Perfecting the Art of Energy Efficiencyby

Hassel-free upgrades in Cement Industry

Jegannath KProducts & Upgrades – Cement Project Division

Perfecting the Art of Energy Efficiencyby

Hassel-free upgrades in Cement Industry

Jegannath KProducts & Upgrades – Cement Project Division

Energy is integral to our lives in 21stcentury.

We have developed our abilities to findways to use energy far more efficiently.presently, The world uses about 10% lessenergy per unit of economic output than itdid in 2000.

2

Still, the need of energy remains vast.Global demand for energy rose by aboutone-third from 2000 to 2016.

2

Policies to address Green-house gasemissions will increasingly influence theenergy landscape.

We have developed our abilities to findways to use energy far more efficiently.presently, The world uses about 10% lessenergy per unit of economic output than itdid in 2000.

224 October 2016

Policies to address Green-house gasemissions will increasingly influence theenergy landscape.

Energy Improvements in Cement Industry & Future

Cement Production projected to increase between 3.6 and 6.3 fold between 2010 and 2050

By 2050, India’s Cement Production is expected to be around 20% to 30% of Global production

Upgradation is one of the cost effective option for energy improvements

Energy Improvements in Cement Industry & FutureYear SPC

(kWh/t ofCement)

SFC

(Kcal/Kgclinker)

1995 – 2000 ~ > 100 ~ > 800

2001 – 2005 ~ 90 – 100 ~ 750 – 800

2006 – 2010 ~ 80 – 90 ~ 720 – 750

2011 – 2015 ~ < 75 – 80 ~ < 700

Cement Production projected to increase between 3.6 and 6.3 fold between 2010 and 2050

By 2050, India’s Cement Production is expected to be around 20% to 30% of Global production

2016 … ?? ??

Upgradation is one of the cost effective option for energy improvements

How do we Conceive an Upgrade?

5

Identification ofUpgrade

Possibilities –Plant Study

Definition ofObjective

5The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

How do we Conceive an Upgrade?

5

Possible Options-Identifying thebest/unique

among the lot

Working with theSite to get

approval for theproject with

Payback

4 October, 2016 5The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Discussing withthe Corporate/HOConceiving the

Project

Why to Upgrade?• Improve p roduc t i v i t y f rom cur ren t leve l

• Improve energy sav ings by op t ing fo r la tes t techno log ies and reducethe p roduc t ion cos t

• Meet PAT regu la t ions and emiss ion norms

• Quick re turn on inves tment compared to new p lant

One Source

• Improve p roduc t i v i t y f rom cur ren t leve l

• Improve energy sav ings by op t ing fo r la tes t techno log ies and reducethe p roduc t ion cos t

• Meet PAT regu la t ions and emiss ion norms

• Quick re turn on inves tment compared to new p lant

When to Upgrade?

• Now…….. I t i s cu r ren t l y the r igh t t ime to upgrade s ince upgradedp lan t wi l l be ready when the marke t rev ives

• A f fo rd to take a s toppage

One Source

• Now…….. I t i s cu r ren t l y the r igh t t ime to upgrade s ince upgradedp lan t wi l l be ready when the marke t rev ives

• A f fo rd to take a s toppage

Driving Force for Upgrade Projects

3232The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Power Savings& Power Price

Driving Force for Upgrade Projects

32

CapacityUtilization

4 October, 2016 32The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

ClinkerRealization

7

SUCESS STORIESOF HASSLE FREE ENERGY EFFIECIENT PROJECTS

FOR DIFFERENT ASPECTS (CAPACITY & ENERGY)

7The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 7

SUCESS STORIESOF HASSLE FREE ENERGY EFFIECIENT PROJECTS

FOR DIFFERENT ASPECTS (CAPACITY & ENERGY)

4 October, 2016 7The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Hassle free upgrade at –TNPL

Existing 4 Stage PH - New Top & bottom stagecyclone with ILC calciner

Production increased from 500 TPD to 800 TPD

MODIFICATIONS DONE

• Limestone Secondary Crusher & Screen• Replacement of separator to cater production increase and better

particle size dist.,• PH In line calciner, top & bottom stage cyclone modification• Inbox modification. of cooler RFT 5X36 with ABC Inlet• Coal dosing (LIW) & Duo-flex Burner• 2 Modules addition to RABH• Alkali By-pass circuit

ADVANTAGES

Increase in Production by 300 TPD approx. 60% production incr.

