PED Manual for TI

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    Trident Techlabs Pvt. Ltd.,S7, Mamanji Center, Thiru-Vi-Ka Industrial Estate, Guindy, Chennai 32

    Phone No: 044 43358483/84,www.tridenttechlabs.com

    1. Micro controller based speed control of Converter/Chopper fed DC

    motor.

    AIM

    To study the operation Micro controller based speed control of DC motor

    APPARATUS REQUIRED

    1 DRV8412 - 12 Micro USB Cable - 13 DC motor - 1 set4. Personal Computer - 1 Set5. Code Composer Studio

    CONNECTION PROCEDURE

    Make sure nothing is connected to the board, and no power is being supplied to theboard.

    Insert the Control card into the J1 control CARD connector if not alreadypopulated.

    Make sure the following jumpers & connector settings are valid on the DRV8412base board i.e.

    JP1 is in the VR1 position

    JP3 is in the ROCADJ position

    M1 is in the H position, M2 is in the L position and M3 is in the Lposition for dual axis Brushed DC or Stepper motor. In order to run

    a single Brushed DC motor in parallel H-bridge mode the user must

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    change the mode jumpers from their default setting. For this mode

    M1 is in the L position, M2 is in the H position and M3 is in the L

    position.

    Switches S1 and S2 are in the middle position Make sure that the following switches are set as described below on the F28035

    controlCARD to enable boot from flash and connection to the SCI

    SW3: OFF (UP) position b. SW2: Position 1 = ON (UP), Position 2= ON (UP)

    Connect a USB cable from J1 on the controlCARD to the host computer. LD4 onthe controlCARD will light up indicating that the USB is powered.

    Windows will then search for a driver for the device. If the computer has CCSv4or prior versions of it installed which supported XDS100 emulator, Windows

    should be able to find the driver successfully. If not you will be prompted to install

    the driver. Installing driver for USB to serial: Do not let Microsoft search for the

    driver, instead browse to the following location on the USB stick drive shipped

    with the kit , windows should now be able

    to find the driver and will install it. If Windows still does not find the driver, you

    may have to repeat the process and point to the location pointed out previously.

    You may have to reboot the computer for the drivers to come into effect. Once

    installed you can check if the installation was completed properly by browsing to

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    ControlPanel-> System->Hardware->Device Manager and looking for USB Serial

    Port under Ports(COM&LPT). Note this port number down.

    Connect the motor(s) you want to spin to the OUTA, OUTB, OUTC and OUTDterminals on the board. The table below shows the connections for the motors

    included with the kit.

    TERMINAL DUAL BRUSHED DC

    OUT A Motor 1+

    OUT B Motor 1-

    OUT C Motor 2+

    OUT D Motor 2-

    Connect the included DC power supply to the PVDD and GND banana jacks. Once the power is connected the board will power up and you will see that the

    LED1, LED2 and LED3 on the DRV8412EVM base board are green (indicating

    power), LD1 on the controlCARD is green (also indicating power) and LD3 (Red)

    on the controlCARD is blinking slowly indicating that code is running.

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    EXPERIMENT PROCEDURE:

    Make sure all the jumper and connector settings are as described in the Hardwaresetup section.

    Browse to and double click on DRV8412GUIvX.exe The GUI window should popup.

    The GUI should auto-detect and connect to your DRV8412-EVM. If auto-connectfails you will need to set up the connection manually. The Connection Wizard is

    accessed through the Connection menu. Click on Connect to engine to view a

    list of available targets. Now setup the Connection Wizard Dialog to match figure

    5. Select Piccolo 28035 from the Target list and Serial for connection method.

    You will need to determine the correct COM port number for your system. This

    can be found by going to Control Panel->System->Hardware tab->Device

    Manager->Ports(COM & LPT). And look for the one which is described as USBSerial Port or similar. Hit Connect once done

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    If an incorrect image is flashed on the controlCARD the connection will fail. Inthis case it is recommended to reflash the controlCARD with the correct image.

    After the connection is established to the controller the type of motor can beselected by choosing the corresponding tab in the GUI. If the selection needs to be

    changed the board should be power cycled in order to safely connect a different

    motor.

    At the bottom of the screen are three sets of controls common to either motor type:o Enable Motor and Brake on Disable Check boxes: The Enable Motor

    check box is used to start or stop the motor(s) from running. The Brake on

    Disable check box selects the action when the motor is stopped. If

    unchecked all H-bridge switches are opened on disable and the motor is

    free spinning. If checked the low-side switches are held closed effectively

    shorting the motor connections and causing an abrupt stop.

    o Fault Status: The on-screen LED will turn red whenever there is a faultsignaled by the DRV8412. To reset this fault ensure Enable Motor check

    box is unchecked and push the Reset Fault button.

    o DC Bus Voltage: The measured DC bus voltage is displayed both digitallyand graphically. The on- screen LED can take three states depending on

    whether the DC bus is in or out of range. The range can be adjusted

    individually for each motor type on the settings tabs.

