6
PERFORMANCE DRIVEN SPINDLES WITH EXPERT APPLICATION SUPPORT Your Global Spindle Partner Automatic Tool Change (ATC) Spindles Speeds up to 40,000 rpm, power up to 50 hp (37 kW) HSK, ISO, or Special automatic tool clamping options Liquid, Compressed Air, or Fan Cooled options C-axis option Manual Tool Change (MTC) Spindles Speeds up to 36,000 rpm, power up to 22 hp (16kW) Single or Double-End tool clamping options ER Collet, HSK-C, Arbor Mount or Shaft tool clamping Liquid, Compressed Air, or Fan Cooled options

PDS - Your Global Spindle Partner

Embed Size (px)

Citation preview

Precision Drive Systems, LLC4367 Dallas Cherryville Hwy.Bessemer City, NC 28016 U.S.A.Phone 704.922.1206 Fax 704.922.9745Email [email protected] Website www.PDSspindles.com

PDS-GmbHTichelbrink 6832584 Löhne, GermanyPhone +49 (0) 5731 / 744889-0Fax +49 (0) 5731 / 744889-20Email [email protected] www.pds-gmbh.de

Precision Drive Systems

Visit our websites: www.PDSspindles.com www.pds-gmbh.de

© Precision Drive Systems, LLCSpecifications subject to change. 0714

Worldwide Support and Spindle Repair

● PDS Headquarters● Global Support Partners

PERFORMANCE DRIVEN SPINDLES WITH EXPERT APPLICATION SUPPORT

Your Global Spindle Partner

Automatic Tool Change (ATC) Spindles • Speeds up to 40,000 rpm, power up to 50 hp (37 kW)• HSK, ISO, or Special automatic tool clamping options• Liquid, Compressed Air, or Fan Cooled options• C-axis option

Manual Tool Change (MTC) Spindles • Speeds up to 36,000 rpm, power up to 22 hp (16kW)• Single or Double-End tool clamping options• ER Collet, HSK-C, Arbor Mount or Shaft tool clamping• Liquid, Compressed Air, or Fan Cooled options

Since 1996, PDS has become an industry leader in precision high-speed spindles. No other spindle company has the experience or range and depth of product to support our customer base. PDS wants to be your spindle partner. Ourglobal network of full service precision spindle repair and manufacturing facilities are located in the United States, Canada, Germany and Brazil. PDS serves a broad range of market sectors, which includes:

• Aerospace • Automotive• Coach and Caravan• Composites• Energy• Furniture

• General Industry • Major Appliance • Marine • Optics • Thermoforming • Truck

PDS Has the Expertise and Capability to Be Your Spindle Partner

Example360 ipm / 18,000 rpm

2 Cutting Edges

0.010 inch Chip Load - or -0.010 inch Feed Per Tooth

=

Chip Load =Feedrate (ipm) / RPM

Number of Cutting Edges

Experienced Spindle RepairPDS can repair any spindle, any brand, any model, at any time.

PDS has years of experience in providing the best technical support to assist you in selecting the right spindle tailored to your application. For longest life, the spindle should be sized to meet your machining requirements and understanding material removal rates is key to attaining optimum spindle performance. There are many variables to selecting the right spindle for the job, for example:

• The material and the geometry of features being cut• The type, grade and length of cutting tools used • The entry angle and depth of cut to machine with suitable feedrates that enhance performance• The calculated horsepower and torque for each feature

PDS has the expertise to guide you through the spindle selection process. Knowing your ‘Chip Load’ is one of the most important defining elements of the cutting process. PDS can assist to determine the optimum cutting speed (rpm) and feed rate (ipm) for your setup. When used consistently, the chip load value will help determine the horsepower and torque requirements for the application and provide a valuable calculation to size a spindle matched to the application.

2

Performance Driven Spindles with Expert Application Support

We have the technical expertise to be your best Spindle Partner providing the reliability, superior service and outstanding value for your company.

PDS can repair all your spindles!