Specific heat consumption reduction by ~ 47 kcal/kg cl

Focus should always be on a complete solution and not on bits

and pieces to reap the full benefits

Existing 4 Stage PH - New Top & bottom stagecyclone with ILC calciner

Production increased from 500 TPD to 800 TPD

MODIFICATIONS DONE

• Limestone Secondary Crusher & Screen• Replacement of separator to cater production increase and better

particle size dist.,• PH In line calciner, top & bottom stage cyclone modification• Inbox modification. of cooler RFT 5X36 with ABC Inlet• Coal dosing (LIW) & Duo-flex Burner• 2 Modules addition to RABH• Alkali By-pass circuit

ADVANTAGES

Increase in Production by 300 TPD approx. 60% production incr.

Specific heat consumption reduction by ~ 47 kcal/kg cl

Focus should always be on a complete solution and not on bits

and pieces to reap the full benefits

Hassle free upgrade at –TNPL

Existing 4 Stage PH - New Top & bottom stagecyclone with ILC calciner

Production increased from 500 TPD to 800 TPD

MODIFICATIONS DONE

• Limestone Secondary Crusher & Screen• Replacement of separator to cater production increase and better

particle size dist.,• PH In line calciner, top & bottom stage cyclone modification• Inbox modification. of cooler RFT 5X36 with ABC Inlet• Coal dosing (LIW) & Duo-flex Burner• 2 Modules addition to RABH• Alkali By-pass circuit

ADVANTAGES

Increase in Production by 300 TPD approx. 60% production incr.

Specific heat consumption reduction by ~ 47 kcal/kg cl

Focus should always be on a complete solution and not on bits

and pieces to reap the full benefits

Existing 4 Stage PH - New Top & bottom stagecyclone with ILC calciner

Production increased from 500 TPD to 800 TPD

MODIFICATIONS DONE

• Limestone Secondary Crusher & Screen• Replacement of separator to cater production increase and better

particle size dist.,• PH In line calciner, top & bottom stage cyclone modification• Inbox modification. of cooler RFT 5X36 with ABC Inlet• Coal dosing (LIW) & Duo-flex Burner• 2 Modules addition to RABH• Alkali By-pass circuit

ADVANTAGES

Increase in Production by 300 TPD approx. 60% production incr.

Specific heat consumption reduction by ~ 47 kcal/kg cl

Focus should always be on a complete solution and not on bits

and pieces to reap the full benefits

Hassle free upgrade at –The Ramco Cements Ltd., Jayanthipuram

Existing 5 Stage Single String ILC + New 5 Stage Twin String ILC

Expected production increase from 3250 TPD to 4600 TPD

New 5 Stage Twin String ILC

New Cross Bar Cooler of 14 x 43

Modification in kiln drive

Additional Coal Dosing System

Existing 5 Stage Single String ILC + New 5 Stage Twin String ILC

Expected production increase from 3250 TPD to 4600 TPD

New 5 Stage Twin String ILC

New Cross Bar Cooler of 14 x 43

Modification in kiln drive

Additional Coal Dosing System

Benefits

Increase in Production by 1350 TPD Specific heat consumption reduction by ~55 kcal/kg Cl. Specific power consumption reduction by 7.0 kw hr/mt Cl.

