion rate (AER) is defined as the mass of adsorbent material exhausted per

volume of water treated at breakthrough point and is expressed as:

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𝐴𝐸𝑅 =𝑀𝑎𝑠𝑠 𝑜𝑓 𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 (𝑔)𝑖𝑛 𝑐𝑜𝑙𝑢𝑚𝑛

𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑡𝑟𝑒𝑎𝑡𝑒𝑑(𝐿) (‎5-3)

The rate of at which the adsorbent becomes exhausted is an indication on how often the

adsorbent will be replaced and the operating costs involved. Low values of AER imply good

performance of the bed (Onyango et al., 2009).The empty bed contact time (EBCT), is used to

determine the optimum adsorbent usage in a fixed-bed column. The capital and operating costs

for a fixed-bed adsorption system are dependent on the EBCT and the adsorbent exhaustion rate

(Ko et al., 2000, Ma et al., 2014, McKay and Bino, 1990). The EBCT is defined as the time

required for the influent to fill the volume of the adsorbent bed and is a direct function of the

influent flow rate and volume of the adsorbent bed. It enables system designers to determine the

adsorption column size required (Ma et al., 2014).

𝐸𝐵𝐶𝑇 =𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑏𝑒𝑑 𝑣𝑜𝑙𝑢𝑚𝑒 (𝑚𝐿)

𝑓𝑙𝑜𝑤𝑟𝑎𝑡𝑒 (𝑚𝐿/𝑚𝑖𝑛) (‎5-4)

5.3. Results

5.3.1. Effect of bed mass

By varying the bed mass of the adsorbent the amount of active sites available and the contact

time between metal ions and the adsorbent are increased. The effect of varying bed mass is

shown in Figure 5-2 and 5-3 as breakthrough curves for Cr(VI) and V(V) adsorptions

respectively.

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Figure ‎5-2. Breakthrough curves for adsorption of Cr(VI) from water using MZPPY at different

bed masses. Flow rate of 1.5 mL/min and initial concentration of 20 mg/L at pH 2.

It is observed that the breakthrough time increases with an increase in bed mass. The

experimental breakthrough time for removal of Cr(VI) and V(V) increased from 900 to 4440 min

and from 60 to 840 min, respectively when the bed mass was increased from 1 to 5 g. The

adsorbent is saturated faster at lower bed mass due to lesser active site, which results in an early

breakthrough point. Furthermore, the lower bed mass which have shorter bed heights may lead to

axial dispersion as the predominant mass transfer phenomenon and thus automatically reducing

the radial diffusion of metal ions.

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Figure ‎5-3.Breakthrough curves for adsorption of V(V) from water using MZPPY at different

bed masses. Flow rate of 1.5 mL/min and initial concentration of 47 mg/L at pH 4.5.

In comparison with the higher bed mass which has longer bed height, the mass transfer zone gets

broadened and more sorption sites are available for adsorption (Singha et al., 2012). Treated

water volumes processed at breakthrough point for Cr(VI) removal were 1.35; 2.52 and 6.66 L

for 1; 2.5 and 5 g, respectively. The volumes processed for V(V) were 0.09; 0.63 and 1.26 L 1,

2.5; and 5 g, respectively. The empty bed contact time (EBCT) also increases from 2.51 to 10.47

min with an increase in bed mass from 1 to 5 g. (See Table 5-2 and 5-3)

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Table ‎5-2. Summary of results at breakthrough point for Cr(VI) removal using MZPPY

Time at

breakthrough

point

tb (min)

Capacity

mg/g

Volumes

processed at

breakthrough

L

Bed volume

processed

L

AER

g/L

EBCT

(min)

Mass of MZPPY adsorbent (g)

1 900 28.99 1.35 287 0.74 2.51

2.5 1680 21.6 2.52 308 0.99 5.44

5 4440 28.63 6.66 424 0.75 10.47

Flow rate (mL/min)

1.5 1680 28.99 2.52 308 0.99 5.44

3 960 24.77 2.88 353 0.87 2.72

4.5 660 25.66 2.97 364 0.84 1.81

Initial Cr (VI) concentration (mg/L)

20 1680 28.99 2.52 308 0.99 5.44

35 1500 31.55 2.25 275 1.11 5.44

74 1200 53.2 1.8 220 1.39 5.44

Environmental sample

5 mg/L 6600 19.3 9.9 1212 0.25 5.44

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Table ‎5-3. Summary of results at breakthrough point for V(V) removal using MZPPY

5.3.2. Effect of flowrate

The adsorption process is depended on the contact time between the adsorbent and the adsorbate

(Setshedi et al., 2014). The results in Figure 5-4 and 5-5 indicate that at a lower flow rate more

processing time was required for breakthrough point to be reached. The volume of treated water

at breakthrough point was found to be 2.52; 2.88 and 2.97 L for Cr (VI), and 0.63; 0.36 and 0.27

for V(V) with corresponding bed volumes of 308; 353 and 364 for Cr(VI) removal and 77; 44

Time at

breakthrough

point

tb (min)

Capacity

mg/g

Volumes

processed at

breakthrough

L

Bed volume

processed

L

AER

g/L

EBCT (min)

Mass of MZPPY adsorbent (g)

1 60 6.37 0.09 24 11 2.51

2.5 420 11.85 0.63 77 4 5.44

5 840 12.01 1.26 80 4 10.47

Flow rate (mL/min)

1.5 420 11.89 0.63 77 4 5.44

3 120 6.7 0.36 44 7 2.72

4.5 60 5.08 0.27 33 9 1.81

Initial V(V)concentration (mg/L)

47 420 11.89 0.63 77 4 5.44

63 360 13.57 0.54 66 5 5.44

84 60 3.02 0.09 11 28 5.44

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153

and 33 for V(V) removal at 1.5; 3 and 4.5 mL/min, respectively. The AER values obtained for

Cr(VI) removal are 0.99, 0.87 and 0.84 g/L, while the AER values for V(V) removal are 3.97,

6.94 and 9.26 at the flow of 1.5, 3, 4.5 mL/min, respectively. The decrease in performance of

the bed with an increase in flow rate may be due to the increase in the movement of mass

transfer zone, which results in a decrease adsorbent–adsorbate contact time.

Figure ‎5-4. Breakthrough curves for the removal Cr(VI) from water using MZPPY at different

flow rates. Initial concentration of 20 mg/L, bed mass of 2.5 g.

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Figure ‎5-5. Breakthrough curves for the removal V(V) from water using MZPPY at different

flow rates. Initial concentration of 47 mg/L, bed mass of 2.5 g.

5.3.3. Effect of initial concentration

The effect of initial concentration on breakthrough performance of the MZPPY adsorbent was

studied by varying the initial Cr(VI) and V(V) concentrations from 20 to 74 mg/L and 47 to 84

mg/L, respectively. The breakthrough curves obtained from the tests are shown in Figure 5-6

and 5-7. It is observed from the graphs that the breakthrough point decreases with an increase in

initial concentration Cr( VI) and V(V).

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Figure ‎5-6. Effect of initial concentration of Cr(VI) on breakthrough performance MZPPY

at pH 2.

Volume of treated water at breakthrough point decreased when the initial concentration of metal

ions was increased, and are 2.52; 2.25 and 1.8 L for 20; 35 and 74 mg/L Cr(VI) concentration,

respectively. And the volumes processed for 47; 63 and 84 mg/L V(V) concentration were

recorded at 0.63; 0.54 and 0.09 L; respectively. Also at higher initial concentration binding sites

are saturated faster which results in an earlier breakthrough point. At high metal ion

concentrations, there is an increase in driving force for mass transfer which leads to faster

saturation of the adsorbent's active sites, resulting in an increase in the adsorbent exhaustion rate

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(Chen et al., 2012). The bed volumes at breakthrough point are 308; 275 and 220 for Cr(VI)

while the bed volumes for V(V) are 77; 66 and 11; respectively. The AER values obtained for

Cr(VI) removal was 0.99; 1.11 and 1.39 and for V(V) removal was 3.97; 4.63 and 27.78;

respectively. High values of AER at higher initial metal ion concentration indicates that in

operation the adsorbent will need to be replaced at a higher frequency when processing water

containing higher initial metal ion concentration.

Figure ‎5-7. Effect of initial concentration of V(V) on breakthrough performance of MZPPY at

pH 4.5.

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5.3.4. Removal of Cr(VI) from environmental water sample

The water sample at pH value 6.98 and 5 mg/L of Cr(VI) was also tested. The water sample also

contained 1.43 mg Fe/L; 364 mg SO42-

/L; 1.28 NO3-/L; 0.06 mg Al/L; 84 mg Cl

-/L and 4.37 mg

Mg/L as coexisting ions. As a result the breakthrough point was observed at 6600 min (Figure

5.8) with the volume of water treated recorded as 9.9 L. The bed volume processed was 1212

and AER value of at 0.25 g/L was achieved. The good performance of the column was due to the

low initial concentration of Cr(VI) in the sample. High bed volume processed indicates that

effects of most coexisting ions are negligible but it was indicated earlier in section 3.2.3 that

SO42-

ions reduced the adsorption capacity of MZPPY.

Figure ‎5-8. Breakthrough curves for the removal of Cr(VI) from environmental water sample

with initial concentration of 5 mg/L; at flow rate 1.5 mL/min; bed mass 2.5 g and pH 2.

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5.3.5. Breakthrough curves modelling

To model the breakthrough behaviors of Cr(VI) and V(V) sorption using MZPPY composite

three mathematical models, namely; Yoon–Nelson, Thomas and Bohart–Adams were used to

match and model fixed bed column experimental data.

