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Preparing a Diversified Industrial Company for Industry 4.0
The Data and Process Harmonization Approach of thyssenkrupp
Dr. Sebastian Appelhans | thyssenkrupp AG June 6th - 7th 2017 | TIBCO NOW 2017| Berlin
2 | June 6th 2017 | Dr. Sebastian Appelhans
Energy
Slewing bearings and rings for wind turbines
Construction Up to 66% greater energy efficiency in elevators
Automotive Valve control enables 4.1 t less CO2 per vehicle over lifetime
Minerals & Mining Fully mobile crushers enable up to 350,000 t less CO2 per year
Construction Up to 40% reduction in CO2 emissions in cement plants
Automotive Development of production lines for lithium-ion battery cells
Chemicals EnviNOx®: Up to 99% reduction in N2O/NOx in fertilizer plants
Chemicals Process technology for polylactides: New plastics based on biomass
thyssenkrupp is a globally diversified industrial company within a portfolio of very heterogeneous business models across various industries
Automotive High-strength steel reduces weight by up to 30%
Energy Non-oriented electrical steel reduces energy transmission losses
Construction Optimized corrosion protection through zinc-magnesium coating
Packaging Ultra-thin packaging steel improves resource efficiency by 23%
Mechanical
Plant
Material
3 | June 6th 2017 | Dr. Sebastian Appelhans
“daproh” serves as an holistic mindset and provides the methodology for the tk-wide transformation towards a fluid and effective network organization
daproh – data- and process harmonization
Standardization through
Increase of transparency
Improvement and automation of
business processes
Contribution to compliance assurance
Support for operative steering
daproh objectives
4 | June 6th 2017 | Dr. Sebastian Appelhans
The tk bpm framework ensures the standardization of data as well as business processes and provides the corporate foundation for industry 4.0 within tk
thyssenkrupp Business Process Management Framework
Process organization
& governance
Process documentation
guidelines Process
modelling Process
integration Process analytics
Continuous process
improvement
Process automation
Reference processes &
building blocks
Process compliance &
ICS
1 5 7 8 9 6 2 3 4
preparative elements standardization and harmonization elements optimization elements
Major Elements within daproh and beyond
Items of Business Process Management
5 | June 6th 2017 | Dr. Sebastian Appelhans
The daproh approach assures the synchronization of operational processes and applications with the integrated tk-wide IT-landscape
daproh approach
Integrated IT - landscape
2 1
Consistent Business Process
Management
• Process-oriented modularized concept • Balanced approach between harmonization & differentiation:
daproh Core & business specifics • Harmonization efforts not only driven by Corporate but also by Business Areas: daproh
Building Blocks – Library • Strong ownership from operational businesses with a clear mindset:
Business models & daproh aligned IT implementation across the Businesses
6 | June 6th 2017 | Dr. Sebastian Appelhans
Business models are modularly broken down to building blocks, which are implemented by the “Core and Library” concept facilitated by TIBCO Nimbus
Core
Extended Core
GPI approved Library
Shared Library
thyssenkrupp Core Library concept Reference processes and Building blocks
Automotive Components Business (AUC)
Industry Components Business (INC)
New Installation / Modernization Business (NIM)
Service Contracts Business (SEC)
Service Repairs Business (SER)
Elevator Manufacturing Business (ELM)
Repair Projects & Spare Parts Business (RPS)
Engineering-Procurement-Constr. Business (EPC)
Trading Business (TRA)
Stock Holding Business (STH)
Supply Chain Service Business (SCB)
Service Provisioning Business (SEP)
Integrated Steel Business (INS)
Management processes
Control & support processes
Bus
ines
s m
odel
s
Accounting
PLM
…
Idea Scouting
Portfolio Mgmt.
… Asset accounting
Percentage of
Completion
Intercompany Business Development
…
Inbound material flow
Serial logistics
Goods issue processing
Transportation solutions
…
ACC PLM SCM …
…
…
7 | June 6th 2017 | Dr. Sebastian Appelhans