Hassle free upgrade at –The Ramco Cements Ltd., Jayanthipuram

Existing 5 Stage Single String ILC + New 5 Stage Twin String ILC

Expected production increase from 3250 TPD to 4600 TPD

New 5 Stage Twin String ILC

New Cross Bar Cooler of 14 x 43

Modification in kiln drive

Additional Coal Dosing System

Existing 5 Stage Single String ILC + New 5 Stage Twin String ILC

Expected production increase from 3250 TPD to 4600 TPD

New 5 Stage Twin String ILC

New Cross Bar Cooler of 14 x 43

Modification in kiln drive

Additional Coal Dosing System

Benefits

Increase in Production by 1350 TPD Specific heat consumption reduction by ~55 kcal/kg Cl. Specific power consumption reduction by 7.0 kw hr/mt Cl.

Hassle free upgrade at –Ultra Tech Cement Limited, Awarpur

Existing 4-stage SLC + New Balancing tower

Production increased from 4150 TPD to 5000 TPD

MODIFICATIONS DONE

Raw mill circuit – New Dynamic separator

Kiln feed system – Additional KF arrangement for balancing tower

PH Tower – New Balancing ILC Tower

Modification in kiln drive ( Gear-Girth, Pinion, Gear Box to 5 rpm)

New CB cooler

New Coal Dosing system for ILC firing with Existing Burner

ADVANTAGES

Production increase by 850 TPD

Specific heat consumption reduced by ~70 kcal/kg cl

Raw mill capacity increment by around 40-50 TPH

Existing 4-stage SLC + New Balancing tower

Production increased from 4150 TPD to 5000 TPD

MODIFICATIONS DONE

Raw mill circuit – New Dynamic separator

Kiln feed system – Additional KF arrangement for balancing tower

PH Tower – New Balancing ILC Tower

Modification in kiln drive ( Gear-Girth, Pinion, Gear Box to 5 rpm)

New CB cooler

New Coal Dosing system for ILC firing with Existing Burner

ADVANTAGES

Production increase by 850 TPD

Specific heat consumption reduced by ~70 kcal/kg cl

Raw mill capacity increment by around 40-50 TPH

Hassle free upgrade at –Ultra Tech Cement Limited, Awarpur

Existing 4-stage SLC + New Balancing tower

Production increased from 4150 TPD to 5000 TPD

MODIFICATIONS DONE

Raw mill circuit – New Dynamic separator

Kiln feed system – Additional KF arrangement for balancing tower

PH Tower – New Balancing ILC Tower

Modification in kiln drive ( Gear-Girth, Pinion, Gear Box to 5 rpm)

New CB cooler

New Coal Dosing system for ILC firing with Existing Burner

ADVANTAGES

Production increase by 850 TPD

Specific heat consumption reduced by ~70 kcal/kg cl

Raw mill capacity increment by around 40-50 TPH

Existing 4-stage SLC + New Balancing tower

Production increased from 4150 TPD to 5000 TPD

MODIFICATIONS DONE

Raw mill circuit – New Dynamic separator

Kiln feed system – Additional KF arrangement for balancing tower

PH Tower – New Balancing ILC Tower

Modification in kiln drive ( Gear-Girth, Pinion, Gear Box to 5 rpm)

New CB cooler

New Coal Dosing system for ILC firing with Existing Burner

ADVANTAGES

Production increase by 850 TPD

Specific heat consumption reduced by ~70 kcal/kg cl

Raw mill capacity increment by around 40-50 TPH

Hassle free upgrade at –SHIVAM CEMENT PVT. LTD., NEPAL

11

• New Preheater tower - Parts

• Atox 35

• MAAG gearbox

• CB Cooler 8 x 36, CC 110 x 220

• E & I

Existing 5-stage PH tower + Additional 5 stage balancing tower

Expected production increase from 1200 TPD to 1900 TPD

11

• CB Cooler 8 x 36, CC 110 x 220

• E & I

Advantages

Increase in Production by 700 TPD

Fuel consumption reduction by ~60 kcal/kg Cl.