Visit our websites for more Application Resources

Precision Drive Systems, LLC4367 Dallas Cherryville Hwy.Bessemer City, NC 28016 U.S.A.Phone 704.922.1206 Fax 704.922.9745Email [email protected] Website www.PDSspindles.com

PDS-GmbHTichelbrink 6832584 Löhne, GermanyPhone +49 (0) 5731 / 744889-0Fax +49 (0) 5731 / 744889-20Email [email protected] www.pds-gmbh.de

Precision Drive Systems

Visit our websites: www.PDSspindles.com www.pds-gmbh.de

© Precision Drive Systems, LLCSpecifications subject to change. 0714

Worldwide Support and Spindle Repair

● PDS Headquarters● Global Support Partners

PERFORMANCE DRIVEN SPINDLES WITH EXPERT APPLICATION SUPPORT

Your Global Spindle Partner

Automatic Tool Change (ATC) Spindles • Speeds up to 40,000 rpm, power up to 50 hp (37 kW)• HSK, ISO, or Special automatic tool clamping options• Liquid, Compressed Air, or Fan Cooled options• C-axis option

Manual Tool Change (MTC) Spindles • Speeds up to 36,000 rpm, power up to 22 hp (16kW)• Single or Double-End tool clamping options• ER Collet, HSK-C, Arbor Mount or Shaft tool clamping• Liquid, Compressed Air, or Fan Cooled options

Since 1996, PDS has become an industry leader in precision high-speed spindles. No other spindle company has the experience or range and depth of product to support our customer base. PDS wants to be your spindle partner. Ourglobal network of full service precision spindle repair and manufacturing facilities are located in the United States, Canada, Germany and Brazil. PDS serves a broad range of market sectors, which includes:

• Aerospace • Automotive• Coach and Caravan• Composites• Energy• Furniture

• General Industry • Major Appliance • Marine • Optics • Thermoforming • Truck

PDS Has the Expertise and Capability to Be Your Spindle Partner

Example360 ipm / 18,000 rpm

2 Cutting Edges

0.010 inch Chip Load - or -0.010 inch Feed Per Tooth

=

Chip Load =Feedrate (ipm) / RPM

Number of Cutting Edges

Experienced Spindle RepairPDS can repair any spindle, any brand, any model, at any time.

PDS has years of experience in providing the best technical support to assist you in selecting the right spindle tailored to your application. For longest life, the spindle should be sized to meet your machining requirements and understanding material removal rates is key to attaining optimum spindle performance. There are many variables to selecting the right spindle for the job, for example:

• The material and the geometry of features being cut• The type, grade and length of cutting tools used • The entry angle and depth of cut to machine with suitable feedrates that enhance performance• The calculated horsepower and torque for each feature

PDS has the expertise to guide you through the spindle selection process. Knowing your ‘Chip Load’ is one of the most important defining elements of the cutting process. PDS can assist to determine the optimum cutting speed (rpm) and feed rate (ipm) for your setup. When used consistently, the chip load value will help determine the horsepower and torque requirements for the application and provide a valuable calculation to size a spindle matched to the application.

2

Performance Driven Spindles with Expert Application Support

We have the technical expertise to be your best Spindle Partner providing the reliability, superior service and outstanding value for your company.

PDS can repair all your spindles!

Visit our websites for more Application Resources

The new XLH Series of XLerator high-performance high-speed spindles. The XLH is our most popular ‘off-the-shelf’ line of cost effective, quick-delivery automatic tool change spindles. Massproduced for lowest cost and competitive value, the XLH is the perfect spindle for many router and through-feed machines working in wood, plastics, and aluminum applications. The XLH offers many standard features and highest performance value.

3 4 5

ADE ‘Double-End’ Shaft BI Series

ADE Standard Spindles

™ Standard and Customizable ATC Spindles

Highlights• Speed ranges from 6,000 - 24,000 rpm• Power ranging 5.3 - 24.1 hp S1 rated (4.0 - 18.0 kW)• Choice of ISO 30, HSK-F63, or HSK-E63 tool clamping• Automatic tool change capability• Push button for manual tool release• Choice of electric fan (S) and liquid (A) motor cooling• Spindle nose coolant air purge sealing• Motor temperature monitoring, option• Removable C-axis, option

XLH Standard Spindles

The ADvantage ADE Series is a high-performance high-speed compact spindle of lightweight design. The ADE is a new ‘off-the-shelf’ line of quick-delivery manual tool change spindles designed and produced for lowest cost and competitive value. This MTC is the perfect spindle for light to medium-duty applications in wood, plastics, aluminum, and engraving. The ADE is offered in many sizes, models, speeds and tool clamping designs.

