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PERDUE FARMS, INC. Renewable Energy Project Cromwell, Kentucky Business Confidential 1

PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

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Page 1: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

PERDUE FARMS, INC.

Renewable Energy Project

Cromwell, Kentucky

Business Confidential

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Page 2: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

WHO WE ARE

Medium size fresh poultry processing plant Ready to cook - retail tray pack Ohio County, Kentucky 1,200 associates We operate our own water and wastewater plants onsite Very active cross functional internal “Green Team” We have operated the digester for 4+years and the CHP engine

3+ years (18,000 run hours)

Business Confidential

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Page 3: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

OUR RENEWABLE FUEL

Process waste water from the process operation Our waste products and DAF fat is sold to a renderer Our rinse and wash water, tiny fat and protein particles,

blood and limited manure are all delivered by gravity to the digestion process

No Class A waste Anaerobic Digester (covered pond)

Converts organic waste into +75% methane & Co products Reduces the organic loading (COD) 95% Further treated water is returned to our river water source

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Page 4: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

2010 - PRE - PROJECT

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Page 5: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

2010 DIGESTER COVER

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Page 6: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

DIGESTER COVER

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Page 7: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

DIGESTER METRICS

3 Acre anaerobic pond 15 million gallon water capacity 7 – 10 day water retention time 7+ days of gas storage available Operates close to surface water temperature

Max 80 degrees in summer Would fall to 50 degrees in winter

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Page 8: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

GENERATOR (AUGUST 2011) INSTALLATION

999 kw Engine Business Confidential

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Page 9: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

GRID CONNECTED

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Page 10: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

RENEWABLE ENERGY PROJECT

Biogas capture has substantial “green” effect 52,000 tons of equivalent CO2 removed annually Free Fuel !!! 51,000 mmbtu annually !!!

The system energy efficiency (CHP) is 82% 5,321 MwH produced annually (19% of present needs)

We are food limited and have engine hours available (cold months) The river water temperature drives amount of gas generated

The waste heat recovered (4mm btu’s/hr ) is used to make hot water for operations (about 20% of annual needs, nearly 100% in summer months).

The engine has been used to keep the plant online during utility shutdowns

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Page 11: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

WHY CHP ??? Environmental

2 -3 magnitude better emission destruction than a flare or boiler Boiler & water heaters require full biogas scrubbing

Carbon Dioxide removal (absorption with methane loss) H2S Treatment (w methane loss) Temperature and moisture adjustments

Advantages Better system efficiency than boilers - heaters Heat and fuel needs matched biogas availability Highest economic return Long term PPA available (TVA has been a tremendous partner !)

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Page 12: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

“IF IT SMELLS, IT BURNS”

BURN WITH

CHP !

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Page 13: PERDUE FARMS, INC Renewable Energy Project …energy.ky.gov/Programs/CHP Workshop Presentations/Perdue BG CHP... · PERDUE FARMS, INC. Renewable Energy Project . Cromwell, Kentucky

QUESTIONS ?

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