Specific power consumption reduction by 7.0 kw hr/mt Cl.

Hassle free upgrade at –SHIVAM CEMENT PVT. LTD., NEPAL

11

• New Preheater tower - Parts

• Atox 35

• MAAG gearbox

• CB Cooler 8 x 36, CC 110 x 220

• E & I

Existing 5-stage PH tower + Additional 5 stage balancing tower

Expected production increase from 1200 TPD to 1900 TPD

10/4/2016Title 11

• CB Cooler 8 x 36, CC 110 x 220

• E & I

Increase in Production by 700 TPD

Fuel consumption reduction by ~60 kcal/kg Cl.

Specific power consumption reduction by 7.0 kw hr/mt Cl.

• ACC, Wadi – Pyro upgradation – 7200 tpd to 13000 tpd (Kiln already sized for10,000 tpd)

• ICL, Chilamkur – Pryo upgradation – 3400 tpd to 4500 tpd

• Grasim, Raipur – Pyro upgradation – 4300 tpd to 5200 tpd

• Keerthi Cement – Pyro upgradation – 900 tpd to 1600 tpd

• Kyber Cement – HRP as Pregrinder – Production of Cement mill increased by ~15%

Other major Upgrades done…

• ACC, Wadi – Pyro upgradation – 7200 tpd to 13000 tpd (Kiln already sized for10,000 tpd)

• ICL, Chilamkur – Pryo upgradation – 3400 tpd to 4500 tpd

• Grasim, Raipur – Pyro upgradation – 4300 tpd to 5200 tpd

• Keerthi Cement – Pyro upgradation – 900 tpd to 1600 tpd

• Kyber Cement – HRP as Pregrinder – Production of Cement mill increased by ~15%

• ACC, Wadi – Pyro upgradation – 7200 tpd to 13000 tpd (Kiln already sized for10,000 tpd)

• ICL, Chilamkur – Pryo upgradation – 3400 tpd to 4500 tpd

• Grasim, Raipur – Pyro upgradation – 4300 tpd to 5200 tpd

• Keerthi Cement – Pyro upgradation – 900 tpd to 1600 tpd

• Kyber Cement – HRP as Pregrinder – Production of Cement mill increased by ~15%

Other major Upgrades done…

• ACC, Wadi – Pyro upgradation – 7200 tpd to 13000 tpd (Kiln already sized for10,000 tpd)

• ICL, Chilamkur – Pryo upgradation – 3400 tpd to 4500 tpd

• Grasim, Raipur – Pyro upgradation – 4300 tpd to 5200 tpd

• Keerthi Cement – Pyro upgradation – 900 tpd to 1600 tpd

• Kyber Cement – HRP as Pregrinder – Production of Cement mill increased by ~15%

Why Alternative Fuels?

Types of Alternative Fuels

Integration of Alternative Fuels solution with Cement plants

FLSmidth Key Products for Alternative Fuel Solutions

FLSmidth Global Experience in Alternative Fuels

Alternative Fuels projects in India

Summary

Alternative fuels for energy improvements

Why Alternative Fuels?

Types of Alternative Fuels

Integration of Alternative Fuels solution with Cement plants

FLSmidth Key Products for Alternative Fuel Solutions

FLSmidth Global Experience in Alternative Fuels

Alternative Fuels projects in India

Summary

Why Alternative Fuels?

Types of Alternative Fuels

Integration of Alternative Fuels solution with Cement plants

FLSmidth Key Products for Alternative Fuel Solutions

FLSmidth Global Experience in Alternative Fuels

Alternative Fuels projects in India

Summary

Alternative fuels for energy improvements

Why Alternative Fuels?