Highlights• Speed ranges from 3,000 - 36,000 rpm• Power ranging 0.17 - 12.7 hp S1 rated (0.13 - 9.5 kW)• Choice of CEA, CEI, CFA, CFS, CS, CSA, CSI, ER and HSK-C tool clamping• Choice of shaft fan (V), electric fan (S), compressed air (C), and liquid (A) motor cooling• Manual tool change • Motor temperature monitoring, option

XLerator XLH SeriesATC Spindles

XLerator XLH with C-Axis

ADvantage ADE Series MTC Spindles

Your Global Spindle Partner - Precision Drive Systems

PDS has raised the bar for design and innovation with a wide range of model variations based on a standard platform design approach. Our spindles offer optimized rigidity, enhanced precision, and speed capabilities to provide spindles that are built to deliver superior quality, highest performance, and greatest value to a broad range of demanding applications. If one of our standard platforms do not meet your application needs, our in house spindle engineering staff has the expertise to custom design a spindle for your specific application needs.

Highlights• Speeds to 40,000 rpm, power to 50 hp S1 Rated (37 kW)• Optimized rigidity for maximum power cuts• Offered in integral electric motor and belt-driven models• High Reliability Specialty Lubricants and Sealing• High power density for ease of packaging• Offered with HSK and ISO style tool clamping• Manual push button release available• Quick disconnect power and sensor connections• Rotary encoder feedback, option• Front bearing thermocouple, options• Choice of motor cooling: fan, compressed air, or liquid• and MORE!

™ XLH Series High-Value ATC Spindles ™ ADE Economical Series MTC Spindles ™ Standard and Customizable ATC Spindles

CSF = Saw flange CEI = Cylindrical Extended Shaft Internal Thread CEA = Cylindrical Extended Shaft External Thread

Motor cooling legend: S = Electric fan C = Compressed air A = Liquid cooled V = Shaft fan

Customizable ATC Spindles

ADE HSK-C Series (Use HSK preset tool holders in MTC Spindles)

Tool clamping abbreviations: ER = Clamping receptacle CSI = Cylindrical Shaft Internal Thread CSA = Cylindrical Shaft External Thread

5-Axis Contouring Heads

Belt-driven ATC Spindles

ADvantage ADE ‘Double-End’ Spindle

The new XLH Series of XLerator high-performance high-speed spindles. The XLH is our most popular ‘off-the-shelf’ line of cost effective, quick-delivery automatic tool change spindles. Massproduced for lowest cost and competitive value, the XLH is the perfect spindle for many router and through-feed machines working in wood, plastics, and aluminum applications. The XLH offers many standard features and highest performance value.

3 4 5

ADE ‘Double-End’ Shaft BI Series

ADE Standard Spindles

™ Standard and Customizable ATC Spindles

Highlights• Speed ranges from 6,000 - 24,000 rpm• Power ranging 5.3 - 24.1 hp S1 rated (4.0 - 18.0 kW)• Choice of ISO 30, HSK-F63, or HSK-E63 tool clamping• Automatic tool change capability• Push button for manual tool release• Choice of electric fan (S) and liquid (A) motor cooling• Spindle nose coolant air purge sealing• Motor temperature monitoring, option• Removable C-axis, option

XLH Standard Spindles

The ADvantage ADE Series is a high-performance high-speed compact spindle of lightweight design. The ADE is a new ‘off-the-shelf’ line of quick-delivery manual tool change spindles designed and produced for lowest cost and competitive value. This MTC is the perfect spindle for light to medium-duty applications in wood, plastics, aluminum, and engraving. The ADE is offered in many sizes, models, speeds and tool clamping designs.

Highlights• Speed ranges from 3,000 - 36,000 rpm• Power ranging 0.17 - 12.7 hp S1 rated (0.13 - 9.5 kW)• Choice of CEA, CEI, CFA, CFS, CS, CSA, CSI, ER and HSK-C tool clamping• Choice of shaft fan (V), electric fan (S), compressed air (C), and liquid (A) motor cooling• Manual tool change • Motor temperature monitoring, option

XLerator XLH SeriesATC Spindles

XLerator XLH with C-Axis

ADvantage ADE Series MTC Spindles

Your Global Spindle Partner - Precision Drive Systems

PDS has raised the bar for design and innovation with a wide range of model variations based on a standard platform design approach. Our spindles offer optimized rigidity, enhanced precision, and speed capabilities to provide spindles that are built to deliver superior quality, highest performance, and greatest value to a broad range of demanding applications. If one of our standard platforms do not meet your application needs, our in house spindle engineering staff has the expertise to custom design a spindle for your specific application needs.

