PCM STRESCON OVERSEAS VENTURES LIMITED

One of the India’s leading business conglomerates.

Founded by the Visionary Icon Late Punam Chand Mittal in 1960

Group activities Engineering, Information & Communication Manufacturing Service Energy, Media Steel Manufacture & Consumer Product

Its 17 companies have manufacturing facilities spread across India Bhutan and Kingdom of Saudi Arabia

PCM Group of Industries

Supporting Rail Infra

ABOUT OURSELVES

SHOULDER MANUFACTURE

MANUFACTURING UNIT LOCATED

AT NEW JALPAIGURI INDIA

FOR SUPPLY TO• INDIAN RAILWAYS• BANGLADESH RAILWAYS

PRODUCING SHOULDERS FOR DIFFERENT

TYPES OF SLEEPERS SUITABLE FOR• BROAD GUAGE;• METER GUAGE; AND • NARROW GUAGE

FLASH BUTT WELDING

FB WELDING CARRIED OUT FOR INDIAN RAILWAYS

3 SETUPS OF FLASH BUTT WELDING DEPOTS

COMPLETE WITH INDEPENDENT FB PLANT &

SHORT/LONG RAIL HANDLING SYSTEMS

WELDING DEPOTS AT (FOR WELDING UPTO 20 RAIL PANELS) REWARI (NORTHERN RAILWAY),SILCHAR AND NEW JALPAIGURI (NORTH EAST FRONTIER

RAILWAYS)

2 SET OF SELF CONTENT MOBILE FB WELDING UNITS TO CARRY OUT IN-SITU WELDING OPERATIONS

PSC SLEEPER MANUFACTURE

SLEEPER MANUFACTURE IS OUR CORE BUSINESS

MONOBLOCK PSC SLEEPERS – ○ NARROW GUAGE,○ STANDARD GUAGE,○ BROAD GUAGE AND ○ DUAL GUAGE

TURN OUT BEARERS – AS PER CLIENT’S NEEDS

SPECIAL SLEEPERS ○ DIAMOND CROSSINGS,○ LEVEL CROSSINGS,○ SWITCH EXPANSION JOINTS,○ BRIDGE APPROACH & DECK SLEEPERS,○ CURVES

MANUFACTURING UNITS - INDIA

MALDA – West Bengal NEW JALPAIGURI – West Bengal SILCHAR – Assam

ALL SLEEPERS IN INDIA MANUFACTURED TO INDIAN RAILWAY SPECIFICATIONS & DRAWINGS

MANUFACTURING UNITS KSA

AL-JOUF (NEAR JORDAN BORDER) CTW300 – BARCLAY MOWLEM,AUSTRALIA

HATIFA (NEAR KUWAIT BORDER)CTW100 – SAUDI BIN LADIN GROUP, KSA

CTW300 (817 Kms) & CTW100 (750 Kms) were part of the Saudi North South Railway Project.

AL-JOUF PLANT

DESIGN PARAMETERS Standard Gauge Axle Load – 32.5 t Pandrol Fastclip Fastening Design & Testing to AREMA Standards

FOR EACH PLANT IN KSA

- LONG LINE SYSTEM (8 Lines x 400 units)- 2 INDEPENDENT UNITS OF BATCHING PLANTS + 1 SPARE UNIT- CHILLING PLANT & ICE PLANT- 2 BOILERS (1t each) + 2 SPARES- 8 GEN SETS OF VARYING CAPACITY - WATER PUMPS , STORAGE & DISTRIBUTION SYSTEM- SELF CONTAINED LAB FOR ALL REQUSITE TESTING AS PER AREMA

ALL SPECIALIST SLEEPER PRODUCTION EQUIPMENT WERE PROCURED BRAND NEW FROM SICI, ITALY

ALL MOULDS MANUFACTURED IN INDIA UNDER SICI SUPERVISION

KEY PLANT FEATURES

PLANT CAPACITY - KSA

ITEMS AL-JOUF HATIFANO.OF LINES 8 8

NO.GANG MOULDS PER BED 50 50

NO OF SLEEPERS PER BED 400 400

CAPACITY IN NOS.PER DAY 3,200 3,200

MAX PRODUCTION ACHIEVED PER DAY 4,000 4,000

AVERAGE MONTHLY PRODUCTION 80,000 80,000

KSA – DELIVERY RECORD

AL JOUF PLANT

HATIFA PLANT

ORDERED QTY: 1.37 Million 1.40 Million

CONTRACTUAL DELIVERY: 24 MTHS 26 MTHS

ACTUAL COMPLETION : 18 MTHS 20 MTHS

STRESSING ABUTMENTS

TRANSFER TABLE

SHOULDER POSITIONING

MOULD OIL SPRAYSHOULDER DISTRIBUTION

WIRE PLACEMENT

BHUTAN PROJECT

WIRE STRESSING

CASTINGCASTING

BAFFLE EXTRACTION

STRANDS CUTTING

DEMOULDING

QUALITY CHECKS

DESPATCH

OCCUPATIONAL HAZARD AND SAFETY ASSURANCE

ENVIRONMENT

QUALITY

QUESTIONS PLEASE ?