Types of Alternative Fuels

Integration of Alternative Fuels solution with Cement plants

FLSmidth Key Products for Alternative Fuel Solutions

FLSmidth Global Experience in Alternative Fuels

Alternative Fuels projects in India

Summary

o Convert fuel costs into earnings

o Green house gas emissions can be reduced

o Save natural resources and fossil fuels for future

o Put waste to good use by turning it into energy

o Reduce fuel costs

o Contribute in creating clean and green environment

Why Alternative Fuels

o Convert fuel costs into earnings

o Green house gas emissions can be reduced

o Save natural resources and fossil fuels for future

o Put waste to good use by turning it into energy

o Reduce fuel costs

o Contribute in creating clean and green environment

o Convert fuel costs into earnings

o Green house gas emissions can be reduced

o Save natural resources and fossil fuels for future

o Put waste to good use by turning it into energy

o Reduce fuel costs

o Contribute in creating clean and green environment

o Convert fuel costs into earnings

o Green house gas emissions can be reduced

o Save natural resources and fossil fuels for future

o Put waste to good use by turning it into energy

o Reduce fuel costs

o Contribute in creating clean and green environment

SOLID ALTERNATIVE FUEL

ALTERNTIVE

FUELS

Alternative Fuels – Types

LIQUID ALTERNATIVE FUEL

GASEOUS ALTERNATIVE FUEL

ALTERNTIVE

FUELS

Refuse derived fuel (RDF)

Tire derived fuel (TDF)

Wood chips, Saw dust

Rice husk ,Straw, Nut shells

Agricultural and Domestic wastes

Spent Pot Liners (Alumina Refining)

Dried Sewage Sludge

ALTERNTIVE

FUELS

Pharmaceutical wastes

Refinery wastes

Tar derived fuels

Waste oil and Reject Sludges

Pyrolysis gas

Landfill gas

Natural gas

Bio gas

ALTERNTIVE

FUELS

Rice Husk Wood chips Shredded Tires Cut Tires

Alternative Fuels – Samples

RDF Expired Tablets Hazardous Sludge – Pharma Rejects

Saw dust Paint Sludge Plastic chips Rubber Cuts

Rice Husk Wood chips Shredded Tires Cut Tires

RDF Expired Tablets Hazardous Sludge – Pharma Rejects

Saw dust Paint Sludge Plastic chips Rubber Cuts

EmissionsEmissionsFilterFilter

EmissionsEmissions

Overall aspects:• Control/regulation• Clinker production• Heat consumption• Availability• Chemistry• Emissions

Overall aspects:• Control/regulation• Clinker production• Heat consumption• Availability• Chemistry• Emissions

An integrated Alternative fuel solution

DiscReactor

DiscReactor

Kiln BurnerKiln Burner CoolerCooler

Solid FuelProcessingSolid FuelProcessing

Kiln BypassKiln BypassPreheater/Calciner

Preheater/Calciner

Solid Waste FuelReceiving

Solid Waste FuelReceiving

PneumaticConveyingPneumaticConveying

StorageStorage

An integrated Alternative fuel solution

Solid FuelProcessingSolid FuelProcessing

DosingDosing

LWDFReceiving

LWDFReceiving

StorageStoragePumpPump

19

HOTDISCHOTDISC

New JetflexBurner

New JetflexBurner

FLSmidth Key products for Alternative fuels

19

Pipe ConveyorPipe Conveyor

Hopper with ExtractionHopper with Extraction

19

Pfister RotoscalesPfister Rotoscales

New JetflexBurner

FLSmidth Key products for Alternative fuels

19

OBA Burner SetOBA Burner Set

Cold RawMeal BinCold RawMeal Bin

A HOTDISC Reactor:

Burns solid waste, e.g. whole truck tires Co-feeding of different waste material Longer retention time, 10-45 minutes Substitutes Calciner fuel Residues are incorporated in the clinker Emission control

A HOTDISC Reactor:

Burns solid waste, e.g. whole truck tires Co-feeding of different waste material Longer retention time, 10-45 minutes Substitutes Calciner fuel Residues are incorporated in the clinker Emission control