Highlights• Speeds to 40,000 rpm, power to 50 hp S1 Rated (37 kW)• Optimized rigidity for maximum power cuts• Offered in integral electric motor and belt-driven models• High Reliability Specialty Lubricants and Sealing• High power density for ease of packaging• Offered with HSK and ISO style tool clamping• Manual push button release available• Quick disconnect power and sensor connections• Rotary encoder feedback, option• Front bearing thermocouple, options• Choice of motor cooling: fan, compressed air, or liquid• and MORE!

™ XLH Series High-Value ATC Spindles ™ ADE Economical Series MTC Spindles ™ Standard and Customizable ATC Spindles

CSF = Saw flange CEI = Cylindrical Extended Shaft Internal Thread CEA = Cylindrical Extended Shaft External Thread

Motor cooling legend: S = Electric fan C = Compressed air A = Liquid cooled V = Shaft fan

Customizable ATC Spindles

ADE HSK-C Series (Use HSK preset tool holders in MTC Spindles)

Tool clamping abbreviations: ER = Clamping receptacle CSI = Cylindrical Shaft Internal Thread CSA = Cylindrical Shaft External Thread

5-Axis Contouring Heads

Belt-driven ATC Spindles

ADvantage ADE ‘Double-End’ Spindle

The new XLH Series of XLerator high-performance high-speed spindles. The XLH is our most popular ‘off-the-shelf’ line of cost effective, quick-delivery automatic tool change spindles. Massproduced for lowest cost and competitive value, the XLH is the perfect spindle for many router and through-feed machines working in wood, plastics, and aluminum applications. The XLH offers many standard features and highest performance value.

3 4 5

ADE ‘Double-End’ Shaft BI Series

ADE Standard Spindles

™ Standard and Customizable ATC Spindles

Highlights• Speed ranges from 6,000 - 24,000 rpm• Power ranging 5.3 - 24.1 hp S1 rated (4.0 - 18.0 kW)• Choice of ISO 30, HSK-F63, or HSK-E63 tool clamping• Automatic tool change capability• Push button for manual tool release• Choice of electric fan (S) and liquid (A) motor cooling• Spindle nose coolant air purge sealing• Motor temperature monitoring, option• Removable C-axis, option

XLH Standard Spindles

The ADvantage ADE Series is a high-performance high-speed compact spindle of lightweight design. The ADE is a new ‘off-the-shelf’ line of quick-delivery manual tool change spindles designed and produced for lowest cost and competitive value. This MTC is the perfect spindle for light to medium-duty applications in wood, plastics, aluminum, and engraving. The ADE is offered in many sizes, models, speeds and tool clamping designs.

Highlights• Speed ranges from 3,000 - 36,000 rpm• Power ranging 0.17 - 12.7 hp S1 rated (0.13 - 9.5 kW)• Choice of CEA, CEI, CFA, CFS, CS, CSA, CSI, ER and HSK-C tool clamping• Choice of shaft fan (V), electric fan (S), compressed air (C), and liquid (A) motor cooling• Manual tool change • Motor temperature monitoring, option

XLerator XLH SeriesATC Spindles

XLerator XLH with C-Axis

ADvantage ADE Series MTC Spindles

Your Global Spindle Partner - Precision Drive Systems

PDS has raised the bar for design and innovation with a wide range of model variations based on a standard platform design approach. Our spindles offer optimized rigidity, enhanced precision, and speed capabilities to provide spindles that are built to deliver superior quality, highest performance, and greatest value to a broad range of demanding applications. If one of our standard platforms do not meet your application needs, our in house spindle engineering staff has the expertise to custom design a spindle for your specific application needs.

Highlights• Speeds to 40,000 rpm, power to 50 hp S1 Rated (37 kW)• Optimized rigidity for maximum power cuts• Offered in integral electric motor and belt-driven models• High Reliability Specialty Lubricants and Sealing• High power density for ease of packaging• Offered with HSK and ISO style tool clamping• Manual push button release available• Quick disconnect power and sensor connections• Rotary encoder feedback, option• Front bearing thermocouple, options• Choice of motor cooling: fan, compressed air, or liquid• and MORE!

