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StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
P d ti f M i OilProduction of Marine Oils, Flavorants and PigmentsFlavorants and Pigments
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )Raw Material Availability
Fl & Pi
• Groundfish– Cod (livers)– Turbot
• Current Production• Shell Fish
– Shrimp
Marine Oil Flavorants & Pigments:
Turbot– Red Fish
• Pelagics– Herring– Mackerel
– Snow Crab
– Lobster
Mackerel• Aquaculture
– Salmonids• Frames and gut• Highest potential
• Other– Seal
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
• Seal Oil
Current Production of Marine OIL• Seal Oil
– Packaged in 220 L drum
– Sold as industrial grade or food grade
• Further processed outside of NL– Nutraceutical product done at– Nutraceutical product done at
other facilities (POS)
– Oil capsules done as contract processing – i e Seal capsulesprocessing i.e. Seal capsules
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Production Options
Unrefined Marine Oil
Biodiesel Industrial/Agricultural Grade
Food Grade Marine Oil
Nutraceutical/Pharmaceutical Grade Marine oilGrade Marine Oil Grade Marine oil
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Equipment
Extraction of oilCooker: i.e. Alpha Laval Swept Surface ConthermContherm
Refining SystemTri‐phase decanter centrifuge (Solids/Liquid/Liquid)(Solids/Liquid/Liquid)Centrifuge for refining oil (Liquid/Liquid)
StabilizinggMixing anti‐oxidant
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Equipment
• Picture shows a Alfa Laval cooker systemS t h d b CASD• System purchased by CASD
and anticipated to be operational by April 2013
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Equipment
• Picture of a tri‐phase decanter centrifuge
S h d b CASD• System purchased by CASD and anticipated to be operational by April 2013
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Equipment
• Industrial Centrifuge for separation of liquids : water & oil• System purchased by CASD and anticipated to be operational by April 2013
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Marine Flavorants
d i f d dTwo Processes Used in NL Seafood Industry:
‐ Concentration of Liquid
‐ Controlled Fermentation
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Marine Flavorants
• Snow crab cook water
– Concentration process (Continuous Flash Evaporation Process)
– Produces the base and shipped out for further processing
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
E l h i l
Marine Flavorants• Evaluate the potential
– Shrimp Flavorant
– Lobster
– Salmonids
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
Marine Flavorants
• Controlled Fermentation
– Utilizes natural enzymes to break– Utilizes natural enzymes to break down the material to a liquid state
– Mainly uses fish species of low value :“Trash Fish”value : Trash Fish
• Capelin, sardines
– E.G. Captain NGO “Fish Sauce”
MARINE BIOPROCESSING
StudentsCentre for Aquaculture & Seafood Development
(CASD)( )
FUTURE POTENTIAL• Dedicated facility for Marine Bio‐processing research
– Dedicated research staff
– Develop processes From Lab Scale to Pilot Scalep p
– Key equipment available but can design custom equipment as required
• Engineering Staff within CASDEngineering Staff within CASD
MARINE BIOPROCESSING