5.3.5.1. Thomas model

Thomas equation is one of the most widely used models often used to interpret fixed bed column

adsorption data. This model assumes that adsorption process data follows Langmuir isotherm

and also obeys second-order reversible reaction kinetics. It also assumes that there is absence of

internal and external diffusion limitation (Karimi et al., 2012). The model can be expressed as:

𝑪𝒕

𝑪𝟎=

𝟏

𝟏+𝐞𝐱𝐩 (𝒌𝑻𝒉𝒒𝟎𝒎

𝒗−𝒌𝑻𝒉𝑪𝟎𝒕)

(‎5-5)

where kTh is the Thomas rate constant (mL/min mg), qo is the adsorption capacity (mg/g), Co is

the initial metal ions concentration (mg/L), Ct is the effluent metal ions concentration at time t

(mg/L), m is the mass of adsorbent (g), v is the feed flow rate (mL/min), and t is time (min). The

parameters of fitted models are listed in Table 5-4. The high correlation coefficients of which

was ≥ 0.98, for all the experimental data conditions suggests that the experimental data are well

described by the Thomas model. However, adsorption capacities determined by the model did

not match the experimental adsorption capacities. Meanwhile the kTh values increased with an

increase in both the adsorbent bed mass and flow rate and decreased as the initial Cr(VI) ion

concentration was increased. The q0 values increased for all experimental Cr(VI) sorption

conditions.

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The values of kTh and q0 calculated for V(V) sorption process listed in Table 5-5 indicate that the

values decrease as the bed mass increased. It is also observed that kTh and q0 values increased as

the influent flow rate is increased. The kTh values did not show any specific trend while the q0

values decrease with increase in initial concentration. In addition, an increase in kTh values is also

noted as the flow rate increases.

5.3.5.2. Bohart-Adams model

The Bohart- Adams model is based on assumption that equilibrium is not instant and the

adsorption rate is controlled by external mass transfer (Wang et al., 2015). The model can be

expressed as follows:

𝐶𝑡

𝐶0= 𝑒𝑥𝑝 (𝑘𝐴𝐵𝐶0𝑡 − 𝑘𝐴𝐵𝑁0

𝑍

𝑈0) (‎5-6)

where kBA is the kinetic constant (L/mg·min), No is the saturation concentration (mg/L), z is the

bed depth of the fixed bed column (cm) and U0 is the superficial velocity (cm/min) defined as the

ratio of the volumetric flow rate v (cm3/min) to the cross-sectional area of the bed (cm

2). The

values of kBA and No are listed in Table 5-4 and 5-5. It is observed that the experimental

breakthrough curves are not described well by the Bohart–Adams model based on low regression

values. The poor simulation by Bohart-Adams model can be explained by the fact that the

isotherms exhibited Langmuir equilibrium characteristics and cannot be approximated

sufficiently by a rectangular isotherm (Chu, 2010).

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Table ‎5-4. Thomas, Adams–Bohart and Yoon–Nelson models constants for the Cr(VI) sorption

Thomas Model Parameters Bohart-Adams Model Parameters Yoon-Nelson Model Parameters

kTh

(mL/min

mg)

q0 (mg/g) R2 kBA (L/mg

min)

N0

(mg/L)

R2 kYN (min

-1)

𝝉 (min) R

2

Mass of adsorbent (g)

1 2.03×10-4

22705 0.99 9.45×10-5

20409 0.96 0.00439 1626.72 0.99

2.5 4.44×10-4

32744 0.99 1.48×10-4

13211 0.96 0.00958 2526.54 0.99

5 4.73×10-4

35111 0.99 1.58×10-4

14036 0.99 0.00892 5419.11 0.99

Flow rate (ml/min)

1.5 4.44×10-4

32744 0.99 1.48×10-4

13211 0.96 0.00958 2526.54 0.99

3 4.46×10-4

31973 0.99 1.06×10-4

12535 0.89 0.00963 1233.54 0.99

4.5 7.92×10-4

31709 0.98 1.93×10-4

14192 0.92 0.0170 815.561 0.98

Initial Cr(VI) concentration (mg/L)

20 4.44×10-4

32744 0.99 1.48×10-4

13211 0.96 0.00958 2526.54 0.99

35 2.93×10-5

43350 0.99 9.91 ×10-5

14952 0.95 0.00964 2200.21 0.99

74 1.8×10-5

67974 0.99 6.24 ×10-5

23475 0.95 0.0134 1520.99 0.99

Environmental sample

1.59×10-3

24438 0.99 7.48×10-4

7695 0.99 0.0087 7404.32 0.99

5.3.5.3. Yoon-Nelson model

This model is based on the assumption that the rate of decrease in the probability of adsorption

for each adsorbate molecule is proportional to the probability of adsorbate adsorption and the

probability of adsorbate breakthrough on the adsorbent (Bhaumik et al., 2013b, Chen et al., 2012,

Setshedi et al., 2014). Yoon–Nelson model for a single component system can be expressed as :

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𝐶𝑡

𝐶0−𝐶𝑡= exp (𝑘𝑌𝑁𝑡 − 𝜏𝑘𝑌𝑁) (‎5-7)

where kYN is the rate constant in (min-1

), τ is the time required for 50% adsorbate breakthrough

(min) and t is the processing time (min). Results listed in Table 5.4 indicate that kYN values

increases with an increase in flowrate and in initial concentration for Cr(VI) adsorption whilst τ

values are observed to increase for an increase in adsorbent mass.

Table ‎5-5. Thomas, Adams–Bohart and Yoon–Nelson models constants for the V(V) adsorption

Thomas Model Parameters Bohart-Adams Model Parameters Yoon-Nelson Model Parameters

kTh

(mL/min

mg)

q0 (mg/g) R2 kBA (L/mg

min)

N0

(mg/L)

R2 kYN (min

-1)

𝝉 (min) R

2

Mass of adsorbent (g)

1 9.79×10-5

46818 0.99 3.52×10-5

21750 0.92 0.00463 659.89 0.99

2.5 4.23×10-5

46390 0.99 2.75×10-5

14675 0.94 0.00314 1040.64 0.99

5 4.53×10-5

31523 0.99 3.03×10-5

9154 0.95 0.00337 1414.26 0.99

Flow rate (ml/min)

1.5 4.23×10-5

46390 0.99 2.75×10-5

14675 0.94 0.00314 1040.64 0.99

3 5.37×10-5

55412 0.99 2.66×10-5

19423 0.90 0.00399 695.72 0.99

4.5 9.79×10-5

62030 0.97 4.14×10-5

21425 0.87 0.00727 414.33 0.99

Initial V(V) concentration (mg/L)

47 4.23×10-5

46390 0.99 2.75×10-5

14675 0.94 0.00314 1040.64 0.99

63 5.75×10-5

32108 0.99 2.36 ×10-5

16414 0.91 0.00363 849.23 0.99

84 4.74×10-5

27075 0.99 1.33 ×10-5

18807 0.90 0.00402 532.71 0.99

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For V(V) results listed in Table 5.5 indicate that the kYN values increase when flowrate and

initial V(V) concentration are increased while it decrease when the adsorbent bed mass is

increased. τ values are observed to increase with an increase in adsorbent mass and decreases

when the initial V(V) and flow rate are increased . The Yoon–Nelson model fitted very well the

experimental breakthrough data as a consequence the R2 values are 0.99.

5.4. Conclusions

Removal of Cr(VI) and V(V) using magnetic zeolite polypyrrole composite in dynamic column

studies was investigated by varying the process variables such as bed mass of the adsorbent,

initial Cr(VI) and V(V) concentrations and flowrate. The performance of the column was better

at lower flow rate and initial metal ion concentration and higher bed mass. Low values of AER

and large bed volumes were observed at lower metal ion concentration and higher bed mass for

Cr(VI) and V(V) removal indicating good performance. However better performance was

observed at higher flow rate for chromium and lower flow rate for vanadium. Thomas, Bohart–

Adams and Yoon–Nelson mathematical models were used to interpret the experimental

breakthrough curves. Both Yoon–Nelson and Thomas models were found to describe

breakthrough curves well under all different experimental conditions. This study has shown that

MZPPY can be used to treat water contaminated with both Cr(VI) and V(V) in fixed bed

operation mode.

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CHAPTER 6

Adsorptive removal of manganese from aqueous solution using batch and column studies

Abstract

Improper disposal of toxic wastes from mining and chemical process industries can yield higher

manganese concentrations well above those normally found in environmental water. Bentonite/

Natural zeolite as a potential adsorbent for manganese was prepared. Mn(II) adsorption onto

bentonite/zeolite (B/Z) from aqueous solutions was explored using batch and packed-bed

column studies. The effectiveness of B/Z as an adsorbent for Mn(II) removal was evaluated as a

function of solution pH, initial Mn(II) concentration, temperature, bed mass and time. Batch

adsorption isotherm data at solution pH of 6, was satisfactorily described by the Freudlich

isotherm model, while the kinetic data fitted well with the pseudo second order kinetic model.

Sorption of Mn(II) onto B/Z results showed that the in presence of co-existing ions there was as

significant effect on Mn(II) removal. At breakthrough point, high bed volumes and low AER

values were attained at lower flow rate, lower initial manganese concentration and higher

adsorbent bed mass. Thomas and Yoon–Nelson models fitted experimental breakthrough curves

well compared to Bohart– Adams.