HOTDISC Technology

HOTDISCHOTDISC

Raw Meal toCalciner &HOTDISC

Raw Meal toCalciner &HOTDISC

CalcinerCalciner

Tertiary AirTertiary Air

Raw Meal toCalciner &HOTDISC

Raw Meal toCalciner &HOTDISC

Triple Flap Sluice / AFfeed pointTriple Flap Sluice / AFfeed point

HOTDISCHOTDISC

Requirements:

• Long retention time for solid waste

• Co-feeding of different waste material

• One common waste feeding point

• High fuel substitution rate

• Emission control

Solution:

HOTDISC Reactor + Calciner

Economics:

HOTDISC installation will be profitable due to:

• Reduced amount of fossil fuel to calciner

• Pre-processing of fuels not required

Requirements:

• Long retention time for solid waste

• Co-feeding of different waste material

• One common waste feeding point

• High fuel substitution rate

• Emission control

Solution:

HOTDISC Reactor + Calciner

Economics:

HOTDISC installation will be profitable due to:

• Reduced amount of fossil fuel to calciner

• Pre-processing of fuels not required

HOTDISC Technology

Requirements:

• Long retention time for solid waste

• Co-feeding of different waste material

• One common waste feeding point

• High fuel substitution rate

• Emission control

Solution:

HOTDISC Reactor + Calciner

Economics:

HOTDISC installation will be profitable due to:

• Reduced amount of fossil fuel to calciner

• Pre-processing of fuels not required

Requirements:

• Long retention time for solid waste

• Co-feeding of different waste material

• One common waste feeding point

• High fuel substitution rate

• Emission control

Solution:

HOTDISC Reactor + Calciner

Economics:

HOTDISC installation will be profitable due to:

• Reduced amount of fossil fuel to calciner

• Pre-processing of fuels not required

Requirements:

• Long retention time for solid waste

• Co-feeding of different waste material

• One common waste feeding point

• High fuel substitution rate

• Emission control

Solution:

HOTDISC Reactor + Calciner

Economics:

HOTDISC installation will be profitable due to:

• Reduced amount of fossil fuel to calciner

• Pre-processing of fuels not required

Requirements:

• Long retention time for solid waste

• Co-feeding of different waste material

• One common waste feeding point

• High fuel substitution rate

• Emission control

Solution:

HOTDISC Reactor + Calciner

Economics:

HOTDISC installation will be profitable due to:

• Reduced amount of fossil fuel to calciner

• Pre-processing of fuels not required

Oil Burner – Air Atomized (OBA)

Features• Simultaneous firing of two different liquid fuels possible• Uniform atomization• Low atomizing air consumption• Large turn-down ratio• Simple, robust design, no moving parts• Will accept fluids with solid particles up to 5 mm• Can be supplied for chemically aggressive fluids• Can handle highly viscous and corrosive liquids

Features• Simultaneous firing of two different liquid fuels possible• Uniform atomization• Low atomizing air consumption• Large turn-down ratio• Simple, robust design, no moving parts• Will accept fluids with solid particles up to 5 mm• Can be supplied for chemically aggressive fluids• Can handle highly viscous and corrosive liquids

Features• Simultaneous firing of two different liquid fuels possible• Uniform atomization• Low atomizing air consumption• Large turn-down ratio• Simple, robust design, no moving parts• Will accept fluids with solid particles up to 5 mm• Can be supplied for chemically aggressive fluids• Can handle highly viscous and corrosive liquids