    Yellow: DC bus is below the minimum value Green: DC bus is within limits Red: DC bus is above the maximum value

    Driver Over-Temperature Warning: The state of the DRV8412 OTWn pin isdisplayed using an on-screen LED. The LED can take two states:

    Yellow: The DRV8412 device temperate exceeds 125C Green: The DRV8412 device temperate is below 125C

    (a)Voltage Mode ControloChoose the corresponding Port in the pop-up window (Preferable: USB

    UART Device)

    oUncheck the Closed Loop in Operation Block and choose Sine inModulation Block.

    oClick Ok,oNow give the Speed Value in RPM then Click RUN.oNote down the speed, Frequency and Current readings

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    (b)Current mode controloConnect the Feedback cable from the motor to Drive.oClick the Closed Loop in Operation blockoNow give the Speed Value then Click RUN.oNote down the speed, frequency and Current readings

    TABLE

    (a): Voltage Mode Control

    S.No Voltage Current

    (b): Current Mode Control

    S.No Current Voltage

    RESULT:

    Thus the operation Micro controller based speed control of VSI fed three-phaseinduction motor has been studied.

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    2. Micro controller based speed control of VSI fed three-phase induction

    motor.

    AIM

    To study the operation Micro controller based speed control of VSI fed three-phase

    induction motor

    APPARATUS REQUIRED

    1 RDK-ACIM motor Drive - 12 Micro USB Cable - 13 AC Induction motor - 14. Personal Computer - 1 Set5. Code Composer Studio

    6 StellarisWare

    7 LM Flash Programmer

    CONNECTION PROCEDURE

    Connect Micro USB Cable and drive board Connect the motor with RDK- ACIM Connect Computer with Micro USB, Connect the Power card with the RDK- ACIM Switch On the power Supply

    Note: This setup run in High Voltage, ensure the setup is properly connected and after

    shutdown also ensure the capacitor discharged.

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    EXPERIMENT PROCEDURE:

    (c)Open Loop DriveoOpen the AC Induction Motor Drive Graphical User Interface from start

    Menu >> All Programs >> Texas I nstruments >> Sellaris >> ACIMorC:\Pr ogramFil es\texas instruments\stell aris\ACI M

    oChoose the corresponding Port in the pop-up window (Preferable: USBUART Device)

    oUncheck the Closed Loop in Operation Block and choose Sine inModulation Block.

    oClick Ok,oNow give the Speed Value in RPM then Click RUN.oNote down the speed, Frequency and Current readings

    (d)Closed Loop

    oConnect the Feedback cable from the motor to Drive.oClick the Closed Loop in Operation blockoNow give the Speed Value then Click RUN.oNote down the speed, frequency and Current readings

    TABLE

    (a): Open Loop Operation

    S.No Set Speed Actual Speed Frequency Current

    (b): Closed Loop Operation

    S.No Set Speed Actual Speed Frequency Current

    RESULT:

    Thus the operation Micro controller based speed control of VSI fed three-phase

    induction motor has been studied.

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    3. Micro controller based speed control of Stepper motor.

    AIM

    To study the operation Microcontroller based speed control of stepper motor

    APPARATUS REQUIRED

    1 Stepper motor Drive (RDK-Stepper) - 12 Micro USB Cable - 13 Stepper motor - 14. Personal Computer - 1 Set5. Code Composer Studio

    6 StellarisWare

    7 LM Flash Programmer

    CONNECTION PROCEDURE

    Connect micro usb Cable and drive board Connect the motor with RDK- Stepper Connect Computer with micro usb, Connect the Power card with the RDK- Stepper Switch On the power Supply

    EXPERIMENT PROCEDURE:

    (e)Chopper Drive

    oOpen the Stepper Motor Drive Graphical User Interface from start Menu >>Al l Programs >> Texas I nstruments >> Sell ari s >> Stepperor

    C:\ProgramFiles\texas instruments\stellaris\Stepper

    oChoose the corresponding port in the pop-up window (Preferable : USBUART)

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    oClick on the Configure button in that window choose Chopper in controlmode

    oAnd chose Full in Step Mode, Fast in Decay Mode.oClick Ok,oNow give the Speed Value in Steps/sec and position then Click RUN..oNote down the speed and Current readingsoChange the step mode and Decay Mode then take the readings

    (f)Open LoopoClick on the Configure button in that window choose Open Loop PWM in

    control mode

    oAnd chose Full in Step Mode, Fast in Decay Mode.oClick Ok,oNow give the Speed Value in Steps/sec and position then Click RUN.oNote down the speed and Current readingsoChange the step mode and Decay Mode then take the readings

    (g)Closed LoopoClick on the Configure button in that window choose Closed Loop PWM in

    control mode

    oAnd chose Full in Step Mode, Fast in Decay Mode.oClick Ok,oNow give the Speed Value in Steps/sec, position and Click RUN.oNote down the speed and Current readingsoChange the step mode and Decay Mode then take the readings

    TABLE

    (a): Chopper Drive

    Full Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

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    Half Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Micro Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Wave Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Open Loop PWM

    Full Step Mode

    S.No.

    Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

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    Half Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Micro Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Wave Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Closed Loop PWM

    Full Step Mode

    S.No.

    Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

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    Half Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Micro Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    Wave Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    RESULT:

    Thus the operation of open loop, Closed Loop and Chopper Drive speed control of

    DC motor using RDK-Stepper.

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    4. DSP based speed control of BLDC motor.

    AIM

    To study the operation Digital Signal Processor based speed control of BLDC Motor.

    APPARATUS REQUIRED

    1 Stellaris BLDC motor Drive - 12 Micro USB Cable - 13 BLDC motor - 14. Personal Computer - 1 Set5. Code Composer Studio

    6 StellarisWare7 LM Flash Programmer

    CONNECTION PROCEDURE

    Connect Micro USB Cable and drive board Connect the motor with RDK- BLDC Connect Computer with Micro USB, Connect the Power card with the RDK- BLDC Switch On the power Supply

    EXPERIMENT PROCEDURE:

    (h)Open Loop DriveoOpen the Stepper Motor Drive Graphical User Interface from start Menu >>

    Al l Programs >> Texas I nstruments >> Sell aris >> BLDCor

    C:\Pr ogramFil es\texas instruments\stell aris\BLDC

    oChoose the corresponding Device in the pop-up windowoClick on the Configure button in that window choose Sine in Modulation

    Block.

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    oClick Ok,oNow give the Speed Value in RPM then Click RUN..oNote down the speed and Current readingsoChange to reverse and set the speed then take the readings

    (i) Closed LoopoClick on the Configure button in that window choose Sensorless in

    Modulation Block.

    oAnd choose Speed in Closed Loop Control then Click Ok, oNow give the Speed Value then Click RUN..oNote down the speed and Current readingsoChange to reverse and set the speed then take the readings

    TABLE

    (a): Chopper Drive

    Full Step Mode

    S.No.Set

    Speed

    Fast Decay Mode Slow Decay Mode

    Actual Speed Current Actual Speed Current

    (b): Closed Loop Drive

    S.No.Set

    Speed

    Forward Mode Reverse Mode

    Actual Speed Current Actual Speed Current

    RESULT:

    Thus the operation of Digital Signal Processing based open loop and Closed Loop

    speed control of BLDC motor has been studied.

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    5. DSP based speed control of SRM motor.

    AIM

    To study the operation Digital Signal Processor based speed control of SRM Motor.

    APPARATUS REQUIRED

    1 DRV8301 - 12 Micro USB Cable - 13 DC motor - 1 set4. Personal Computer - 1 Set5. Code Composer Studio

    CONNECTION PROCEDURE

    Make sure nothing is connected to the board, and no power is being supplied to theboard.

    Insert the Control card into the J1 controlCARD connector if not alreadypopulated.

    Make sure the following jumpers & connector settings are valid on the DRV830xbase board i.e.

    JP2 is installed Make sure that the following switches are set as described below on the F28035

    controlCARD to enable boot from flash and connection to the SCI

    SW3: OFF (UP) position SW2: Position 1 = ON (UP), Position 2 = ON (UP)

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    Connect a USB cable from J1 on the controlCARD to the host computer. LD4 onthe controlCARD will light up indicating that the USB is powered. Windows will

    then search for a driver for the device. If the computer has CCSv4 or prior

    versions of it installed which supported XDS100 emulator, Windows should be

    able to find the driver successfully. If not you will be prompted to install the

    driver.

    Installing driver for USB to serial: Do not let Microsoft search for the driver,instead browse to the following location on the USB stick shipped with the kit

    , windows should now be able to find the driver and will

    install it. If Windows still does not find the driver, you may have to repeat the

    process and point to the location pointed out previously. You may have to reboot

    the computer for the drivers to come into effect. Once installed you can check if

    the installation was completed properly by browsing to ControlPanel-> System-

    >Hardware->Device Manager and looking for USB Serial Port under

    Ports(COM&LPT). Make note of this port number.

    Connect the motor you want to spin to the OUT A, OUT B and OUT C terminalson the board.

    Connect an 8-60V DC power supply at connectors J25 (PWR) and J26 (GND). Once the power is connected the board will power up and you will see that LED1

    and LED3 on the DRV830x EVM base board are green (indicating power), LD1

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    on the controlCARD is green (also indicating power) and LD3 (Red) on the

    controlCARD is blinking slowly indicating that code is running.