6. Introduction

South Africa has the world’s largest resources of manganese which is estimated to be around

80%. Manganese is used in the manufacture of iron and steel alloys, batteries, glass and

fireworks, a significant fertilizer for plants, food additive for stocks and catalyst for organic

synthesis (Li et al., 2010). Manganese is also found in the effluents of mine waters, either

neutral or acid (AMD) (Silva et al., 2012). Mn is one of the most widely used metals in the

world and one of the important indexes of water pollutants (Ma et al., 2013).

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Manganese occurs naturally in many surface water and groundwater sources and in soils that

may erode manganese into waters. Improper disposal of dry-cell batteries or other toxic wastes

from industries can yield higher manganese concentrations well above those normally found in

environmental water (WHO, 2011) and cause significant harm to public health (Frisbie et al.,

2012). Manganese at lower doses is an essential nutrient for humans and animals. Manganese at

elevated concentrations is a powerful neurotoxin which affects the nervous system and causes

learning disabilities and intellectual impairment in children (Bouchard et al., 2007, Bouchard et

al., 2011). Manganese intoxication is also linked to Mn induced Parkinsonism (Lucchini et al.,

2009, Aschner et al., 2009) , low fetal weight (Grazuleviciene et al., 2009, Zota et al., 2009) ,

infant mortality (Hafeman et al., 2007, Spangler and Spangler, 2009) and increased cancer rates

(Spangler and Reid, 2010).

Several treatment methods to remove Mn from mining and industrial wastewaters have been

reported. Mn in wastewater are commonly removed by precipitation (Pakarinen and Paatero,

2011, Silva et al., 2010, Silva et al., 2012, Zhang et al., 2010b, Nishimura and Umetsu, 2001) ,

ion-exchange (White and Asfar-Siddique, 1997), oxidation and filtration (Roccaro et al., 2007,

Piispanen and Sallanko, 2010), coagulation and flocculation (Fu-Wang et al., 2009), biosorption

(Vijayaraghavan et al., 2011) and adsorption (Al-Rashdi et al., 2011). A lot of efforts have been

made on the development of new technologies in which technological, environmental and

economic constraints are taken into consideration. The technologies have to avoid generation of

secondary waste and involve materials that can be recycled and reused on an industrial scale

(Ngomsik et al., 2006).

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Adsorption compared with other methods appears to be an attractive process in view of its

efficiency and capacity of removing heavy metal ions over wide range of pH and to a much

lower level, ability to remove complex forms of metals that is generally not possibly by other

methods. It is also environmentally friendly, cost effective and easy to operate compared to

other processes with which it can be applied in the treatment of acid mine and heavy metal

containing wastewater (Rao et al., 2010). Various low-cost materials have been studied for Mn

such as agricultural wastes (Li et al., 2010, Adeogun et al., 2013, García-Mendieta et al., 2012,

Ali and Saeed, 2015) and natural materials (Taffarel and Rubio, 2010) (Ates, 2014, Belviso et

al., 2014, Shavandi et al., 2012, Dawodu and Akpomie, 2014, Cvetković et al., 2010) locally

available in certain regions. The abundance, versatility and low cost of natural clays make them

attractive as adsorbents (Vhahangwele and Mugera, 2015). Clays are widely used of clays

because of their high specific area, high chemical and mechanical stability, and variety of surface

and structural properties. The adsorption ability clay is determined by the chemical nature and

pore structure (Kubilay et al., 2007). Zeolites have been widely used in adsorption of heavy

metals due to their unique physical and chemical properties (Dimirkou and Doula, 2008).

Bentonite is known as a clay material consisting essentially of smectite mineral of the

montmorillonite group (Erdem et al., 2009) . Bentonite possess a net negative structural charge

attributed to isomorphic substitution of cations in crystal lattice which gives them the ability to

attract and hold cations such as toxic heavy metals (Kubilay et al., 2007, El-Korashy et al.,

2016). However it is well-known that Ca-bentonite has lower sorption capacity of heavy metals

and in order to enhance the capacity the use of zeolite has been proposed (Du et al., 2015, Hong

et al., 2012).

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To reduce the hazards associated with manganese in aqueous wastes, natural zeolite and

bentonite is considered to be one of the most viable options. Consequently this study explores the

application of natural zeolite/bentonite (B/Z) clay as an adsorbent for remediation of Mn(II) ions

in aqueous solution in batch and continuous fixed bed modes.

6.1. Materials and Methods

6.1.1. Chemicals and reagents

Natural zeolite was provided by Ajax Industries (Cape Town, South Africa). Bentonite calcium

clay with particle size < 53 µm was provided by GW Mineral Resources (Wadeville South

Africa). Hydrochloric acid (HCl), sodium hydroxide (NaOH) and sodium chloride (NaCl) were

purchased from Sigma Aldrich. Manganese (II) nitrate tetrahydrate (Mn(NO3)2.4H2O) was used

to prepare a stock solution of 1000 mg/L of Mn(II). Acid mine drainage sample was collected

from a gold mine in West Rand (South Africa).

6.1.2. Methods

Zeolite was crushed to < 160 µm and then conditioned with 1 M NaCl. Calcium bentonite and

conditioned zeolite were physically mixed at a ratio 1:1 to prepare a Calcium Bentonite/Zeolite

(B/Z) adsorbent. Finally, the material was used for characterization and adsorption studies.

Fourier transform infrared spectroscopy (FTIR) was done on a Perkin Elmer Spectrum 100

spectrophotometer. X-ray diffraction (XRD) patterns measurements were performed on a

PANalytical X’Pert PRO-diffractometer using Cu Kα radiation (wavelength, λ = 1.5406

A˚ ) with variable slits at 45 kV/40 mA.

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6.1.3. Batch adsorption experiments

6.1.3.1. Effect of pH and sorbent dosage

Batch adsorption experiments were performed by contacting B/Z adsorbent with 60 mL

Mn(II) solution in 100 mL plastic bottles. The samples were agitated for 24 h at 150 rpm in a

temperature controlled thermostatic shaker. The effect of the composition of the clay

adsorbent was tested at pH 6 with synthetic water containing 50 mg/L of Mn(II), while the

effect of pH of acid mine water containing 25 mg/L Mn(II) ions was done at different solution

pH using 1 g of the adsorbent at 25 ͦ C . The samples were then filtered, using 0.45 um

Whattsman filter paper and the filtrate analyzed using an inductively couple plasma-emission

spectroscopy (ICP-OES) for manganese residual. The effect of adsorbent dosage on the

removal of Mn (II) was explored by varying the mass of the B / Z adsorbent from 0.05 to

0.8 g using 60 mL of AMD solution (25 mg/L) at pH 6. The removal efficiency of Mn(II) was

determined by the following equation.

% 𝑟𝑒𝑚𝑜𝑣𝑎𝑙 = (𝐶𝑜−𝐶𝑒

𝐶𝑜) × 100 (‎6-1)

where Co and Ce are the initial and equilibrium concentrationS (mg/L) of Mn(II),

respectively.

6.1.3.2. Kinetics and equilibrium isotherm studies

Kinetic studies for adsorption of Mn(II) were carried out at pH 6 in a 1 L batch reactor. 4 g

of B/Z was added to the 1000 mL of s yn t h e t i c solutions with initial concentrations of

6 5 , 1 0 0 , and 200 mg/L. The studies were also conducted on AMD sample containing initial

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concentrations of 25, 34, and 45 mg/L of Mn(II) ions. The reactor was stirred at a constant

stirring speed of 150 rpm with an overhead stirrer. A 5 mL sample solution was withdrawn at

predetermined time intervals from the reaction mixture and filtered through a syringe filter

and analyzed for residual Mn(II) concentrations. Amount of manganese adsorbed was

calculated using the following equation

𝒒𝒕 =𝑪𝟎−𝑪𝒕

𝒎× 𝑽

(‎6-2)

where Ct (mg/L) is the manganese residual concentration at time t and qt (mg/g) is the time

dependent amount of manganese adsorbed per unit mass of adsorbent.

Adsorption isotherms were generated by contacting 0.4 g of adsorbent with 60 mL of

Mn(II) containing synthetic solution ranging from 50 to 300 mg/L in 100 mL plastic

sample bottles at pH 6. The samples were shaken for 24 h at varying temperatures (298 K,

308 K and 318 K) at 150 rpm. The equilibrium sorption capacity of the adsorbent was

calculated by following equation

𝑞𝑒 =𝐶0−𝐶𝑒

𝑚× 𝑉 (‎6-3)

where qe (mg/g) is the equilibrium amount of Mn(II) adsorbed per unit mass (m) of

adsorbent.

6.1.3.3. Effect of co-existing ions and desorption studies

Usually industrial wastewater discharges may contain other ions which may have competitive

effect on Mn(II) adsorption. It is very important to investigate the competitive effect of

coexisting ions on Mn(II) removal. 60 mL of 50 mg/L Mn(II) solutions containing 50 mg/L of

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various components (Mg2+

, Fe2+

and Al2+

) were contacted with 0.4 g of B/Z adsorbent at pH 6

for 24 hrs. At the end of the adsorption experiment, the residual concentration of Mn (II) was

determined.

The reusability of B/Z adsorbent was investigated by performing adsorption-desorption studies.

Initially, equilibrium experiments were carried out at 25 ° C using 0.4 g of B/Z adsorbent which

was contacted with 60 mL of 50 mg/L solution containing Mn(II) at pH 6. Thereafter desorption

experiments were performed by contacting Mn(II) loaded adsorbent with HNO3, HCl, NaCl,

NaOH and deionized H2O as potential eluents at different concentrations (0.1, 0.5 and 1 M).