SALONIT ANHOVOHOTDISC Reactor• Upgrade with HOTDISC

• HDR 63 – 250

• Latest generation HOTDISC

• Calciner foreseen for 100%

fuel substitution

FLSmidth global experience in Alternative Fuels

HOTDISC Reactor• Upgrade with HOTDISC

• HDR 63 – 250

• Latest generation HOTDISC

• Calciner foreseen for 100%

fuel substitution

Calciner Upgrade• Pipe Conveyor

• Pfister feeders

• Rapid implementation

• 100 % fuel substitution

SPENNER CEMENT HEIDELBERG

MOLINS

FLSmidth global experience in Alternative Fuels

AF Storage &Pneumatic Feeding

• Fuel flexible

• RDF & Sewage sludge

• Closed conveying

• Designed for ATEX

Kiln firing with AF• Storage & Feeding

• Pfister feeders

• Phased project

HEIDELBERG

AF Storage &Pneumatic Feeding

• Fuel flexible

• RDF & Sewage sludge

• Closed conveying

• Designed for ATEX

HOTDISC ReactorVasavadatta Cements

• BK Birla Group

• AF feeding system

• First in India

• 40% Calciner Fuel substitution

Alternative Fuels Projects in India

Ultratech Cements

• Aditya Birla Group

• First Pipe Conveyor

for AF application in India

• 30 % Calciner Fuel Substitution

Pipe Conveyor

Extraction & Feeding – Biomass

JK Cements, Mangrol

• Existing Hopper – mass flow problems

• Screw Bottom bunker – Live Bottom Extraction

•Best suited for Biomass – rice husk, mustard husk

• Better Availability & Handling capacity

ACC WADI,• HOLCIM Group

• Starter Kit

• 50% Calciner fuel

substitution.

KOCH Bunker

Liquid waste firing systemLiquid waste firing system

Alternative Fuels projects in India

Typical Tank farm area showing unloading system, storage tanks, transfer pumpstation, nitrogen generator kit & Liquid transfer pipe lines

Typical Tank farm area showing unloading system, storage tanks, transfer pumpstation, nitrogen generator kit & Liquid transfer pipe lines

Safety: Nitrogen inertization kit Flame proof type – Electrical SS material – Wetted parts Double walled storage tanks with leak detectors,

pressure & temperature sensors Flame arrestors Emergency recirculation system HAZOP study

Safety: Nitrogen inertization kit Flame proof type – Electrical SS material – Wetted parts Double walled storage tanks with leak detectors,

pressure & temperature sensors Flame arrestors Emergency recirculation system HAZOP study

System Highlights: Calciner firing system OBA Burner & MF Station Upto 100% Calciner fuel substitution Liquid solvents from Pharma industries Nozzle eductors for continuous agitation of liquid fuel

in storage tanks Nitrogen purging system

System Highlights: Calciner firing system OBA Burner & MF Station Upto 100% Calciner fuel substitution Liquid solvents from Pharma industries Nozzle eductors for continuous agitation of liquid fuel

in storage tanks Nitrogen purging system

Typical Tank farm area showing unloading system, storage tanks, transfer pumpstation, nitrogen generator kit & Liquid transfer pipe lines

Typical Tank farm area showing unloading system, storage tanks, transfer pumpstation, nitrogen generator kit & Liquid transfer pipe lines

Safety: Nitrogen inertization kit Flame proof type – Electrical SS material – Wetted parts Double walled storage tanks with leak detectors,

pressure & temperature sensors Flame arrestors Emergency recirculation system HAZOP study

Safety: Nitrogen inertization kit Flame proof type – Electrical SS material – Wetted parts Double walled storage tanks with leak detectors,

pressure & temperature sensors Flame arrestors Emergency recirculation system HAZOP study

HOTDISC™ Solution for burning RDF, Tire Chips & TiresVasavadatta Cements, India

Feed Rate of Shredded Tyres – 3.5 tones/hourFeed Rate of RDF – 10 tones/hour

Shredded Tyres200 x 300 mm

Alternative Fuels projects in India

Shredded Tyres200 x 300 mm

Whole Truck Tyres1200 mm wide

HOTDISC™ Solution for burning RDF, Tire Chips & TiresVasavadatta Cements, India

Feed Rate of Shredded Tyres – 3.5 tones/hourFeed Rate of RDF – 10 tones/hour

Shredded Tyres200 x 300 mm

HOTDISCTM Combustion device

Shredded Tyres200 x 300 mm

Whole Truck Tyres1200 mm wide

Alternative Fuels gives cement producers a great potential for reducing conventional fuel costs