    EXPERIMENT PROCEDURE: Make sure all the jumper and connector settings are as described in the Hardware

    setup section.

    The GUI should auto-detect and connect to your DRV830x-HC-EVM. If auto-connect fails you will need to set up the connection manually. The Connection

    Wizard is accessed through the Connection menu. Click on Connect to engine

    to view a list of available targets. Now setup the Connection Wizard Dialog to

    match Fig 4. Select Piccolo 28035 from the Target list and Serial for connection

    method. You will need to determine the correct COM port number for your

    system. This can be found by going to Control Panel->System->Hardware tab-

    >Device Manager->Ports(COM & LPT). And look for the one which is described

    as USB Serial Port or similar. Hit Connect once done.

    If an incorrect image is flashed on the controlCARD, the connection will fail. Inthis case it is recommended to reflash the controlCARD with the correct image.

    At the bottom of the screen are some common controls and board status indicators:o Enable Motor Check Box: The Enable Motor check box is used to start or

    stop the motor from running.

    o Control Mode Drop Down Box: Allows the selection of four differentcontrol modes

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    Duty Cycle: The motor is commutated using the sensorlessalgorithm but is driven in an open-loop duty cycle mode.

    Current: The motor is commutated using the sensorless algorithmwhile the current (torque) is regulated using a PI controller. (Note:

    An unloaded motor will rapidly accelerate to a very high speed in

    this mode.)

    Velocity: The motor is commutated using the sensorless algorithmwhile the motor speed is regulated using a PI controller. The output

    of the speed controller is a PWM duty cycle.

    Cascade: The motor is commutated using the sensorless algorithmwhile the motor speed is regulated using a PI controller. The output

    of the speed controller is a motor current command which is

    regulated by a lower level current PI controller.

    Fault Status: The on-screen LED will turn red whenever there is a fault signaledby the DRV830x. To reset this fault ensure Enable Motor check box is unchecked

    and push the Reset Fault button.

    DC Bus Voltage: The measured DC bus voltage is displayed both digitally andgraphically. The on- screen LED can take three states depending on whether the

    DC bus is in or out of range.

    Yellow: DC bus is below the minimum value Green: DC bus is within limits

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    Red: DC bus is above the maximum value Driver Over-Temperature Warning: The state of the DRV830x OCTWn pin is

    displayed using an on-screen LED. The LED can take two states:

    Yellow: The DRV830x device temperature exceeds 130C Green: The DRV830x device temperature is below 130C

    The Main GUI tab contains controls to vary the motor setpoint or view variousfeedbacks.

    The Setpoint Knob takes on a separate function for each control mode.o Duty Cycle: The knob adjusts the PWM duty cycle to the motor.o Current: The knob adjusts the per-unit (PU) commanded current through

    the motor. Note: The DRV830x-HC-EVMs have a measureable current

    range of +/-82.5A which is normalized to a +/- 1.0 per-unit (PU) scale.

    o Velocity: The knob adjusts the per-unit (PU) motor commanded speed.o Cascade: The knob adjusts the per-unit (PU) motor commanded speed.

    The actual Motor Speed (RPM) is displayed through a digital display. The actual Motor Current (PU) is displayed using a linear gauge. The current

    should increase with motor load.

    The four graphs on the right display commutation and speed related data. Thetime scale of the top three graphs can be adjusted by incrementing/decrementing

    the Graph Time Scalero Top Graph: Displays the per-unit (PU) integrated motor flux.o Second Graph: Displays the per-unit (PU) Phase A BEMF waveform.o Third Graph: Displays the per-unit (PU) Phase A current waveform.o Fourth Graph: Displays the motor speed in RPM. This graph runs in a

    continuous strip chart mode and is not affected by the Graph Time Scaler.

    The Flux Threshold slider is used to adjust the motors commutation point. The Settings tab contains parameters affecting motor startup and control loop

    tuning.

    (a)Voltage Mode ControloAfter done the above setup, Choose Velocity in Control BlockoClick the check box toEnable MotoroNow Change the Knob it change Speed Value in percentageoNote down the speed, Voltage and Current readings

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    oAfter taken the reading uncheck the Enable Motor

    (b)Current mode controloChoose Velocity in Control BlockoClick the check box toEnable MotoroNow Change the Knob it change Current in percentageoNote down the speed, Voltage and Current readingsoAfter taken the reading uncheck the Enable Motor

    TABLE

    (a): Voltage Mode Control

    S.No Speed Voltage Current

    (b): Current Mode Control

    S.No Speed Current Voltage

    RESULT:

    Thus the operation Micro controller based speed control of VSI fed three-phase

    induction motor has been studied.

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