Then the adsorbent was washed and reused. To investigate the reusability of the adsorbent, four

adsorption-desorption cycles were performed.

6.1.4. Column studies

Continuous fixed bed column adsorption studies were performed using a lab scale columns to

evaluate the performance of the adsorbent for Mn(II) removal from aqueous solutions. For this a

cylindrical perspex glass tube of 3.4 cm internal diameter and a height of 30 cm were used as an

adsorption column. The column was packed with bentonite/zeolite adsorbent between glass

wool and supported by inert glass beads. The influent Mn(II) solution was pumped in an upward

flow through the packed bed using a peristaltic pump. Subsequently, the effluent samples were

collected at predetermined time intervals and were analyzed for Mn(II). To evaluate the

performance of the bed three main parameters that affect the shape of the breakthrough curves

were investigated namely; the flow rate, bed mass and initial influent concentration.

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6.1.4.1. Effect of bed mass, flow rate and initial concentration

The effect of bed mass was evaluated by varying the B/Z adsorbent media mass from 5 g to 15 g,

with 50 mg/L initial Mn(II) concentration at pH 6 and a flow rate of 5 mL/min. The effect of

initial Mn(II) concentration was evaluated by varying the initial Mn(II) concentration between 50

mg/L and 150 mg/L at pH 6, while keeping the bed mass and flow rate constant at 10 g and 5

mL/min, respectively. The effect flow rate was assessed by pumping water vertically upward at a

flow rate of 2.5, 5.0 and 7.5 mL/min, while the initial Mn(II) concentration, pH 6 and bed mass

(10 g) were kept constant. The acid mine drainage (AMD) sample with Mn(II) concentration of

25 mg/L was also treated using a packed column . The AMD sample was pumped vertically

upward at a flow rate of 5 mL/min through columns packed with 10 g bentonite/zeolite clay.

6.2. Results and discussions

6.2.1. Characterization

The x-ray diffraction pattern in Figure 6-1. (a) of the natural zeolite shows peaks of major

intensity corresponding to clinoptilolite (C) which are observed at 10, 11.4, 17.4, 23, 26, 28.2,

30.2 and 32 ͦ at 2θ (Olad and Naseri, 2010, Nezamzadeh-Ejhieh and Khorsandi, 2014). The XRD

pattern of natural Ca-bentonite is given in Figure 6.1. (b). The figure indicates that the clay is

composed mainly of montmorillonite (M) component which are seen at 5.76, 17.60, 19.84, and

34.80 ͦ (2θ) (Caglar et al., 2009). Other species present in small quantities are dolomite and

quartz. Ca-Bentonite/Zeolite x-ray diffraction pattern indicates that the clay contains both

clinoptilolite (C) and montmorillonite (M) component Figure 6.1. (c)) and that there was no

change in the crystalline structure of the adsorbent be fo re and after adsorption.

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Figure ‎6-1. XRD patterns of (a) raw zeolite, (b) Ca-bentonite and (c) Ca-betonite/Zeolite before

and after adsorption

FTIR spectra of bentonite/zeolite before and after adsorption are shown Figure 6-2. A band at

3611 cm −1

is assigned to acidic hydroxyls Si–O(H)–Al group, while a band at 3402 cm −1

is due

to the vibration of the bonds O–H–O. A band at 1625 cm −1

is connected to deformation

vibration of absorbed water (Setshedi et al., 2013). A band at 1116 cm −1

is due to the

asymmetric valence vibrations in tetrahedra SiO4 (Duranoğlu et al., 2012). An intense peak is

observed at 986 cm-1

due to the Si–O–Si stretching modes (Caglar et al., 2009). New peaks and

at 1003, 930, 856 and 783 cm-1

are observed after adsorption suggesting that Mn(II) interact

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with functional groups present in the adsorbent and it is evident that the structure of the

adsorbent was altered due chemical adsorption process.

.

Figure ‎6-2. FTIR spectra of the bentonite/zeolite (a) before and (b) after adsorption with

Mn(II) ions.

6.2.2. Effect of sorbent dosage and pH

A comparative study was conducted to investigate the removal percentages of zeolite, bentonite

and the mixture of zeolite and bentonite at different mixing ratios. From the results in Figure 6-3

it is evident that the highest removal efficiency of 99% was achieved when the bentonite and

zeolite was physically mixed at a ratio of 1:1. For bentonite and zeolite only, the removal

efficiencies recorded were 37% and 59%, respectively.

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Figure ‎6-3. Removal efficiency of zeolite, bentonite and bentonite/zeolite mixture

The solution pH is a significant parameter because it can influence the solubility of the metal

ions and induce some chemical reactions, such as hydrolysis, complexation, and precipitation

reactions during the adsorption process (Islam et al., 2015). The pH of the solution was varied

from 2 to 8 to investigate the effect of pH on Mn(II) ion adsorption. The results in Figure 6-4

indicate that Mn(II) removal increased with an increase in initial solution pH. The removal

efficiency increased from 8.7 % to 77.9 % when the pH was increased from 2 to 8. At lower pH

values the solution creates repulsive forces between H+ and Mn(II) ions resulting in low metal

uptake. As the pH in the solution was increased, the competition from H+ ions decreased and the

removal efficiency of Mn(II) increased (Masukume et al., 2014). High pH values can cause

manganese ion to precipitate hence pH of 6 was chosen as optimum pH.

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Figure ‎6-4. The effect of pH on the adsorption of Mn(II) by B/Z adsorbent .

It is important to study the effect of adsorbent dose to determine the optimum amount of B/Z

adsorbent for a given initial concentration for effective adsorption of manganese. The results in

Figure 6-5. show that the removal efficiency of Mn(II) was increased from 69 % at 0.2 g to

85% at 0.8 g. An increase in the adsorbent dosage resulted in a corresponding increase in

Mn(II) ion removal owing to an increase in the number of active sites available for the

manganese ions to interact with. As the adsorbent dosage is increased the adsorption capacity of

the adsorbent is decreased mainly because of unsaturation of adsorption sites through the

adsorption process. At 0.4 g removal percentage was 76.32 % which was subsequently used for

other tests to be conducted.

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Figure ‎6-5. Effect of B/Z adsorbent dosage on the removal of Mn(II) ions at an initial Mn(II)

concentration of 50 mgL, at pH 6 and a temperature of 298 K.

6.2.3. Effect of co-existing ions and desorption studies

Most wastewaters contain various kinds of ions including magnesium, aluminum and iron and

sulphates. The adsorption of Mn (II) onto the B/Z was ex p lo red in the presence of co-

existing ions. Results in Figure 6-6 indicate that there is a decrease in Mn(II) adsorption

capacity in the presence of coexisting ions. The adsorption capacity were found to be 3.2 ; 4.8

; 5.5 and 1.35 mg/g for such as Fe2+

, Mg2+

, Al2+

and SO42-

respectively compared to 7.1 mg/g

in the absence of these ions. According to the Irving-Williams series, that is, the order of

complex stabilities order, Mn2+

must be the least adsorbed metal ion, because the Mn(II)

oxidation states are not very stable (Güzel et al., 2008).

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The reusability of the adsorbent is very important for economic and environmental impact.

The best eluent to desorption of Mn(II) was found to be NaCl compared to other eluents used

and the results are presented in Figure 6.7 , NaCl showed that it can efficiently desorb 76.6 % of

manganese from the adsorbent.

Figure ‎6-6. Effect of coexisting ions on the adsorption of Mn(II) onto B/Z.

The reusability of the adsorbent is shown in Figure 6-8 and it was observed that t h e r em o v a l

e f f i c i en c y of B/Z decreased remarkably from 95% to 73 % in second cycle and further

decreased to 48.6 and 31.4 % in the third and fourth cycle, respectively. The clays are

abundantly available and based on the reusability studies desorption studies might not be cost

effective.

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Figure ‎6-7. The effect of desorption on Mn(II) from the adsorbent using different eluent at three

different concentrations

Figure ‎6-8. Adsorption–desorption cycles on the adsorption of Mn (II) onto B/Z.

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6.2.4. Adsorption kinetics of Mn(II) onto B/Z adsorbent

The rate at which adsorption process take place is very important when designing batch

adsorption process. The adsorption kinetic studies of synthetic water a t three different initial

Mn(II) concentrations are presented in Figure 6.-9. A d sorption kinetics data of Mn(II) was

very rapid at the initial stage of adsorption and then progressed at a slower rate to reach the final

equilibrium stage. Such rapid uptake is indication of readily available and accessible adsorption

sites in the adsorption media.

Figure ‎6-9. Adsorption kinetics plot of Mn (II) onto B/Z at three different initial manganese ion

concentrations.

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The adsorption kinetic data was analyzed using non-linear method on Origin 9.1 software by

pseudo- first (Tseng et al., 2010), pseudo-second order (Ho and McKay, 2000) and Elovich

(Chien and Clayton, 1980) kinetic models. Based on the correlation coefficient the pseudo-

second-order equation was found to be the best fit for the test results. The pseudo second order

adsorption capacities predicated were consistent with the experimental data results. The pseudo-

first, pseudo second order rate parameters and Elovich rate parameters for manganese

adsorption are l isted in Table 6-1. The constants k1 and k2 indicating the adsorption rate,

were found to decrease slightly when the initial concentration of Mn (II) increased from 50 to

200 mg/L. The values of k1 are found to be 0.039 – 0.024 (1/min) while values of k2

are 0.003-

0.001 (g-mg/min) for initial concentrations of 50 to 200 mg/L. The experimental data fitted to

pseudo first and pseudo second order kinetic models as well as Elovich kinetic model.