Use of Alternative Fuels are cheap and attractive

No standard solutions available for alternative fuel requirements

Better to have a preferred partner while substituting with Alternative fuels

Optimum solutions to be implemented that can be integrated easily with the existing system

Consitency & Reliability – for both alternative fuels & the feeding system

“Value addition while Fuel Substitution”

Summary

Alternative Fuels gives cement producers a great potential for reducing conventional fuel costs

Use of Alternative Fuels are cheap and attractive

No standard solutions available for alternative fuel requirements

Better to have a preferred partner while substituting with Alternative fuels

Optimum solutions to be implemented that can be integrated easily with the existing system

Consitency & Reliability – for both alternative fuels & the feeding system

Alternative Fuels gives cement producers a great potential for reducing conventional fuel costs

Use of Alternative Fuels are cheap and attractive

No standard solutions available for alternative fuel requirements

Better to have a preferred partner while substituting with Alternative fuels

Optimum solutions to be implemented that can be integrated easily with the existing system

Consitency & Reliability – for both alternative fuels & the feeding system

Alternative Fuels gives cement producers a great potential for reducing conventional fuel costs

Use of Alternative Fuels are cheap and attractive

No standard solutions available for alternative fuel requirements

Better to have a preferred partner while substituting with Alternative fuels

Optimum solutions to be implemented that can be integrated easily with the existing system

Consitency & Reliability – for both alternative fuels & the feeding system

GREEN HOUSE GAS EMISSION

Capacity

Coal NCV

Fuel Savings

Carbon di Oxide is the main green house gas emitted by Cement Plants

GREEN HOUSE GAS EMISSION

Capacity

Coal NCV

Fuel Savings

: 5000 tpd

: 5000 kcal/kg coal

: 50 kcal/kg clinker

Potential CO2 Emission Reduction

30230 T CO2 / Annum

Area of Reduction Possibility

1. High Dust Carry Over

2. High Power Consumption and many

Carbon di Oxide is the main green house gas emitted by Cement Plants

Potential CO2 Emission Reduction

30230 T CO2 / Annum

Area of Reduction Possibility

1. High Dust Carry Over

2. High Power Consumption and many

TIME TO ACT

No single rain drop believes it’s the blame for the flood”. None of us think we are thecreators for the environmental problems we are experiencing.Gentle foot prints today will ensure a path for tomorrow.

Upgrades & Energy EfficientProjects are the Road to Go

Green.It’s not hard going green when

we are therewe dig deeper for your better reap

No single rain drop believes it’s the blame for the flood”. None of us think we are thecreators for the environmental problems we are experiencing.Gentle foot prints today will ensure a path for tomorrow.

Upgrades & Energy EfficientProjects are the Road to Go

Green.It’s not hard going green when

we are therewe dig deeper for your better reap

TIME TO ACT

No single rain drop believes it’s the blame for the flood”. None of us think we are thecreators for the environmental problems we are experiencing.Gentle foot prints today will ensure a path for tomorrow.

Upgrades & Energy EfficientProjects are the Road to Go

Green.It’s not hard going green when

we are therewe dig deeper for your better reap

No single rain drop believes it’s the blame for the flood”. None of us think we are thecreators for the environmental problems we are experiencing.Gentle foot prints today will ensure a path for tomorrow.

Upgrades & Energy EfficientProjects are the Road to Go

Green.It’s not hard going green when

we are therewe dig deeper for your better reap

How do we do it…

One Source One Partner

How do we do it…

One Source One Partner

Questions?

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 4 October, 2016 31

For more information, please visit www.flsmidth.com/upgrades

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 4 October, 2016 31

For more information, please visit www.flsmidth.com/upgrades