™ XLH Series High-Value ATC Spindles ™ ADE Economical Series MTC Spindles ™ Standard and Customizable ATC Spindles

CSF = Saw flange CEI = Cylindrical Extended Shaft Internal Thread CEA = Cylindrical Extended Shaft External Thread

Motor cooling legend: S = Electric fan C = Compressed air A = Liquid cooled V = Shaft fan

Customizable ATC Spindles

ADE HSK-C Series (Use HSK preset tool holders in MTC Spindles)

Tool clamping abbreviations: ER = Clamping receptacle CSI = Cylindrical Shaft Internal Thread CSA = Cylindrical Shaft External Thread

5-Axis Contouring Heads

Belt-driven ATC Spindles

ADvantage ADE ‘Double-End’ Spindle

Precision Drive Systems, LLC4367 Dallas Cherryville Hwy.Bessemer City, NC 28016 U.S.A.Phone 704.922.1206 Fax 704.922.9745Email [email protected] Website www.PDSspindles.com

PDS-GmbHTichelbrink 6832584 Löhne, GermanyPhone +49 (0) 5731 / 744889-0Fax +49 (0) 5731 / 744889-20Email [email protected] www.pds-gmbh.de

Precision Drive Systems

Visit our websites: www.PDSspindles.com www.pds-gmbh.de

© Precision Drive Systems, LLCSpecifications subject to change. 0714

Worldwide Support and Spindle Repair

● PDS Headquarters● Global Support Partners

PERFORMANCE DRIVEN SPINDLES WITH EXPERT APPLICATION SUPPORT

Your Global Spindle Partner

Automatic Tool Change (ATC) Spindles • Speeds up to 40,000 rpm, power up to 50 hp (37 kW)• HSK, ISO, or Special automatic tool clamping options• Liquid, Compressed Air, or Fan Cooled options• C-axis option

Manual Tool Change (MTC) Spindles • Speeds up to 36,000 rpm, power up to 22 hp (16kW)• Single or Double-End tool clamping options• ER Collet, HSK-C, Arbor Mount or Shaft tool clamping• Liquid, Compressed Air, or Fan Cooled options

Since 1996, PDS has become an industry leader in precision high-speed spindles. No other spindle company has the experience or range and depth of product to support our customer base. PDS wants to be your spindle partner. Ourglobal network of full service precision spindle repair and manufacturing facilities are located in the United States, Canada, Germany and Brazil. PDS serves a broad range of market sectors, which includes:

• Aerospace • Automotive• Coach and Caravan• Composites• Energy• Furniture

• General Industry • Major Appliance • Marine • Optics • Thermoforming • Truck

PDS Has the Expertise and Capability to Be Your Spindle Partner

Example360 ipm / 18,000 rpm

2 Cutting Edges

0.010 inch Chip Load - or -0.010 inch Feed Per Tooth

=

Chip Load =Feedrate (ipm) / RPM

Number of Cutting Edges

Experienced Spindle RepairPDS can repair any spindle, any brand, any model, at any time.

PDS has years of experience in providing the best technical support to assist you in selecting the right spindle tailored to your application. For longest life, the spindle should be sized to meet your machining requirements and understanding material removal rates is key to attaining optimum spindle performance. There are many variables to selecting the right spindle for the job, for example:

• The material and the geometry of features being cut• The type, grade and length of cutting tools used • The entry angle and depth of cut to machine with suitable feedrates that enhance performance• The calculated horsepower and torque for each feature

PDS has the expertise to guide you through the spindle selection process. Knowing your ‘Chip Load’ is one of the most important defining elements of the cutting process. PDS can assist to determine the optimum cutting speed (rpm) and feed rate (ipm) for your setup. When used consistently, the chip load value will help determine the horsepower and torque requirements for the application and provide a valuable calculation to size a spindle matched to the application.

2

Performance Driven Spindles with Expert Application Support

We have the technical expertise to be your best Spindle Partner providing the reliability, superior service and outstanding value for your company.

PDS can repair all your spindles!

Visit our websites for more Application Resources