Table ‎6-1. Kinetics parameters for Mn(II) adsorption onto B/Z adsorbent using synthetic water

Co

(mg/L)

Pseudo-first –order model Pseudo-second –order model Elovich model

k1

(L/min)

qe

(mg/g)

R2 k2

(g-

mg/min)

qe

(mg/g)

R2 α β R

2

50 0.038 12.58 0.98 0.0035 14.05 0.98 1.61 0.375 0.95

100 0.029 15.56 0.98 0.0022 17.54 0.99 1.71 0.300 0.98

200 0.024 18.77 0.97 0.0014 21.43 0.99 1.78 0.247 0.99

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Table ‎6-2. Kinetics parameters for Mn(II) adsorption onto B/Z adsorbent using AMD water

samples

Co

(mg/L)

Pseudo-first –order model Pseudo-second –order model Elovich model

k1

(L/min)

qe

(mg/g)

R2 k2

(g-mg/min)

qe

(mg/g)

R2 α β R

2

25 0.031 3.41 0.99 0.0082 4.05 0.99 0.289 1.16 0.98

34 0.053 3.93 0.99 0.0022 4.32 0.99 0.858 1.24 0.96

45 0.069 5.74 0.99 0.0011 6.41 0.99 1.78 0.247 0.96

Figure ‎6-10. Adsorption kinetics plot of Mn (II) onto B/Z using AMD samples with experimental

data fitted to Pseudo first and second order kinetic models as well as Elovich kinetic model.

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The kinetic data of AMD water samples are presented in Figure 6-10. It is also observed that the

adsorption kinetics data of Mn (II) is very rapid at the initial stage of adsorption and then

progressed at a slower rate to reach the final equilibrium stage. The kinetic model that best

describes the kinetic adsorption data was assessed by considering the correlation coefficient (R2)

and according to the on the R2 values, it is suggested that that the adsorption kinetic data of

AMD samples are best described by the both pseudo first and pseudo second-order models. The

kinetic parameters are summarized in Table 6.2.

6.2.5. Adsorption isotherm

Adsorption isotherm is used to represent how Mn(II) interacts with the adsorbent. Langmuir and

Freundlich isotherms have been applied for the analysis of equilibrium data. Langmuir isotherm

refers to homogeneous adsorption process, where all adsorption sites possess equivalent affinity

for the adsorbate and each adsorbate molecule has constant enthalpies and sorption activation

energy (Foo and Hameed, 2010, Sun et al., 2014b). Freundlich model describes the non-ideal

and reversible adsorption and is widely applied in multilayer sorption on heterogeneous surfaces

where the adsorption heat and affinities are distributed non-uniformly (Foo and Hameed, 2010,

Sun et al., 2014b). Temperature affects the adsorption rate by altering the molecular interactions

and the solubility of the adsorbate (Setshedi et al., 2013). The adsorption isotherm of Mn (II)

was studied to evaluate the material adsorption capacity at temperatures 298, 308 and 318 K. The

results are given in Figure 6-11. It is observed that the adsorption capacity of Mn (II) ions

increased with an increase in Mn (II) concentration and temperature. The manganese adsorption

capacity of the B/Z adsorbent was found to be within the range of 4.8 – 16.6 mg/g. Table 6.3

represents a comparison of adsorption capacity with some other clay adsorbents previously

reported. A direct comparison of adsorbents is difficult because of the different applied

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experimental condition. The adsorption capacity for most natural clays for removal of

manganese have low adsorption capacity as seen in Table 6.3 and the adsorption for this study

was also very low.

Table ‎6-3. Maximum sorption capacities of Mn ions on clay mineral

Clay Sorbent pH Adsorption capacity

mg/g

Reference

Clinoptilolite

Fe- Clinoptilolite

7.53

8.14

7.69

27.1

(Doula, 2006,

Dimirkou and Doula,

2008)

Serbian natural zeolite 5.5 10 (Rajic et al., 2009)

Brazilian vermiculite 6.4 31.53 (da Fonseca et al.,

2006)

Kaolite N/a 0.446 (Yavuz et al., 2003)

Natural zeolite

Al-Natural zeolite

NH4-Natural zeolite

6

6

6

7.69

25.12

24.33

(Ates, 2014)

(Ates, 2014)

(Ates, 2014)

Turkey natural zeolite 2.5

3.5

0.37

0.52

(Motsi et al., 2009)

Natural zeolite – Slovakia 7 0.076 (Shavandi et al., 2012)

Lignite

6

3.4 - 18.7

(Mohan and Chander,

2006)

Natural Bentonite/Zeolite 6 4.8-16.6 This study

n/a : not available

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The equilibrium data were further fitted to Freundlich and Langmuir isotherms. The Freundlich

model described the equilibrium data satisfactorily based on the correlation factor R2.

Figure ‎6-11. Equilibrium isotherms of Mn(II) adsorption nonlinear onto B/Z adsorbent.

The isotherm parameters are presented Table 6-4. The constant related to the adsorption

capacity KF, was found to be 3.31, 4.34 and 4.88 for 298 K, 308 K, and 318 K, respectively. The

KF values confirm that adsorption is favored at high temperature. The heterogeneity coefficient,

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1/n, on the other hand is 0.324, 0.289 and 0.302 for 298 K, 308 K, and 318 K, respectively. The

1/n values suggest heterogeneous sorption sites.

Table ‎6-4. Langmuir and Freundlich isotherms parameters for Mn(II) adsorption onto B/Z

adsorbent

Temperature Langmuir constants Freundlich constants

qo

(mg/g)

b

(L/mg)

R2 RL KF

(mg/g)

1/n R2

298 K 16.85 0.06 0.96 0.0051 3.31 0.32 0.99

308 K 17.68 0.09 0.98 0.0027 4.34 0.29 0.99

318 K 21.51 0.1 0.98 0.0015 4.88 0.30 0.99

The thermodynamic parameters such as changes in entropy and enthalpy for the adsorption of

manganese over the sorption media were determined by

ln𝑚𝑄𝑒

𝐶𝑒=

∆𝑆0

𝑅+

−∆𝐻0

𝑅𝑇 ‎6-4)

where m is the adsorbent dose (g/L), Qe is the amount of manganese adsorbed per unit mass of

adsorbent (mg/g), Ce is the equilibrium concentration (mg/L) and T is the temperature in K. The

ratio mQe/Ce is referred to as adsorption affinity (Bhaumik et al., 2011a). The changes in

enthalpy (∆𝑯𝟎) and the entropy (∆𝑺𝟎) for the adsorption of manganese onto bentonite/zeolite

adsorbent were obtained from the plot of ln(mQe/Ce) vs 1/T and the values are 17.05 kJ/mol

and 32.09 J/mol K, respectively. The positive value of ∆𝑯 ͦ indicate an endothermic adsorption

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process while the positive value of ∆𝑺 ͦ suggests an increased randomness state at the solid-

solution interface (Hu et al., 2014; Bhaumik et al., 2011a ).

The change in standard Gibbs energy (∆𝑮 ͦ) was computed from the values of change

∆𝑯 aͦnd ∆𝑺 ͦ and found to decrease from 7.5 kJ/mol at 298 K to 6.8 kJ/mol at 318 K, which

presumes to a spontaneous process.

6.2.6. Column studies

When designing adsorption fixed bed columns for water treatment operating parameters such as

bed mass, flow rate and initial metal ion concentration are of high significance. In this study the

effects of these parameters for adsorption of Mn(II) by bentonite zeolite were investigated. The

main objective of operating adsorption fixed bed columns is to reduce the concentration of a

given contaminant to a level lower than maximum allowable concentration. The capacity of the

bed at breakthrough point is determined from the following equation:

𝑞𝑏 =𝐶0

𝑚∫ (1 −

𝐶𝑡

𝐶0)

𝑉𝑏

0𝑑𝑉 (‎6-5)

For a given bed mass the adsorption performance is directly related to the number of bed

volumes processed before the breakthrough point (point when Mn (II) concentration in the

effluent is ≤ 1 mg/L) is reached (Bhaumik et al., 2013b, Setshedi et al., 2014, Mthombeni et al.,

2012). The number of bed volumes at breakthrough is given by the following equation:

𝐵𝑉 =𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑎𝑡 𝑏𝑟𝑒𝑎𝑘𝑡ℎ𝑟𝑜𝑢𝑔ℎ 𝑝𝑜𝑖𝑛𝑡(𝐿)

𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑏𝑒𝑑(𝐿) (‎6-6)

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186

The rate of at which the adsorbent becomes exhausted during the continuous column operation is

used to indicates how often the material is replaced and the operating costs involved. The

adsorbent exhaustion rate (AER) is defined as the mass of adsorbent material exhausted per

volume of water treated at breakthrough point (Onyango et al., 2009, Bhaumik et al., 2013b,

Setshedi et al., 2014, Mthombeni et al., 2012) and is expressed as :

𝐴𝐸𝑅 =𝑀𝑎𝑠𝑠 𝑜𝑓 𝑎𝑑𝑠𝑜𝑟𝑏𝑒𝑛𝑡 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙(𝑔)𝑖𝑛 𝑐𝑜𝑙𝑢𝑚𝑛

𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑡𝑟𝑒𝑎𝑡𝑒𝑑(𝐿) (‎6-7)

Low value of AER implies good performance of the bed and is considered the main performance

indicator for comparing different operating conditions.

6.2.7. Effect of bed mass

To evaluate the effect of bed mass on Mn(II) adsorption, the influent concentration of manganese

and flow rate were kept constant at 50 mg/L and 5mL/min, respectively, while bed masses were

5 ;10 and 15 g. By increasing the bed mass of the bentonite-zeolite adsorbent and fixing the

flow rate and initial Mn(II) concentration in the influent, the amount of active sites in the

material and the contact time between the adsorbent and manganese ions are increased. The

effect of bed mass is shown in Figure 6-12. as breakthrough curves (BTCs). From the results it

can be observed that the breakthrough time increases with increasing bed mass. The

experimental breakthrough time increases from 180 to 360 min with an increase in bed mass

from 5 to 10 g. The adsorbent is saturated faster at low bed mass due to less active sites for

manganese to adsorb; which results in an early breakthrough point. At higher bed mass there are

more active sites for adsorption which results in late breakthrough time. Meanwhile, the volumes

processed at breakthrough point were 0.9, 0.9, and 1.8 L and for 5; 10; 15 g, respectively. This

is agreement with late breakthrough time observed at increased mass increases.

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Figure ‎6-12. Effect of mass on breakthrough curves for adsorption of Mn (II) onto B/Z adsorbent

at a flow rate of 5mL/min and initial concentration of 50 mg/L

6.2.8. Effect of flowrate

Water contaminated with 50 mg/L Mn(II) ions was pumped in an upward flow mode at an

average volumetric flow rate of 2.5; 5 and 7.5 mL/min while the bed mass was maintained at

10g. The results in Figure 6-13.show that more processing time was required for lower flow rate

for breakthrough to be reached. The volume processed at breakthrough point was found to be

2.25; 1.5; and 1.8 with corresponding bed volumes of 55; 37; and 44 for 2.5, 5 and 7.5 mL/min,

respectively.

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Figure ‎6-13. Effect of flowrate on breakthrough curves for adsorption of Mn (II) onto B/Z

adsorbent at a bed mass of 10 g and initial concentration of 50 mg/L

The AER values obtained are 4.44; 6.67 and 5.56 g/L at the flow 2.5; 5 and 7.5 mL/min,

respectively. The decrease in bed performance with an increase in flow rate maybe due to the

increase in the movement of mass transfer zone, which results in a decrease in adsorbent–

adsorbate contact time. Therefore, adsorbate does not have enough time to penetrate and diffuse

into the pores of the adsorbent thus limiting equilibrium to occur (Setshedi et al., 2014, Bhaumik

et al., 2013b, Masukume et al., 2014). From the AER and BV values is noticed that there was no

proper trend visible.

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6.2.9. Effect of initial concentration

The metal ion concentration in contaminated water can vary depending on the nature of the

source water. It is very important to know how an adsorbent will perform under such conditions.

Consequently, the influent contaminated water at three initial concentrations of 50; 100 and 150

mg/L were used, while a bed mass of 10 g and a flow rate of 5 mL/min was maintained

throughout the experimental run. The breakthrough curves obtained from the test are shown in

Figure 6-14. It is observed that the breakthrough point decreases with an increase in initial Mn

(II) concentration. Volume of processed water at breakthrough point decreased with an increase

in initial Mn(II) concentration and were 1.5; 0.6; and 0.3 for 50; 100; and 150 mg/L,

respectively. At higher initial concentration binding sites are saturated faster which results in an

earlier breakthrough point. Moreover at high initial metal concentrations, increased driving force

for mass transfer leads to faster saturation of the adsorbent's active sites, resulting in an increase

in the adsorbent exhaustion rate (Chen et al., 2012). The bed volumes at breakthrough point were

volumes are 37; 15; and 7 L at the initial at concentrations of 50; 100 and 150 mg/L,

respectively. The AER values obtained are 6.67; 16.67 and 33.33 for 50; 100 and 150 mg/L,

respectively.

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190

Figure ‎6-14. Effect of initial concentration on breakthrough curves for adsorption of Mn (II) onto

B/Z adsorbent at a bed mass of 10 g and flowrate of 5 mL/min

High values of AER at higher initial manganese ion concentration indicates that in operation the

bentonite/zeolite adsorbent will need to be replaced at a higher frequency when processing water

containing higher initial manganese concentration. This indicates that the poor column

performance of B/Z adsorbent.

6.2.10.Removal of Mn (II) from Acid mine water sample

Bentonite- zeolite sample was employed for adsorption of Mn(II) from real acid mine water

sample collected from Gold mine in Randfontein (South Africa). The sample was pretreated with

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191

lime at the treatment plant and contained 25 mg/L of Mn(II) at pH 6. Table 6.6 shows the

concentrations of ions in mine water used in this study.

Table ‎6-5. Summary of results at breakthrough point

Time at

breakthrough

point

tb (min)

Capacity

mg/g

Volumes

processed at

breakthrough

L

Bed volume

processed

L

AER

g/L

Mass of B/Z adsorbent (g)

5 180 8.82 0.9 50 5.56

10 300 7.35 1.5 37 6.67

15 360 5.88 1.8 29 8.33

Flow rate (mL/min)

2.5 900 11.03 2.25 55 4.44

5 300 7.35 1.5 37 6.67

7.5 240 8.82 1.8 44 5.56

Initial Mn (II) concentration (mg/L)

50 300 7.35 1.5 37 6.67

100 120 2.94 0.6 15 16.67

150 60 1.47 0.3 7 33.33

Acid mine drainage

180 4.41 0.9 22 11.11

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Table ‎6-6. Chemical composition of mine water.

Parameters Concentration Units

Chromium 5 mg/L

pH 6.43

Manganese 25 mg/L

Iron 17 mg/L

Sulphate 985 mg/L

Aluminium 7 mg/L

Magnesium 11.45 mg/L

Figure ‎6-15. Breakthrough curve for Mn(II) removal from mine water using bentonite/zeolite

clay

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Figure 6-15 presents the breakthrough behavior of Mn(II) removal from mine water. The

breakthrough point was observed to be reached after 180 min with the volume of water

processed at breakthrough found to be 0.9 L using 10 g adsorbent mass at a flowrate of

5mL/min. The breakthrough point was expected to be reached at a much later time due reduced

concentration of manganese in the mine water , but due to coexisting competing ions in the water

removal of Mn (II) was impacted and the breakthrough point was reached much faster. High

values of AER as a performance indicator shows poor performance of B/Z adsorbent for the

removal of Mn(II) under all experimental conditions.

6.3. Breakthrough curves modelling

To model the breakthrough behaviors of Mn(II) adsorption onto the bentonite-zeolite adsorbent

three mathematical equations; Yoon–Nelson, Thomas and Bohart–Adams were used to match

and model experimental data.

6.3.1. Thomas model

Thomas model is the most commonly and widely used model to describe the performance theory

of the sorption process in fixed-bed column. Thomas model is developed on the assumption that

(1) the adsorption is not limited by chemical interactions but by mass transfer at the interface and

(2) the experimental data follows Langmuir isotherms and second-order kinetics (Foo et al.,

2013, Wang et al., 2015, Nguyen et al., 2015a). The model can be described by the following

expression:

𝐶𝑡

𝐶0=

1

1+exp (𝑘𝑇ℎ𝑞0𝑚

𝑣−𝑘𝑇ℎ𝐶0𝑡)

(‎6-8)

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where kTh is the Thomas rate constant (mL/min mg), qo is the adsorption capacity (mg/g), Co is

the inlet Mn(II) ions concentration (mg/L), Ct is the outlet Mn(II) ions concentration at time t

(mg/L), m is the mass of adsorbent (g), v is the feed flow rate (mL/min), and t is time (min).

The results are listed in Table 6.7. It is observed that the kTh values decrease and q0 values

increase with an increase in both the adsorbent bed mass and initial Mn (II) concentration. While

the value of kTh increased as the flow rate is increased. Based on the high correlation coefficients

the model described the experimental data well, which indicates that the external and internal

diffusions are not the limiting step (Chen et al., 2012, Setshedi et al., 2014).

6.3.2. Bohart–Adams model

This model is based on the surface reaction theory which is a fundamental equation, describing

the relationship between Ct/C0 and t in a continuous system (Bohart and Adams, 1920). The

model assumes that equilibrium is not instant and the adsorption rate is controlled by external

mass transfer (Quintelas et al., 2013, Nguyen et al., 2015a). The model can be expressed as:

𝐶𝑡

𝐶0= 𝑒𝑥𝑝 (𝑘𝐴𝐵𝐶0𝑡 − 𝑘𝐴𝐵𝑁0

𝑍

𝑈0) (‎6-9)

where kBA is the kinetic constant (L/mg min), No is the saturation concentration (mg/L), z is the

bed depth of the fixed bed column (cm) and U0 is the superficial velocity (cm/min) defined as the

ratio of the volumetric flow rate v (cm3/min) to the cross-sectional area of the bed (cm

2). The

values of kBA and No are listed in Table 6.7. The experimental breakthrough curves are not

described well by the Bohart–Adams model as shown by the low regression values. It is

observed that the values of kBA decreases with an increase in bed mass and increase with increase

initial concentrations no specific trend was followed with an increase in flow and flowrates.

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Table ‎6-7. Thomas, Adams–Bohart and Yoon–Nelson models constants for Mn(II) adsorption

onto B/Z adsorbent.

Thomas Model Parameters Bohart-Adams Model Parameters Yoon-Nelson Model Parameters

kTh

(mL/min

mg)

q0 (mg/g) R2 kBA (L/mg

min)

N0

(mg/L)

R2 kYN (min

-1) 𝜏 (min) R

2

Mass of adsorbent (g)

5 1.65×10-4

18529.8 0.97 5.26×10-5

2290.3 0.85 0.00829 370.6 0.97

10 1.43×10-4

13979.6 0.99 3.8×10-5

1681.9 0.82 0.00713 559.2 0.99

15 1.19×10-4

10575.1 0.96 3.79×10-5

805.4 0.82 0.00593 634.5 0.96

Flow rate (ml/min)

2.5 8.53×10-5

16928.5 0.99 2.4×10-5

1708.8 0.91 0.00426 1354.29 0.99

5 1.43×10-4

13979.6 0.99 3.8×10-5

1681.9 0.82 0.00713 559.2 0.99

7.5 1.84×10-4

20199.9 0.99 3.45×10-5

2521.9 0.79 0.00922 538.665 0.99

Initial Mn(II) concentration (mg/L)

50 1.43×10-4

13979.6 0.99 3.8×10-5

1681.9 0.82 0.00713 559.2 0.99

100 8.72×10-5

17174.3 0.97 8. ×10-5

17174.3 0.96 0.00872 343.484 0.99

150 9.85×10-5

20506.2 0.99 9. ×10-5

20506.2 0.97 0.0148 273.418 0.99

AMD sample

A4 3.41×10-4

5397.63 0.99 6.82×10-5

749.123 0.78 0.00854293 431.81 0.99

6.3.3. Yoon–Nelson model

(Yoon and Nelson, 1984) developed a adsorption kinetic model for a fixed bed based on the

assumption that the rate of decrease in the probability of adsorption for each adsorbate molecule

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196

is proportional to the probability of adsorbate adsorption and the probability of adsorbate

breakthrough on the adsorbent (Bhaumik et al., 2013b). Yoon–Nelson model for a single

component system can be expressed as :

𝐶𝑡

𝐶0−𝐶𝑡= exp (𝑘𝑌𝑁𝑡 − 𝜏𝑘𝑌𝑁) (‎6-10)

where kYN is the rate constant in (min-1

), τ is the time required for 50% adsorbate breakthrough

(min) and t is the processing time (min). The Yoon–Nelson model fitted very well to the

experimental breakthrough curves based on the regression correlation coefficient which indicate

that mass transport through a fixed bed of B/Z adsorbent follows the assumption of the Yoon–

Nelson model. The results in Table 6.7 indicate that rate constant kYN values decrease with an

increase in bed mass, whilst τ values are observed to increase. Also kYN values increase with an

increase in flowrate and in initial concentration. The time required to reach 50% Mn initial

concentration, t0.5, significantly decreases with the increase of initial Mn(II) concentration and

flow rate.

4. Conclusion

The removal of Mn(II) ion from aqueous solution was carried out in a batch and column

adsorption systems using calcium bentonite/zeolite adsorbent. The adsorption capacity was

found to be depended on the initial concentration and temperature. Adsorption of Mn(II) ions

increased with an increase in temperature and initial concentration. The sorption kinetics of Mn

(II) was described by the pseudo-second-order kinetic model. The equilibrium data fitted well to

the Freundlich model. Adsorption of manganese in the presence of other coexisting ions such as

Fe2+

, Mg2+

, Al2+

and SO42-

was significantly affected. Parameters such as bed mass, initial

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197

Mn(II) concentration, and flow rate were evaluated for column studies. The performance of the

column sorption process was found to be better at lower flow rate and initial Mn(II)

concentration and higher bed mass. At breakthrough point, high bed volumes and low AER

values were attained at lower flow rate, lower initial manganese concentration and higher

adsorbent bed mass, which indicated a good bed performance. Thomas and Yoon–Nelson models

fitted experimental breakthrough curves well compared to Bohart– Adams. High values of AER

in column studies and low adsorption capacity in batch studies indicated that B/Z effectiveness in

treating water contaminated with Mn is very low. However the material can be used to polish

water in further treatments.

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198

CHAPTER 7

Conclusions and Recommendations

This study was carried out to prepare and apply zeolite-bentonite and zeolite polymer based

nanocomposites for the removal of metal ions in aqueous solution. MZPPY was successfully

synthesized, characterized and used as an adsorbent for the removal of Cr(VI) and V(V) from

aqueous solution. B/Z adsorbent was prepared for this study and the performance for adsorption

of Mn(II) was evaluated. The sorption performance of MZPPY and B/Z for Cr(VI), V(V) and

Mn(II) from aqueous solutions was evaluated in both batch and continuous column sorption

modes. The results indicated that removal efficiency of Cr(VI), V(V) and Mn(II) ions are

dependent on pH, initial concentration, contact time, temperature. The highest removal

efficiency was observed at pH values of 2, 4-5 and 6 for Cr(VI), V(V) and Mn(II) ions,

respectively. The sorption kinetic data of Cr(VI), V(V) and Mn(II) ions fitted to the pseudo –

second order model. The equilibrium data of Cr(VI) and V(V) ions fitted well to the Langmuir

isotherm model. The Langmuir adsorption capacity for Cr(VI) sorption increased from 344.83 to

434.78 mg/g with an increase in temperature from 298 K to 318 K. While the Langmuir

maximum adsorption capacity for V(V) sorption increased with an increase in temperature from

65.1 to 75.0 mg/g when temperature was increased from 298 K to 318 K. The Freundlich model

described the equilibrium data of Mn(II) adsorption satisfactorily. Thermodynamic parameters

confirmed that the adsorption process is spontaneous, endothermic in nature and marked with an

increased randomness at solid–liquid interface. Removal of Cr(VI), V(V) and Mn(II) using

MZPPY and B/Z in dynamic column studies was investigated by varying the process variables

such as bed mass of the adsorbent, initial Cr(VI), V(V) and Mn(II) concentrations and flowrate.

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199

Thomas, Bohart–Adams and Yoon–Nelson mathematical models were used to interpret the

experimental breakthrough curves. Both Yoon–Nelson and Thomas models were found to

describe breakthrough curves well under all different experimental conditions. The performance

of the column was better at lower flow rate and initial metal ion concentration and higher bed

mass. Low values of AER and large bed volumes were observed at lower metal ion concentration

and higher bed mass for Cr (VI) removal indicating good performance. The adsorption capacity

in batch studies of B/Z for Mn(II) sorption was found to be very low and the high values of AER

in column studies indicated that B/Z effectiveness in treating water contaminated with Mn is

very low.

Based on the excellent performance of MZPPY as an adsorbent for Cr and V it is recommended

that the adsorbent media be pelletized and the adsorption process scaled up to simulate industrial

applications. Other heavy metals that are available within the industrial water should be also be

studied using MZPPY adsorbent. Environmental water from various sources should also be

tested. A comparative economic evaluation should be conducted between treatment strategies

that are currently used in South Africa with the adsorption treatment using MZPPY. To reduce

the cost of preparing the adsorbent it is recommended that the study to conduct to determine if

the amount of pyrrole added to polymerize the media can be reduced without affecting the

adsorption capacity of the composite.

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200

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274

APPENDIX

Equilibrium isotherms for Cr(VI)

Initial Cr (VI)

concentration

mg/L

25 ° C

Ce

mg/L

35 ° C

Ce

mg/L

45 ° C

Ce

mg/L

293 0.60 0.45 0.04

353 1.08 0.69 0.58

414 1.25 1.07 0.75

514 5.75 3.15 1.24

686 35.09 32.89 8.85

820 142.83 104.65 52.46

900 205.33 164.29 84.56

1122 431 390.23 270.73

Kinectics Cr(VI)

time 300 ppm

Ct mg/L

175 ppm

Ct mg/L

100ppm

Ct mg/L

0.0 299.3 175.1 97.6

1.0 209.2 140.2 89.4

2.0 204.8 136.9 82.5

5.0 202.0 129.8 70.2

10.0 192.1 124.8 61.2

20.0 188.1 105.3 49.6

30.0 178.6 90.3 33.1

45.0 170.8 83.6 27.0

60.0 165.4 72.5 22.4

75.0 160.8 66.7 16.8

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275

90.0 156.8 60.7 12.1

120.0 153.8 56.9 11.2

150.0 151.5 55.1 9.5

180.0 149.0 54.1 8.6

210.0 145.0 53.3 8.6

240.0 144.9 53.0 8.6

270.0 144.9 51.9 8.4

300.0 144.9 51.9 8.4

330.0 144.6 50.8 8.4

360.0 144.0 50.8 8.4

390.0 144.0 50.8 8.4

420.0 144.0 50.8 8.4

Column Cr(VI) studies

Time

min

1 g

Ct

mg/L

2.5 g

Ct

mg/L

5 g

Ct

mg/L

60 0.0 0.0 0.0

120 0.0 0.0 0.0

180 0.0 0.0 0.0

240 0.0 0.0 0.0

300 0.0 0.0 0.0

360 0.0 0.0 0.0

420 0.0 0.0 0.0

480 0.0 0.0 0.0

540 0.0 0.0 0.0

600 0.0 0.0 0.0

660 0.0 0.0 0.0

720 0.0 0.0 0.0

780 0.0 0.0 0.0

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276

840 0.0 0.0 0.0

900 0.1 0.0 0.0

960 0.2 0.0 0.0

1020 0.2 0.0 0.0

1080 0.8 0.0 0.0

1140 3.3 0.0 0.0

1200 3.9 0.0 0.0

1260 4.3 0.0 0.0

1320 5.3 0.0 0.0

1380 5.5 0.1 0.0

1440 6.4 0.1 0.0

1500 7.5 0.1 0.0

1560 10.0 0.1 0.0

1620 10.9 0.1 0.0

1680 12.1 0.2 0.0

1740 12.6 0.2 0.0

1800 12.9 0.2 0.0

1860 14.9 0.3 0.0

1920 19.6 0.3 0.0

1980 0.4 0.0

2040 0.5 0.0

2100 0.6 0.0

2160 0.8 0.0

2220 1.0 0.0

2280 1.8 0.0

2340 3.3 0.0

2400 3.3 0.0

2460 9.0 0.0

2520 9.5 0.0

2580 14.2 0.0

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277

2640 16.8 0.0

2700 17.0 0.0

2760 19.5 0.0

2820 0.0

2880 0.0

2940 0.0

3000 0.0

3060 0.0

3120 0.0

3180 0.0

3240 0.0

3300 0.0

3360 0.0

3420 0.0

3480 0.0

3540 0.0

3600 0.0

3660 0.0

3720 0.0

3780 0.0

3840 0.0

3900 0.0

3960 0.0

4020 0.0

4080 0.0

4140 0.0

4200 0.0

4260 0.0

4320 0.1

4380 0.1

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278

4440 0.2

4500 0.2

4560 0.2

4620 0.3

4680 0.4

4740 0.5

4800 0.5

4860 0.5

4920 0.5

4980 0.8

5040 0.9

5100 1.0

5160 1.4

5220 4.4

5280 4.5

5340 8.6

5400 9.5

5460 10.3

5520 15.2

5580 18.0

5640 21.4

Time

min

20 ppm

Ct

mg/L

40 ppm

Ct

mg/L

80 ppm

Ct

mg/L

0.00 0.00 0.00

60 0.00 0.00 0.00

120 0.00 0.00 0.00

180 0.00 0.00 0.00

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279

240 0.00 0.00 0.00

300 0.00 0.00 0.00

360 0.00 0.00 0.00

420 0.00 0.00 0.00

480 0.00 0.00 0.00

540 0.00 0.00 0.00

600 0.00 0.00 0.00

660 0.00 0.00 0.03

720 0.00 0.00 0.04

780 0.00 0.00 0.04

840 0.00 0.00 0.06

900 0.00 0.00 0.07

960 0.00 0.01 0.08

1020 0.00 0.01 0.07

1080 0.00 0.02 0.35

1140 0.01 0.03 0.63

1200 0.02 0.04 9.20

1260 0.04 0.04 6.29

1320 0.06 0.06 18.10

1380 0.07 0.07 36.38

1440 0.07 0.08 41.45

1500 0.08 0.11 59.10

1560 0.10 0.13 69.09

1620 0.18 0.24 72.17

1680 0.22 0.37

1740 0.23 0.69

1800 0.25 0.76

1860 0.28 1.30

1920 0.37 1.72

1980 0.49 2.05

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280

2040 0.57 4.83

2100 0.78 11.20

2160 1.02 13.70

2220 1.83 17.30

2280 3.34 22.10

2340 3.35 25.98

2400 8.98 28.78

2460 9.53 30.02

2520 14.23 31.99

2580 16.83

2640 16.97

2700 19.49

Time

min

1.5

mL/min

Ct

mg/L

3

mL/min

Ct

mg/L

4.5

mL/min

Ct

mg/L

0 0.00 0.00 0.00

60 0.00 0.00 0.00

120 0.00 0.00 0.00

180 0.00 0.00 0.00

240 0.00 0.00 0.00

300 0.00 0.00 0.00

360 0.00 0.00 0.00

420 0.00 0.00 0.07

480 0.00 0.00 0.01

540 0.00 0.00 0.29

600 0.00 0.00 0.56

660 0.00 0.00 2.80

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281

720 0.00 0.00 5.61

780 0.00 0.06 6.96

840 0.00 0.03 9.91

900 0.00 0.04 19.99

960 0.00 0.07 21.57

1020 0.00 3.35 21.58

1080 0.00 3.94

1140 0.01 4.97

1200 0.02 8.99

1260 0.04 13.49 --

1320 0.06 14.20 --

1380 0.07 16.62 --

1440 0.07 16.83

1500 0.08 17.69

1560 0.10 19.29

1620 0.18 19.99

1680 0.22

1740 0.23

1800 0.25

1860 0.28

1920 0.37

1980 0.49

2040 0.57

2100 0.78

2160 1.02

2220 1.83

2280 3.34

2340 3.35

2400 8.98

2460 9.53

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282

2520 14.23

2580 16.83

2640 16.97

2700 19.49

Vanadium equilibrium isotherm data

Co 298 K

Ce

298 K

Qe

308 K

Ce

308 K

Qe

318 K

Ce

318 K

Qe

mg/L mg/L mg/g mg/L mg/g mg/L mg/g

110 10.9 33.0 8.5 33.9 5.1 35.0

125 12.7 37.4 10.0 38.3 6.4 39.5

135 15.5 39.8 11.8 41.1 8.3 42.3

150 19.2 43.6 15.0 45.0 11.3 48.2

175 30.0 48.3 21.2 51.3 15.2 53.3

205 45.0 53.3 35.0 56.7 23.0 59.7

225 58.0 55.7 48.6 58.8 30.1 63.0

Vanadium kinectics

Time

min

50 ppm

Qt

mg/g

80 ppm

Qt

mg/g

110 ppm

Qt

mg/g

1 2.99013 10.2759 10.3713

2 5.03977 13.8103 12.0804

5 6.28117 15.3492 17.208

10 7.47853 16.1564 19.5064

15 8.31357 17.3277 20.1549

20 9.2041 18.0885 21.7208

25 9.66333 19.1136 22.7451

30 10.0657 19.5089 24.2745

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283

45 10.2765 20.0535 26.0394

60 10.3787 20.0667 26.9915

90 10.5269 20.5867 27.0754

120 10.5692 20.6667 27.0754

150 10.5799 20.6667 27.0754

180 10.6593 20.6667 27.0754

210 10.7597 20.6667 27.0754

240 10.8083 20.6667 27.0754

Vanadium column studies

Time

min

1 g

Ct

mg/L

2.5 g

Ct

mg/L

5 g

Ct

mg/L

60 1.91 0.797 0.384

120 3.01 1.07 0.428

180 5.98 1.91 0.428

240 6.89 1.94 0.437

300 8.91 3.1 0.448

360 11 4.21 0.524

420 12.7 5.34 0.77

480 13.5 6.47 0.817

540 15.2 8.87 0.825

600 18.4 9.82 1.21

660 20.6 13.2 1.26

720 29.5 13.7 1.3

780 31.6 15.5 3.13

840 33 18.9 6.84

900 36.2 19.5 7.67

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284

960 38.3 21 10.6

1020 39.6 23.4 11.7

1080 41.3 24.6 13.9

1140 41.8 25.8 14.5

1200 44.9 26.5 15.5

1260 28.7 19.2

1320 31.6 21.02

1380 34.3 23.7

1440 38.2 24.6

1500 39.3 25.8

1560 40.6 26.5

1620 41.8 28.7

1680 42.1 31.6

1740 45.2 33.3

1800 38.2

1860 39

1920 39.6

1980 42.3

2040 44.8

2100 46.9

Time

min

47 ppm

Ct

mg/L

63 ppm

Ct

mg/L

84 ppm

Ct

mg/L

60 0.797 0.434 1.23

120 1.07 2.53 5.5

180 1.91 5.2 6.69

240 1.94 6.3 11.5

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285

300 3.1 8.98 13.6

360 4.21 10.03 21.2

420 5.34 12.4 24.7

480 6.47 15.5 27

540 8.87 17 34.1

600 9.82 19.1 36.2

660 13.2 21 40.5

720 13.7 25.2 42.9

780 15.5 28.9 45.2

840 18.9 30.4 46.4

900 19.5 31.8 46.7

960 21 35

1020 23.4 37.1

1080 24.6 38

1140 25.8 39.7

1200 26.5 40.2

1260 28.7 42.7

1320 31.6 44.1

1380 34.3 45.3

1440 38.2 46.7

1500 39.3

1560 40.6

1620 41.8

1680 42.1

1740 45.2

Time

min

1.5

mL/min

Ct

mg/L

3

mL/min

Ct

mg/L

4.5

mL/min

Ct

mg/L

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286

60 0.797 0.434 1.23

120 1.07 2.53 5.5

180 1.91 5.2 6.69

240 1.94 6.3 11.5

300 3.1 8.98 13.6

360 4.21 10.03 21.2

420 5.34 12.4 24.7

480 6.47 15.5 27

540 8.87 17 34.1

600 9.82 19.1 36.2

660 13.2 21 40.5

720 13.7 25.2 42.9

780 15.5 28.9 45.2

840 18.9 30.4 46.4

900 19.5 31.8 46.7

960 21 35

1020 23.4 37.1

1080 24.6 38

1140 25.8 39.7

1200 26.5 40.2

1260 28.7 42.7

1320 31.6 44.1

1380 34.3 45.3

1440 38.2 46.7

1500 39.3

1560 40.6

1620 41.8

1680 42.1

1740 45.2

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